Professional Documents
Culture Documents
徐工基础工程机械事业部
XCMG Foundation Construction Machinery Division 1
目录
Catalogue
一、地下非煤矿山成套装备
Integrated equipment for underground
non-coal mining
二、隧道施工关键装备
Integrated equipment for tunnel construction
三、其他装备
Other equipment
四、施工案例
Application cases
2
地下非煤矿山成套装备
Integrated Equipment For Underground Non-coal Mining
运输 掘进
地下铰卡
Digging 掘进钻车
Underground Truck Transport
Drill Jumbo
铲装 锚固
Shoveling
地下铲运机 Anchoring
Underground Load Haul Dump 采矿
Mining 锚杆钻车
Bolt Drill Rig
采矿钻车
Mining Drill Jumbo 3
地下非煤矿山成套装备
Integrated Equipment For Underground Non-coal Mining
运输设备
分类 凿岩设备 铲装设备
Transportation
Classification Rock drilling equipment Shovel loading equipment
equipment
名称
Name
柴动铲运机
采矿钻车 电动铲运机 柴动铰卡
掘进钻车 锚杆钻车 Underground
Mining Underground Underground Truck
Drill Jumbo Bolt Drill Rig LHD (Diesel
Drill Jumbo LHD (Electric) (Diesel Engine)
Engine)
运输能力 15t-63t
参数 覆盖范围 24㎡-93㎡ 锚杆长度 1.8m-2.5m 钻深 40m 铲装能力 2t-22t
Transportation
data Coverage area 24㎡-93㎡ Bolt length 1.8m-2.5m Drill depth 40m Shovel loading capacity 2t-22t 4
capacity 15t-63t
地下非煤矿山成套装备
Integrated Equipment For Underground Non-coal Mining
5
1掘进钻车
Drill Jumbo
6
1掘进钻车
Drill Jumbo
• 静液压传动
Hydrostatic transmission
• 可分拆、罐笼下井
Detachable,cage down the well
7
1掘进钻车
Drill Jumbo
8
1掘进钻车
Drill Jumbo
9
1掘进钻车
Drill Jumbo
主要特点
Main features
• 车身宽度 Width:1.3m
• 整车长度 Length:8.7m
• 钻深 Drill depth:2.5m
• 国Ⅳ发动机 CN IV engine
• 静液压传动
Hydrostatic transmission
10
1掘进钻车
Drill Jumbo
主要特点
Main features
• 车身宽度 Width:1.75m
• 车身高度 Height:2.8m
• 国Ⅳ发动机 CN IV engine
主要特点
Main features
• 与XUD135B通用化设计 Universal
design with XUD135B
12
1掘进钻车
Drill Jumbo
13
1掘进钻车
Drill Jumbo
主要特点
Main features
• 适用于大型矿山
• 配置作业平台
• 宽体重载推进梁
14
1掘进钻车
Drill Jumbo
15
2锚杆钻车
Bolt Drill Rig
16
2锚杆钻车
Bolt Drill Rig
• 锚杆长度Bolt length:
1.8~2.0m
• 最小施工巷道高度:3m
Minimum construction roadway
height:3m
• 最小通过巷道高度:2.5m
Minimum passing height:2.5m
• 锚杆类型 Bolt type :
管缝、树脂 Pipe seam, resin
• 杆仓容量 Capacity :
10
17
3采矿钻车
Mining Drill Jumbo
主要特点
Main features
• 适用巷道高度 Applicable
roadway height:2.5-3.2m
• 单根钻杆长度 Single drill rod
length:915mm
• 钻深 Drill depth:20m
• 静液压传动
Hydrostatic transmission
• FOPS顶棚
FOPS roof
18
3采矿钻车
Mining Drill Jumbo
主要特点
Main features
19
3采矿钻车
Mining Drill Jumbo
20
4地下铲运机
Underground LHD
XUL621(WJ-10)
XUL514(WJ-6) XUL518(WJ-7.5)
XUL515D(WJD-7)
XUL307(WJ-3) XUL410(WJ-4)
XUL305(WJ-2) XUL410D(WJD-4)
XUL202(WJ-1)
XUL305D(WJD-2.5) XUL307A(WJ-3(A))
XUL202D(WJD-1)
2m 3m
3.5m 4m
额定载重2.5t 额定载重 4m
5t/5.5t 额定载重7t 5m
额定载重10t 额定载重10t 5m
额定载重14-15t
额定载重18t 6m
额定载重22t
广泛应用于各类金属矿山、非煤非金属矿山开采及运输。
Widely used in all kinds of metal mines, non - coal non - metal mine
mining and transportation
21
4地下铲运机
Underground LHD
• 斗容 Capacity:1m³
• 适用巷道高度 Applicable roadway height :2m
• 额定载重 Rated load :2t
• 卸料高度 Unloading height :1100/1700mm
• 发动机功率 Engine power :68.5/81/97kW
• 外形尺寸 Size :6292×1292×1990mm
• 采用反转六连杆机构
With reversing six-link mechanism
• 驾驶室采用可升降设计
Cab in liftable design
• 车架三段式连接,方便罐笼下井。
The frame is connected in three sections to
facilitate the lowering of the cage.
22
4地下铲运机
Underground LHD
• 斗容 Capacity:1m³
• 适用巷道高度 Applicable roadway height :2m
• 额定载重 Rated load :2t
• 卸料高度 Unloading height :1100/1700mm
• 电机功率 Motor power :68.5/81/97kW
• 外形尺寸 Size :6292×1292×1990mm
• 采用反转六连杆机构
With reversing six-link mechanism
• 驾驶室采用可升降设计
Cab in liftable design
• 车架三段式连接,方便罐笼下井。
The frame is connected in three sections to
facilitate the lowering of the cage.
23
4地下铲运机
Underground LHD
主要特点
Main features
• 斗容 Capacity:2.3m³
• 适用巷道高度 Applicable roadway
height :3m
• 额定载重 Rated load :5t
• 卸料高度 Unloading height :1750mm
• 发动机功率 Engine power :119kW
• 外形尺寸 Size :7120×1610×2010mm
• 驾驶室采用可升降设计
Cab in liftable design
24
4地下铲运机
Underground LHD
主要特点
Main features
• 斗容 Capacity :2.5m³
• 适用巷道高度 Applicable roadway
height :3m
• 额定载重 Rated load:5.5t
• 卸料高度 Unloading height :
1830mm
• 电机功率 Motor power:90kW
• 电压 Voltage:380v
• 电缆长度 Cable length:100m
• 驾驶室后置 Rear cab
• 液压系统侧置独立散热
Hydraulic system side independent
heat dissipation.
25
4地下铲运机
Underground LHD
26
4地下铲运机
Underground LHD
主要特点
Main features
• 斗容 Capacity :4m³
• 适用巷道高度 Applicable roadway
height :4m
• 额定载重Rated load:10m
• 卸料高度Unloading height:2017mm
• 发动机功率 Engine power:235kW
• 外形尺寸Size:9700×2550×2385mm
• TAD1150,VOLVO发动机 Engine
• 封闭驾驶室,带制冷空调
Enclosed cab with refrigeration and
air conditioning
• 自动集中润滑
Automatic centralized lubrication
27
4地下铲运机
Underground Loader
主要特点
Main features
• 斗容 Capacity :4m³
• 适用巷道高度 Applicable roadway
height :4m
• 额定载重 Rated load:10t
• 卸料高度 Unloading height:2017mm
• 电机功率 Motor power:110+45kW
• 电压等级Voltage:1000v
• 外形尺寸 Size:1060×2500×2450
• 封闭驾驶室,带制冷空调Enclosed cab
with refrigeration and air conditioning
双电机驱动智能化 • DANA双变+驱动桥
Intelligent dual-motor drive DANA torque converter ,gearbox +
drive axle
28
4地下铲运机
Underground LHD
主要特点
• 斗容:6m³
• 适用巷道高度 :5m
• 额定载重:14t
• 卸料高度: 2460mm
• 发动机功率:256kW
• 外形尺寸:10730×2836×2570mm
• TAD1350,VOLVO发动机
• 封闭驾驶室,空气悬浮座椅,带制冷空调
• DANA双变.kessler驱动桥
• 自动集中润滑、灭火系统、称重系统
• 视距遥控,可选配远程遥控,自动驾驶
29
4地下铲运机
Underground LHD
主要特点
Main features
• 斗容 Capacity :7m³
• 适用巷道高度 Applicable roadway height:5m
• 额定载重 Rated load:15m
• 卸料高度 Unloading height: 2418mm
• 电机功率 Motor power:132+55kW(ABB)
• 电压 Voltage:1000v
• 外形尺寸 Size:11075×2980×2545mm
• 封闭驾驶室,带制冷空调 Enclosed cab with
refrigeration and air conditioning
• DANA双变,Kessler驱动桥
DANA torque converter ,gearbox + Kessler drive axle
• 自动集中润滑、称重系统Automatic centralized
lubrication and weighing system
• 可选配远程遥控,自动驾驶
Optional remote control, automatic driving
30
4地下铲运机
Underground LHD
主要特点
Main features
• 斗容 Capacity :7.5m³
• 适用巷道高度 Applicable roadway
height :5m
• 额定载重 Rated load:18t
• 卸料高度 Unloading height:2790mm
• 发动机功率 Engine power:315kW
• 外形尺寸 Size:11200×3050×2760
• 封闭驾驶室,带制冷空调
Enclosed cab with refrigeration and air
conditioning
• DANA双变+驱动桥
DANA Dual Variable + Drive Axle
31
4地下铲运机
Underground LHD
主要特点
Main features
• 斗容Capacity :8-10m³
• 适用巷道高度 Applicable roadway height :6m
• 额定载重Rated load:21t
• 卸料高度Unloading height: 2418mm
• 发动机功率 Engine power:375kW(VOLVO)
• 外形尺寸Size:11075×2980×2545mm
• 封闭驾驶室,空气悬浮座椅,带制冷空调
Enclosed cab, air suspension seat, with refrigeration
and air conditioning
• DANA双变,kessler驱动桥
DANA torque converter ,gearbox + Kessler drive axle
• 自动集中润滑、称重系统 Automatic centralized
lubrication and weighing system
• 可选配远程遥控,自动驾驶
Optional remote control, automatic driving
32
5 地下铰卡
Underground trucks
铲运机 卡车 备注
Underground Loader Underground trucks Remarks
吨位 斗容
斗容 吨位
Rated capacity
capacity Rated load
load
1m³ 2t —— ——
33
5 地下铰卡
Underground Trucks
中小型矿山
Small and medium-sized mines 斗容
7m³ 10m³ 15m³
capacity
吨位
Rated 15t 20t 30t
load
XUT315 XUT320 XUT435
大型矿山
Large mines 斗容
capacity
22m³ 25m³ 30m³
吨位
Rated 45t 55t 63t
load
(巴西、澳大利亚市场)
(Brazil, Australia)
34
5 地下铰卡
Underground Trucks
主要特点
Main features
• 斗容Capacity :22m³
• 适用巷道高度 Applicable roadway height :5m
• 额定载重Rated load:45t
• 卸料高度Unloading height: 6000mm
• 发动机功率 Engine power:450kW(VOLVO)
• 外形尺寸Size:10700×3070×2900mm
• 封闭驾驶室,空气悬浮座椅,带制冷空调
Enclosed cab, air suspension seat, with refrigeration
and air conditioning
• DANA双变,kessler驱动桥
DANA torque converter ,gearbox + Kessler drive axle
• 自动集中润滑Automatic centralized lubrication
35
地下非煤矿山成套装备
Integrated Equipment For Underground Non-coal Mining
XUD125S—整车宽度1.3m,作业覆盖5×5m XUD117L—整车高度1.4m,作业覆盖8.1×6m
XUD125S -- width 1.3m, operating coverage 5×5m XUD117L -- height 1.4m, operating coverage 8.1×6m 36
充分验证Adequate verification
技术特点 解决 高潮湿、盐腐蚀施工难题
Technical features Solve the construction problem of high humidity and salt corrosion
38
地下非煤矿山成套装备
Integrated Equipment For Underground Non-coal Mining
技术特点
Technical features
实现远程遥控作业,自动驾驶 可实现100米视距遥控 满足客户定制化需求
Realize remote control operation and It can realize 100 meter sight distance Meet customer customization
automatic driving remote control needs
物料称重系统
Material weighing system
视距遥控系统
Remote control system
铲运机远程驾驶台 视距遥控控制单元
LHD Remote Bridge Sight distance control unit 驾驶影像辅助系统
Driving image assist system
超声波防撞系统
Ultrasonic anti-collision system
视距遥控工作状态 胎压监测系统
Operating state of sight distance remote control Tire pressure monitoring system
39
地下非煤矿山成套装备
Integrated Equipment For Underground Non-coal Mining
技术特点
基于深度视觉的远程遥操作 Remote remote operation based on deep vision
Technical features
远程深度视觉系统让你如临其境
The remote deep vision system makes
you feel immersive
无线+光纤 双目视觉
Wireless + optical fiber Binocular vision
30ms~300ms低延时 成像精度
Low latency Imaging accuracy≥99.5%
40
地下非煤矿山成套装备
Integrated Equipment For Underground Non-coal Mining
技术特点
无人驾驶铲运机 Driverless Underground Loader
Technical features
41
目录
一、地下非煤矿山成套装备
Integrated equipment for underground
non-coal mining
二、隧道施工关键装备
Integrated equipment for tunnel construction
三、其他装备
Other equipment
四、施工案例
Application case
42
一、凿岩台车—代表型号 Rock drill rig – representative product
名称 液压版双臂 液压版三臂 半电脑版三臂 全电脑版三臂
Name Hydraulic 2 booms Hydraulic 3 booms Semi-intelligent 3 booms Fully computer 3 booms
外形图
Figure
覆盖范围轮廓
Coverage
型号 XTB1140C
Model XTB180
外形图
Figure
覆盖范围轮廓
Coverage
使用尺寸
(宽×高)米 6×6—14×11 7×7—18×13
Dimension applicable (meter)
49
三、钻注锚一体机——主要技术参数(XTB180液压版)
Multifunctional integrated machine – representative product
50
三、钻注锚一体机——主要技术参数(XTB1140C全电脑版)
Multifunctional integrated machine – representative product
参数名称 Name XCMG XB1140C
覆盖宽度/高度
20000/14000 mm
Max. coverage width/ height
钻孔直径 Hole diameter 41-76 mm
凿岩机冲击功率 Drill impact power 13 kW
锚杆库容量 Storage capacity 8+8
适用锚杆长度 Bolt length applicable ≤6 m
注浆流量 Grouting flow rate 3.5 m³/h
注浆压力 Grouting pressure 2.5 MPa
发动机功率 Engine power 140 kW
整机用电总功率 Total power 85 kW
运输尺寸 Shipping dimension 18800×2500×3100 mm
接近角/离去角
15°/15°
Approach/ departure angle
爬坡度 Climbing degree 15°
最高时速 Top speed 15 km/h
重量 Weight 32 t
51
目录 Catalogue
一、地下非煤矿山成套装备
Integrated equipment for underground
non-coal mining
二、隧道施工关键装备
Integrated equipment for tunnel construction
三、其他装备
Other equipment
四、施工案例
Application case
52
资源钻采装备——潜孔钻机
Drilling and production equipment – Down-the-hole drill
产品型谱 Product spectrum
53
井筒成型装备——天井钻机
Cased drilled shafts -- Raise borer
54
目录 Catalogue
一、地下非煤矿山成套装备
Integrated equipment for underground
non-coal mining
二、隧道施工关键装备
Integrated equipment for tunnel construction
三、其他装备
Other equipment
四、施工案例
Application case
55
施工案例——掘进、锚固、采矿
Application case – Excavation, anchorage, mining
58
施工案例
Application case
59
施工案例
Application case
60
施工案例
Application case
61
施工案例
Application case
62
施工案例
Application case
63
施工案例
Application case
64
施工案例
Application case
65
CTJ40气动掘进钻车
CTJ40 Pneumatic drill rig
2021年,徐工多台凿岩装备赶赴川藏铁路项目,施工海拔高达4400m。
In 2021, XCMG multiple rock drilling equipment rushed to the Sichuan-Tibet
railway project with construction altitude up to 4400 meters. 67
凿岩台车 Rock Drilling Rig
川藏铁路雅林段宝灵山隧道项目
Sichuan-Tibet railway Yalin Section Baoling mountain Tunnel
装备型号Model: TZ3A
工程情况Engineering situation: Ⅳ、Ⅴ级围岩为主,存在危岩与崩塌、岩爆、大
变形、涌突水、瓦斯、断层及构造破碎带。
There are dangerous rock and collapse, rock explosion, large deformation, surge water,
gas, faults and tectonic fracture zone with level Ⅳ and Ⅴ surrounding rock mainly.
施工情况Construction: 单班耗时3h,进尺3.6m。3 hours and 3.6m feed per shift.
68
凿岩台车 Rock Drilling Rig
中铁十局川藏铁路昌都段工程
China Railway 10th Bureau Sichuan-Tibet railway changdu section
装备型号Model:XTD3133C(TZ3D)
工程情况Engineering situation:海拔Altitude 4500m,温度Temperature-25℃-40℃
装备情况Construction:最大作业覆盖面积200m2、多种操作模式可选,能够实现全
自动施工、加杆系统、3D扫描和远程遥操作系统等多种配置、全封闭式驾驶室,配
制氧机和冷暖空调系统。Max. operation coverage area of 200㎡, a variety of operation
modes can be selected, capable of fully automatic construction, add pole system, 3D
scanning and remote control system and other configurations, fully enclosed cab, with
oxygen generator and heating and cooling air conditioning system.
69
凿岩台车 Rock Drilling Rig
徐工凿岩台车施工部分典型工程
缅甸上耶崖水电站-葛洲坝 中交三公局西藏分公司——西藏羊八井隧道
重庆甘悦大道隧道 山西水工局——新疆引水隧道
米仓山隧道——中铁一局 中铁建大桥局——旗杆山隧道
浙江104国道改造——董家岱隧道 中交一公局——松山隧道
红花梁隧道——中交四公局 中交隧道局——伏牛山隧道
蒙华铁路大中山隧道——上海工程局 杭绍台高速单洞双机效果
中交隧道局——太焦铁路神农隧道 浙江台州大盘山出口隧道
目前徐工凿岩台车已经在国内外数百个工地施工,其施工表现充分得到了客户的认可。
Currently, XCMG rock drilling rig has been constructed in hundreds of construction sites domestic and abroad, and its
construction performance has been fully approved by customers. 70
拱架安装台车 Arch Installation Trolley
深圳羊台山隧道工程 Shenzhen Yangtai mountain tunnel
赣深高铁(中铁十二局)羊台山隧道,最大作业宽度
17m,施工工况涉及钢拱架、钢筋网拱架的安装及钢筋网
片焊接、高空排险等作业。
Ganzhou-Shenzhen High-speed railway (China Railway
12th Bureau) Yangtai mountain tunnel, the max. working width
is 17m and the construction work involves the installation of
拱架安装
steel arch frame, reinforcing mesh arch frame and welding of Arch installation
reinforcing mesh, high altitude de-risking de other operations.
施工效率 Efficiency
最大作业高度13m,最大作业宽度17m,单榀架拱约
时间45分钟(包含焊接)。
The max. working height is 13m, max. working width is
17m and the single-bay erection arch takes about 45 minutes
(including welding). 高空排险 安装对接螺栓
High altitude de-risking Installation of docking bolts
71
钻注锚一体机 Drill & grout & bolt integrated machine
72
多功能钻机 Multifunctional drill rig
多功能钻机厦门翔安/海沧海底地铁隧道施工,隧道环境潮湿,
海水腐蚀严重,主要用于隧道注浆加固、隧道管棚施工。
Applied in Xiamen Xiangan/ Canghai undersea tunnel, the tunnel
environment is humid and seawater corrosion is serious, mainly used
for tunnel grouting reinforcement and tunnel tube shed construction.
钻孔直径 Drilling diameter: 100 mm
钻孔深度 Drilling depth: 25-30 m
钻机速度 Drilling speed: 20-30 m/h
73
天井钻机 Raise borer
工程情况:岩石硬度f12-f14 井1:扩孔直径:3.5m,深度360m
Engineering situation: rock harness f12-f14 Well 1: reaming diameter 3.5m, depth 360m
施工情况:导孔1m/h,扩孔0.35m/h 井2:扩孔直径:3.5m,深度366m,角度10°
Construction: guide hole 1m/h, reaming hole 0.35m/h Well 2: reaming diameter 3.5m, depth 366m, angle 10°
74
天井钻机 Raise borer
工程情况:岩石硬度f13-f15
Engineering situation: rock hardness f13-f15
井1:扩孔直径: 3m,深度240m
Well 1: 3 meters reaming diameter, 240 meters depth
井2:扩孔直径: 3m,深度240m
Well 2: 3 meters reaming diameter, 240 meters depth
施工情况:导孔0.9m/h,扩孔0.33m/h。
Construction: 0.9m/h guide hole, 0.33m/h reaming hole
75
潜孔钻机 Down-the-hole drill
地点:包头
Location: Baotou
场地:稀土矿
Type: Rare earth ore
孔径:152mm
Diameter: 152 mm
孔深:18m
Depth: 18 meters
钻孔速度:30m/h
Drilling speed: 30m/h
起始时间:2022.9.18
Start time: 2022.9.18
76
潜孔钻机 Down-the-hole drill
地点:福建
Location: Fujian
场地:某核电站
Type: A nuclear power plant
起始日期:2022.10.24
Start time: 2022.10.24
孔径:140mm
Diameter: 140 mm
孔深:15m
Depth: 15m
每班钻孔深度:350~400m
Drilling depth per shift: 350~400m
单位油耗:1.4~1.7L/m
Fuel consumption: 1.4~1.7L/m 77
潜孔钻机 Down-the-hole drill
地点:吉林
Location: Jilin
场地:采石场
Type: Quarries
起始日期:2022.11.02
Start time: 2022.11.02
孔径:152mm
Diameter: 152mm
孔深:10m
Depth: 10m
每班钻孔深度:≈300m
Depth per sift: ≈300m
单位油耗:<1.7L/m
Fuel consumption: <1.7L/m 78
潜孔钻机 Down-the-hole drill
地点:泰国-宋卡
Location: Thailand-Songkhla
场地:碎石矿
Type: Crushed stone mine
起始日期:2022.11.03
Start time: 2022.11.03
孔径:115mm
Diameter: 115mm
孔深:16m
Depth: 16m
每班钻孔深度:150~200m
Depth per shift: 150~200m
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