Magpie

(This manual is applicable to BeneFusion SP1, SP3 and Vet series syringe
pumps)

Syringe Pump

Service Manual
Intellectual property rights

The intellectual property rights for this manual and its corresponding products belong
to the Shenzhen Shenke Medical Instrument Technical Development Co. Ltd. (hereinafter
referred to as "Shenke Company"). Shenke Company is a member of Mindray Medical
Group.

©2014-2015Shenzhen Shenke Medical Instrument Technical Development Co. Ltd.

All rights reserved. No individual or organization may reproduce, modify or translate any
part of this manual without written consent of Shenke Company.

, , , and are registered

trademarks or trademarks of Mindray Company. Shenke Company is authorized to use
the aforementioned registered trademarks or trademarks upon approval of Mindray
Company.

Statement

Shenke Company possesses the final interpretation right for this manual.

Shenke Company has the right to modify the content of this manual without prior
notification. Any modified content will appear in the newly-published version of this
manual.

Shenke Company shall assume the responsibility for product safety, reliability and
performance only when all the following requirements are satisfied:
 Assembling, expansion, readjustment, improvement and maintenance must be
carried out by the professionals approved by Shenke Company;
 All replacement parts used in the maintenance as well as the supporting
accessories and consumables must be originals (genuine originals) of Shenke
Company or approved by Shenke Company;
 Related electrical equipment must comply with national standards and the
requirements of this manual.
 The product operation shall be carried out according to this manual.

I
Foreword
Introduction
This Service Manual provides detailed introductions to the hardware composition,
installation, dismantling, testing and troubleshooting of this product and its related
accessories, so that the maintenance personnel can handle the common problems
effectively. It does not provide in-depth information on the product structure and design
principle. If you experience problems that cannot be solved, please contact our after-sale
service department.

The introductions to this product in this Service Manual are based on the most
complete configuration, so some of them may not be applicable to the product you're
maintaining. In case of any question, please contact our after-sale service department.

Before product maintenance, please read this Service Manual carefully, and ensure
that you have fully understood the content, so that you can maintain the product correctly,
avoiding product damage or personal injury.

Applicable object
This Service Manual is applicable to the professional biomedical engineers
responsible for the product maintenance, the authorized maintenance personnel or the
after-sale service representatives.

Version information

The version number of this Service Manual may be updated without notice at any
time due to change in the software or technical specification. The version information of
this Service Manual is as follows:
 Version No.: 1.0
 Time of Publication: 2015-06

II
Table of Contents
Intellectual property rights..................................................................................................... I
Statement .............................................................................................................................. I
Chapter 1 Safety ................................................................................................................ 1
1.1 Safety Information ............................................................................................. 1
1.2 Danger ............................................................................................................... 2
1.3 Warning.............................................................................................................. 2
1.4 Caution .............................................................................................................. 3
1.5 Note ................................................................................................................... 3
1.6 Equipment symbols ........................................................................................... 4
Chapter 2 Design principle................................................................................................. 7
2.1 Product overview ............................................................................................... 7
2.1.1 Structural composition and performance ............................................... 7
2.2 Product appearance .......................................................................................... 7
Front View ............................................................................................................. 7
Rear View .............................................................................................................. 9
Side View............................................................................................................. 10
Bottom View ........................................................................................................ 11
2.3 Hardware principle........................................................................................... 12
Chapter 3 Testing and maintenance ................................................................................ 19
3.1 Description ....................................................................................................... 19
3.1.1 Test report ............................................................................................. 19
3.1.2 Recommended frequency .................................................................... 20
3.2 Complete machine's appearance inspection .................................................. 20
3.3 Startup test ...................................................................................................... 22
3.4 Calibration........................................................................................................ 22
3.4.1 Syringe calibration ................................................................................ 22
3.4.2 Pressure calibration .............................................................................. 23
3.4.3 Sensor calibration ................................................................................. 26
3.5 Operational test ............................................................................................... 27
3.6 Electrical safety test ......................................................................................... 28
3.6.1 Housing leakage current test ................................................................ 29
3.6.2 Ground leakage current test ................................................................. 30
3.6.3 Patient leakage current test .................................................................. 30
 3.7 Cleaning and Disinfection ................................................................................ 30
3.7.1 Cleaning ................................................................................................ 30
3.7.2 Disinfection ........................................................................................... 31
Chapter 4 Troubleshooting .............................................................................................. 33
4.1 Overview .......................................................................................................... 33
4.2 Replacement of components ........................................................................... 33
4.3 Check the syringe pump status ....................................................................... 34
4.3.1 Operation methods for AD value channels and the corresponding tests
34
4.3.2 Fault Table ............................................................................................ 35
Chapter 5 Maintenance and Disassembly ....................................................................... 40
Chapter 6 Components .................................................................................................... 57
6.1 Description ....................................................................................................... 57
6.2 Syringe pump host ........................................................................................... 58
6.2.1 Explosive view ...................................................................................... 58
6.2.2 Parts List ............................................................................................... 59
6.3 Front housing assembly .................................................................................. 60
6.3.1 Explosive view ...................................................................................... 60
6.4 SP5 door assembly ......................................................................................... 62
6.4.1 Syringe clamping arm assembly .......................................................... 62
6.4.2 Parts List ............................................................................................... 62
6.5 Rear housing assembly ................................................................................... 63
6.5.1 Explosive view ...................................................................................... 63
6.5.2 Parts List ............................................................................................... 64
6.6 Fastening clamp assembly .............................................................................. 65
6.6.1 Explosive view ...................................................................................... 65
6.6.2 Parts List ............................................................................................... 65
6.7 Slider assembly ............................................................................................... 66
6.7.1 Explosive view ...................................................................................... 66
6.7.2 Parts List ............................................................................................... 67
6.8 Pump assembly ............................................................................................... 68
6.8.1 Explosive view ...................................................................................... 68
6.8.2 Parts List ............................................................................................... 69
6.9 Motor assembly ............................................................................................... 70
6.9.1 Explosive view ...................................................................................... 70
6.9.2 Parts List ............................................................................................... 70
6.10 Guide rail assembly ......................................................................................... 71
 6.10.1 Explosive view ...................................................................................... 71
6.10.2 Parts List ............................................................................................... 71
Chapter 7 Upgrading........................................................................................................ 74
7.1 Tools................................................................................................................. 74
7.2 Software upgrading ......................................................................................... 74
7.2.1 Software burning method ..................................................................... 74
Blank Page
 Chapter 1 Safety

1.1 Safety Information

The safety statements presented in this chapter refer to basic safety information that
the operator must pay attention to and abide by when using and maintaining the syringe
pump. There are additional safety statements in other chapters or sections, which may be
the same as or similar to the following, or specific to particular operations.

DANGER

 Indicates an imminent hazard that, if not avoided, could result in death,

serious personal injury or property loss.

WARNING

 Indicates a potential hazard or unsafe practice that, if not avoided, could

result in death, serious personal injury or property loss.

CAUTION

 Indicates a potential hazard or unsafe practice that, if not avoided, could

result in minor personal injury, product malfunction, damage or property
loss.

Note

 Highlights the important precautions and provides the descriptions or

explanations for better use of this product.

1
1.2 Danger
This manual does not contain any information on the danger level.

1.3 Warning

WARNING
 This equipment can only be connected to the socket with earthing
protection. Please adopt a rechargeable battery instead of the socket as
the power supply if the socket is not provided with a earthing conductor.
 To prevent fire or explosion, do not use this equipment in the presence
of anesthetic or other flammable or explosive materials.
 Do not open the equipment housing as there might be impending danger
of electric shock. Equipment maintenance and upgrading must be
carried out by the maintenance personnel trained and authorized by our
company, and must be carried out when the AC power supply is
disconnected. Maintenance carried out by the non-manufacturer or
non-authorized personnel may affect the product safety, performance
and function.
 Please install the power line and the cables of various accessories
carefully to prevent the patient from choking or suffocation caused by
entanglement of the cables or by electrical disturbance.
 The packaging materials must be disposed of in compliance with local
laws and regulations or the hospital's waste treatment system, which
must be kept out of the reach of children.
 The pressure sensor may not work normally in high-pressure
environment, for example during hyperbaric oxygen therapy.
 This equipment has to be used with professional medical consumables,
and its accuracy cannot be guaranteed when it is used with a syringe
which is a non-standard consumable or a consumable without
calibration.

2
1.4 Caution

CAUTION

 Please use the accessories specified in this manual to guarantee the

patient safety.
 Electromagnetic field may affect the equipment performance. Therefore,
other equipment used in the vicinity of the pump must meet the
corresponding EMC requirements. Mobile phones, X rays or MRI
equipment are all potential interference sources because of their
high-intensity electromagnetic radiation.
 Before the equipment is connected to the power supply, check that the
voltage and frequency of the power supply meet the requirements on the
equipment label or in this manual.

1.5 Note

Note

 Please install the equipment in a position where it can be easily

accessed for observation, operation and maintenance.
 The software of the equipment is developed according to the
IEC60601-1-4 standard, which can minimize the possibility of the risk
caused by program error.
 This manual provides the introductions to this product based on the
most complete configuration and function. The product you purchased
may not have some of the configurations or functions.
 Do not insert any device that is not specified by our company into the
multi-functional interface.

3
1.6 Equipment symbols
The equipment you purchased may not have all the following symbols.
NOTE！
Refer to the accompanying ON/OFF
document (this manual)
Alternating current power
Battery
supply (AC)

Alarm Mute alarm

Clear/Back Start

Fast Forward Confirm

Stop Menu

Move
Move up/Increase
down/Decrease

Move left Move right

Wireless module
Wireless module functions has been
properly configured, but
is not connected

Lock Drug selected

Anti-defibrillation
Syringe
CF applied part

Date of manufacture Manufacturer

Dispose of using a Wireless

pollution-free method transceiver

Multi-functional interface Serial number

Protected against solid foreign

object with the diameter no less
IP24 than 12.5mm and protected
CE mark

against spraying water

Environmentally-friendly service EC
life of electronic products Representative
(20 years) Office

4
 The packaged
product should
The packaged product should not be exposed
not be exposed to the pressure to the humidity
beyond the range 50~106 kPa beyond the
during transportation range 10%~95%
during
transportation
The packaged product should
not be exposed to the
temperature beyond the range
-40~70°C during transportation

5
Blank Page

6
 Chapter 2 Design principle
2.1 Product overview

2.1.1 Structural composition and performance

This syringe pump is comprised of the syringe pump host, the fastening clamp and
the infusion monitoring management system (BeneFusion DS3). The syringe pump host
has the optional wireless module. The optional software function includes speed mode,
time mode, weight mode, drug library, history and anti-bolus.

Since some parts are optional, the syringe pump you purchased may not contain
some of these parts and their corresponding functions.

2.2 Product appearance

Front View

1. Alarm light
Alarm light indicates the alarm level with different colors and flicker frequencies .
2. Display screen
Used for displaying the injection parameters and the relevant contents.
3. <Direction Key>
Used for adjusting values and changing lines up and down.

7
4. <Clear/Back Key>
 In the non-setting status, it indicates to return to the previous menu or
operation.
 In the setting status, it indicates to clear the current setting or to cancel the
editing.
5. <OK Key>
Used for confirming the input operation.
6. <Start Key>
After installing the syringe correctly and setting the injection parameters, press this key
to start the injection.
7. <Stop Key>
During injection, press this key to stop injection. If injection stops due to an alarm, such
as occlusion, press this key to cancel the alarm simultaneously.
8. <Fast Forward Key>
 During injection, press this key for fast injection.
 When the pump is stopped, press this key for exhausting.
9. <Mute Key>
 When high-level and mid-level alarms, press this key and the alarm will be
muted for 2 minutes. The mute will be canceled automatically if a new alarm is
triggered within the 2 minutes.
 When low-level alarms, press this key to cancel the alarm.
10. <Power Key>
 Used for turning on, entering into standby mode and turning off operations.
 The pump will be turned off if this key is pressed and held (＞3 seconds), and
will enter into standby mode if this key is pressed for less than 3 seconds.
11. <Menu Key>
 In the non-running status, it is used for switching [Main Menu] interface and
other interfaces.
 In the running status, press and hold this key to lock; After locked, press and
hold this key to unlock.
12. AC power indicator light
 On: The pump is connected to an AC power supply (or the pump is turned off).
 Off: The pump is not connected to an AC power supply.
13. Extension tube fixed block
Used to fixed the extension tube.
14. Syringe fixation clamp

8
15. Battery indicator light
 Steady green indicates that the battery is charging (or the pump is turned off).
 Flashing indicates that the battery is providing power.
 Light off indicates that there is no battery or the pump is turned off and not
charged.
16. Slider
Used to fix the syringe and to drive the syringe plunger and plunger rod.
17. Handle

Rear View

1. Product label
2. Fastening clamp installation hole (2 holes)
3. Alternating current (AC) power supply interface
Connected to the AC power supply via three-core power line.
4. Multi-functional interface, which has the following interface functions:
Direct current (DC) power supply input interface
RS232 interface
Nurse call interface

9
Side View

1. Pinching handle
2. Extension tube fixed block

1. Clamp
Used to clamp the syringe plunger.
2. Syringe fixation clamp
3. Slot
4. Handle clamp
Used to fix the syringe flange and to clamp the syringe.
5. Slider
Used to fix the syringe and to drive the syringe plunger and plunger rod.
6. Pinching handle

10
Used to control the clamp opening/closing and the slider action.

Bottom View

1. Multi-channel pump connection chute

2. Speaker hole

11
2.3 Hardware principle
Magpie hardware board framework is shown in the following figure: It mainly includes the
core control board, key/display board and sensor board, etc..
The core control board includes two versions: SP1 and SP3. The circuit difference is as
follows: SP3 welds the resistance R229, but does not weld the resistance R230; SP1
does not weld the resistance R229, but welds the resistance R230. Software can
distinguish the board type (1--SP3; 0--SP1) by testing the PRODUCT_ID level.
Key/display board has the optional Wifi function.

Stepper
Battery

Battery

motor
100-240VAC 50/60Hz ACDC
DB9
module

15V/1.33A
J1

J3 J5 J6 J7 J8

Core control board J4 Key/display board

J11

Speaker

J1 J12 J2

Infrared
interface
J2

Pressure
J14 J1 J12 Separation
J1 J3 J2

sensor Separation
J18

J17

blade blade in-situ

pinboard detection board
J15

Sensor board
J16

Rotating
Flange test
potentiometer

Magpie Hardware Board Framework

1. Core control board
Magpie core control board consists of three sections, namely power, main control and
monitoring sections.
Power section includes AC/DC conversion module, switch control circuit, DC power
conversion circuit, standby sound-light alarm circuit, and battery charge-discharge
management circuit.
AC/DC conversion module converts AC 100-240VAC input, 50/60Hz to DC 15V
output;
Switch control circuit combines inputs from AC/DC, external DC and internal battery

12
into VBUS, with AC/DC and external DC having higher priority than internal battery;
Switch signal then converts VBUS to VPP as output.
While VBUS is not controlled by switch signal, VPP output is controlled by switch
signal. VPC is bucked to VCCB (5V) via LDO circuit (U9 ZSR500GTA) and VCCB is
bucked to VBB (3.3V) via LDO circuit (U13 SPX5205); VPP is bucked to VCC (5V) via
Buck circuit (U11 TPS5410D) ; VCC is bucked to VDD (3.3V) via LDO circuit (U12
SPX1117M3) ; VPP is boosted to VMM (+18.9V) via Boost circuit (U6 TPS61175PWP) .
Main control CPU is responsible for switch control and motor power-down protection
under a single fault, while monitoring CPU is responsible for battery charge status
monitoring, various module power status detection, battery indicator control and
communication with the main control module CPU via serial ports. After triggered by the
switch key from the key board, main control CPU and monitoring CPU simultaneously
output the ON locking signal and the module power enabling signal to enable the output of
VCC, VDD and VMM, so that the entire system is powered on. To turn off the equipment
normally, after detecting the OFF signal, the main control CPU notifies the monitoring
CPU to cancel the ON locking signal via serial ports, and finally the equipment is turned
off by the main control CPU.
Battery charge-discharge management circuit uses BQ24103RHLR, with OFF- and
ON-mode charging current designed for 650±50 mA (single battery charging time is not
more than 6h, while dule battery charging time is not more than 12h); the battery is
designed to be fully charged at the voltage of 8.1 ± 0.2 V.
When the battery voltage is too low and the AC power supply and external DC power
supply are disconnected, the standby sound-light alarm circuit triggers the buzzer to ring
at the frequency of 2.73 Hz ± 0.5 V, and simultaneously drives the red alarm light to be
always on.
When the monitoring CPU detects unusual power of the VDD or abnormal
communication with the main control module CPU, the buzzer rings and the stepper
motor's power is then shut down.

13
 Charging circuit with
Monitoring CPU
lithium battery
锂电池
2 7.4V/1600mAh
Lithium batteries
7.4V/1600mAh Main control CPU
DCDC
Motor drive
TPS61175 18.9V

VBUS Speaker drive

ACDC DCDC
Switch control circuit
15V/1.33A TPS5410 5V LCD backlight

LDO
Main control Monitoring System 3.3V
CPU CPU SPX1117M3-L-3.3
External DC input
10-16V/2-1.25A

VREF ADC calibration

Standby alarm circuit ZR431

RTC power supply

Standby power Standby power
ZSR500GTA-5V SPX5205M5-L-3.3/TR Standby power of
Monitoring CPU

Power System Chart

Key signal testing points:

Tested by a multimeter, TP115 (ACDC_IN) is about 15 V.
Tested by a multimeter, TP113 (EDC_IN) is about 10 V~16 V.
Tested by a multimeter, TP100 (BAT2) is about 6.8 V~8.4 V (when dual battery
configuration).
Tested by a multimeter, TP99 (BAT1) is about 6.8 V~8.4 V.
Tested by a multimeter, U14 PIN1 (VBUS) is about 6.4 V~15.6 V.
Tested by a multimeter, TP108 (VPP) is about 6.4 V~15.6 V.
Tested by a multimeter, TP91 (VCCB) is about 4.5 V~5.2 V.
Tested by a multimeter, TP90 (VBB) is about 3.3 V.
Tested by a multimeter, TP92 (VCC) is about 5.0 V.
Tested by a multimeter, TP89 (VDD) is about 3.3 V.
Tested by a multimeter, TP57 (VMM) is about 18.9 V.
The main control section is responsible for LCD display driver, speaker alarm circuit,
nurse call, key management, monitoring CPU UART communication and other functions.
Main control CPU has the optional Cortex M3 core chip STM32F103RBT6 (U5), and uses
Intel 8080 system bus interface as the display screen driver interface. Speaker alarm
circuit consists of PWM wave modulation circuit and amplifier circuit; Q13, U3 and
peripheral RC form the PWM wave modulation circuit; U4 is a voice amplifier chip based
on the power supply of +5 V. Nurse call is an extended function, which is connected to the
hospital alarm system via a special nurse call cable; Q2, Q8 and peripheral RC form the
nurse call circuit. U16 is EEPROM with an I2C interface for storing information such as
historical records and calibration data. U7 is Nor flash with a SPI interface for storing drug
libraries, language libraries and picture resources etc. X1 is a 32.768 KHz passive crystal
oscillator, providing the RTC module of the main control CPU with a clock. U19 is a RS232
level converter chip; external communication interface and nurse call signals are all

14
connected to the multi-functional interface J8. Main control CPU communicates with the
monitoring CPU via UART.

Wifi serial
communication ON/OFF control
interface

Keys and LCD I/O

multiplex interface
Motor power control

Main control CPU

Speaker
STM32F103RB Monitoring CPU serial
communication
Alarm light

Infrared communication RTC

(reserved)
Multipl
ex
USART
RS-232 communication
Nurse call

EEPROM Flash

Main Control Module Chart

Key signal testing points

TP56 UART signal sent by the main control CPU to the monitoring CPU
TP11 UART signal received by the main control CPU from the monitoring CPU
TP5 External serial UART signal sent by the main control CPU
TP10 External serial UART signal received by the main control CPU
TP8 SDA signal with which the main control CPU communicates with EEPROM
TP9 SCL signal with which the main control CPU communicates with EEPROM
TP23 CS_F signal with which the main control CPU communicates with Flash
TP22 SCK_F signal with which the main control CPU communicates with Flash
TP21 MISO_F signal with which the main control CPU communicates with Flash
TP24 MOSI_F signal with which the main control CPU communicates with Flash
TP19 Reset signal of the main control CPU
Voltage across C37 Dock in-situ detection signal
TP4 Nurse call control signal
TP75, TP76 PWM modulation input signal
TP77 Voice chip enabling signal

Monitoring module consists of monitoring CPU, stepper motor drive circuit, long
potentiometer detection circuit, pressure detection circuit, syringe specification detection
circuit and syringe in-situ detection circuit. Monitoring CPU uses STM32F030C8T6 (U15);

15
stepper motor drive circuit uses motor control chip A4982 (U2). Long potentiometer input
signal is detected to judge the motor motion direction and rotation speed, and to realize
the emptying test. Syringe in-situ detection circuit is realized by the optocoupler circuit in
the separation blade in-situ detection board. Syringe specification detection is realized by
the rotating potentiometer. Battery charge status detection is realized by the battery
voltage.
Monitoring module monitors the module power voltage in a real-time manner, and will
report to the main control module to start the main alarm in the case of system abnormality,
or drive the buzzer to realize the assisted alarm when the main control module is invalid.

Sampling of long
Buzzer potentiometer
Standby
Alarm circuit Sampling of pressure
Alarm light sensor
Sampling of rotating
potentiometer
Main control CPU Syringe in-situ
serial communication Monitoring CPU detection
STM32F030C8
System circuit voltage
Battery status detection
indicator light
Battery charge status
detection

Motor drive Reference voltage

Circuit detection

Monitoring Module Chart

Key signal testing points:

TP110 Reset signal of the monitoring CPU
TP58 U2 stepping signal controlled by the monitoring CPU
TP62 U2 enabling signal controlled by the monitoring CPU
TP61 U2 direction signal controlled by the monitoring CPU
TP104 Input signal of the long potentiometer
TP14 Input signal of the rotating potentiometer
TP40 Syringe in-situ detection chip
TP105 Input signal for pressure detection

2. Sensor board

16
 LMV824 pressure
amplifying circuit

RC filter circuit of
long potentiometer
Core
Sensor control
RC filter circuit of board board
rotating
potentiometer

Separation
blade Separation
in-situ blade
detection pinboard
board

Sensor Board Chart

Sensor board consists of the pressure amplifier circuit, pressure two-stage amplifier
circuit of operational amplifier (LMV824), PWM pressure zeroing circuit, RC filter circuit of
long potentiometer and RC filter circuit of rotating potentiometer. Pressure zeroing circuit
realizes the variable zeroing voltage output via the software PWM wave, and after sensor
calibration, the pressure zeroing output is 0.4 V (AD value: about 500).
Syringe in-situ detection is realized by the optocoupler (ITR20403) detection circuit in
the separation blade in-situ detection board. Optocoupler output signal is pinned to the
sensor board via the separation blade pinboard, and then input to the core control board
together with other sensor signals.
Rotating potentiometer detection circuit is used for software to automatically detect the
syringe specification and model.
Long potentiometer detection circuit is used for main control module CPU to detect
whether the motor's speed and direction are consistent with the settings in a real-time
manner (monitoring CPU also detects the motor's speed and direction in a real-time
manner).

Key testing points

TP8 VDD 3.3 V
TP15 LP_OUT long potentiometer output signal
TP4 RP_OUT rotating potentiometer output signal
TP26 PWM pressure zeroing output signal (about 1.65 V)
TP25 SR_OUT pressure amplifier output signal

3. Key/display board

17
 Keys Serial
communication Wifi module
From core
(optional)
control board
Red-yellow
alarm light

LCD
Battery
indicator light LCD backlight
control circuit

AC indicator
light

Key Board Chart

Key/display board consists of the key processing module, indicator light module, LCD
display module and WIFI communication circuit module. The control signal from the core
control board goes through two buffers (SN74LVCR2245APWR), and then is used to
process the key information and to control the display of LCD module based on
time-sharing multiplexing.
U4 is a WIFI module, which can realize the external wireless communication via
connection of UART with the main control CPU.
Battery indicator light is always on during charging, and flickers when powered by
battery alone, with the flicker frequency being controlled by the power management CPU;
AC indicator light is always on when AC power supply is normal and is off when AC is
disconnected.

Key testing points

TP50 VDD 3.3 V
TP51 VCC 5.0 V
TP32 LCD backlight power
TP53 Signal of battery indicator light
TP52 Signal of AC indicator light
TP24 Serial output signal of Wifi module
TP25 Serial input signal of Wifi module

18
 Chapter 3 Testing and maintenance

3.1 Description
To ensure long-term stability of the syringe pump, maintenance personnel must carry
out regular inspection, maintenance and testing. This chapter provides the basic testing
methods for the syringe pump, and recommends the proper testing frequency and testing
tools. Maintenance personnel should choose proper testing tools to carry out inspection
and testing according to the actual needs.
The tests and testing methods provided in this chapter are mainly used to verify
whether the performance of the syringe pump can meet the specifications. If test results
do not meet the specifications, it indicates that a functional module has failed, which must
be repaired or replaced immediately. In case of any other questions, please contact our
after-sale service department in a timely manner.

CAUTION
 All the tests must be performed by qualified maintenance personnel only.
 Prior to testing, maintenance personnel shall ensure the applicability of the
testing tools and connecting cables, and familiarize themselves with the
use of these tools.

3.1.1 Test report

After the professional maintenance personnel have performed the tests, please
record in the following test report.

Test equipment
Name Equipment Model Equipment No.

Test record
Serial No. Test content Testing point Test result
1
2
3
4
5
Test judgment

19
Pass or No Pass: Tester: Test date:

3.1.2 Recommended frequency

The following tasks must be completed by professional maintenance personnel
approved by our company. The equipment must be cleaned and disinfected before testing
or maintenance.

Inspection/maintenance
Frequency
items
Complete machine's When first installation, or after each maintenance.
appearance inspection
1. When first installation;
Startup test 2. after each maintenance, upgrading or main
accessory replacement.
1. At least once every two years;
2. when you use a new syringe brand;
Calibration 3. when you doubt that the injection flow is not
accurate;
4. after each maintenance and upgrading.
At least once every year, or when you doubt that the
Operational test
injection flow or the alarm pressure is abnormal.
1. At least once every year;
Battery powered test 2. after maintenance of the syringe pump or when the
user suspects that the battery is the failure source.
Housing leakage
1. After maintenance or replacement of the power
Electrical current test
module;
safety test Patient leakage
2. after machine fall-off or serious collision.
current test
1. Recommendation: once every month.
Cleaning and disinfection 2. Thoroughly clean the surface of the syringe pump
before and after long-time storage.

3.2 Complete machine's appearance inspection

1) Clean housing, no scratch, assembled firmly and no abnormal sound when

shaken.

2) Good handling with the keys.

3) Complete and correct labels.

20
4) Complete standard configuration and firm socket installation.

21
3.3 Startup test
1) Press the "Power" key, the system will initiate the self-test and the screen will

display the [System Self-test] interface:

2) Firstly, the buzzer has a beep sound —— indicating that the self-test of the

buzzer is successful.

3) Then, the speaker has a bleep sound —— indicating that the self-test of the

speaker is successful.

4) The alarm light turns from red to yellow, and turns on and off orderly ——

indicating that the self-test of the alarm light is successful.

Note

 During startup, self-test will be performed in the following sequence:

Self-test of register, RAM, ROM, jump instruction and arithmetic
operation when CPU is powered on; Self-test of the alarm light; Self-test
of the buzzer; Self-test of the speaker; Self-test of the external EEPROM;
Self-test of the external FLASH; Self-test of the motor power switch;
In-situ self-test of the dual-battery;

3.4 Calibration

3.4.1 Syringe calibration

Syringe Calibration purpose:
Syringe calibration is to increase the injection accuracy, and then to calibrate the
non-built-in brand syringes. The parameters to be calibrated include the syringe outer
diameter, the full-range length and the emptying location. When delivery, the data of the
custom brands is null; if a custom syringe brand is not calibrated, such brand will not be
shown in the list of syringe brands when use.
The syringe in the syringe pump requires no daily calibration. However, calibration is
required when the syringe pump is used for the first time, is replaced with a new syringe
brand or when you doubt that the deviation of the injection flow is much larger.

22
Prepare the following materials before calibration:
Syringe: One 5 ml, 10 ml, 20 ml, 30 ml and 50 ml standard syringe respectively.

The steps for calibration are as follows:

1. Pull the syringe plunger to the full-range location, and install to the syringe pump.
"L" in the figure below refers to the full range of the 50 ml syringe.
2. Open the [Syringe Calibration] interface: Select [Main Menu] → [System
Maintenance] → input the User Maintenance Password → [Syringe Calibration].
3. Select [Brand] and [Specification] of the current syringe on the [Syringe
Calibration] interface.

4. Press and the syringe pump will start automatic calibration.

5. The screen will prompt [Calibration Completed] after the calibration is
successful.

6. Press to exit the current interface.

Please align the front end of the plunger rod's

sealing plug with the full-range scale

3.4.2 Pressure calibration

Pressure calibration purpose:

Pressure calibration is to calibrate the pressure coefficient of the non-built-in

brand syringes, so that the occlusion pressure is more accurate. The user may use the

uncalibrated syringe, without significant effect on the occlusion pressure accuracy.

Pressure calibration is performed at two pressure points, 300 mmHg and 900 mmHg by

23
default.

24
Calibration method:

1. Enter the [System Maintenance] interface, and input the manufacturer password;

2. Select the "Pressure Calibration" on the [System Maintenance] interface;

3. Enter the [Pressure Calibration] interface, and select the brand and specification to

be calibrated, as shown in the following figure;

4. Fill the syringe with the injection liquid, and connect one end of the needle to fluke,

and then install to the pump. Press the "Start" key to start the first calibration (first

pressure calibration);

5. when the fluke pressure reaches 300mmHg, press the "Stop" key, and the first

calibration is completed;

6. then, press the "Start" key to start the second calibration (second pressure

calibration); when the fluke pressure reaches 900 mmHg, press the "Stop" key, and

the second calibration is completed;

7. after the calibration is successful, the system can automatically fill out the calibration

data, and prompt "Calibration Completed" in the prompt column.

Note

 The pictures in this manual are explained with the SP3 as the blueprint,
with slight difference from SP1 in the product display interface and other
contents.

25
3.4.3 Sensor calibration
Calibration purpose:

Each machine requires sensor calibration to identify the syringe outer diameter and

the syringe emptying location more accurately due to the mechanical error in the syringe

fixation clamp and emptying location of each machine.

Calibration method:
1. Enter the [System Maintenance] interface, input the engineer password, and select

the "Sensor Calibration";

2. Allow the slider clamp in the vacant status, and press the "Start" key to start the

sensor calibration;

3. Install the standard component 1 correctly (as shown in the following figure), and then

press the "Start" key to start the calibration of standard component 1;

Standard component 1 (outer diameter: 13.5 mm)

26
4. After the calibration of standard component 1 is successful, the interface prompts that

"Please install standard component 2, and press the 'Start' key to start the

calibration";

5. Install the standard component 2 correctly (as shown in the following figure), and then

press the "Start" key to start the calibration of standard component 2;

The locating plunger shall be closely attached Standard component 2

to the front housing of the syringe pump. (outer diameter: 32mm)

6. After the calibration is completed, the system prompts "Calibration Completed";

7. After the calibration is successful, the current outer diameter is shown to approximate

the outer diameter of standard component 2.

3.5 Operational test

Conventional functions
1. When various keys are operated on, the syringe pump shall perform or react normally

in accordance with the User's Manual; abnormal operation should not cause the

machine to crash.

2. Operate the syringe pump in accordance with the User's Manual. Check whether the

sound-light alarm at various levels is normal, whether the volume control is normal

and whether the alarm muting is working.

3. If an alarm is triggered when the pump is operated in accordance with the User's

Manual, check whether the operations and alarms are properly recorded in the

historical records;

27
4. Install the syringe, set the injection parameters correctly, and then press the "Start"

key to enter the [Operation] interface;

5. During injection, the operation icon, speed, cumulative volume and pressure value

shall be normal.

Battery powered test:

1. The power source shall be able to supply power when the AC power supply is

disconnected for a short time;

2. The indicator light shall be able to produce normal prompts in the battery charge and

discharge status when battery is not installed.

WARNING
 The battery of this equipment is non-removable. Battery replacement
must be performed by the maintenance personnel authorized by our
company. Installation of fuel cell or replacement of battery by the
insufficiently trained personnel will result in danger (e.g. overheat, fire
or explosion).

3.6 Electrical safety test

WARNING
 To test the electrical safety of the syringe pump, the electrical safety test
is designed to detect abnormal electrical hazards which, if not
discovered, may cause injury to the patient or the operator.
 Commercially available testing devices such as the safety analyzer may
be used for electrical safety tests. The maintenance personnel shall
ensure the applicability, functional integrity and safety of such devices
and familiarize themselves with the use of these devices.
 Electrical safety test shall follow the following standard: EN 60601-1.
 If local regulations provide provisions otherwise, please perform the
relevant electrical safety test in accordance with the provisions.
 In the patient area, all devices that are connected to the mains supply as
well as to medical equipment must comply with the IEC 60601-1
standard, and must be tested for electrical safety in accordance with the
test interval for monitoring devices.

Electrical safety test is used to detect hazards that may pose electrical safety threats

28
to the patient, operator and maintenance personnel. Please perform the electrical safety
test in normal environment (including temperature, humidity and atmospheric pressure).

While the 601 safety analyzer is used as an example in the electrical safety test
described in this chapter, different safety analyzers may be used in different regions.
Please ensure the applicability of the electrical safety test you are going to perform.
Device connection diagram is as follows:

Tested
equipment

A: AC power supply (programmable power supply, regulating frequency)

B: Isolation transformer on the leakage current test tool
C: Safety tester

Testing tools:
 Safety analyzer
 Isolation transformer

3.6.1 Housing leakage current test

1. Connect the 601 safety analyzer to a power supply of 264 VAC and 60 Hz.
2. Using the connection tooling of the application section, connect the application
section of the tested device and connect the SUM end of the connection tooling
of the application section to the RA end of the safety analyzer.
3. Connect the tested device, via the power line, to the auxiliary power output jack
of the 601 safety analyzer.
4. Connect one end of the red test lead to the “Red input terminal” of the safety
analyzer and clip the other end to the metal foil attached to the surface of the
housing of the tested device.
5. Power on the 601 safety analyzer, and press "5-Enclosureleakage” on the panel
of the 601 safety analyzer to enter the interface for the housing leakage current
test.

29
 6. Housing leakage current is no more than 100μA under normal condition and no
more than 300μA under single-fault condition.

3.6.2 Ground leakage current test

1. Connect the 601 safety analyzer to a power supply of 264 VAC and 60 Hz.
2. Connect the application section of the tested device to the RA end of the safety
analyzer.
3. Connect the tested device, via the power line, to the auxiliary power output jack
of the 601 safety analyzer.
4. Power on the 601 safety analyzer, and press "4-Earth leakage” on the panel of
the 601 safety analyzer to enter the interface for the ground leakage current test.
5. Housing leakage current is no more than 500 μA under normal condition and no
more than 1000 μA under single-fault condition.

3.6.3 Patient leakage current test

1. Connect the 601 safety analyzer to a power supply of 264 VAC and 60 Hz.
2. Using the connection tooling of the application section, connect the application
section of the tested device and connect the SUM end of the connection tooling
of the application section to the RA end of the safety analyzer.
3. Connect the tested device, via the power line, to the auxiliary power output jack
of the 601 safety analyzer.
4. Power on the 601 safety analyzer, and press "6-Patient leakage” on the panel of
the 601 safety analyzer.
5. Continuously press the "APPLIED PART" key to select the AC and DC
measurements; “DC” is shown following the limit value of direct current.
6. Patient leakage current is no more than 10 μA under normal condition and no
more than 50 μA under single-fault condition.

If the electrical safety test fails, please contact our after-sale service department.

3.7 Cleaning and Disinfection

3.7.1 Cleaning
The equipment should be cleaned regularly. If it is used in a dirty or sandy area,
cleaning should be more frequent. Before cleaning, please consult or refer to the
hospital's regulations concerning equipment cleaning.

30
The following detergents are available:
 Warm water
 Diluted soapy water
 Diluted aqua ammonia

 Sodium hypochlorite (bleaching powder for washing)

 Hydrogen peroxide (3%)
 Ethanol (70%)
 Isopropanol (70%)
When cleaning the equipment:
1. Turn off the power and disconnect the AC power line.
2. Wipe the display screen with soft cotton ball that has absorbed an appropriate
amount of detergent.
3. Wipe the equipment surface with a piece of soft cloth that has absorbed an
appropriate amount of detergent.
4. When necessary, wipe off any excess detergent with a piece of cloth.
5. Dry the equipment in a cool and ventilated environment.

3.7.2 Disinfection
The operation of disinfection may cause certain damage to the syringe pump. You are
recommended to disinfect only when it is necessary in your desired maintenance plan.
Clean the equipment before disinfection.

Recommended disinfectants:
 50% Sodium hypochlorite
 10% Hypochlorous acid
 3% Hydrogen peroxide
 Aerodesin 2000 (mainly contains alcohol disinfectants)
 2% glutaraldehyde+activator
 Ammonium chloride disinfectant
 Povidone-iodine solution
 70% Ethanol
 70% Isopropanol
 10% saline

CAUTION
 Do not use ethylene oxide (EtO) gas, formaldehyde, o-phthaldialdehyde
and MEK for disinfection.

31
 Do not conduct high pressure or high temperature disinfection for the
syringe pump and its accessories.

32
 Chapter 4 Troubleshooting
4.1 Overview
In this chapter, faults of syringe pump are classified according to the faulty
components and faulty phenomena. Please refer to the relevant Fault Table when fault
examination, identification and troubleshooting in sequence.

The recommended solutions given in this chapter should help you solve most of the
equipment faults you will encounter but not all possible problems. In the case of a fault not
covered in this chapter, please contact our after-sale service department.

4.2 Replacement of components

You may replace the circuit board components and other major components or parts
of this syringe pump. Once you have identified the faulty circuit board component, you
may follow the steps described in Chapter 5 Maintenance and Disassembly to replace
the circuit board component. Then you may check whether the fault has been eliminated
or whether the syringe pump is able to pass the relevant tests. If the fault has been
eliminated, which shows that the original circuit board is damaged, then please return the
faulty circuit board component to our company for repair. If the fault persists, please
reassemble the original circuit board for troubleshooting according to other possible
causes.

To know more about the components to be replaced, please refer to Chapter 6

Components.

33
4.3 Check the syringe pump status
4.3.1 Operation methods for AD value channels and the
corresponding tests
1、 Operation method for entering the AD value interface: System maintenance --- enter
the password --- sensor AD value

 Rotation speed - -set the motor rotation speed

 Direction - - set the motor direction (1--forward, 0--reverse)
 Current - -set the motor drive current gear (four gears, from small to large: 0, 1, 2 and
3)
 Steps --rotated steps of stepper motor
 RS -- AD value of rotating potentiometer (normal range: 500~3600)
 DS -- AD value of long potentiometer (normal range: 0~4095)
 PS -- AD value of pressure sensor (normal range: 100~4000)

34
 VCC -- 5V power voltage value (normal range: 4.5~5.5)
 VMM -- motor power voltage value (normal range: 17~21)
 VDD -- 3.3V power voltage value (normal range: 3.1~3.5)
 VDDB -- standby 3.3V power voltage value (normal range: 3.0~3.7)
 REF -- reference power voltage value (normal range: 2.35~3.65)
 EDC -- external DC power voltage value (normal range: 10~17)
 BAT1 -- primary battery power voltage value (normal range: 5.8~8.4)
 BAT2 -- secondary battery power voltage value (normal range of dual-battery
configuration: 5.8~8.4)
 ACDC -- AC power module output voltage value (normal range: 10~17)
 VCCB -- standby 5V power voltage value (normal range: 4.5~5.5)
 VGC -- gold capacitor voltage value (normal range: 0~5.2)
 Syringe - whether the syringe is in-situ (0--not in-situ, 1-- in-situ)

Note

 The pictures in this manual are explained with the SP3 as the blueprint,
with slight difference from SP1 in the product display interface and other
contents;
 The explanations in this manual are based on the highest configuration
product, while there is no rotation speed, direction, current or other
items concerning the SP1 equipment.

4.3.2 Fault Table

During transportation, storage and use of SP3, there can be faults that may affect
the normal use as a result of various factors (e.g. grid voltage instability, change in
ambient temperature, drop and shock and component aging). In such cases, professional
personnel with certain experience in electronic medical equipment maintenance shall
carry out component level overhauling in accordance with the following fault classification.

35
The so-called part level overhauling refers to the analysis, replacement, test-run and
identification of the equipment's faulty component(s), such as power supply, main control
section, monitoring section and/or LCD. The maintenance of components, also known as
component level maintenance, must be carried out by the manufacturer's engineers with
rich experience in maintenance, using specialized equipment, in a specific environment
and under specific conditions.
Complete machine fault
Faulty
Possible cause Handling method
phenomenon
When external
1. Replace with a new battery;
power supply is not
1. Battery is dead; 2. Insert the key board and
connected, there is
2. Key board and core control core control board in the
no display on
board are inserted in poor correct location and
startup, battery
contact direction
indicator light is not
3. Core control board fault 3. Replace the core control
no and buzzer does
board
not sound.
When external
power supply is not
1. Handle as with display fault;
connected, there is
1. Display fault; 2. Further check the core
no display on
2. Short circuit control board and other
startup, battery
boards.
indicator light is on
and buzzer sounds.
1. Repair or replace the AC
1. The AC power supply wires power supply wires;
When external AC
are in poor contact; 2. Insert the key board and
power supply is
2. Key board and core control core control board in the
connected, AC
board are inserted in poor correct location and
indicator light is not
contact direction
on.
3. Faulty AC/DC module. 3. Repair or replace the
AC/DC module;

Self-test 4 not 1. Replace the core control

1. Core control board fault;
passed; alarm
Self-test 5 not 2. Core control board fault
passed; alarm 3. Battery fall-off or damage
1. The battery interface board
Unable to charge wires are in poor contact;
properly 2. Battery fault;
3. Core control board fault
board;
1. Replace the core control
board;
2. Replace the battery
1. Repair or replace the
battery interface board
wires;
2. Replace the battery;
3. Replace the core control
board

36
Failure of an
Damage to the core control Further check the core control
operation or
board or corresponding board and corresponding
measurement
components components
function
Normal startup 1. Replace the display screen
power supply, 1. Display screen fault 2. Insert the key board and
black or white 2. Key board and core control core control board in the
display screen; or board are inserted in poor correct location and
black or white contact direction
display screen 3. Key board fault 3. Replace the keyboard;
during normal 4. Core control board fault 4. Replace the core control
operation board
Error in the 1. Error in the resource file 1. Burn the resource file again
displayed text or burning 2. Replace the core control
picture 2. Core control board fault board

37
Operation and alarm faults
Faulty Possible cause
phenomenon
1. Key board and core control
board are inserted in poor
Key failure contact
2. Key board fault
3. Core control board fault
1. Core control board fault
2. Key board and core control
Buzzer sound
board are inserted in poor
failure
contact
3. Key board fault
1. Speaker fault;
Speaker sound
2. Speaker wire interface is in
failure or hoarse
poor contact;
sound
3. Speaker alarm circuit fault
1. Key board and core control
Failure of the red
board are inserted in poor
alarm light or
contact
yellow alarm
2. Key board fault
light
3. Core control board fault
Monitoring fault
Faulty Possible cause
phenomenon
1. Pressure sensor fault
2. Sensor board fault
Pressure value
3. Sensor board and core
unchanged
control board wires are in
poor contact
Pressure value 1. Pressure sensor fault
overrange 2. Sensor board fault
1. Sensor board fault
2. Rotating potentiometer fault
Failure to identify
3. Sensor board and core
the syringe
control board wires are in
poor contact
38
Handling method
1. Insert the key board and core
control board in the correct
location and direction
2. Replace the key board
3. Replace the core control board
1. Replace the core control board
2. Insert the key board and core
control board in the correct
location and direction
3. Replace the key board
1. Repair the wires or replace the
speaker components;
2. Repair or replace the speaker
interface;
3. Further check the faulty circuit
1. Insert the key board and core
control board in the correct
location and direction
2. Replacement of the Keyboard
3. Replace the core control board
Handling method
1. Replace the pressure sensor
2. Replace the sensor board
3. Replace the wires or insert the
wires again
1. Replace the pressure sensor
2. Replace the sensor board
1. Replace the sensor board
2. Replace the rotating
potentiometer
3. Replace the wires or insert the
wires again
 1. The motor wires are in poor
1. Repair or replace the motor
contact
wires;
2. Sensor board fault
2. Replace the sensor board
3. Stepper motor drive circuit
3. Replace the core control
Motor fault fault
board;
4. Motor fault;
4. Replace the motor;
5. Sensor board and core control
5. Replace the wires or insert
board wires are in poor
the wires again
contact
1. Separation blade in-situ
detection board fault 1. Replace the separation blade
2. The sensor board FPC wires in-situ detection board
Syringe in-situ
are in poor contact 2. Insert the FPC wires again
detection fault
3. Sensor board and core control 3. Replace the wires or insert
board wires are in poor the wires again
contact

39
 Chapter 5 Maintenance and Disassembly
Note

 During maintenance and disassembly, an anti-static wrist strap should

be worn at all times;
 This manual only provides the disassembly method and sequence, while
the assembly method and sequence are reverse;
 When assembly, note that the wire connection direction, the wiring path
and the wire fixation location shall be consistent with those before
disassembly;
 When assembly, note that the seal ring and sponge pat shall be
consistent with those before disassembly.

Tool preparation
During disassembly and replacement of components, you may need the following tools:
1. Phillips screwdriver (size 102)
2. Phillips screwdriver (size 107)
3. Needle-nose pliers
4. Diagonal pliers
5. Electric iron
6. Anti-static wrist strap

5.2 Disassembly procedure

5.2.1 Separate the front and rear housings (note: an anti-static wrist
strap should be worn at all times)
1. As shown in the figure: Remove the M3x8 cross pan head dual-gasket
screws from the eight screw holes of the rear housing with Phillips
screwdriver. Do not leave out the screw under the DB9 waterproof cover;

40
41
2. As shown in the figure: Open the rear housing, and shear the ribbon with
diagonal pliers;

Ribbon

3. As shown in the figure: Unplug the connection wire to separate the front
and rear housings.

5.2.2 Remove the slider assembly (note: an anti-static wrist strap should
be worn at all times)
1. As shown in the figure: Pinch the pinching handle to pull the slider to the
middle of wrist strap, and remove two M2.5x5 cross pan head screws with
Phillips screwdriver;

42
2. As shown in the figure: Lay aside the machine, open the syringe clamping
arm, and remove two ST2.6x8 cross pan head self-tapping screws from
the inside of the slider with Phillips screwdriver;

Open

3. As shown in the figure: Remove two ST2.6x8 cross pan head self-tapping
screws from the outside of the slider with Phillips screwdriver;

4. As shown in the figure: Pinch the pinching handle to pull the slider to the
innermost end;

43
5. As shown in the figure: Remove the slider cover;

6. As shown in the figure: Clamp the "separation blade detection board

PCBA" with needle-nose pliers, and pull it out (note: because the slider
fixed screw has been removed, when pulling out the PCBA, push the slider
with one hand to prevent the PCBA from being pulled out together with the
slider and to prevent the connection wire from being pulled apart);

7. As shown in the figure: Remove the swing gear from the torsion bar, and
then remove the separation blade detection board PCBA and the
connection wire;

44
8. As shown in the figure: Remove the separation blade detection board
PCBA with electric iron, and then remove the slider.

5.2.3 Remove the pump assembly (note: an anti-static wrist strap should
be worn at all times)
1. As shown in the figure: Remove four ST3x6 cross pan head self-tapping
screws with Phillips screwdriver;

Shear the ribbon

2. As shown in the figure: Remove the ST3x10 cross pan head self-tapping
screws from the fixed pump with Phillips screwdriver;

45
3. As shown in the figure: Remove the ST3x10 cross pan head self-tapping
screws from the fixed pump with Phillips screwdriver (six screws);

4. As shown in the figure: Unplug the connection wire to draw out of the pump
assembly;

Unplug

Unplug Unplug

5. As shown in the figure: Remove the pump assembly.

46
5.2.4 Separate the front housing assembly (note: an anti-static wrist
strap should be worn at all times)
1. As shown in the figure: Remove the two M3x8 cross pan head dual-gasket
screws that lock the "core control board PCBA" with Phillips screwdriver;

2. As shown in the figure: Unplug the horn connection wire to take out of the
core control board PCBA;

47
3. As shown in the figure: Remove the six M3x8 cross pan head dual-gasket
screws that lock the "key/display board PCBA" with Phillips screwdriver to
remove the key/display board PCBA. Handle with care. Protect the display
screen when removing the key/display board PCBA to prevent the display
screen from degumming;

4. As shown in the figure: Open the syringe clamping arm assembly to allow
the locking M3x8 cross pan head dual-gasket screws to face up, and
remove the screws with Phillips screwdriver;

48
5. As shown in the figure: Remove the syringe clamping arm assembly;

6. As shown in the figure: Remove the ST3x6 cross pan head c that fix the
"rotating potentiometer assembly" and the Ф4.5xФ12x1 stainless steel flat
washer with Phillips screwdriver;

7. As shown in the figure: Remove the rotating potentiometer;

49
8. As shown in the figure: Release the clip in the arrow direction;

Clip

9. As shown in the figure: Remove the display screen.

50
5.2.5 Separate the pump assembly (note: an anti-static wrist strap
should be worn at all times)
1. As shown in the figure: Remove the four ST3x10 cross pan head flat-nose
self-tapping screws that lock the "pressure sensor gland" with Phillips
screwdriver to unplug the pressure sensor connection wire;

Unplug

2. As shown in the figure: Remove the pressure sensor;

3. As shown in the figure: Remove the hot melt glue on the clip (note: if it is
difficult to remove the glue, just apply a drop of alcohol), release the clip,
pull out of the FPC wire, and tear the sponge pat;

Remove the hot melt glue,

Tear the sponge pat
and release the FPC wire

51
4. As shown in the figure: Remove the two M3x8 cross pan head dual-gasket
screws that lock the "sensor board PCBA" with Phillips screwdriver;

5. As shown in the figure: Remove the sensor board PCBA;

6. As shown in the figure: Remove the retainer ring from the transition gear
with needle-nose pliers;

52
7. As shown in the figure: Remove the transaction gear;

8. As shown in the figure: Remove the two M3x8 cross pan head dual-gasket
screws that lock the "motor assembly" with Phillips screwdriver;

9. As shown in the figure: Remove the motor assembly;

53
10. As shown in the figure: Remove the six M3x12 cross recessed pan head
screws from the pressure sensor seat with Phillips screwdriver;

11. As shown in the figure: Remove the pressure sensor seat and cap and the
flange bearing in the hollow shaft direction;

12. As shown in the figure: Separate the nut and the screw rod by clockwise
rotating the torsion bar by 30 degrees, and remove the guide rail assembly
from the pump base end in the slide rail direction;

54
5.2.6 Separate the rear housing assembly (note: an anti-static wrist
strap should be worn at all times)
1. As shown in the figure: Remove the two M5x12 cross pan head screws
that lock the "fastening clamp assembly" with Phillips screwdriver;

2. As shown in the figure: Remove the fastening clamp assembly;

3. As shown in the figure: Remove the two ST3x6 cross pan head flat-nose
self-tapping screws that lock the "power module" with Phillips screwdriver;

55
4. As shown in the figure: Remove the power module;

5. As shown in the figure: Shear the ribbon that tightens the lithium battery
with diagonal pliers to remove the lithium battery.

Shear the ribbon

Shear the ribbon

56
 Chapter 6 Components
6.1 Description
This chapter provides the explosive view of the main components of the syringe
pump host and their material codes to help the maintenance personnel identify the
components during disassembly and replacement of components.
Structural system of the syringe pump host is indicated in the following figure:

Syringe pump
host

Front housing Rear housing Fastening

Slider assembly Pump assembly
assembly assembly clamp assembly

Syringe Guide
Motor
rail
clamping arm assembly
assembly
assembly

Structural composition

57
6.2 Syringe pump host

6.2.1 Explosive view

Explosive View of Syringe Pump Host

58
6.2.2 Parts List
Serial No. Sub-part code Sub-part description No.
115-032129-00 SP1 front housing assembly 1
1
115-032136-00 SP3 front housing assembly 1
O-ring inner diameter Ф11.2 (+0.1/-0.05) x
2 082-001630-00 1
wire diameter Ф1.8 (+0.1/0)mm
3 043-005932-00 Syringe fixation clamp 1
Cross recessed pan head self-tapping screw
4 030-000258-00 GB845-1976 ST3*10 plated with 8
environmental-friendly color zinc
Magpie separation blade in-situ detection board
5 051-002181-00 1
PCBA
6 043-003996-00 Circular stopper (8507/new mould) 2
Cross recessed pan head self-tapping screw
7 030-000256-00 GB/T845-1976 ST2.6x8 plated with 4
environmental-friendly color zinc
8 115-032131-00 SP1 slider assembly 1
Cross recessed pan head screw M2.5x5
9 030-000247-00 2
(GB/T818) stainless steel
10 048-005597-00 Silicon stopper 12x6x2 1
11 043-003997-00 Slider paste (8507/new mould) 1
Cross recessed pan head combination screw
12 030-000305-00 GB9074.8-1988 M3x8 plated with 8
environmental-friendly color zinc
13 115-032130-00 SP1 rear housing assembly 1
14 115-032142-00 SP1 pump assembly 1
15 048-005201-00 Foot pad 4
16 049-000964-00 Circular stopper 2
17 049-000725-00 Seal ring 1
18 009-002714-00 Ribbon, 3*150 mm 2

Syringe Pump Host Parts List

59
6.3 Front housing assembly

6.3.1 Explosive view

Explosive View of Front Housing Assembly

60
6.3.1.1 Parts List
Serial No. Sub-part code Sub-part description No.
1 115-032227-00 SP1 syringe clamping arm assembly 1
043-006033-00 SP1 front housing 1
2
043-005891-00 SP3 front housing 1
3 049-000907-00 Tail pipe fixed block 1
4 043-005902-00 Coupler 1
Stainless steel flat washer GB/
5 030-000306-00 1
T96.2 -2000 Ф4.5XФ12X1
P160KN2-0FD15B10K rotating
6 009-005809-00 1
potentiometer assembly
Cross recessed pan head flat-nose self-tapping
7 030-000262-00 screw GB845-1976 F-type ST3x6 plated with 1
environmental-friendly color zinc
048-005200-00 SP1 chip guard 1
8
048-005199-00 SP3 chip guard 1
021-000207-00 240x128 LCD blue backlight 1
9
021-000206-00 132x32 LCD blue backlight 1
10 051-002184-00 SP1 key/display board (without Wifi) PCBA 1
11 043-002868-00 Main control board gland 6
051-002182-00 SP1 core control board PCBA 1
12
051-002190-00 SP3 core control board PCBA 1
Electric wire, 8P double-end wire, spacing: 1.25
13 009-003221-00 1
mm 28AWG 70 mm
Cross recessed pan head combination screw
13 030-000305-00 GB9074.8-1988 M3x8 plated with 3
environmental-friendly color zinc
Cross recessed pan head self-tapping screw
14 030-000258-00 GB845-1976 ST3*10 plated with 6
environmental-friendly color zinc
15 049-000958-00 SP1/SP3 silicon key 1
16 048-003942-00 Key board shading sponge 1
18 047-007949-00 Infusion pump speaker mask 1
19 020-000023-00 Speaker 8Ω 0.5 W, wire length: 130 mm 1

Front Housing Assembly Parts List

61
6.4 SP5 door assembly

6.4.1 Syringe clamping arm assembly

Explosive View of Syringe Clamping Arm Assembly

6.4.2 Parts List

Serial No. Sub-part code Sub-part description No.
1 048-005376-00 Clamping arm damping disc 1
2 043-005895-00 Collet spindle 1
3 041-018074-00 Locating pin 1
O-ring inner diameter Ф11.2 (+0.1/-0.05) x wire
4 082-001630-00 1
diameter Ф1.8 (+0.1/0)mm
5 033-000493-00 Collet spindle spring 1
6 043-005900-00 Slider guide rail 1
7 043-005901-00 Locating pin anti-drop ring 1

Syringe Clamping Arm Assembly List

62
6.5 Rear housing assembly

6.5.1 Explosive view

Explosive View of Rear Housing Assembly

63
6.5.2 Parts List

Serial
Sub-part code Sub-part description No.
No.
Cross recessed pan head self-tapping screw
1 030-000258-00 GB845-1976 ST3*10 plated with 2
environmental-friendly color zinc
2 049-000908-00 DB9 waterproof cover 1
Spring washer GB/T93-1987 Φ3 plated with
3 030-000270-00 2
environmental-friendly color zinc
4 043-005899-00 Back housing 1
5 048-005294-00 DB9 waterproof disc 1
6 009-005808-00 Electric wire, DB9 connection wire 1
7 022-000246-00 Lithium battery 1
Cross recessed pan head flat-nose self-tapping screw
8 030-000262-00 GB845-1976 F-type ST3x6 plated with 2
environmental-friendly color zinc
9 022-000247-00 Power module 1
Rubber tube, silicon rubber A35, white 1.6OD-0.8ID 1138
10 082-002182-00
10 m mm
11 049-000499-00 AC socket sealing gasket 1
12 009-005807-00 3P AC power line 1
13 009-005810-00 Electric wire 4P~4P DC output line 100 mm 1
14 009-002714-00 Ribbon, 3*150 mm 3
15 009-005811-00 Ribbon, 5*300mm 1

Rear Housing Assembly Parts List

64
6.6 Fastening clamp assembly

6.6.1 Explosive view

Explosive View of Fastening Clamp Assembly

6.6.2 Parts List

Serial No. Sub-part code Sub-part description No.
041-018749-0
1 0 Fixation clamp 1
043-003174-0
Fastening clamp knob 1
2 1
044-000481-0
Fastening clamp pad 1
3 0
030-000713-0 Cross pan head screw GB/T818 M5x12 plated
4 2
0 with environmental-friendly color zinc

Fastening Clamp Assembly Parts List

65
6.7 Slider assembly

6.7.1 Explosive view

Explosive View of Slider Assembly

66
6.7.2 Parts List
Serial No. Sub-part code Sub-part description No.
1 043-005892-00 Pinching handle 1
2 043-005893-00 Slider rear cover 1
Stainless steel split washer GB/T896-1986
3 030-000278-00 1
Φ9×1
Cross recessed pan head self-tapping screw
4 030-000256-00 GB/T845-1976 ST2.6x8 plated with 1
environmental-friendly color zinc
Swing gear spring ￠3.5x15x0.5 carbon spring
5 033-000192-00 1
steel wire
Cross recessed pan head self-tapping screw
6 030-000260-00 GB845-1976 ST2x6 plated with 2
environmental-friendly color zinc
7 043-004002-00 Gland (8507/new mould) 1
8 043-004001-00 Lateral button (8507/new mould) 1
10 043-005894-00 SP1/SP3 slider front housing 1
Clamp holder spring ￠3.5x9x0.5 carbon
11 033-000193-00 2
spring steel wire
12 043-003999-00 Left clamp (8507/new mould) 1
13 043-002495-00 Swing gear POM 1
14 043-004000-00 Right clamp (8507/new mould) 1
Stainless steel split washer GB/T896-1986
15 030-000276-00 2
Φ2×0.4
16 049-000988-00 Slider waterproof block 1
17 043-002494-00 Left gear POM 1
18 043-002493-00 Right gear ABS 1
19 041-006508-00 Rodlet 304 2
20 049-000725-00 Seal ring 1

Slider Assembly Parts List

67
6.8 Pump assembly

6.8.1 Explosive view

Explosive View of Pump Assembly

68
6.8.2 Parts List
Serial No. Sub-part code Sub-part description No.
1 043-002465-00 Transition gear POM 1
2 043-002469-00 Screw rod gear POM 1
3 033-000252-00 Clamping jaw spring 1
4 115-032132-00 SP1 motor assembly 1
Cross recessed pan head combination screw
5 030-000342-00 GB9074.8-1988 M3x6 plated with 3
environmental-friendly color zinc
6 048-005565-00 FPC shading sponge 1
7 051-002179-00 Magpie sensor board PCBA 1
8 115-032133-00 SP1 guide rail assembly 1
9 043-002486-00 Cap POM 1
10 043-002598-00 500 series pats 1
Pressure SENSOR 25LBS 1.27 mm welding
11 024-000424-00 1
wire assembly
12 043-002639-00 Pressure sensor gland 1
Cross recessed pan head flat-nose self-tapping
13 030-000259-00 screw GB845-1976 F-type ST3*10 plated with 4
environmental-friendly color zinc
14 041-006495-00 Axle sleeve H62 1
15 041-006518-00 Screw rod C 1
16 032-000193-00 Flange bearing MF115ZZ 1
Pan head screws GB/T818-1976 M3x12
17 030-000226-00 12
zinc-plated
18 043-003566-00 VeeKo pressure sensor seat 1
19 041-018249-00 Pump base 1
Stainless steel split washer GB/T896-1986
20 030-000275-00 2
Φ4×0.8
21 009-005831-00 Electric wire, 4P~6P motor wire 50 mm 1

Pump Assembly Parts List

69
6.9 Motor assembly

6.9.1 Explosive view

Explosive View of Motor Assembly

6.9.2 Parts List

Serial No. Sub-part code Sub-part description No.
043-004193-0
SP5 motor gear 1
1 0
Cross recessed pan head combination screw
030-000305-0
2 GB9074.8-1988 M3x8 plated with 4
0
environmental-friendly color zinc
042-013536-0
3 0 SP1&SP3 motor board 1
034-000069-0
4 0 42-stepper motor cushion 1
024-000710-0
5 0 2Phase 42HD 1.8°8.7Ω 14mH 1

Motor Assembly Parts List

70
6.10 Guide rail assembly

6.10.1 Explosive view

Explosive View of Guide Rail Assembly

6.10.2 Parts List

Serial
Sub-part code Sub-part description No.
No.
1 041-006785-00 VeeKo syringe pump torsion bar 1
2 043-006377-00 Hollow shaft encapsulation part 1
Cross recessed pan head screw GB/T818-1976 M3x6
3 030-000225-00 1
plated with environmental-friendly color zinc
4 041-006506-00 Driving lever 304 1
Cross recessed pan head screw, 3x14 (GB/T818)
5 030-000239-00 1
carbon steel nickel-plated
6 043-002526-00 Driving ring POM 1
7 051-002180-00 Magpie separation blade pinboard PCBA 1
Cross recessed pan head flat-nose self-tapping screw
8 030-000262-00 GB845-1976 F-type ST3x6 plated with 2
environmental-friendly color zinc
9 043-002876-01 Guide rail (8500) 1
10 042-014034-00 TT long potentiometer connection slice 1
11 033-000190-00 Spring 2 ￠7.0X19 carbon spring steel wire 1
12 041-006507-01 P900 nut H62 1
Cross recessed pan head self-tapping screw
13 030-000256-00 GB/T845-1976 ST2.6x8 plated with 4
environmental-friendly color zinc
Electric wire 3pin single-end,
14 009-005812-00 1
spacing: 1.25 mm, length: 300 mm

71
Guide Rail Assembly Parts List

72
Blank Page

73
 Chapter 7 Upgrading

7.1 Tools
During upgrading, you may need the following tools:

 Multi-functional serial line

 PC

 PC burning tool software

7.2 Software upgrading

This syringe pump supports software upgrading. The burning software can be directly
run on a desktop PC or mobile PC. The complete machine software can be upgraded by
connecting this syringe pump to the PC via multi-functional interface. (Upgrading of drug
libraries and built-in syringe brands will be available later)

7.2.1 Software burning method

1. Insert the multi-functional serial line to the multi-functional interface on the host as
shown in the figure;
Multi-functional interface Multi-functional serial line

74
2. The other end of the multi-functional serial line is a standard BD9 serial port. Connect
this end to the PC as shown in the figure;

3. Press the "Start" key and the "Power" key simultaneously, and the machine will enter
the "Boot" interface, as shown in the figure;

4. Open the PC burning tool, click the "Administrator Login" to pop up the longin
password dialog box, and enter the administrator password to log in;

"Upgrade" menu is now available.

75
5. Select "Upgrade" and an interface as shown in the figure appears;

Click here to import software.

6. Select "Browse" on the "Upgrade" interface, and choose the software package to be
burnt, as shown in the figure;
Software package saving path

7. Click "Upgrade" at the upper right corner of the PC burning tool software and the
software starts burning;
8. Upon completion of burning, the upgrade status displays "Succeeded".
Now, the software burning is completed.

76
Blank Page