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Standard operation manual

TRUMPF TLF6000t
with YNSC controller 840DI
Precitec capacitance sensor
KSK torch

KOIKE OXYGEN Co.LTD


Contents of standard operation manual for LASERTEX-TR

<<装置概観>>
Sketch of Laser cutting machine and standard operation point 1
Operation panel 2
Operation sequence 3
<<S>> Laser set-up operaion
Preparation of laser set-up S-1 4
Preparation for laser set-up S-2 4
Set up for laser S-3 4
Set up for laser S-4 4
Daily work
<<A>> Focusing lens cleaning
Preparation of lens cleaning operation A-1 5
Detaching operation of focusing lens A-2 5
Preparation for lens cleaning 1 A-3 5
Preparation for lens cleaning 2 A-4 5
Preparation for lens cleaning A-5 5
Dis-assemble and assemble of Lens unit -Take off the lens- A-5'-1 6
Lens exchange operation A-5'-2 6
Dis-assemble and assemble of lens unit A-5'-3 6
Lens unit setting operation A-6 7
Lens unit setting operation final check A-7 7
<<B>> Nozzle center adjustment
Preparation B-1 8
Call the program B-2 8
Test operation for nozzle center B-3 8
Call for practice view for program B-4 8
Execution for its program B-5 9
Check the adjustment screw for nozzle centering test B-6 9
Operation for nozzle center adustment B-7 9
<<C>> Tracing gap adjustment
Adjustment operation C-1 10
(operate a carriage panel(operation pannel fixed at the carri C-1' 10
Selction of program (check the gap between torch nozzle and s C-2 10
Call a practice program view C-3 10
Program start C-4 11
Recognition of a gap between steel surface and nozzle C-5 11
Adustment of tracing gap C-6 11
Start the trace height correction C-7 11
View of a traced gap difference C-8 11
<<D>> Gas pressure adjustment
Preparation D-1 12
Input a program(1) D-2 12
Input a program(2) D-3 12
Operation of assist gas pressure adjustment D-4 12
<<E>> Closing operation
Procedure of NC power "OFF" E-1 13
Contents of standard operation manual for LASERTEX-TR
Preparation
<<F>> Adjustment method for Lens center
Preparation F-1 14
Flow of lens center adjustment F-2 14
Preparation F-3 14
Shot a laser on the acrylic resin plate F-4 14
Set a cross target after taking out a lens holder F-5 14
Call a program for shotting a beam F-6 15
Beam axis adjustment F-7 15
Beam axis adjustment operation on lens surfaceⅠ-
F-8 15
A(adjustment for right and left direction)
Beam axis adjustment on the lens surfaceⅠ-B(adustment for
F-9 15
right and left direction)
Beam axis adjustment operation of lens center Ⅱ-
F-10 15
A(longitudinal direction)
Beam axis adjustment operation of lens center Ⅱ-
F-11 16
B(longitudinal direction)
Beam axis adjustment operation of lens center Ⅱ-
F-12 16
C(longitudinal direction)
Beam axis adjustment operation of lens center III F-13 16
Beam axis adjustment operation of lens center Ⅳ F-14 16

<<G>> Mode taking( burn-pattern) and how to check its mode


Preparation G-1 17
Setting of a torch position G-2 17
Check that the beam axis exists on the same axis of guide
G-3 17
laser(red laser).
Call the program which can test the beam axis between
G-4 17
laser(CO2) and guide laser
Perform the beam axis check for both guide laser and laser
G-5 18
beam(CO2)
Check beam axis of both laser beam G-6 18
Adjustment of beam guide laser beam(1) G-7 18
Adjustment of beam guide laser beam(2) G-8 18
preparation of a mode taking G-9 19
Program preparation how to take a cold mode puttern G-10 19
Perform the program for taking a cold mode. G-11 19
Program preparation how to take a hot mode puttern G-12 19
Perform the program for taking a hot mode. G-13 19
Decision of Mode shape (good case)(hot mode) G-14 20
Decision of mode shape(bad case 1) G-15 20
Decision of mode shape(bad case 2) G-16 21
Sketch of Laser cutting machine and standard
operation point

圧力調整器
Pressure adustment
Back of NC control box <<D>>ガス圧力調整
<<D>>Oxygen gas pressure
<<S>> Set up preparation adjustment

Laser control box NC control


-power supply switch- box

resonator
Operation
panel

laser control box Operation panel


<<S>>set up preparation <<S>>set up praparation
<<B>>nozzle center
adjustment
Cuttng torch <<C>>height tracing
adjustment
<<A>>focusing lens cleaning
<<D>> d t t
<<B>>nozzle center
adjustment
<<C>>height tracing

mIrrors

1
Operation panel vertical function keys

horizontal
function keys

2
Operation sequence

<<S>> Set up operation


・Check of sereral gas supply
・set up power supply for machine

lens spattered
<<A>> Focusing lens cleaning <<A‐5’>>レンズ交換
*take off and put on for focusing lens
・resplacement of lens unit
・lens cleaning
・resplacement of lens
・assemble of lens unit

<<B>> Nozzle center adjustment


・nozzle center adjustment preparation
・nozzle center adjustment

<<C>> Tracing gap adjustment


・Set up precitec amplifier
・gap off-set adjustment

<<D>> Gas pressure adjustment


・call for gas control program
・assist inner gas pressure adjustment
・outer gas pressure adjustment

<<E>> Closing operation


・closing NC and power supply closing

<<F>>Adjustment method for lens


center

<<G>> Mode taking and how to


check it
・Taking Mode(burn pattern)
・how to check a mode

3
S.Laser set-up operaion S

1)preparation of laser set-up S-1

Check for each gas


pressure

■Type of Laser gas:KLG-328


■Laser gas pressure for supply (0.5~0.7MPa)
■Dry air pressure for supply (0.5MPa)
■Oxygen assist gas pressure for supply(0.6~0.7MPa)

2) preparation for laser set-up S-2

1)Switch on a power
supply for NC.
2)Switch on power
supply for laser or
comfirm it.

laser power supply box power supply for NC control panel


3) set up for laser S-3

power supply
switch for laser

switch on
[Ⅰ] on an operation
pane.

4)set up for laser S-4

1)laser will be
started to set up by
display for laser preparation・・・lamp pressing [HV] button.
will blink 2)It will take approx.
display for laser set-up 10-15min to finish for
finished・・・lamp will turn on laser set-up.

4
A.Focusing lens cleaning A

Preparation of lens cleaning operation A-1

(a) Acetone solution


(a)
(b)Lens cleaning solution(red)
(=alcohole solution)
(e) (c)Lens cleaning paper Prepare the complete
(b) (c) (d) (d)Tweezer tools as shown in the
(e)Cotton paper left
Lens cleaning solution: to remove dust or
dirt
Acetone solution: to remove fat or grease

Detaching operation of focusing lens A-2

(a)Undo the lever


attached on the laser
torch box, and open
the torch door.
(b)Take off the lens
holder.

Preparation for lens cleaning 1 A-3

Fold up lens cleaning


paper as shown here.

fold up to approx.15mm
約15mm程度に折込む 注:洗浄面には、手を触
Note:Do not touch the
width れないで下さい
paper surface to clean.

Preparation for lens cleaning A-4


(a)Bend the folded
lens cleaning paper
and hold it with a
tweezer. Make the
acetone solution soak
into bended part.
(b)Wipe lens surface
spirally from the
make the solution soak in this center to outer.
この部分に溶液を染込ませる
part (※In case of hard
dirty, wipe up several
times)
lens cleaning (If lens is still dirty, back to A-5) A-5
Wipe lens surface
spirally from the
center to outer.
(※In case of hard
dirty, wipe up several
times with cleaner
solution)
Note:do not press hard,
otherwise make a scratch.
Note: Wipe both side of
lesn.

5
Dis-assemble and assemble of Lens unit A

Take off the lens A-5’-1

Screw off and take off


a lens carefully.

Lens exchange operation A-5’-2

Lens shape
※Tope surface shows convex shape.
(if you look at the lens surface, its image
becomes small. This surface should be Exchange focusing
Top lens.
surface

Note; Top surface should


be set convex surface.
bottom
dis-assemble and assemble of lens unit A-5’-3

Cross section of lens sticked out of O- refering to "Cross


unit ring groove section of lens unit",
assemble lens unit in
turn.

1)Insert o-ring(601) into


the lens unit(101)
※At this point, confirm
the no-deformation of O-
ring.
※at this point, watch
out that O-ring(601)
After O ring was should not sticked out.
cleaned,silicon glease ※ when it was sticked
will be applied a little. out,apply silicon greese
on O-ring a little.
insert it on a parallel
2)After inserting lens,
insert it without put in holder(102), and
shifting screw the ring a little by
little using special tool.
screw its ring little by
little while looking ※Do not hold a lens by
d hand directly.
※Concave surface
should be set upward.
102 lens screw ring
※After putting whole
601 O-ring parts into lens holder,
gradually screw up
carefully.

6
A.Focusing lens cleaning A

lens unit setting operation A-6


Insert its lens unit
into a torch unit.

lens unit setting operation final check A-7


Close the torch door,
lock
it.

※check OPEN
lamp turns on.

7
B.Nozzle center adjustment B

Preparation B-1

※check the light-onfor ② 1)check the light-on for



「oscillator」button 「oscillator ] button.
2)check the lock "on" for
shutter.
3)check the lock "on" for
beam.
4)prepare a set of tool
①scotch tape showed in the left.
②carbon paper scratched by pencil

call the program B-2


Call the program for
nozzle center
adjustment{「NOZLECEN_TES

⑤ T」.


①Press
"MENUSELECT"
⑥ button.


②Press
program
button.

Test operation for nozzle center B-3

・Making the nozzle chip


carbon dirty by carbon paper,
stick the scotch tape as
scotch tape shown in the picture.

call for practice view for program B-4

press this switch


When key was
switched on, it will show
the practice view of
program selected on the
NC view in the lower left
press this switchhand.
注:ノズル下に絶対に
手などを出さない

8
B.Nozzle center adjustment B

execution for its program B-5


/check the light "on"on
the 「memory」.

(operation panel)
①「memory」:check the lighting

②press 「start」 button

Note:Do ・Lock off hand


not put the the
shutter.
under the nozzle
absolutely.

check the adjustment screw for nozzle centering test B-6

View from the top Screw for


turning a adustmenttransverse axis
screw
behind clockwise,small laser
奥 spot will move to the
Check the position of
following direction
adjustment screw.
rear
right
left Screw for
forward front vertical axis

operation for nozzle center adustment B-7


sample how to adjust its the position of focused
center beam should be adjusted ・check whether beam hole
at the center exists at the center or
not by eyes
・using adustment screws,
adjust the hole to the
center.
・Repeating the operation
laser focused spot on B-3~B-6 several time,
※adustment screw is turned to arrow direction
scotch tape nozzle center will be
(oposit side of screw should be loosened first)
adjusted.
1)in case of transverse axis 2)In case of vertical axis Finish

9
C.Tracing gap adjustment C

Adjustment operation C-1


set the plate on the
(1) (2) cutting table
(1)Get down the torch up to 20mm from the plate
horizontally, a torch
using 「Down」buton on operation panel. will move down to the
(2)Using operation box fixed at the carriage, move plate.
down the nozzle very slowly until a guide laser will
not be seen.(if torch speed is not low, nozzle will Note:move down the
not go down till an eve to touch to the plate.) torch slowly and slowly
using a carriage panel,
otherwise it will be
crashed.
※operate a carriage panel(operation pannel fixed at the carriage) C-1’

manual
button
move the torch using
1.Press "Manual "button.
Select the torch speed
among the buttons of slow, up & down button.
high and rapid. 2.Select the moving speed
button,by thinking the gap
between torch nozzle and
steel surface.

3.Move the torch.

Selction of program (check the gap between torch nozzle and steel surface) C-2
Call the program of heigh
sensor set "TRACE_SET_SS"
for mild steel, or
(1) "TRACE_SET_SUS" for
stainless
steel.

(5)
(2)
1)Press "MENUSELECT"
button.
(6) 2)Press "Program"
(4) Button.
(3) 3)Press "work" button.
4) Set the cursole on
and select "
O_USER_CHECK" folder (It
will open by INPUT key )
5) set the cursole on to
the proper program.
6)Press "Selctoion"
Call a practice program view C-3

Press this button


When button was
pressed, the selected
program will be shown in
the lower left-hand on
Press this buttonthe NC view

Program start C-4

Start a
(Operation panel) program「TRACE_SET_SS」fo
①Press 「memory」 button and r mild steel,
check its lighting (「TRACE_SET_SUS」for
↓ stainless
②Press 「start」 button
steel)(※Check
「memory」is lighting)

10
C.Adjustment of Tracing gap C

Recognition of a gap between steel surface and nozzle C-5


(1)move down (2)When nozzle (3)"FAR"lump By starting a
the nozzle up to touched with steel (4) Nozzle will move down. program「TRACE_SET_SS」fo
will light on.
steel surface, surface, r mild steel or
and start the 「COLLISION」 lump 「TRACE_SET_SUS」 for
will light on stainless steel, nozzle
will move down to touch
with the steel surface.
Then, a amplifier
15mm 1mm
recognizes the height
tracable region.
Adustment of tracing gap C-6

(1) nozzle touches with steel surface(2)move up to setting height


At this moment, nozzle And also, difference
will move up to setting between setting gap and
height, then , the measured value will be
difference comparing corrected by starting the
program「TRACE_SET_SS」fo
r mild steel or
「TRACE_SET_SUS」for
stainless steel.

Start the trace height correction. C-7

Starting a trace gap correction program


By starting the program
(1)start 「TRACE_SET_SS」program for mild steel
(2)start 「TRACE_SET_SUS」program for stainless [TRACE_SET_SS」for mild
setting gap steel steel or
measure (3)each setting value will be automatically [TRACE_SET_SUS」for
d gap corrected. stainless steel, traced
(setting value 2.5㎜,7.5㎜ for mild steel)
(Setting value
difference will be
0.5㎜,1.0㎜,1.5㎜,2.0㎜,3.0㎜,4.0㎜,5.0㎜,7.5㎜ for desplayed
stainless steel

View of a traced gap difference C-8


setting gap collection value (1)Press
laser setting parameter "MENUSELECT"button
(2)Press a right
function key.
(3)Press"Laser setting
button"
(4)Press
gap correction
"parameter"button.
(5)Press "tracing gap
correction"button.
It shows each tracing
gap collection value.(Do
not neccesitete to
change the corrected
value)

11
D.Gas pressure adjustment D

Preparation D-1

Check the value of


regulator(0.6~0.7MPa)

Input a program(1) D-2

Setting a cursole on
"TEST_INOUTGAS" in
"KOIKE_CHECK" of "work",
and select the program
using a proper function
key.

Input a program(2) D-3


In order to check inner
gas pressure, input the
pressure value on the
line of "I GASVOLST
=".

In
order to check outer gas
pressure, input the
pressure value on the
line of "O OXYVOLST =".
Operation of assist gas pressure adjustment D-4

・When starting a
program, gas pressure
assist gas will be desplayed and
flow.
・Check its pressure
value.
inner gas outer gas

12
E.Closing operation E

procedure of NC power "OFF" E-1

Pressing "HV" button, "it is now


shutting down a laser" on the view of
CNC will be displayed If laser is working on, stop
its laser. Pressing
After a few second later, "HV" button "laser"button, laser will be
shutted down. It takes time
will blink.
a little bit.

E-2

After laser has shutted


function key of right direction down, press "menue select"
key and press the right
Menue select key function key twice.

E-3

Since "END" will be


desplayed on view on the
lower right hand, press the
below button

E-4
As shown in the left, view
(Ⅰ)will be
displayed.

(1)Press the
NC power supply switch
"OFF"(○).
View(Ⅰ) NC power "off" button(○)
E-5

13
(1) Power supply for NC
control pane will be
switched
"off".

(2) Power supply for


laser control will be
switched "off". NOTE:it does
not need to switch off
usually.
power supply for laser control NC control power supply

14
F.Adjustment method for Lens center F

Preparation F-1

(1)
(3)
(1)Acrylic resin for lens center target
(2) target of lens center
(2) (3)spanner Preparation of tools
(4)hexagonal wrench
(4) Others: gummed tape

Flow of lens center adjustment F-2


Flow of lens center adjustment

Set an acrylic resin inside of the cross target ↓


↓ Set an acr;ylic resin, shot a laser Beam axis adjustment on the
again Using a special program, shot a laser. ↓ lens center will be
↓ Adjust its difference within 1mm proceeded as shown in the
After looking at the acrylic resin, left.
measure the difference from the center.


Preparation F-3
Set an acrylic resin in the target.
upward

Set an acrylic resin plate


to look at a beam position.

Set an acrylic resin, and fix


it using a jig or gummed
tape
Shot a laser on the acrylic resin plate F-4
Openning the torch door, an
alarm will
raise.

Alarm reset
Buzzser off
Press the
buzzer off button. Close the
torch door and lock it.
Press the alarm reset
Buzzser off button Limit switch for torch door Alarm reset button button
Set a cross target after taking out a lens holder F-4´

・Take off a lens holder


from the torch. Cover it by
cotton paper

・Set a cross target into


that position.

14
F.Beam axis adustment F

Call a program for shotting a beam F-5

Point the cursor to the line


"TEST_KOJIKU" in the
"KOIKE_CHECH" of "WORK", and
select the program using an
applicable function key.

Beam axis adjustment F-6

・When the program was


started, laser beam will
come out.
・By looking at its burn-
pattern, adjust the beam
axis.

Beam axis adjustment operation on lens surfaceⅠ-A(adjustment for right and


F-7
left direction)

・Using a hexagonal wrench,


4 bolts should be loosened
at the back of torch.

At the position on left-back by looking


At the position on right-back
at from the front
Beam axis adjustment on the lens surfaceⅠ-B(adustment for right and left direc F-8

Loosen bolts of moving


direction.Fasten the oposite
side of bolt, torch shold be
moved for its difference(off-
set).

Front-left hand side Front-right hand side


Beam axis adjustment on the lens surfaceⅠ-B(adustment for right and left direc F-9

After moving a torch, fasten


two bolts on the backside.
Then, proceed F-7process and
check its difference(off-
set)

15
F.Beam axis adjustment method F

beam axis adjustment operation of lens center Ⅱ-A(longitudinal direction) F-10

Using hexagonal wrench,


loosen 4 bolts of base plate
of M8 mirror.

Bolt to fix a base plate(right) Bolt to fix a base plate(left)


Beam axis adjustment operation of lens center Ⅱ-B(longitudinal direction) F-11

Move its off-set by using a


wrench as shown in the left.

Beam axis adjustment operation of lens center Ⅱ-C(longitudinal direction) F-12

after moving and adjusting


the axis, tighten two
screws.
Proceed F-7, check the
difference(off-set) again.

Beam axis adjustment operation of lens center III F-13

After adjusting its off-set


for side and longitudinal
direction, this process will
be finished when the
difference between cross
point and a center becom
less than 1mm.

Beam axis adjustment operation of lens center Ⅳ F-14

Tighten all screws which


were loosened at the point
F-8 and F-11 finally.

16
G.Mode taking( burn-pattern) and how to check its mode G

Preparation G-1

(2) (1) acrylic resin block(30mmthickness)


(2)hexagonal wrench ・Prepare the tools as
(3)dryer(Hair dryer) shown in the
(1) Wrench left.
・2 persons are
necessary
・Shutter lock on
Acrylic and beam lock off
(3) should be checked for
safety.
hair dryer

Setting of a torch position G-2

Move the torch outside the cutting table If not possible, set the torch between the mesh.

torch
Move the torch outside
Cutting table the cutting table.
Guide laser


○ ×

Check that the beam axis exists on the same axis of guide laser(red laser). G-3

Set the distance from the tip of nozzle


to the surface of Acrylic resin block.
This distance should be equal to the
focusing length of lens

Focusing length of lens


10inch(254mm) or
12.5in (317.5mm)

Acrylic resin block

Call the program which can test the beam axis between laser(CO2) and guide las G-4

Check whether laser


beam axis(CO2) is
equal to guide
laser(red) or not,
using the
program"TEST_KOJIKU"
which was filed in
the" KOIKE_CHECK"
folder of WORK view.
Work

G.Mode taking( burn-pattern) and how to check its mode G

Perform the beam axis check for both guide laser and laser beam(CO2) G-5

After performing its program, laser beam


Check that there is will be shot. Therefore, dryer should be *Check the safty and
notthing existed on before starting a program. check that shutter was
between the nozzle "lock off".
and acrylic resin. *Set a dryer with the
angle of 45 degree,
Program start should be perforemed with 2 persons. One
is to hold a dryer, the other is to start a program.
and start a program
When you start a program, give a sign each other for while blowing air from
safty. the dryer.

Check beam axis of both laser beam. G-6

If a guied laser
○ × appeared in the center
of burn-pattern(one
shot), go to G-9. If a
guide laser did not
appear in the center
of burn-pattern, go to
G-7、G-8, and adjust
the guide laser beam
axis.

Adjustment of beam guide laser beam(1) G-7

17
(1) (2) (3) (1) Open the resonator
cover(white) using a
special key for laser.
(2) Take off 4 screws
which exist on the
guide laser cover.
(3)Using a flat-blade
screwdriver, loose
rubber packing and
take off it.

(4)

Adjustment of beam guide laser beam(2) G-8

Using hexagonal
wrench, adjust a guide
laser position.

G.Mode taking( burn-pattern) and how to check its mode G

preparation of a mode taking G-9

Select the program


"TEST_MODE_CHECK" in
the KOIKE_CHECK
folder of work

work

Program preparation how to take a cold mode puttern G-10

Edit to 「0」 at this


position Edit the value of line
BT1ME1 of
This value means beam TEST_MODE_CHECK
shotting time. program to "O"
second.

Perform the program for taking a cold mode. G-11

*Check the safty and


Check that there is check that shutter was
notthing existed After performing its program for cold mode, laser
"lock off".
between the nozzle beam will be shot immediately. Therefore, dryer *Set a dryer with the
should be on before starting a program.
and acrylic resin. angle of 45 degree,
Program start should be perforemed with 2 and start a program
persons. One is to hold a dryer, the other is to while blowing air from
start a program. the dryer.
When you start a program, give a sign each *laser will shot for
other for safty.
2.5sec

Program preparation how to take a hot mode puttern G-12

Edit the value of line


Edit to "180" for this part BTIME1 of
TEST_MODE_CHECK
program to "180"
laser beam shooting second.
time(sec)

Perform the program for taking a hot mode. G-13

18
After performing its program for hot mode,
Check that there is laser beam will be shot after 180 sec.. after doing a
notthing existed Therefore, dryer should be on before starting shutter "LOCK OFF"
between the nozzle a program.
its program should be
and acrylic resin.
Program start should be perforemed with performed. After
2 persons. One is to hold a dryer, the discharging the
other is to start a program. resonator for 180
When you start a program, give a sign sec., laser will shot
each other for safty.
for 2.5 sec.

G.Mode taking( burn-pattern) and how to check its mode G

Decision of Mode shape (good case)(hot mode) G-14


・Burn pattern should
be symmetric and round
Beam diameter
(100%)=28mm(hot mode)
ビーム径 / cold mode
Beam
diameter(100%)=about
35mm
Those values are
proper size.
28mm

Decision of mode shape(bad case 1) G-15

In this case, spatter should be sticked on the focusing lens.


In this case, spatter
should be sticked on
the focusing lens. If some spatter
Therefore, some part attached on the
was grooved surface of lens, beam
mode will be changed
and also, leads to
power loss. Change a
focusing lens.

Decision of mode shape(bad case 2) G-16

Interference stripe or
mode shape does not
show symmetrical
shape, please call a
service. Interference stripe or
mode shape does not
show symmetrical
shape, please call a
service.

Shape losing

19

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