BeneFusion VP5

BeneFusion VP5 Ex

Infusion Pump

Service Manual
Intellectual Property Statement
SHENZHEN MINDRAY SCIENTIFIC CO., LTD. (hereinafter called Mindray
Scientific) owns the intellectual property rights to this product and this manual. This
manual may refer to information protected by copyrights or patents and does not
convey any license under the patent rights of Mindray Scientific, nor the rights of
others.

Mindray Scientific intends to maintain the contents of this manual as confidential

information. Disclosure of the information in this manual in any manner whatsoever
without the written permission of Mindray Scientific is strictly forbidden.

Release, amendment, reproduction, distribution, rental, adaptation, translation of

this manual in any manner whatsoever without the written permission of Mindray
Scientific is strictly forbidden.

, , and are the registered

trademarks or trademarks owned by Mindray in China and other countries. Mindray
Scientific is authorized by Mindray to use above registered trademarks or
trademarks.

Statement
Contents of this manual are subject to changes without prior notice.

All information contained in this manual is believed to be correct. Mindray Scientific

shall not be liable for errors contained herein nor for incidental or consequential
damages in connection with the furnishing, performance, or use of this manual.

Mindray Scientific is responsible for the effects on safety, reliability and performance
of this product, only if:
 all installation operations, expansions, changes, modifications and repairs of
this product are conducted by Mindray Scientific authorized personnel;
 the electrical installation of the relevant room complies with the applicable
national and local requirements;
 the product is used in accordance with the instructions for use.

I
Preface
Description
This Service Manual presents detailed information on the hardware composition,
installation, disassembly, test and troubleshooting of the product and relevant
accessories to help service personnel effectively address common problems.
Comprehensive briefings on product structure and design principle are not included.
For issues that could not be addressed, contact our Customer Service Department.

The product introduction described in this Service Manual is based on a fully

configured product. Therefore, certain content may not be applicable to your product.
If you have any question, please contact us.

Please carefully read this Service Manual and fully understand the content before
performing product maintenance. Otherwise, incorrect operation may cause
personal injury or damage to product.

Intended Audience
This Service Manual is geared for professional biomedical engineers, authorized
service personnel and after-sales representatives responsible for product
maintenance.

Revision History
The version of this Service Manual is subject to update without notice due to
changes in software or technical specifications. The version information of this
Service Manual is as follows:
 Version No.: 3.0
 Issue date: 2020-07

II
Contents
1 Safety .....................................................................................................................1-1
1.1 Safety Information ...............................................................................................1-1
1.1.1 Dangers ...................................................................................................1-1
1.1.2 WARNING ...............................................................................................1-2
1.1.3 CAUTION ................................................................................................1-3
1.1.4 NOTE .......................................................................................................1-4
1.2 Equipment Symbols ............................................................................................1-5

2 Theory of Operation .............................................................................................2-1

2.1 Overview ..............................................................................................................2-1
2.1.1 Structural Composition and Performance ...............................................2-2
2.2 Host .....................................................................................................................2-3
2.2.1 Front View ...............................................................................................2-3
2.2.2 Rear View ................................................................................................2-5
2.2.3 Side view .................................................................................................2-5
2.2.4 Door-Opening Side View .........................................................................2-6
2.2.5 Bottom View ............................................................................................2-7
2.3 Hardware Principle Descripiton ...........................................................................2-7
2.3.1 Main board...............................................................................................2-7
2.3.2 Down pressure detection board ........................................................... 2-13
2.3.3 Key board ............................................................................................. 2-14

3 Test and Maintenance ..........................................................................................3-1

3.1 Introduction ..........................................................................................................3-1
3.1.1 Test Report ..............................................................................................3-1
3.1.2 Recommended Frequency ......................................................................3-4
3.2 Overall Appearance Inspection ...........................................................................3-5
3.3 Power-on test ......................................................................................................3-5
3.4 Accuracy Calibration............................................................................................3-5
3.5 Pressure Calibration ............................................................................................3-8
3.6 Running Test ...................................................................................................... 3-11
3.7 Battery Power Supply Test ............................................................................... 3-12
3.8 Electrical Safety Test ........................................................................................ 3-12
3.8.1 Enclosure Leakage Current Test .......................................................... 3-13
3.8.2 Earth Leakage Current Test ................................................................. 3-14
3.8.3 Patient Leakage Current Test ............................................................... 3-14
3.9 Cleaning and Disinfection................................................................................. 3-15
3.9.1 Cleaning ............................................................................................... 3-15
3.9.2 Disinfection ........................................................................................... 3-15

4 Troubleshooting ...................................................................................................4-1
4.1 Overview ..............................................................................................................4-1
4.2 Part Replacement ................................................................................................4-1

1
4.3 Checking the Status of Infusion Pump ................................................................4-1
4.4 Fault List ..............................................................................................................4-4
4.4.1 VP5 System Failure and Exception Coding ............................................4-4
4.4.2 Other Faults .............................................................................................4-9

5 Repair and Disassembly ......................................................................................5-1

5.1 Tools ....................................................................................................................5-1
5.2 Preparations for Disassembly .............................................................................5-1
5.3 Disassembly Steps ..............................................................................................5-2
5.3.1 Removing the Upper Case Assembly .....................................................5-2
5.3.2 Removing the Bottom Case Assembly....................................................5-3
5.3.3 Removing the Front/Rear Door Case Assembly and Pump Body Drive
Assembly ..........................................................................................................5-5
5.3.4 Removing the Alarm Indicator Board, Key Board and Display ...............5-7
5.3.5 Removing the Pressure Sensor Assembly, Pump Plate Mounting
Assembly, Clamp Assembly, and Pump Body Ultrasonic Wafer Assembly .....5-9
5.3.6 Removing the Main Board ..................................................................... 5-11

6 Components..........................................................................................................6-1
6.1 Host .....................................................................................................................6-1
6.1.1 Exploded View .........................................................................................6-1
6.1.2 Parts List..................................................................................................6-1
6.2 Upper Cover Assembly........................................................................................6-2
6.2.1 Exploded View .........................................................................................6-2
6.2.2 Parts List..................................................................................................6-2
6.3 Bottom Cover Assembly ......................................................................................6-3
6.3.1 Exploded View .........................................................................................6-3
6.3.2 Parts List..................................................................................................6-3
6.4 Pump Module Assembly ......................................................................................6-5
6.4.1 Exploded View .........................................................................................6-5
6.4.2 Parts List..................................................................................................6-5
6.5 Door Assembly ....................................................................................................6-6
6.5.1 Exploded View .........................................................................................6-6
6.5.2 Parts List..................................................................................................6-7
6.6 Others ..................................................................................................................6-8
6.6.1 Parts List..................................................................................................6-8

7 Upgrade .................................................................................................................7-1
7.1 Tools ....................................................................................................................7-1
7.2 Upgrade ...............................................................................................................7-1
7.2.1 Software Burning Method........................................................................7-1
7.3 Downloading Brand Library .................................................................................7-5
7.3.1 Updating Drug Library .............................................................................7-9
7.3.2 Exporting History Record to PC ........................................................... 7-19

2
1 Safety
1.1 Safety Information
This section lists basic safety information that users must be aware of and follow
when using the infusion pump. Other safety information that is the same, similar, or
related to the specific operation will appear in each chapter.

Dangers
 Indicates an imminent hazard that, if not avoided, could result in death,
serious injury or damage to product/property.

WARNING
 Indicates a potential hazard or unsafe practice that, if not avoided, could
result in death, serious injury or damage to product/property.

CAUTION
 Indicates a potential hazard or unsafe practice that, if not avoided, could
result in minor personal injury, product malfunction or damage to
product/property.

NOTE

 Provides application tips or other useful information to ensure that you

get the most out of the product.

1.1.1 Dangers
This Manual does not contain any information at the "Danger" level.

1-1
1.1.2 WARNING

WARNING
 Before use, users must check the equipment, cables and accessories to
ensure they work properly and safely.
 Connect the equipment only to a properly installed power outlet with
protective earth contacts. If a protective earth conductor is not provided,
operate it on battery power, if possible.
 To avoid explosion hazard, do not use the equipment in the presence of
flammable anaesthetics, vapours or liquids.
 Do not open the case of the equipment, otherwise there is a danger of
electric shock. Repairs or upgrades to equipment must be performed by
service personnel trained and authorized by our company and must be
performed with AC power disconnected. Maintenance by
non-manufacturers or unauthorized personnel can have an impact on the
safety, performance and functionality of the product.
 When the equipment is shared with electrosurgical equipment, guarantee
safety of the patient.
 Pay close attention to the actual clinical condition of the patient and the
working condition of the infusion pump regularly, and set the alarm volume
and alarm limit according to the actual situation. Do not rely solely on the
audible alarm system to infuse the patient; do not adjust the alarm volume
to a lower volume, which may result in patient risk. When the alarm volume
is lower than the ambient volume, the operator may be affected when
identifying an alarm.
 To avoid inadvertent disconnection, route all cables in a way to prevent a
stumbling hazard. Wrap and secure excess cabling to avoid risk of
entanglement or strangulation by patients or personnel.
 Dispose of package materials as per the applicable waste control
regulations, and keep them out of children's reach.
 During the infusion process, clogging due to tube knotting, filter
condensation or intubation can result in increased internal pressure in
potentiometer. Eliminating the clogging at this time may result in
excessive infusion of the drug into the patient, and appropriate
precautions should be taken.
 Use the infusion pump within a range of 100 cm above and below the
height of the patient's heart. The smaller the height difference between the
infusion pump and the patient's heart, the more accurate the pressure
detection in the infusion line.
 This equipment is recommended to use the infusion set built in the factory.
If you use a non-factory built-in infusion set, you must first confirm the
relevant infusion performance (such as accuracy, air bubble, pressure) on
the infusion pump, and contact our company for calibration service. After

1-2
 confirming the calibration, you can use the infusion set. Otherwise, the
infusion set can be used. Otherwise, our company will not be responsible
for the infusion performance of the equipment (such as accuracy, air
bubbles, pressure) and related alarm functions. The accuracy of this
equipment, if using an uncalibrated infusion set, is not guaranteed.
 When using the infusion pump, in the non-operating status of the infusion
pump, the user should carefully check whether there is leakage at the
outlet of the infusion set, the drip chamber and the dripper. If there is any
leakage, please contact the manufacturer for maintenance confirmation.
 When peripherals are connected through the signal input and output ports,
the patient cannot be touched at the same time, so as to avoid the leakage
current of the patient exceeding the standard requirements.
 During defibrillation, do not touch the patient and other non-defibrillation
equipment to avoid electric shock. During defibrillation, defibrillation will
not affect the basic performance of the equipment, such as infusion
accuracy, alarm, signal transmission, etc.
 This equipment uses a power plug to disconnect it from an AC power
source. Place the equipment in a location where it is easy to plug in and
out.

1.1.3 CAUTION

CAUTION

 To ensure patient safety, use the accessories specified in this manual.

 When the equipment and its accessories are about to exceed their lifespan,
dispose of them in accordance with local regulations or hospital systems.
If you have any questions, please contact the dealer or manufacturer who
sold you the product.
 After installing the infusion set be sure to observe if there is any leakage
before starting the infusion. If there is liquid leakage, check and solve it in
time.
 When infusion is started, if the A2 and SK series infusion sets are used to
infuse for more than 24 hours, you are recommended to replace the
infusion set or adjust the position of the infusion set to ensure accuracy. If
using other brand infusion sets, you are recommended to determine the
time interval for changing the position of the pinch tube by testing the
service life of the infusion set. If not tested, you are recommended to
adjust the pinch tube position of the infusion set every 4 hours to ensure
accuracy and reinstall a new tube that has not been squeezed.
 Electromagnetic fields can affect the performance of this equipment, so
other equipment used near this equipment must meet the appropriate EMC
requirements. Mobile phones, X-ray equipment or MRI devices are possible

1-3
 sources of interference as they may emit higher levels of electromagnetic
radiation.
 Before connecting the equipment to the power line, check that the voltage
and frequency ratings of the power line are the same as those indicated on
the equipment's label or in this manual.
 Always install or carry the infusion pump properly to avoid damage caused
by drop, impact, strong vibration or other mechanical force. After the
equipment falls, users must confirm whether the equipment can work
normally; otherwise do not use the equipment.
 After the disposable accessories are used, dispose of them in accordance
with the relevant regulations of the hospital.
 Protect the infusion pump from direct sunlight, high temperatures and
humidity.
 Before working with the internal battery, check the battery to make sure it
has enough power. Recharge the battery when needed.
 You are recommended to use an infusion set with a Luer connector to
prevent the patient from underflow due to the patient's tubing being pulled
off.

1.1.4 NOTE

NOTE

 Install the equipment in a location that is easy to observe, operate, and

maintain.
 Keep this manual near the equipment so that it can be easily and timely
obtained when needed.
 The software of this equipment was developed in accordance with the
requirements of the YY/T 0708 standard, minimizing the possibility of risk
due to program errors.
 This manual describes the product in its most complete configurations and
functions. The product you purchased may not have certain configurations
or functions.
 Do not insert the equipment that are not specified by the company into the
multi-function interface.
 During the infusion process, the infusion pump precisely controls the
infusion flow rate, infusion volume and infusion time, and monitors the
speed and direction of the stepper motor in real time to effectively prevent
overcurrent, underflow and backflush.
 This equipment does not come into direct contact with the drug/patient.
Therefore, no biocompatibility testing is required.

1-4
1.2 Equipment Symbols
The equipment you purchased may not provide you with all the following symbols.
Refer to instruction
ON/OFF
manual/booklet

Alternating current Battery

Alarms AUDIO PAUSED

Clear/Back Start; start of action

Bolus Confirm

Stop Menu

Move up/Increase Move down/Decrease

Move left Move right

Infusion set Selected drug

Night mode Equipotentiality

Drop sensor interface Input/outpu

Wireless networking,
Wireless networking, no
normal communication
communication with
with BeneFusion CS5
BeneFusion CS5 Infusion
Infusion Supervision
Supervision System
System
Current pump
Wireless network is communicated
establishing a network successfully with
connection BeneFusion DS5 Infusion
Supervision System
Current pump has
Current pump has forward
downward relayed No.X
relayed No.X pump
pump

Executed prescription Pause prescription

Executing prescription Non-executed prescription

1-5
 Caution Recovery/recyclable

Protected against solid

foreign objects with a
diameter no less than DEFIBRILLATION-PROOF
IP23 12.5mm and protected TYPE CF APPLIED PART
against spraying liquid
water

Date of manufacture Manufacturer

THIS WAY UP Keep dry

Fragile, handle with STACKING LIMIT BY

care NUMBER

Comply with the

requirements of
Non-ionizing
Directive 2012/19/EU
electromagnetic radiation
Waste Electrical &
Electronic Equipment
Authorized
representative in the Serial number
European Community
CE mark, comply with the
Environmentally-friendly
requirements of the
use periods of
Council Directive
electronic products (20
93/42/EEC (Medical
years)
Device Directive).
Package shall be kept Package shall be kept
between 50–106 kPa between 10%–95%
during transport humidity during transport

Package shall be kept between -20–60°C during transport

1-6
2 Theory of Operation
2.1 Overview
The infusion pump is used in conjunction with an infusion set to control the flow of
fluid into the patient.
It is suitable for adult, pediatric and neonatal patients in all clinical departments of
the hospital.
The intended use of the infusion pump includes (but is not limited to): outpatient,
emergency, general ward, postoperative recovery room, operating room, general
intensive care unit, clinic, and nursing home.
The infusion pump is mainly composed of a pump case, a motor drive system, an
input system, a storage system, a control system, a display system, a sensing
monitoring system and an alarm system. Because some parts are optional, the
infusion pump you purchase may not have some parts and their corresponding
functions.
The infusion pump has the following functions and features:
 Precisely control the infusion flow rate, infusion volume and infusion time, and
monitor the speed and direction of the stepper motor in real time to effectively
prevent overcurrent, underflow and backflush.
 Have good linearity for liquid stream.
 Change the flow rate during the infusion process.
 History record: record operation records, infusion records, and alarm logs of the
pump, and data can be exported.
 Have a drug library; the name of the current infusion drug can be displayed on
the running screen.
 Data storage, which can store up to 2000 history records and 2000 drug names.
 Memory function, which can remember the last infusion parameters.
 Auto fast forward and manual fast forward functions.
 Standby function, which can retain the parameters set before standby.
 Purge function, which can eliminate air bubbles from the lines before infusion is
started.
 Dynamic pressure monitoring function, which can detect the pressure of the
infusion tube in real time, and display the normal pressure status, the close
occlusion alarm pressure status and the occlusion alarm pressure status
through the pressure icon.
 Screen auto lock and manual lock functions, which can prevent accidental
operation and misoperation.

2-1
  Bolus release function, which can automatically release the pressure of the
tube after occlusion.
 Self-test function
 Anti-defibrillation function
 KVO function, which can keep the line of the patient open.
 Super bright large digital tube (LED) display.
 Alarm: support various alarm modes such as lighting, sound, and prompt
information. The alarm volume is adjustable.
 Network communication: communicate wirelessly with the infusion
management system and central infusion management system, and connect to
PC for data export or online upgrade.
 Multiple infusion modes are optional.

2.1.1 Structural Composition and Performance

The infusion pump is mainly composed of a pump case, a motor drive system, an
input system, a storage system, a control system, a display system, a sensing
monitoring system and an alarm system. A wireless module is optional. Software
optional functions include rate mode, time mode, body weight mode, ramp up/down
mode, sequential mode, loading dose mode, micro-infusion mode, drug library,
history record, and anti-bolus function.

Because some parts are optional, the infusion pump may not have some parts and
their corresponding functions.

2-2
2.2 Host
2.2.1 Front View

1. Alarm indicator
The alarm indicator indicates the priority of the alarm in different colors and flashing
frequencies. See the User Manual for details.
2. Display
Display infusion parameters and related contents.
3. Liquid flow indicator
4. AC power LED
 On: the infusion pump has been connected to AC power.
 Off: the infusion pump is not connected to AC power.
5. Door buckle
Open the door after opening it.
6. <Direction keys>
Adjust values, scroll up and down, turn pages.
7. <Clear/Return key>
 In the non-setting status, return to the previous menu or the last operation.
 In the setting status, clear the current setting or cancel the editing.
8. <OK key>
Determine the input operation.
9. <Start key>
After the infusion is properly installed and the infusion parameters are set, press this
key to start the infusion.

2-3
10. <Stop key>
Press this key during infusion to stop the infusion. For the infusion stopped due to
the infusion alarm, such as occlusion, press this key to cancel the alarm at the same
time.
11. <Fast forward key>
 During the infusion process, press this key to enter the fast forward setup
screen.
 In the stop status, press this key to enter the purge setup screen.
12. <Mute key>
 In the case of a high or medium priority alarm, press this key to mute the alarm
for 2 minutes. If there is a new alarm within 2 minutes, the mute will be canceled
automatically.
 In the case of a low priority alarm, press this key to cancel the alarm.
13. <Power key>
Power on the equipment, enter the standby status, and power off the equipment.
14. <Menu key>
 In the non-running status, press this key to switch between the main menu
screen and other screens.
 In the running status, long press this key to lock; in the locked status, long press
it again to unlock.
15. Battery LED
 Green: the battery is being charged.
 Flash: the battery is supplying power.
 Off: there is no battery, or the equipment is turned off and not charged.

2-4
2.2.2 Rear View

1. Battery compartment
2. Multi-channel pump connection rail
Combine multiple-channel pumps.
3. Equipotential terminal
When other equipment is used together with the infusion pump, connect the other
equipment with the equipotential end of the infusion pump by wires to eliminate the
ground potential difference between different equipments, thus ensuring safety.
4. Alternating current (AC) interface
Connect to AC power through a three-wire power cord.
5. Multi-function connector, which has the following connector functions:
 DC power input connector
 RS232 connector
 Nurse call connector

2.2.3 Side view

1. Tube slot
2. Speaker
3. Multi-channel pump lock
After the multi-channel pump is connected, it acts as a reinforcement.

2-5
2.2.4 Door-Opening Side View

1. Multi-channel pump connection slot

2. Slide clamp
3. Bubble detection board
4. Down pressure detection board
5. Infusion tube slot
6. Pump plate
7. Up pressure detection board
8. Clamp
9. Door
10. Buckle

2-6
2.2.5 Bottom View

1. Product label
2. Fixed mounting hole

2.3 Hardware Principle Descripiton

The board structure of the VP5 hardware is shown in the following figure: it mainly
includes the main board, the key board, and the pressure detection board.
LCD

Standby switch input

J2
J5 Alarm
J3

Key board indicator

board
Door J6
switch
detection
Motor
detection Down
Up board pressure
pressure JP5 J7 J3 sensor
sensor
J J J2
5 6
Down
J4 J pressure
Drop 1 Dete ction
sensor boar d
Main board
JP8 Ultrasonic
receiving probe
J
Speaker J J P J
1 3 1 Stepper
P
motor
J2 JP2 JP3 7
Battery J8
Battery AC input Ultrasonic Multifunctiona
interface board transmitting probe l connector

2.3.1 Main board

The VP5 main board consists of three parts, namely the power supply part, the main
part, and the monitoring part.
The power supply part includes an ACDC conversion module, a switch control circuit,
a DC power conversion circuit, a power management CPU, a backup sound and

2-7
light alarm circuit, and a battery charge and discharge management circuit.
The ACDC conversion module can convert the input AC power supply of 100-240
VAC and 50/60 Hz into a DC output of 15 V,
The switch control circuit can combine the three power inputs of the ACDC input, the
external DC input, and the internal battery into a VPC, and the priorities of the ACDC
input and the external DC input are higher than that of the internal battery; the switch
signal can convert the VPC into a VPP output.
The VPC is not controlled by the on/off signal, but the VPP is controlled by the on/off
signal. VPC is stepped down to VCCB (5V) through a LDO circuit (U7
ZSR500GTA);VCCB is stepped down to VBB (3.3V) through a LDO circuit (U3
SPX5205); VPP is stepped down to VCC (5V) through a Buck circuit (U12
TPS5420D); VCC is stepped down to a VDD (3.3V) through a LDO circuit (U13
SPX1117M3), and VPP is boosted to VMM (+20V) through a Boost circuit (U26
LT3757EMSE).
The power management CPU is responsible for completing the power on/off control,
motor power failure protection under single fault condition, battery charge status
monitoring, power status detection of each module, battery indicator control, and
communication with the CPU of the main module through a serial port. The power
management CPU uses the Cortex M0 core chip LPC1112 (U10), which is powered
by the VBB power supply. After the power is turned off, the CPU is in the sleep
status. After it is triggered by the power-on/off key from the keypad, it outputs the
power-on signal and the module power enabling signal to trigger VCC, VDD, and
VMM sequentially, and the entire system is powered on. The main CPU is powered
by the VDD power supply. After it is powered on, it will output a power-on lock signal
to prevent the power management CPU from shutting down unexpectedly. When a
normal shutdown is required, the power management CPU first sends a request to
the main CPU through a serial port. The latter confirms that the power can be turned
off, and the power-on lock signal is then canceled. Finally the power management
CPU completes the shutdown, and then enters the sleep status again.
The battery charge and discharge management circuit adopts BQ24103RHLR, the
shutdown charging current is designed to be 1300±100 mA (the charging time does
not exceed 6 h), the startup charging current is designed to be 650±50 mA (the
charging time does not exceed 12 h), and the battery full voltage is designed to be
8.4 ± 0.2 V.
The emission detection circuit of the bubble detection ultrasonic sensor is composed
of U31 and surrounding circuits, the control enabling signal is sent by the secondary
CPU, and the drive signal is connected to the ultrasonic transmitting chip through
J8.
When the battery voltage is too low and the AC power is off, the standby sound and
light alarm circuit triggers the buzzer to sound at a frequency of 2.73±0.5 V, and the
red alarm indicator flashes at the same frequency.
When the power management CPU detects that the VDD power supply is abnormal
or the communication with the CPU of the main module is abnormal, the buzzer

2-8
sounds and the power of the stepping motor is turned off.
Uncontrolled VPC VCCB power VBB power
output output output
AC-DC input

Controlled VPP
External DC input VDD power
output VCC power
Startup and output
output
shutdown
control circuit
Internal battery
VMM power
output

Standby audible
Buzzer, alarm
and visual alarm
indicator
circuit

Battery charging and

CPU of main control discharging Battery
module Power management circuit
management
Serial port Battery
CPU
communication indicator
VDD power status control
detection
VCC power status
VBB power detection
VMM power status
detection

Critical signal test point:

The D2 positive-to-earth voltage (ACDC_IN) is about 14 -16 V when tested by a
multimeter
The D3 positive-to-earth voltage (EDC_IN) is about 10 V -16 V when tested by a
multimeter
The D4 positive-to-earth voltage (BAT_IN) is about 6.8 V -8.4 V when tested by a
multimeter
The TP65 voltage (VPC) is about 6.4 V -15.6 V when tested by a multimeter
The TP66 voltage (VPP) is about 6.4 V -15.6 V when tested by a multimeter
The TP60 voltage (VCCB) is about 4.5 V -5.2 V when tested by a multimeter
The TP61 voltage (VBB) is about 3.0 -3.6 V when tested by a multimeter
The TP62 voltage (VCC) is about 4.5 -5.5 V when tested by a multimeter
The TP1 voltage (VDD) is about 3.0 -3.6 V when tested by a multimeter
The TP16 voltage (VMM) is about 19 -22 V when tested by a multimeter

The main part is responsible for LCD display drive, speaker alarm circuit, nurse call,
Dock in-position detection and communication with power CPU, key CPU, and
secondary CPU UART. The main CPU selects the Cortex M3 core chip
STM32F103VG (U14), uses the Intel 8080 system bus interface as the display drive
interface, and the Buffer chips U8 and U9 (SN74LVCR2245) protect the main CPU
pins from being burned by external overshoot. The speaker alarm circuit is
composed of PWM wave modulation circuit and power amplifier circuit. Q5, U19 and
peripheral resistance are composed of PWM wave modulation circuit. U18 is a voice
amplifier chip with +5V power supply. The nurse call is an extended function, which
is interconnected with the hospital alarm system through a dedicated nurse call

2-9
cable. Q4, Q6 and peripheral resistance form a nurse call circuit. U16 is an
EEPROM using I2C interface for storing history records, calibration data and other
information. U15 is a Nor flash SPI interface for storing drug libraries, language
libraries, and image resources. U28 is a WIFI module that can be connected to the
main CPU via a UART to enable external wireless communication. X2 is a
32.768KHz passive crystal oscillator that provides clocks for the RTC module of the
main CPU. The coder detection circuit is used for real-time detection by the main
block CPU whether the rotation speed and direction of the motor are consistent with
the settings (the secondary CPU also detects the motor rotation speed and direction
in real time). U6 is an RS232 level conversion chip. The external communication
interface, nurse call signal, and Dock in-position detection signal are all connected
to the multi-function interface JP3. The main CPU communicates with the power
management CPU, the key CPU, and the secondary CPU through the UART.

Display bus
interface Speaker
Buffer Alarm circuit

To power UART Nurse call

management
CPU
UART
I2C
To key CPU EEPROM
UART CPU of main
To secondary
CPU control
SPI
Coder Flash
detection
circuit
UART Wireless
RTC clock module

Dock in- UART RS232 level External

communic
position conversion ation port
detection

Critical signal test point:

RP5-6 pin LCD_WR write control signal
RP5-8 pin LCD_RS data/command selection signal
RP6-2 pin LCD_CS chip select signal
RP6-6 pin UART signal sent from the main CPU to the key CPU
RP6-8 pin UART signal received by the main CPU from the key CPU
TP24 UART signal sent from the main CPU to the external serial port
TP23 UART signal received by the main CPU from the external serial port
TP40 UART signal received by the main CPU from the power management CPU
TP41 UART signal sent from the main CPU to the power management CPU
TP53 SDA signal for communication between the main CPU and EEPROM
TP63 SCL signal for communication between the main CPU and EEPROM

2-10
TP54 CS_F signal for communication between the main CPU and Flash
R198 SCK_F signal for communication between the main CPU and Flash
TP56 MISO_F signal for communication between the main CPU and Flash
R197 MOSI_F signal for communication between the main CPU and Flash
TP59 Reset signal of the main CPU
TP5 UART signal sent from the main CPU to the secondary CPU
TP7 UART signal received by the main CPU from the secondary CPU
TP69 Dock in-position detection signal, valid in low level
TP64 CALL control signal, valid in high level
TP27 UART signal received by the main CPU from the WIFI module
TP28 UART signal sent from the main CPU to the WIFI module
TP26 Reset signal of the WIFI module
TP46 WAVE signal that controls the speaker, 20 KHZ square wave signal when
the speaker sounds
TP47 SAMPLE signal that controls the speaker, 600 HZ square wave signal when
the speaker sounds
TP49 Voice chip enabling signal, valid in high level
TP21 Input signal of motor detection sensor 1, pulse signal output when the motor
rotates
TP25 Input signal of motor detection sensor 2, there is a pulse signal output when
the motor rotates

The monitoring module consists of a secondary CPU, a stepping motor drive circuit,
a motor detection circuit, an up pressure detection circuit, a down pressure
detection circuit, a bubble detection circuit, a clamp detection circuit, a door-opening
and closing detection circuit, a drop detection circuit, and a dedicated tube detection
circuit. The secondary CPU uses STM32F100C8 (U1), and the stepping motor drive
circuit uses the motor control chip TMC260-PA (U2). The motor detection circuit is
realized by two sensors. The movement direction of the motor is judged through
comparison of the two pulse sequences, and the rotation speed of the motor is
judged by measurement of the frequency of the pulse sequence.

2-11
 Up pr essure I/O I/O Motor drive
Stepper motor
dete ction circ uit circuit

Down pressure I/O I/O Motor

dete ction circ uit dete ction circ uit

Bubble I/O Monitor module I/O Num ber of drops

Standby
dete ction circ uit CPU dete ction circ uit

Clamp I/O I/O Dedicated tube

Standby
dete ction circ uit dete ction circ uit

Door opening I/O UAR T To CPU of m ain

and closing
control module
dete ction circ uit

The clamp detection circuit, the dedicated tube detection circuit, and the motor
detection circuit are all realized by sensors. The up and down pressure detection
circuits are respectively located on the upper and down pressure boards. The
bubble detection circuit, the dedicated tube detection circuit and the clamp detection
circuit are located in the bubble detection board. The door-opening and closing
detection circuit is realized by the stroke switch. The motor detection circuit is
located in the motor detection board.
Critical signal test point:
TP4 Reset signal of the secondary CPU, valid in low level
TP6 Motor locked rotor detection signal, valid in high level
TP13 S_NCS signal for communication between the secondary CPU and U2
TP12 S_SCK signal for communication between the secondary CPU and U2
TP11 S_SDI signal for communication between the secondary CPU and U2
TP14 S_SDO signal for communication between the secondary CPU and U2
TP10 U2 enabling signal controlled by the secondary CPU, valid in low level
TP9 U2 direction signal controlled by the secondary CPU, the motor rotates
forward at low level and rotates reversely at high level
TP8 U2 step signal controlled by the secondary CPU, There is a pulse signal when
the motor is started
MSD1 Input signal of motor detection sensor 1, there is a pulse signal output when
the motor rotates
MSD2 Input signal of motor detection sensor 2, there is a pulse signal output when
the motor rotates
TP105 AD signal of up pressure detection
TP34 AD signal of down pressure detection
TP20 Detection signal of the clamp, high level when the clamp is closed, and low
level when the clamp is opened
TP19 Dedicated tube detection signal, high level when the dedicated tube is in
position, and low level when it is not in position
RP5-4 pin Enabling signal transmitted by the ultrasonic sensor, valid in low level

2-12
 TP112 AD signal for bubble detection, 0.4-1.7 V when the tubes are full of liquid,
less than 0.3V when there are bubbles
TP18 Door-closing detection signal, high level when the door is opened, and low
level when it is closed
TP100 5 V power of the drop sensor, 4.5-5.5 V when tested by a multimeter
TP101 Drop detection enabling signal
TP102 Drop detection signal
TP77 Enabling signal driven by the ultrasonic sensor, valid in low level
TP73 Signal US_DRV1 driven by the ultrasonic sensor
TP76 Signal US_DRV2 driven by the ultrasonic sensor

2.3.2 Down pressure detection board

Down Signal
pressure amplification
sensor circuit To main
board

Clamp detection
Clamp
circuit

Dedicated Dedicated tube

tube detection circuit

The down pressure detecting board uses the LMV824MX (U3) power amplifier to
amplify the weak signal output from the down pressure sensor, and the obtained
analog signal is sent to the secondary CPU for judgment of the pressure magnitude.
Sensor U1 and the surrounding circuits complete the clamp in position detection,
and sensor U2 and the surrounding circuits complete the dedicated tube detection.
Critical test point:
TP1 3.3 V power for down pressure detection, 3-3.6 V when tested by a multimeter
J1-8 Output analog signal for down pressure detection
TP6 PWM signal for down pressure detection

2-13
2.3.3 Key board

Key backlight Key

Key
managemen
t CPU Serial por t
Red a nd communica tion
yellow ala rm Main CPU
indicator

LCD backlight
LCD
control circuit
Battery indica tor

From main board

AC indicator From power module

The key management CPU uses the Cortex M0 core chip LPC1112 (U4) to be
responsible for the scanning processing of keys (a total of 12 keys, in which the
power switch key is directly led to the power management CPU; other keys are
processed by the key management CPU), alarm indicator drive, LCD backlight
control (8 levels adjustable) and other functions. A white key backlight is placed near
each key. Once a key is pressed, the key management CPU will light the key
backlight. The alarm indicator is a red and yellow two-color lamp, and the flashing
frequency of each color can be independently adjusted by software.
The battery indicator is on continuously during battery charging. When the battery is
supplying power, the flashing frequency is controlled by the power management
CPU. The AC indicator is on continuously when the AC power supply is normal, and
is off when the AC power is disconnected.
The LCD control signals are based on the Intel 8080 system bus interface, all of
which from the main CPU.
Critical test point:
TP10 (VDD) About 3.0 -3.6 V when tested by a multimeter
TP11 (VCC) About 4.5 -5.5 V when tested by a multimeter
R20 BL_PWM signal for control of LCD backlight, backlight is on by PWM signal
or high level
TP2 LCD backlight power, about 18.6 V -20.4 V when tested by a multimeter
TP20 Battery indicator signal
TP21 AC indicator signal

2-14
3 Test and Maintenance
3.1 Introduction
To ensure the infusion pump always functions properly, qualified service personnel
should perform regular inspection, maintenance and test. This chapter describes the
procedures for testing the monitor with recommended test tools and frequency. The
service personnel should perform testing and maintenance as required and use
appropriate test tools.

The procedures are intended to verify that the infusion pump meets the performance
specifications. If the infusion pump or a module fails to perform as specified in any
test, repairs or replacement must be done to correct the problem. If the problem
persists, contact our Customer Service Department.

CAUTION

 All tests should be performed only by qualified service personnel.

 Service personnel should possess a working knowledge of the test tools
and make sure that test equipment and cables are applicable.

3.1.1 Test Report

After testing by maintenance personnel approved by our company, record the test
results in the following test report, and deliver it to our Customer Service
Department.
Test Equipment
Name Model/No. Effective date

Test records
No. Test items Test point Test result
1 The case is free from cracks,
Outer surface
breaks, etc.
2 When you shake the equipment,
No abnormal noise
no abnormal noise can appear
in the equipment
inside it.
3 Door spring Confirm that the door assembly
confirmation spring can naturally rebound
4 If the AC power is not plugged in,
Indicator
the three indicators are off; when

3-1
 the AC power is plugged in, the
alarm indicator is off, the AC
indicator and the battery
indicator are always on in green.
5 Power on the equipment, and
start self-test. The equipment
Self-test
automatically enters the
Loading Guide screen.
6 Remove the lithium battery; a
"beep" alarm sound is
Gold capacitor alarm generated. Insert the lithium
battery; the alarm sound
disappears.
7 Infusion set Install a branded infusion set. In
8 identification the list of brands, this infusion
set option appears.
9 There is no exception when you
press a key, and the power key is
Key inspection
accompanied by a sound when
pressed.
10 Set the rate to 100 ml/h, then
press the Start key, the
equipment is powered on. Long
press the Fast Forward key
during the running process; the
Bolus detection equipment starts quick injection
at 800 ml/h. Release the fast
forward key; the equipment exits
quickly the fast forward mode,
and the pump rate returns to 100
ml/h.
11 Open the door during the
running process; the alarm
indicator flashes red. The word
Door opening alarm Door opened appears on the
display, the equipment stops
infusion, and an alarm sound is
generated.
12 The system date and time
System date and
should be consistent with local
time check
ones.
13 Check the software version
Software version
information
14 Equipment serial The equipment serial number

3-2
 number displayed on the display is
consistent with the product
traceability table
15 The occlusion level is 450 mmHg
Downstream
and the occlusion pressure is
occlusion alarm
between 337-562 mmHg.
16 When the flow rate is set to 800
ml/h, artificially make an
occlusion during the infusion
Upstream occlusion
process. A bubble alarm occurs,
alarm
Upstream Occlusion appears
on the screen, and the alarm
indicator is on in red.
17 During the infusion process,
artificially produce bubbles of
Bubble alarm 1cm-3cm. A bubble alarm
occurs, Air in line appears on
the screen, and the alarm
indicator flashes red.
18 The alarm indicator is on in
19 No AC Power alarm yellow, and the words No AC
Power are displayed and an
alarm is generated every 20S.
20 No skewed, offset, blurred, or
Display detection pitted, no display, no light
leakage, etc.
21 The equipment configured with
the drop sensor is started
normally for infusion. Then
remove the drop sensor from the
Drop sensor infusion funnel; the equipment
detection stops the infusion, and
generates an alarm sound. The
alarm indicator flashes red and
the word Empty appears on the
display.
22 Wi-Fi module The equipment is connected to
detection the WIFI hotspot successfully.

23 The infusion rate is 60 ml/h, the

VTBI is 3 ml, and the weight of
Accuracy Test
water received is between 2.85 g
Accuracy test
and 3.15 g.

3-3
24 The infusion rate is 1000 ml/h,
the VTBI is 50 ml, and the weight
of water received is between
47.50g and 52.50 g.
Test judgment
Qualified or not: Tester: Date:

3.1.2 Recommended Frequency

The following tasks can only be completed by professional maintenance personnel
approved by our company. The equipment must be cleaned and disinfected prior to
testing or maintenance.

Check/Maintenance Item Frequency

Overall appearance inspection 1.Once a year.
2.When first installed or reinstalled or after
maintenance.
1.Once a year.
Power-on test 2.When first installed or reinstalled.
3.Following any repair or parts replacement.
1.Once every two years.
2.When first installed
Accuracy calibration
3.When a new infusion set brand is used.
4.Following any repair or parts replacement.
1.When a new brand, non-built-in infusion tube is
used.
Pressure calibration
2.When the pressure sensor is replaced.
3.Once every two years.
1.Once a year.
2.When you suspect that the running function, the
Running test
alarm function and other functions of the infusion
pump are abnormal.
1.Once every two months.
2.When first installed or reinstalled.
Battery power supply test
3.After the infusion pump is repaired or when you
suspect that the battery is the source of the fault.
Enclosure leakage
Electrical current test
Following any repair of the power module.
safety tests Patient leakage
current test
1.Once every month.
Cleaning and disinfection
2.Before or after long storage

3-4
3.2 Overall Appearance Inspection
1) The outer case is clean and free from scratches, and the assembly is tight, and the

equipment has no internal residue.

2) The key operation feels good.

3) The mark is complete and the content is correct.

4) The standard configuration is complete and the socket is installed tightly.

3.3 Power-on test

1) After the equipment is turned on, the pump can start normally and enter the system

self-test. The screen display is normal and there is no error message.

2) The speaker gives one "beep" sound and the buzzer gives two "beep" sounds.

3) During the power-on process, you can see the alarm indicator flashes red and

yellow in sequence.

4) The equipment can enter the General Option screen in the memory mode

normally.

NOTE

 The self-test items corresponding to the six self-test codes are: 1. CPU
power-on; 2. Speaker; 3. Communication detection (drive, power, key); 4.
Alarm indicator; 5. Buzzer; 6. Up and down pressure sensors
 After the system fails to self-test, press C to enter the system.

3.4 Accuracy Calibration

The accuracy of the infusion pump does not require routine calibration. However, in
the first use, in replacement of a new infusion tube brand or when the infusion flow
deviation is large, calibration is required.

Before calibrating, you should prepare the following materials:

 One electronic balance (500 g)
 100 ml beaker
 One infusion set

3-5
Follow this procedure to perform a calibration:
1. Connect the infusion set to the infusion bottle (bag) and install it correctly
on the infusion pump.
2. Enter the Accuracy Calib. screen: select Main Menu → User Maintenance
→ Enter User Password 4321 → System Calibration → Accuracy
Calib.
3. After selecting the infusion tube brand according to the prompt, the prompt
message as shown in the figure will appear on the screen.

4. Press and hold for purging, and then place the infusion tube terminal
into the beaker.

5. Press to start the infusion pump for the first-step calibration.

6. After the calibration is successful, weigh the amount of liquid in the beaker
and input the actual amount of liquid in the beaker into Liquid 1.

7. Press OK to save the data and place the infusion tube terminal into the

beaker. Press to start the infusion pump for the second-step

calibration.

3-6
8. After the calibration Wait, weigh the amount of liquid in the beaker and
input the actual amount of liquid in the beaker into Liquid 2.

9. Press OK to save the data. The prompt Calibration successful is

displayed on the screen.

10. Press to exit to the main menu screen.

3-7
 Return to test after calibration is completed
1. After the calibration, replace the infusion tube with an unsqueezed infusion
tube section and install it into the infusion pump and connect it to the beaker
that has been cleared in the balance.
2. Select the corresponding brand.
3. The infusion pump enters the Rate Mode screen. Set the running flow rate
and VTBI according to the following table.
SN Infusion flow rate VTBI Time Acceptance criteria
1 25ml/h 3ml 7.2min 2.85-3.15g
2 100ml/h 5ml 7.2min 4.75-5.25g
3 600ml/h 30ml 7.2min 28.5-31.5g
4 1500ml/h 50ml 7.2min 47.5-52.5g

4. Clear the balance and start the infusion pump.

5. After the infusion pump completes every infusion, observe the balance
reading. When the reading is divided by 0.998, the range is within the
acceptance criteria of the table, indicating that the calibration is successful.
Otherwise, re-perform the calibration.

NOTE

 For accuracy calibration, please use medical saline, glucose solution or

grade 3 experimental water.
 For accuracy calibration, remove the infusion tube needle and replace it
with an 18G needle.
 Do not place the infusion tube terminal above the beaker level.
 When installing the infusion tube, please straighten the infusion tube
and place it to a suitable position. Do not bend or stretch the infusion
tube.
 Do not reuse the squeezed infusion tube section for calibration.

3.5 Pressure Calibration

1. After startup, enter the Pressure Calib. screen: select Main Menu → User
Maintenance → Enter User Password 4321 → System Calibration →
Pressure Calib.
2. After selecting the infusion tube brand according to the prompt, the prompt
message as shown in the figure will appear on the screen.

3-8
3. According to the prompts, connect the infusion set to the infusion bottle (bag),
install it correctly on the infusion pump, and connect the pressure gauge. Purge
air bubbles in the infusion line and pressure gauge.
4. Then press the Start key to start pressure 1 calibration. When the reading in

the pressure gauge reaches 140 mmHg to 160 mmHg, press the key.
After the pressure is stable, record the reading displayed on the pressure
gauge in Pressure 1 and save it. The first calibration is completed.
5. After the reading in the pressure gauge is stable, enter and save the pressure

value as prompted, and press the key to enter the next Pressure 2
calibration step.

6. When the pressure measured by the pressure gauge reaches 490 to 510

mmHg, press . After the pressure is stable, record the reading displayed on
the pressure gauge in Pressure 2 and save it. The second calibration is
completed.

3-9
7. Press the OK key. The prompt Calibration successful is displayed on the
screen.

8. The calibration is completed. Press to exit to the main menu screen.

Return to test after calibration is completed:

1. After the calibration is completed, return to the Main Menu screen, select
General Options, and set the occlusion pressure position to 525 mmHg in the
Occlusion Pressure column.
2. Return to the Rate Mode screen, set the flow rate to 200 ml/h, start running.
3. When an occlusion alarm is triggered on the infusion pump, observe the
maximum pressure value displayed on the pressure gauge. When the pressure
value is in the range of 400 - 650 mmHg, the calibration is successful.
Otherwise, re-perform the pressure calibration.

WARNING

 There is no occlusion alarm on the pressure calibration screen. Do not

perform infusion operation to avoid serious injury to the patient.

3-10
 NOTE

 Do not turn off the equipment on the pressure calibration screen.

 When you suspect that the occlusion alarm pressure is not accurate (the
pressure value exceeds the alarm threshold), perform pressure
calibration.
 When performing pressure calibration, use the pressure gauges
recommended and approved by our company.

3.6 Running Test

General functions:
1) For each key operation, Mindray pumps should be able to operate or react

normally according to BeneFusion VP5 Series Instruction Manual, and abnormal

operation should not cause a crash.

2) Operate the pumps according to BeneFusion VP5 Series Instruction Manual and

check whether the sound and light alarms at all priorities are normal, whether the

volume control is normal, and whether the alarm mute function works.

3) After operating the pump and triggering an alarm according to BeneFusion VP5

Series Instruction Manual, check whether the operations and alarms are recorded

normally in the history record.

4) After setting the infusion parameters correctly, press the Start key to enter the

running screen, and the running icon is displayed correctly.

5) The running icon, rate, total volume and pressure value are displayed correctly

during the infusion process.

Networking function (only for equipment with wireless networking

capabilities):
1) Regardless of the startup sequence of central infusion management system and

pumps, networking should be successful.

2) The data transmission between the infusion pump and the central infusion

management system is normal.

3) The pump status, the infusion parameters, and the alarm information received by

3-11
 the central infusion management system are correct.

4) After the network is disconnected from a certain connection link, the central

infusion management system can correctly indicate that the node is not connected,

and the network is connected and working normally after the connection is restored.

3.7 Battery Power Supply Test

1) If the battery is not installed, the battery in-position system can give a prompt (see

BeneFusion VP5 Series Instruction Manual for details).

2) After the battery is exhausted, the pump should not be started or the pump should

be stopped during running;

For details on how to maintain the battery, see BeneFusion VP5 Series Instruction

Manual.

3.8 Electrical Safety Test

WARNING
 To test the electrical safety of the infusion pump, the electrical safety
test is designed to detect abnormal electrical hazards which, if not
discovered, may cause injury to the patient or the operator.
 Commercially available testing devices such as the safety analyzer may
be used for electrical safety tests. The maintenance personnel shall
ensure the applicability, functional integrity and safety of such devices
and familiarize themselves with the use of these devices.
 Electrical safety test shall follow the following standard: IEC/EN 60601-1.
 If local regulations provide provisions otherwise, please perform the
relevant electrical safety test in accordance with the provisions.
 In the patient area, all devices that are connected to the mains supply as
well as to medical equipment must comply with the IEC/EN 60601-1
standard, and must be tested for electrical safety in accordance with the
test interval for monitoring devices.

Electrical safety tests are used to timely detect potential electrical safety risks that
might cause injuries to patients, operators or maintenance personnel. Electrical
safety tests must be carried out under normal environmental conditions (that is,

3-12
 normal temperature, humidity and barometric pressure).
The electrical safety tests described in this chapter take 601 safety analyzer as an
example. The safety analyzer used in different regions may vary. Make sure that the
electrical safety test scheme you adopted is applicable.

Device connection is shown in the following figure.

EUT

A: AC power supply (programmable power supply, regulating frequency)

B: Isolation transformer on the leakage current test tool
C: Safety tester

Tools required:
 Safety analyzer
 Isolation transformer

3.8.1 Enclosure Leakage Current Test

1. Connect the 601 safety analyzer to a power supply of 264 V AC, 60 Hz.
2. Connect one end of the red lead to the Red input terminal of the safety analyzer
and the other end to the metal foil that is placed against the surface of the
equipment under test (EUT).
3. Use the power cord to connect the EUT to the auxiliary power output connector
of the 601 safety analyzer.
4. Connect one end of the red lead to the "Red input terminal" of the safety
analyzer, and clip the other end on the metal foil attached on the surface of the
outer housing of the EUT.
5. Power on the 601 safety analyzer. Press 5-Enclosure leakage on the panel to
access the screen for enclosure leakage current test.
6. The enclosure leakage current is not greater than 100 µA in normal condition
and is not greater than 500 µA in single fault condition.

3-13
3.8.2 Earth Leakage Current Test
1. Connect the 601 safety analyzer to a power supply of 264 V AC, 60 Hz.
2. Connect the application part of the EUT to the RA terminal of the safety
analyzer.
3. Use the power cord to connect the EUT to the auxiliary power output connector
of the 601 safety analyzer.
4. Power on the 601 safety analyzer. Press 4-Earth leakage on the panel to
access the screen for earth leakage current test.
5. The earth leakage current is not greater than 500 µA in normal condition and is
not greater than 1000 µA in single fault condition.

3.8.3 Patient Leakage Current Test

1. Connect the 601 safety analyzer to a power supply of 264 V AC, 60 Hz .
2. Connect one end of the red lead to the RA end of the safety analyzer, clamp the
copper foil on the other end, fill the infusion line with 0.9% saline, and soak the
copper foil and the patient end in the same bottle of saline.
3. Use the power cord to connect the EUT to the auxiliary power output connector
of the 601 safety analyzer.
4. Power on the 601 safety analyzer. Press 6-Patient leakage on the panel of the
601 safety analyzer.
5. Press the "APPLIED PART" button repeatedly to select AC and DC
measurement. When DC is selected, the "DC" text is displayed next to the limit.
6. The patient leakage current is not greater than a.c.10 μA /d.c.10 μA in normal
condition and is not greater than a.c.50 μA/d.c.50 μA in single fault condition.
If the electrical safety test fails, please contact our technical support staff.

3-14
3.9 Cleaning and Disinfection
3.9.1 Cleaning
The pump should be cleaned regularly. If operating in dirty or sandy areas, cleaning
should be more frequent.Before cleaning, please consult or refer to the hospital's
specific regulations concerning medical device cleaning.

The following are detergents available for selection:

 Hydrogen peroxide (3%)
 Ethanol (70%)
 Isopropanol (70%)

When cleaning the device:

1. Turn off the pump and disconnect the AC power source line.
2. Wipe the display screen after soft cotton balls absorb an appropriate
amount of detergent.
3. Use a piece of soft cloth which absorbs a modest amount of cleaning agent
to wipe the surface of the device.
4. When necessary, use a piece of cloth to wipe off any excess cleaning
agents.
5. Place the equipment in a cool and ventilated environment to dry.

3.9.2 Disinfection
The operation of disinfection may cause certain damage to the infusion pump. You
are recommended to disinfect only when it is necessary in your desired
maintenance plan. Clean the equipment before disinfection.

The recommended disinfectants include: ethano 70%, isopropanol 70%,

glutaraldehyde-type 2% liquid disinfectant.

CAUTION
 Never use EtO or formaldehyde for disinfection.
 Do not conduct high pressure or high temperature disinfection for the
infusion pump and its accessories.

3-15
FOR YOUR NOTES

3-16
4 Troubleshooting
4.1 Overview
In this chapter, the infusion pump problems are listed along with possible causes
and recommended corrective actions. Refer to the tables to check the monitor and
identify and eliminate these problems.

The recommended solutions given in this chapter address most of the equipment
problems you encounter, but do not include any problems that may arise. Contact us
if you have a problem that is not covered in this section.

4.2 Part Replacement

Printed circuit boards (PCBs) and other major parts and components in the infusion
pump are replaceable. Once you isolate a PCB you suspect defective, follow the
instructions in Chapter 5 Repair and Disassembly to replace the PCB with a
known good one. Check if the failure is eliminated or if the infusion pump can pass
the relevant test. If the failure is eliminated, it indicates that the original PCB is
damaged. In this case, send the defective PCB to us for repair. If the failure persists,
reinstall the original PCB and continue troubleshooting as directed in this chapter.

To obtain information on replacement parts or order them, refer to Chapter 6 Parts.

4.3 Checking the Status of Infusion Pump

Operation methods in the Fault Diagnosis screen and corresponding
inspection
1. Enter the Fault Diagnosis screen as follows: Manufacturer Maintenance ---
enter the password 6686 --- Fault Diagnosis.
2. The Fault Diagnosis screen is as follows, press the left and right button to turn
the page.

4-1
 Motor speed: set the motor speed.
Direction: set the motor direction.
Current: set the motor current.

Code Meaning Normal value interval

Steps Steps that the stepper motor N/A
has rotated
Drops Drop sensor monitoring value If the sensor detects one drop, add 1
to the value.
0 represents low level and 1
represents high level.
MSD Motor sensor detection value
This value should cycle between 0
and 1 when the motor rotates.
DooR Door opening and closing 1 means opening the door, 0 means
detection closing the door

4-2
Code Meaning Standard Normal value interval
value
20 If there are bubbles, AD is less than
Bubble detection
BUBBLE 620; in the case of pure water, AD
value
value is greater than 621
PS Down pressure 500 500~4000
detection value
AC AC 15 14.55~15.45
EDC External DC power 12 10~17
voltage value
BAT1 Main battery power 7.4 5.8~8.4
voltage value
BAT2 Secondary battery Not 0
power voltage applicable
value
REF Reference power Not 0
voltage value applicable
VCC 5V power voltage 5 4.5~5.5
value
VMM Motor power 20.7 17~21
voltage value
VGC Gold capacitor 4.8 0~5.2
voltage value
VDDB Backup 3.3V power Not 0
voltage value applicable
VCCB Backup 5.0V power Not 0
voltage value applicable

This screen is used to view the communication status between each CPU and
between the pump and the outside world. Each column of data represents the
communication status of a serial port.

4-3
Code Meaning Normal value interval
Send Number of messages sent /
recev Number of messages received /
resend Number of messages resent /
d-err Number of wrong interpretation /
messages
oflw Number of wrong physical /
channels
tout/ful Number of lost packets due to /
timeout/number of packets lost
due to full queue

4.4 Fault List

During the transportation, storage and use of VP5, faults may occur due to various
factors (such as grid voltage instability, environmental temperature changes, drops
and impacts, component aging, etc.), which will affect normal use. At this time, the
professional who has experience in the maintenance of electronic medical
instruments should refer to the following fault classification for component level
maintenance. The so-called component-level maintenance refers to positioning the
fault to a certain component of the instrument after analysis, replacement, and trial
operation of the component, such as the power supply part, the main part, the
monitoring part, and the LCD. Repair of the component itself, that is, component-level
maintenance, must be performed by engineers with extensive maintenance
experience using specialized instrument and equipment under specific circumstances
and conditions.

4.4.1 VP5 System Failure and Exception Coding

The system can monitor some faults and exceptions, and generate alarms. The
maintenance personnel can find the corresponding alarm descriptions in the following
table according to the alarm number to help locate the fault. The table below gives the
possible causes and suggested solutions.

System System
Failure Exception Alarm Description Possible Cause Handling Method
Coding Coding
/ AC-DC power output 1.Abnormal AC 1.Check if the AC
SE101
too high power supply power supply

4-4
 2.Poor or meets the
damaged AC specifications.
power cord 2.Reconnect or
3.AC/DC module replace the AC
failure or exception power cord.
AC-DC power output 4.Main board 3.Try to restart; if
/ SA102
too low failure the equipment is
not recovered,
replace the
AC-DC module.
4.Replace the
main board.
SE103 / EDC too high 1.Main board 1.Try to restart; if
/ SA104 EDC too low failure the equipment is
SE105 / VCC too high 2.The system may not recovered,
/ SA106 VCC too low be short-circuited replace the main
SE109 / VDD too high 3.The specified board.
/ SA110 VDD too low serial cable is not 2.Find the
/ SA113 VGC too high used, causing short-circuited
/ SA114 VCC too low unintended power component by
SE115 / VMM too high to enter the replacing the
system, alarm component, and
SA104. (In this repair or replace
case, there is no it.
SE116 / VMM too low actual fault in the 3.Use the
alarm; do not standard serial
repair the cable in the
equipment). service kit.
Main board failure Try to restart; if the
equipment is not
Battery power voltage
SE119 / recovered,
too high
replace the main
board.
Main board failure Try to restart; if the
equipment is not
SE120 / VMM self-test failed recovered,
replace the main
board.
1.Poor connection 1.Reconnect the
of the battery battery.
2.Battery failure 2.Replace a new
/ SA122 Discharging exception
3.Poor contact battery.
between the main 3.Reconnect the
board and the key main board and

4-5
 board. the key board
4.Main board 4.Replace the
failure main board.

Main-drive The main board is Replace the main

SE201 /
communication failure faulty. board.
/ Main-power The main board is Replace the main
SE208
communication failure faulty. board.
1.Replace the key
1.Key board failure
Main-key board
SE209 / 2.Main board
communication failure 2.Replace the
failure
main board.
Main board failure Try to restart; if the
equipment is not
Main board EEPROM
SE231 / recovered,
failure
replace the main
board.
Main board failure Try to restart; if the
equipment is not
Main CPU self-test
SE251 / recovered,
failure
replace the main
board.
Main board failure Try to restart; if the
equipment is not
Monitoring CPU
SE252 / recovered,
self-test failure
replace the main
board.
Watchdog resets, Feed back to R&D
SE253 / Main program failure there may be for analysis.
software defects.
Software version Re-burn the
SE257 / Resource failure or resource file software version
burning error or resource file.
Software version Re-burn the
SE258 / Brand library failure or brand library software version
burning error. or brand library.
Brand library recovery Software version Re-burn the
/ SA260 default value or brand library software version
abnormal burning error. or brand library.
Power CPU self-test Main board failure Replace the main
SE261 /
failure board.
SE262 / Key CPU self-test Key board failure Replace the key

4-6
 failure board
1.Poor connection 1.Reconnect the
of motor detection motor detection
board board.
2.Motor detection 2.Replace the
Motor not stopped board failure motor detection
SE301 /
actually 3.Main board board.
failure 3.Replace the
4.Motor failure main board.
4.Replace the
motor.
1.Motor detection 1.Replace the
board failure motor detection
2.Main board board.
SE302 / Motor speed too fast failure 2.Replace the
3.Motor failure main board.
3.Replace the
motor.
1.Misuse of the 1.Check the use of
equipment leads to the equipment.
stuck pump 2.Inspect and
2.Pump body repair the pump
structure failure body and replace
leads to stuck parts if necessary.
pump 3.Reconnect the
3.Poor motor motor.
connection 4.Reconnect the
SE303 / Motor speed too slow
4.Poor connection motor detection
of motor detection board.
board 5.Replace the
5.Motor detection motor detection
board failure board.
6.Main board 6.Control power
failure board
7.Motor failure 7.Replace the
motor.
Main board failure Try to restart; if the
equipment is not
Motor configuration
SE304 / recovered,
request timeout
replace the main
board.
1.Motor detection 1.Reconnect the
SE305 / Motor steering error board failure motor detection
2.Motor detection board.

4-7
 board failure 2.Replace the
3.Main board motor detection
failure board.
4.Motor failure 3.Replace the
main board.
4.Replace the
motor.
1.Misuse of the 1.Check the use of
equipment leads to the equipment.
stuck pump 2.Inspect and
2.Pump body repair the pump
structure failure body and replace
leads to stuck parts if necessary.
pump 3.Reconnect the
3.Poor motor motor.
Motor not started connection 4.Reconnect the
SE306 /
actually 4.Poor connection motor detection
of motor detection board.
board 5.Replace the
5.Motor detection motor detection
board failure board.
6.Main board 6.Control power
failure board
7.Motor failure 7.Replace the
motor.
Under normal 1.Re-burn the
circumstances, the software version
speed calculated 2.Replace the
Motor speed out of by the software will main board.
SE307 /
range not exceed the 3.Replace the
range, there may motor
be software
defects.
1.Poor contact of 1.Reconnect the
pressure sensor pressure sensor
Down pressure sensor 2.Pressure sensor 2.Replace the
SE402 /
failure failure pressure sensor
3.Main board 3.Replace the
failure main board.
1.Poor connection 1.Reconnect the
of motor detection motor detection
SE405 / Sensor failure board board.
2.Motor detection 2.Replace the
board failure motor detection

4-8
 3.Main board board.
failure 3.Replace the
main board.
1.Reconnect the
1.Poor connection
ultrasonic
of the ultrasonic
component.
component wire
2.Replace the
SE406 / Bubble self-test failure 2.Ultrasonic
ultrasonic
component failure
component.
3.Main board
3.Replace the
failure
main board.
1.Poor contact of 1.Reconnect the
pressure sensor pressure sensor
Up pressure sensor 2.Pressure sensor 2.Replace the
SE410 /
failure failure pressure sensor
3.Main board 3.Replace the
failure main board.

4.4.2 Other Faults

Overall system failure
Failure Possible Cause Handling Method
Description
When no 1.Battery dead 1. Replace a new battery.
external power is 2.Poor contact of wire of the 2. Repair or replace the wire of the
connected, there battery interface board battery interface board
is no display at 3.Poor contact of FPC wire of 3.Reconnect or replace the FPC
the time of the key board wire.
startup, the 4.The main board is faulty. 4.Replace the main board.
battery indicator
is not on, and the
buzzer does not
sound
When no 1.Display failure 1.Solve the problem as display
external power is 2.Short circuit failure failures
connected, there 2.Further check the main board and
is no display at other boards.
the time of
startup, the
battery indicator
is on, and the
buzzer sounds
When the 1. Poor contact of FPC wire of 1.Repair or replace the FPC wire.
external AC is the key board 2.Repair or replace the wire of the

4-9
connected, the 2. Poor contact of AC Power AC power source
AC indicator is wire 3.Repair or replace the ACDC
not on 3. ACDC module failure module
Self-test item 3 1.Poor contact of FPC wire of 1. Repair or replace the FPC wire.
fails, alarm the key board 2. Replace the main board.
2.Main board failure 3. Replace the key board.
3.Key board failure
Self-test item 5 1.Main board power failure 1.Replace the main board.
fails, alarm 2.Short circuit failure on the 2.Check each board for short circuit
boards
Self-test item 6 1.Up pressure detection failure 1. Repair the up pressure sensor
fails, alarm 2.Down pressure detection wire or replace the up pressure
failure sensor or replace the main board
2. Repair the down pressure sensor
wire or replace the down pressure
sensor or replace the down
pressure detection board or repair
the down pressure detection board
to the main board wire
Unable to charge 1.Poor contact of wire of the 1.Repair or replace the wire of the
effectively battery interface board battery interface board
2.Battery failure 2.Replace the battery
3.The main board is faulty. 3.Replace the main board.
An operation or The main board or Further check the main board and
measurement corresponding parts are the corresponding parts
function has damaged.
failed

Display Failures
Failure Possible Cause Handling Method
Description
The equipment 1.Poor contact of FPC wire of 1.Repair or replace the FPC wire.
is powered on key board 2.Replace the display
normally, the 2.Display failure 3.Replace the key board
screen is black 3.Key board failure 4.Replace the main board.
or white; or the 4.The main board is faulty.
screen is black
or white when it
is working
normally.
There is an error 1. Resource file burning error 1. Re-burn the resource file
in the displayed 2. Main board failure 2. Replace the main board.
text or image

4-10
 Operations and alarm failures
Failure Description Possible Cause
Key failure 1.Poor contact of FPC wire of
the key board
2.Key board failure
Buzzer sound Main board failure
failure
Speaker sound 1. Speaker failure
failure or hoarse 2. The battery interface board
has poor contact with the wire.
3. Speaker alarm circuit failure
Red alarm 1.Alarm indicator board failure.
indicator failure or 2.Poor contact of FPC wire of
yellow alarm the key board
indicator failure 3.Key board failure
4.The main board is faulty.
Key backlight 1.Poor contact of FPC wire of
failure the key board
2.Key board failure
3.The main board is faulty.
Handling Method
1. Repair or replace the FPC wire.
2. Replace the key board
Replace the main board.
1. Repair the wire or replace the
speaker assembly
2. Repair or replace the wire of the
battery interface board.
3. Further check the faulty circuit,
and replace the
main board
1.Repair the wire or replace the
alarm indicator board.
2.Repair or replace the FPC wire.
3.Replace the key board
4.Replace the main board.
1. Repair or replace the FPC wire.
2 Replace the key board
3. Replace the main board.

Monitoring Failure
Failure Possible Cause Handling Method
Description
The pressure 1.Down pressure sensor failure 1.Replace the down pressure
value has not 2.Down pressure detection sensor
changed board failure 2.Replace the down pressure
3.Loose or damaged wire from detection board
the down pressure detection 3.Repair or replace the wire from
board to the main board the down pressure detection board
to the main board
Pressure value 1.Loose or damaged wire of 1.Repair or replace the wire of the
overrange the down pressure detection down pressure sensor
board 2.Replace the down pressure
2.Down pressure sensor failure sensor
3.Down pressure detection 3.Replace the down pressure
board failure detection board
Misreport an 1.Up pressure sensor failure 1.Replace the up pressure sensor
upstream 2.Up pressure detection circuit 2.Replace the main board.
occlusion failure
Misreport door The door detection stroke Repair or replace the stroke switch

4-11
opening switch is loose or damaged.
Misreport air 1.Ultrasonic emission wafer
bubbles wire loose or ultrasonic
emission circuit damaged
2.Ultrasonic receiving wafer
wire loose or ultrasonic
detection circuit failure
Motor failure 1.Motor detection board failure
2.Poor contact of the motor
wire
3.Stepper motor drive circuit
failure
4.Motor failure
Clamp failure 1.Clamp detection circuit
failure
2.Loose or damaged wire from
the down pressure detection
board to the main board
Dedicated tube 1.Dedicated tube detection
failure circuit failure
2.Loose or damaged wire from
the down pressure detection
board to the main board
4-12
1.Repair the ultrasonic emission
wafer wire or replace the key
board
2.Repair the ultrasonic receiving
wafer wire or replace the main
board
1.Replace the motor detection
board.
2.Repair or replace the motor wire
3.Replace the main board.
4.Replace the motor.
1. Replace the down pressure
detection board
2. Repair or replace the wire from
the down pressure detection board
to the main board
1. Replace the down pressure
detection board
2. Repair or replace the wire from
the down pressure detection board
to the main board
5 Repair and Disassembly
NOTE

 Wear an anti-static wrist strap for maintenance and disassembly.

5.1 Tools
During disassembly and repair, the following tools may be required:

 Phillips screwdrivers

 Tweezers

 Needle nose pliers

 Diagonal pliers

 Anti-static wrist strap

5.2 Preparations for Disassembly

Before disassembling the infusion pump, stop infusion to the patient, turn off the
infusion pump and disconnect all the accessories and peripheral devices.

CAUTION

 Eliminate static electricity before the disassembly. When removing

some parts with the electrostatic sensitive mark, wear protective devices
such as electrostatic ring or anti-electrostatic gloves, lest the parts
would be damaged.
 Properly connect and route the cables and wires when reassembling the
equipment to avoid pinched hoses and electrical short circuits.
 Use specified screws to reassemble the equipment. If unfit screws are
tightened by force, the monitor may be damaged and the screws or part
may fall off during use, causing unpredictable equipment damage or
human injury.
 Follow the correct sequence to disassemble the monitor.
 Before removing assemblies, make sure that all the connection lines

5-1
 have been unplugged. During removal, note to avoid breaking the
connection line by pulling or damaging the connector.
 Place the removed screws and other parts separately by category so
that they can be used in the re-installation. Do not drop, contaminate or
lose them.
 During the disassembly and assembly process, please pay attention to
the storage and protection of the waterproof sealing strip. Do not miss
or damage it during the installation.

5.3 Disassembly Steps

5.3.1 Removing the Upper Case Assembly

1. Reverse the equipment to the direction shown, and remove the five M3x8 Phillips
pan head screws that secure the upper case assembly to the bottom case.

Cross recessed pan head screw M3x8 with double washers

2. Open the upper case assembly vertically upwards, as shown in the following
figure:

5-2
 Upper

3. Pull the connection cable of the battery adapter board out of the J3 connector of
the battery adapter board PCBA, as shown below:
J3 connector

4. Remove the upper case assembly from the main unit. The removal of the upper
case assembly is completed.

5.3.2 Removing the Bottom Case Assembly

1. Remove the two M3x8 screws with double washers on the cable cover of the
bottom case.

5-3
 Cross recessed pan head screw M3x8 with double washers
2. Remove the cable cover of the bottom case as shown in the figure.

Clips on both ends

3. As shown in the figure, lift the sockets at both ends of the connector and pull out
the cable in the direction of the connector.

Display cable

Lift the slots at both ends

4. As shown in the figure, unplug the down pressure sensor line, the stroke switch
wire, the coder detection wire, the motor connection line, the bubble detection board
connection line, and the pressure detection board connection line from the main
board.

5-4
 5. Reverse the equipment to the direction shown, and remove the four M3x8 cross
recessed pan head screws that secure the pump body assembly to the bottom case.

Cross recessed pan head screw M3x8 with double washers

6. Separate the pump body assembly from the bottom case. The removal of the
pump body assembly is completed.

5.3.3 Removing the Front/Rear Door Case Assembly and

Pump Body Drive Assembly

1. After opening the infusion pump door, remove the seven PT2.6×6 stainless steel
self-tapping screws on the inside of the door

PT2.6×6 stainless steel self-tapping screws, a transparent

nylon washer (2.5×5×0.5) placed under the screws

5-5
2. Separate the front and rear cases as shown in the following figure.
Clips

3. Unplug the ultrasonic wire from the key board, and separate the front door case
assembly from the pump body assembly body. The removal of front door case
assembly is completed.

Unplug the ultrasonic wire from the J1

socket of the key board

4. As shown in the figure, remove the door hinge connecting the door rear case
assembly and the pump body mount in the direction indicated by the arrow in the
figure, separate the pump body mount from the door rear case assembly, and
remove the door buffer torsion spring. The removal of the door rear case assembly
is completed.

5-6
 Door hinge Door buffer
i

5.3.4 Removing the Alarm Indicator Board, Key Board and

Display
1. Unplug the alarm indicator wire from the key board, and remove the alarm
indicator board in the direction of the positioning post. The removal of the alarm
indicator board is completed.

Alarm indicator
board PCBA

Key board JP3

Positioning post
connector
5-7
2. Pull out the FPC wire on the display panel from the key board.

FPC wire of the display

3. Remove the four PT2.6×6 self-tapping screws that secure the key board and
remove the key board in the direction of the limit post. The removal of the alarm
indicator board is completed.
Limit post and limit hole

Cross recessed pan head thread-cutting self-tapping screws PT2.6×6

4. As shown in the figure, after removing the alarm indicator board, directly
remove the display. The removal of the display is completed.

Display
5-8
5.3.5 Removing the Pressure Sensor Assembly, Pump Plate

Mounting Assembly, Clamp Assembly, and Pump Body

Ultrasonic Wafer Assembly

1. Remove the five M3x8 screws with double washers on the pump body mounting
assembly, and remove the pump body assembly, as shown below:
M3X8 screws with double washers

2. Unplug the down pressure sensor wire on the pressure detection board, remove
the one cross recessed pan head screws M3x14 that fixes the clamp assembly at
the bottom of the pump body mount, and remove the clamp assembly in the
direction indicated by the arrow. The removal of the clamp assembly is completed.
Cross recessed pan head screw M3x14

3. Loosen the screw on the coder detection sensor, and remove the coder detection
sensor PCBA.

5-9
 Coder detection sensor PCBA

4. Loosen the screw on the stroke switch and remove the stroke switch.
Stroke switch

5. Remove the pressure sensor fixing screw on the pump body mount and remove
the pressure sensor. Remove the ultrasonic sensor fixing screw on the pump body
mount and remove the ultrasonic sensor.
Pressure sensor fixing screws Ultrasonic sensor fixing screw

Unremovable screws

5-10
5.3.6 Removing the Main Board
1. Unplug the wire on the main board PCBA.
2. Remove the five PT3×8 self-tapping screws and two M3X12 pan head screws
with double washers that secure the main board.
M3X12 pan head screws with double washers

PT3×8 self-tapping screws

3. Remove the AC socket bracket and the main board separately along the guide
slot of the bottom case and the limit post. The removal of the main board is
completed.
AC socket bracket aligned with the
guide slot of the bottom case

Two limit
posts pass
through the
positioning
holes of the
main board

5-11
FOR YOUR NOTES

5-12
 6 Components
This chapter lists the exploded views of all the main parts of the main unit of the
syringe pump and BOM codes of the parts. It helps the maintenance personnel to
identify the parts during removal and part replacement.

6.1 Host
6.1.1 Exploded View

6.1.2 Parts List

No. Order Number Part Description Qty Remark

1 N/A Upper Cover Assembly 1 /

2 N/A Bottom Cover Assembly 1 /

3 N/A Pump Module Assembly 1 /

4 N/A Door Assembly 1 /

6-1
 6.2 Upper Cover Assembly
6.2.1 Exploded View

6.2.2 Parts List

No. Order Number Part Description Qty Remark

1 009-004119-00 Speaker 3P2 1.25mm 1 /

2 043-004209-00 SP5 speaker holder 1 /

Battery Li-ion 7.4V 4800mAh

3 115-050226-00 1 /
SK04B9003

4 115-029511-00 Battery door FRU 1 /

5 115-029509-00 Battery connection board PCBA FRU 1 /

6 115-041345-00 VP5 full-press top cover FRU 1 /

6-2
 6.3 Bottom Cover Assembly
6.3.1 Exploded View

6.3.2 Parts List

No. Order Number Part Description Qty Remark

1 043-004208-00 Stack locker 1 /

Old ultrasound
051-002405-00 VP5 full-press mainboard PCBA 1
sensor
VP5 full-press mainboard PCBA (with Old ultrasound
051-002582-00 1
drip sensor circuit) sensor
VP5 full-press mainboard PCBA FRU Old ultrasound
115-047135-00 1
(with WIFI) sensor
2 VP5 full-press mainboard PCBA FRU Old ultrasound
115-047136-00 1
(with WIFI and drip sensor circuit) sensor

051-002405-01 VP5 full-press mainboard PCBA 1 The 1st generation

VP5 full-press mainboard PCBA (with

051-002582-01 1 The 1st generation
drip sensor circuit)

115-047135-01 VP5 full-press mainboard PCBA FRU 1 The 1st generation

6-3
No. Order Number Part Description Qty Remark
(with WIFI)

VP5 full-press mainboard PCBA FRU

115-047136-01 1 The 1st generation
(with WIFI and drip sensor circuit)
New VP5 full-press mainboard PCBA The 2nd
115-061599-00 1
FRU generation
New VP5 full-press mainboard PCBA The 2nd
115-061597-00 1
FRU (with WIFI) generation
New VP5 full-press mainboard PCBA The 2nd
115-061600-00 1
FRU (with drip sensor circuit) generation
New VP5 full-press mainboard PCBA The 2nd
115-061598-00 1
FRU (with drip sensor circuit) generation

3 043-004215-01 AC socket holder (sealed) 1 /

4 043-004428-03 VP5 full-press bottom cover 1 /

5 043-004406-00 VP5 bottom wire cover 1 /

6 115-041346-00 Drip sensor socket FRU 1 /

6-4
 6.4 Pump Module Assembly
6.4.1 Exploded View

6.4.2 Parts List

No. Order Number Part Description Qty Remark
Old ultrasound
043-007025-00 VP5 full-press motor holder (standard) 1
sensor
Old ultrasound
043-007026-00 VP5 full-press motor holder (dedicate) 1
sensor
1
VP5 full-press motor holder (standard)
115-059663-00 1 /
FRU

VP5 full-press motor holder (dedicated)

115-059662-00 1 /
FR U

115-041352-00 VP5 full-press liquid clamp FRU 1 /

2 VP5 full-press liquid clamp FRU
115-041353-00 1 /
(dedicate)
VP5 full-press downward pressure
3 051-002407-00 1 /
detection board PCBA

6-5
No. Order Number Part Description Qty Remark
Old ultrasound
115-029564-00 VP5 ultrasonic sensor assembly FRU 1
4 sensor

115-029564-01 VP5 ultrasonic sensor assembly FRU 1 /

5 /
115-041354-00 VP3 pressure sensor assembly FRU 2
6 /

7 043-006516-00 VP3 water-proof membrane 1 /

VP5 full-press motor detection board

8 051-002406-00 1 /
PCBA
VP5 full-press transmission assembly
9 115-041348-00 1 /
FRU

6.5 Door Assembly

6.5.1 Exploded View

6-6
 6.5.2 Parts List
No. Order Number Part Description Qty Remark

1 115-047137-00 VP5 door front cover FRU 1 /

2 115-029508-00 Alarm board PCBA FRU 1 /

3 115-029520-00 Screen protector FRU 1 /

4 115-034032-00 LCD display FRU 1 /

Old ultrasound
115-041349-00 VP5 full-press keyboard FRU 1
5 sensor

115-041349-01 VP5 full-press keyboard FRU 1 /

6 009-008915-00 30-pin FPC wire 1.0mm (opposite side) 1 /

7 049-001059-00 VP5 silicon keypad 1 /

8 115-029563-00 VP5 door handle assembly FRU 1 /

VP5 full-press door rear cover assembly Old ultrasound

115-041350-00 1
FRU sensor
VP5 full-press door rear cover assembly Old ultrasound
115-041351-00 1
FRU (dedicate) sensor
VP5 full-press door rear cover assembly Old ultrasound
115-059661-00 1
FRU (PVC dedicate) sensor
9
VP5 full-press door rear cover assembly
115-041350-01 1 /
FRU
VP5 full-press door rear cover assembly
115-041351-01 1 /
FRU (dedicate)
VP5 full-press back door assembly
115-059661-00 1 /
FRU(PVC)

6-7
 6.6 Others
6.6.1 Parts List
No. Order Number Part Description Qty Remark

1 009-004120-00 12P wire 2.0mm 100mm 1 cable

2 009-004534-00 3P ALPS door switch sensor 2.54mm 1 cable

3 009-005244-00 8-pin dual port wire 1 cable

4 009-006431-00 4P-6P motor wire 80mm 1 cable

5 047-012694-00 VP5 mask (EN) 1 mask

6 047-012695-00 VP5 EX mask (EN) 1 mask

7 047-012696-00 VP5 mask (CN) 1 mask

8 047-012697-00 VP5 EX mask (CN) 1 mask

9 047-013034-00 VP5 mask (SP) 1 mask

10 047-013035-00 VP5 EX mask (SP) 1 mask

11 047-013037-00 VP5 mask (FR) 1 mask

12 047-013038-00 VP5 EX mask (FR) 1 mask

13 047-013040-00 VP5 mask (RU) 1 mask

14 047-013041-00 VP5 EX mask (RU) 1 mask

15 047-013043-00 VP5 mask (TR) 1 mask

16 047-013044-00 VP5 EX mask (TR) 1 mask

17 047-014306-00 VP5 mask (universal) 1 mask

18 047-014307-00 VP5 EX mask (universal) 1 mask

19 047-015744-00 VP5 mask (IT) 1 mask

20 047-015745-00 VP5 EX mask (IT) 1 mask

21 115-022050-00 Pole clamp assembly 1 accessory

22 115-032580-01 VP5 drip sensor (Gery) 1 accessory

6-8
7 Upgrade
7.1 Tools
During upgrade, you may use the following tools:

 Multifunctional serial port

 PC

 PC burning tool software

7.2 Upgrade
Through the multi-function port, you can upgrade VP5 software and update drug
library and built-in syringe brands; view and export history and abnormal records.
PC tools can run directly on a desktop PC or a mobile PC.

7.2.1 Software Burning Method

1. Plug the multi-function serial cable into the multi-functional connector on the main
unit as shown in the figure.
Multifunctional Multifunctional
connector serial port

2. The other end of the multi-functional serial cable is a standard BD9 serial port, as
shown in the figure, connect this end to the computer.

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3. At the same time, press the Start key and the Power key on the front panel of
the equipment. The equipment enters the boot screen, and the word
BootLoader is displayed on the display, as shown in the figure.

4. Run the installed PC tool software (Pump Data Manage PC Tool, which is based
on the actual installed executable file), and enter the following screen, as shown
in the following figure.

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5. Click Login and input the password 123456 in the login dialog box that pops up to
enter the upgrade screen, as shown below:

6. Click Upgrade to enter the upgrade screen, as shown in the figure below, select
the corresponding product model as required in the figure.

Please select the

corresponding upgrade model.

7. Click Browse and select the software according to the software code of each
product model based on the Applicable Scope, as shown in the figure below.

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8. After selecting the software, click Upgrade to start the upgrade. After the upgrade
is completed, Upgrade completed, please restart the pump is displayed.

9. After the download is completed, Main ExtFlash End upgrade is also displayed
on the main unit, indicating that the download is completed. If a red character
appears in the upgrade status screen above, there are equipment with unsuccessful
download. At this time, view all the connected equipment. The equipment that does
not display Main ExtFlash End upgrade on the screen is the download failed
equipment. Shut down the download failed equipment and restart it to download the
software again.

Note: After the software is burned, turn it on, then open the door, wait for 5
seconds, and then go through the subsequent process if there is no alarm.

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7.3 Downloading Brand Library

1. Long press to shut down the equipment that downloads the system
software completely.
2. Run the installed PC tool software (Pump Data Manage PC Tool, which is based
on the actual installed executable file), and enter the following screen, as shown in
the following figure.

3. Click Login and input the password 123456 in the login dialog box that pops up to
enter the upgrade screen, as shown below:

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4. Long press to boot, follow the path Main Menu--Manufacturer
Maintenance (Input the password: 6686)--Data Transferring to enter the Data
Transferring screen. After the equipment is connected successfully, Connected,
Waiting for upgrade is displayed on the screen.

5. Select the corresponding product model in the PC tool screen, and then left click
the top option of the left menu.

Click this
option

Please select the

corresponding upgrade
model.

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6. In the screen, left click Read Configuration File and select the correct brand
library file.

Select by
left click

7. After the configuration file is read, left click Select All, and then left click Data
Sync to Pump.

Select
by left
click

Select
by left
click

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8. In the pop-up screen, left click Yes to start downloading the brand library.

9. After the download is successful, the screen is as follows. Restart the equipment
to complete brand library downloading.

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7.3.1 Updating Drug Library
Generate a drug library file
1. Open the drug library management tool, as shown below:

2. Click New Drug and input the password 123456 in the password box to enter
the drug editing screen, as shown below:

3. Edit the drug; after the drug editing is completed, click Save to save the edited
drug, as shown below:

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4. According to the above steps, after adding all drugs to the drug library, click
Generate Drug Library, as shown below:

5. Review the drugs in the current drug library. After confirming that there is no
error, click Save Drug Library as shown below:

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6. Tick I confirm that the drug library has been reviewed and click OK as shown
below:

7. Input the name of the drug library and click Confirm to save the drug library and
generate a drug library file, as shown below:

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8. Under the installation directory drugLibFile folder, check the corresponding drug
library file generated, as shown below:

Modify a drug library file

1. Click History Drug Library and double-click the drug library file to be edited, and
load the drug library, as shown below:

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 2. Click Back to return to the main screen for drug editing, as shown below:

3. Select the drug to be edited in the drug list and edit the drug as shown below:

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4. After the drug editing is completed, click Save to save the edited drug, as shown
below:

5. According to the above steps, after editing the drugs to be modified, click
Generate Drug Library, as shown below:

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6. Review the drugs in the current drug library. After confirming that there is no
error, click Save Drug Library as shown below:

7. Tick I confirm that the drug library has been reviewed and click OK as shown
below:

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8. Input the name of the drug library and click Confirm to save the drug library and
generate a drug library file, as shown below:

9. Under the installation directory drugLibFile folder, check the corresponding drug
library file generated, as shown below:

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Upgrade a drug library file
1. Turn on the equipment, and enter the Manufacturer Maintenance screen.
2. Input the password 6686 and press OK to confirm.
3. In the Manufacturer Maintenance screen, press the up and down keys to select
Data Transferring.

4. Connect VP5 to the computer through a multi-functional serial cable.

5. Open the PC software, select VP5, and click Login; input the login password
123456 and log in.

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6. Click Drug Library and then click Browse to select the drug library file to be
upgraded.

7. Click Upgrade Drug Library. The prompt Are you sure you want to update the
drug library? is displayed. Select Yes.

8. After the drug library is successfully upgraded, the prompt The drug library is
downloaded successfully is displayed and the drug library upgrade is completed.

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 9. Determine if the drug library is written to the pump. In the rate mode, select the
drug and see if the drug has been upgraded successfully

7.3.2 Exporting History Record to PC

1. Connect VP5 to the computer through a multi-functional serial cable
2. Once the connection is established, select History Record and click Read Data
from Pump to read the history record from the Mindray pump.

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 3. Click Export History Record.
4. Select where to store the history record exported.
5. Edit the name of the file you want to save and click Save.

6. After the operation is completed, double-click the history record file you just saved to
see if it is saved successfully.

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P/N: 046-009608-00(3.0)