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TRUMPF TLF6000t
with YNSC controller 840DI
Precitec capacitance sensor
KSK torch
<<装置概観>>
Sketch of Laser cutting machine and standard operation point 1
Operation panel 2
Operation sequence 3
<<S>> Laser set-up operaion
Preparation of laser set-up S-1 4
Preparation for laser set-up S-2 4
Set up for laser S-3 4
Set up for laser S-4 4
Daily work
<<A>> Focusing lens cleaning
Preparation of lens cleaning operation A-1 5
Detaching operation of focusing lens A-2 5
Preparation for lens cleaning 1 A-3 5
Preparation for lens cleaning 2 A-4 5
Preparation for lens cleaning A-5 5
Dis-assemble and assemble of Lens unit -Take off the lens- A-5'-1 6
Lens exchange operation A-5'-2 6
Dis-assemble and assemble of lens unit A-5'-3 6
Lens unit setting operation A-6 7
Lens unit setting operation final check A-7 7
<<B>> Nozzle center adjustment
Preparation B-1 8
Call the program B-2 8
Test operation for nozzle center B-3 8
Call for practice view for program B-4 8
Execution for its program B-5 9
Check the adjustment screw for nozzle centering test B-6 9
Operation for nozzle center adustment B-7 9
<<C>> Tracing gap adjustment
Adjustment operation C-1 10
(operate a carriage panel(operation pannel fixed at the carri C-1' 10
Selction of program (check the gap between torch nozzle and s C-2 10
Call a practice program view C-3 10
Program start C-4 11
Recognition of a gap between steel surface and nozzle C-5 11
Adustment of tracing gap C-6 11
Start the trace height correction C-7 11
View of a traced gap difference C-8 11
<<D>> Gas pressure adjustment
Preparation D-1 12
Input a program(1) D-2 12
Input a program(2) D-3 12
Operation of assist gas pressure adjustment D-4 12
<<E>> Closing operation
Procedure of NC power "OFF" E-1 13
Contents of standard operation manual for LASERTEX-TR
Preparation
<<F>> Adjustment method for Lens center
Preparation F-1 14
Flow of lens center adjustment F-2 14
Preparation F-3 14
Shot a laser on the acrylic resin plate F-4 14
Set a cross target after taking out a lens holder F-5 14
Call a program for shotting a beam F-6 15
Beam axis adjustment F-7 15
Beam axis adjustment operation on lens surfaceⅠ-
F-8 15
A(adjustment for right and left direction)
Beam axis adjustment on the lens surfaceⅠ-B(adustment for
F-9 15
right and left direction)
Beam axis adjustment operation of lens center Ⅱ-
F-10 15
A(longitudinal direction)
Beam axis adjustment operation of lens center Ⅱ-
F-11 16
B(longitudinal direction)
Beam axis adjustment operation of lens center Ⅱ-
F-12 16
C(longitudinal direction)
Beam axis adjustment operation of lens center III F-13 16
Beam axis adjustment operation of lens center Ⅳ F-14 16
圧力調整器
Pressure adustment
Back of NC control box <<D>>ガス圧力調整
<<D>>Oxygen gas pressure
<<S>> Set up preparation adjustment
resonator
Operation
panel
mIrrors
1
Operation panel vertical function keys
horizontal
function keys
2
Operation sequence
lens spattered
<<A>> Focusing lens cleaning <<A‐5’>>レンズ交換
*take off and put on for focusing lens
・resplacement of lens unit
・lens cleaning
・resplacement of lens
・assemble of lens unit
3
S.Laser set-up operaion S
1)Switch on a power
supply for NC.
2)Switch on power
supply for laser or
comfirm it.
power supply
switch for laser
switch on
[Ⅰ] on an operation
pane.
1)laser will be
started to set up by
display for laser preparation・・・lamp pressing [HV] button.
will blink 2)It will take approx.
display for laser set-up 10-15min to finish for
finished・・・lamp will turn on laser set-up.
4
A.Focusing lens cleaning A
fold up to approx.15mm
約15mm程度に折込む 注:洗浄面には、手を触
Note:Do not touch the
width れないで下さい
paper surface to clean.
5
Dis-assemble and assemble of Lens unit A
Lens shape
※Tope surface shows convex shape.
(if you look at the lens surface, its image
becomes small. This surface should be Exchange focusing
Top lens.
surface
6
A.Focusing lens cleaning A
※check OPEN
lamp turns on.
7
B.Nozzle center adjustment B
Preparation B-1
②
①Press
"MENUSELECT"
⑥ button.
④
③
②Press
program
button.
8
B.Nozzle center adjustment B
(operation panel)
①「memory」:check the lighting
↓
②press 「start」 button
9
C.Tracing gap adjustment C
manual
button
move the torch using
1.Press "Manual "button.
Select the torch speed
among the buttons of slow, up & down button.
high and rapid. 2.Select the moving speed
button,by thinking the gap
between torch nozzle and
steel surface.
Selction of program (check the gap between torch nozzle and steel surface) C-2
Call the program of heigh
sensor set "TRACE_SET_SS"
for mild steel, or
(1) "TRACE_SET_SUS" for
stainless
steel.
(5)
(2)
1)Press "MENUSELECT"
button.
(6) 2)Press "Program"
(4) Button.
(3) 3)Press "work" button.
4) Set the cursole on
and select "
O_USER_CHECK" folder (It
will open by INPUT key )
5) set the cursole on to
the proper program.
6)Press "Selctoion"
Call a practice program view C-3
Start a
(Operation panel) program「TRACE_SET_SS」fo
①Press 「memory」 button and r mild steel,
check its lighting (「TRACE_SET_SUS」for
↓ stainless
②Press 「start」 button
steel)(※Check
「memory」is lighting)
10
C.Adjustment of Tracing gap C
11
D.Gas pressure adjustment D
Preparation D-1
Setting a cursole on
"TEST_INOUTGAS" in
"KOIKE_CHECK" of "work",
and select the program
using a proper function
key.
In
order to check outer gas
pressure, input the
pressure value on the
line of "O OXYVOLST =".
Operation of assist gas pressure adjustment D-4
・When starting a
program, gas pressure
assist gas will be desplayed and
flow.
・Check its pressure
value.
inner gas outer gas
12
E.Closing operation E
E-2
E-3
E-4
As shown in the left, view
(Ⅰ)will be
displayed.
(1)Press the
NC power supply switch
"OFF"(○).
View(Ⅰ) NC power "off" button(○)
E-5
13
(1) Power supply for NC
control pane will be
switched
"off".
14
F.Adjustment method for Lens center F
Preparation F-1
(1)
(3)
(1)Acrylic resin for lens center target
(2) target of lens center
(2) (3)spanner Preparation of tools
(4)hexagonal wrench
(4) Others: gummed tape
↓
Preparation F-3
Set an acrylic resin in the target.
upward
Alarm reset
Buzzser off
Press the
buzzer off button. Close the
torch door and lock it.
Press the alarm reset
Buzzser off button Limit switch for torch door Alarm reset button button
Set a cross target after taking out a lens holder F-4´
14
F.Beam axis adustment F
15
F.Beam axis adjustment method F
16
G.Mode taking( burn-pattern) and how to check its mode G
Preparation G-1
Move the torch outside the cutting table If not possible, set the torch between the mesh.
torch
Move the torch outside
Cutting table the cutting table.
Guide laser
○
○ ×
Check that the beam axis exists on the same axis of guide laser(red laser). G-3
Call the program which can test the beam axis between laser(CO2) and guide las G-4
Perform the beam axis check for both guide laser and laser beam(CO2) G-5
If a guied laser
○ × appeared in the center
of burn-pattern(one
shot), go to G-9. If a
guide laser did not
appear in the center
of burn-pattern, go to
G-7、G-8, and adjust
the guide laser beam
axis.
17
(1) (2) (3) (1) Open the resonator
cover(white) using a
special key for laser.
(2) Take off 4 screws
which exist on the
guide laser cover.
(3)Using a flat-blade
screwdriver, loose
rubber packing and
take off it.
(4)
Using hexagonal
wrench, adjust a guide
laser position.
work
18
After performing its program for hot mode,
Check that there is laser beam will be shot after 180 sec.. after doing a
notthing existed Therefore, dryer should be on before starting shutter "LOCK OFF"
between the nozzle a program.
its program should be
and acrylic resin.
Program start should be perforemed with performed. After
2 persons. One is to hold a dryer, the discharging the
other is to start a program. resonator for 180
When you start a program, give a sign sec., laser will shot
each other for safty.
for 2.5 sec.
Interference stripe or
mode shape does not
show symmetrical
shape, please call a
service. Interference stripe or
mode shape does not
show symmetrical
shape, please call a
service.
Shape losing
19