Professional Documents
Culture Documents
SECTION EC
CONTENTS
PRECAUTIONS .................................................. EC-2 COMPONENT PARTS INSPECTION ............... EC-45
On Board Diagnostic (OBD) System Crankshaft Position Sensor (POS) ............... EC-45
of Engine ........................................................ EC-2 Camshaft Position Sensor (PHASE) ............ EC-45
Precaution ...................................................... EC-2 Mass Air Flow Sensor .................................. EC-45
PREPARATION .................................................. EC-5 Engine Coolant Temperature Sensor ........... EC-45
Special Service Tools ..................................... EC-5 Throttle Position Sensor 1, 2
DESCRIPTION .................................................... EC-6 (Electric throttle control actuator
Description ..................................................... EC-6 assembly) ..................................................... EC-46
TROUBLE DIAGNOSIS .................................... EC-11 Accelerator Pedal Position Sensors 1, 2
Component Parts Location ........................... EC-11 (Accelerator work unit) ................................. EC-46
ECM Component .......................................... EC-12 Intake Air Temperature Sensor
Circuit Diagram ............................................. EC-14 (Joined with mass air flow sensor) ............... EC-47
ECM Terminal .............................................. EC-15 Stop Lamp Switch ........................................ EC-47
How to Proceed with Trouble Diagnosis ...... EC-22 Spark Plug .................................................... EC-47
Diagnosis Chart by Symptom ....................... EC-25 Ignition Coil ................................................... EC-48
Description ................................................... EC-31 Injector .......................................................... EC-48
Fail-Safe Function ........................................ EC-31 Fuel Pump .................................................... EC-49
Table of DTC ................................................ EC-32 Electric Throttle Control Motor (Electric
Service Tool ................................................. EC-36 throttle control actuator assembly) ............... EC-49
Self-Diagnosis Function Heated Oxygen Sensor ................................ EC-49
(Without Service tool) ................................... EC-39 LPG Injector ................................................. EC-50
ECM Input/Output Monitor ............................ EC-40 LPG Assistance Injector ............................... EC-50
ECM Active Test ........................................... EC-40 LPG Fuel Pressure Sensor .......................... EC-50
BASIC INSPECTION ........................................ EC-41 LPG Cut Sol Valve ....................................... EC-51
Inspection of Idle Speed and ECM COMPONENTS ........................................ EC-52
Ignition Timing .............................................. EC-41 Removal and Installation .............................. EC-52
Throttle Valve Closed Position Learning BLOW-BY GAS RECIRCULATION DEVICE ... EC-54
and Idle Air Volume Learning ....................... EC-42 System Diagram ........................................... EC-54
Accelerator Pedal Released Component Parts Inspection ........................ EC-54
Position Learning .......................................... EC-43
Fuel Pressure Inspection .............................. EC-43
Accelerator Pedal Released
Position Learning .......................................... EC-44
PRECAUTIONS
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the
negative battery cable before any repair or inspection work.
The open/short circuit of related switches, sensors, sole-
noid valves, etc. will cause the MIL to light up.
• Be sure to connect and lock the connectors securely after
work. A loose (unlocked) connector will cause the MIL to
light up due to the open circuit. (Be sure the connector is
free from water, grease, dirt, bent terminals, etc.)
• Certain systems and components, especially those related
to OBD, may use a new style slide-locking type harness
connector.
• Be sure to route and secure the harnesses properly after
work. The interference of the harness with a bracket, etc.
may cause the MIL to light up due to the short circuit.
• Be sure to connect rubber tubes properly after work. A
misconnected or disconnected rubber tube may cause the
MIL to light up due to the malfunction of fuel injection
system, etc.
• Be sure to erase the unnecessary malfunction information
(repairs completed) from the ECM before returning the
vehicle to the customer.
Precaution
• Always use a 12 volt battery as power source.
• Do not attempt to disconnect battery cables while engine is
running.
• Before connecting or disconnecting the ECM harness
connector, turn ignition switch OFF and disconnect battery
ground cable. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned OFF.
• Before removing parts, turn ignition switch OFF and then
disconnect battery ground cable.
SEF0289H
EC-2
PRECAUTIONS
Precaution (Cont’d)
• When connecting ECM harness connector, fasten it
securely with levers as far as they will go as shown in the
figure.
EC-3
PRECAUTIONS
Precaution (Cont’d)
• When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact. Accidental contact
of probes will cause a short circuit and damage the ECM
power transistor.
• Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the
ECM's transistor. Use a ground other than ECM terminals,
such as the ground.
SEF348N
SEF709Y
EC-4
PREPARATION
ECM0013
ECM0014
ECM0016
Harness adapter
EG17550200
(150-pin to 121-pin conversion adapter)
ECM0017
EC-5
DESCRIPTION
DESCRIPTION Description
• Adopts Electronic Concentrated engine Control System (ECS).
Fuel injection control, ignition timing control, idle speed control,
and electronically controlled governor control etc. are all
performed by a single control unit.
• Adopts electric throttle control actuator system to control
electronically controlled governor.
• Adopts Hall IC type crankshaft position sensor (POS) and
camshaft position sensor (PHASE).
Items Description
Electric throttle control actuator • Adopts electronic throttle control actuator with integrated throttle control motor to adjust
throttle valve opening optimally according to driving conditions or to improve safety and
operability by electronically controlled governor.
Fuel injection control • With fuel injection control, air-fuel ratio is optimized to improve exhaust performance and
response.
• Using feedback control through learning of air-fuel ratio compensation, the system corrects
the ratio during transitional conditions, such as sudden sharp changes in the ratio, in order
to improve drivability.
Ignition timing control • Uses Hall IC crankshaft position sensor (POS) and camshaft position sensor (PHASE) to
perform controls so that optimum ignition timing is obtained for every operating condition.
Optimum ignition timing setup according to each fuel is also enabled at the time of a
combined use formula.
• Adopts electronic distribution system (NDIS) in which each cylinder is equipped with an
ignition coil incorporating a power transistor for better ignition performance.
Idle speed control • Adopts electronic throttle control actuator that continuously regulates intake air amount
required for idling.
Governor speed control • Performs maximum regulation of engine speed for oil pressure pump protection by engine
speed signal.
Maximum speed regulation control • Performs maximum speed regulation by vehicle speed sensor signal. Also, performs
variable control of maximum speed by changeover switch.
Idling area torque up control • Performs torque up control in idling area by engine speed signal in order to also enable
cargo work at idling.
Overheat prevention control • Reduces engine heat generation by reducing maximum engine speed and regulating
maximum throttle opening when engine coolant temperature reaches approximately 110°C
(230°F).
• Prevents resulting in engine breakage by overheat by performing fuel cut at 1,000 rpm or
more when engine coolant temperature reaches approximately 135°C (275°F).
Power/ECO mode control • Changes throttle opening characteristic of throttle position by power/ECO mode control
switch, and then minute operation of engine speed is enabled. (Option setting)
Fuel pump control (gasoline) • Turns fuel pump relay ON/OFF depending on engine speed signal.
LPG cut sol valve control • Turns cut sol valve relay ON/OFF depending on engine speed signal and fuel
pressure sensor signal.
Fail-safe function • Ensures vehicle's safe operation and enables vehicle to be driven in an emergency when
any of the major system components (mass air flow sensor, engine coolant temperature
sensor, etc.) have malfunctioned.
Diagnostic system • Adopts self-diagnosis system for easier trouble diagnosis.
EC-6
G
-7
G
8
(DUAL
9
DESCRIPTION
Description (Cont’d)
SENSORS AND ACTUATORS CONTROL ITEMS
Main sensors and actuators related to the ECM are listed below.
DUAL std std std std std std std std opt std std std
Fuel
LPG std std std — std std std std opt — std std
Self-diagnosis
Fuel cut off
Fail-safe
: Significant impact to control
: Impact to control
Crankshaft position sensor (POS, PHASE)
Mass air flow sensor
Intake air temperature sensor
Engine coolant temperature sensor
Heated oxygen sensor
Vehicle speed sensor
Throttle position sensor
Accelerator pedal position sensor
Sensors
Ignition switch
P/N POSI SW
Stop lamp switch
Headlamp (electrical load) switch
Power ECO mode switch (opt)
Battery voltage
LPG fuel pressure sensor
Fuel changing switch
Gasoline injector
Power transistor
Ignition system
Ignition coil
Throttle control motor relay
Throttle control motor
Gasoline fuel pump relay
Actuators
EC-10
TROUBLE DIAGNOSIS
Specifications
Main component part Type Location
Gasoline LPG DUAL
Actuators Gasoline injector High resistance Intake manifold ○ ○
LPG injector Gas injection Integrated in injector ○ ○
holder (on intake
manifold)
Fuel pump Electric motor/turbine Integrated in fuel tank ○ ○
Fuel pressure regulator Diaphragm ○ ○
Throttle control motor Electric DC motor (DC Integrated in electronic ○ ○ ○
motor) throttle control actuator
Ignition coil Mold (built-in power Cylinder head (On each ○ ○ ○
transistor) spark plug)
EC-11
TROUBLE DIAGNOSIS
ECM Component
Specifications NOTE
Component Location
Gasoline LPG DUAL Actuator Sensor Other
Gasoline injector Intake manifold ○ ○ ○
LPG injector Integrated in injector holder (on ○ ○ ○
intake manifold)
Throttle control motor Integrated in electronic throttle ○ ○ ○ ○
control actuator
Throttle position sensors 1 and 2 ○ ○ ○ ○
Ignition coil Cylinder head (on each spark plug) ○ ○ ○ ○
Crankshaft position sensor (POS) Front cover ○ ○ ○ ○
Camshaft position sensor (PHASE) Front housing ○ ○ ○ ○
Mass air flow sensor Air horn ○ ○ ○ ○
Intake air temperature sensor With air flow meter ○ ○ ○ ○
Engine coolant temperature sensor Water outlet ○ ○ ○ ○
Accelerator pedal position sensors Integrated in accelerator work unit ○ ○ ○ ○
1 and 2 (accelerator pedal assembly)
Fuel pump Integrated in fuel tank ○ ○ ○
Fuel pressure regulator ○ ○ ○
Heated oxygen sensor (Vehicle side) ○ ○ ○ ○
Vehicle speed sensor (Vehicle side) ○ ○ ○ ○
ECM (Vehicle side) ○ ○ ○ ○
ECM & IGN coil relay (Vehicle side) ○ ○ ○ ○
Stop lamp switch (Vehicle side) ○ ○ ○ ○
Throttle control motor relay (Vehicle side) ○ ○ ○ ○
Fuel pump relay (Vehicle side) ○ ○
Vaporizer (Vehicle side) ○ ○ ○
LPG interception valve (Vehicle side) ○ ○ ○
EC-12
TROUBLE DIAGNOSIS
EC-13
TROUBLE DIAGNOSIS
Circuit Diagram
GK-ENGINE ELECTRONIC CONTROLLED ECM CIRCUIT DIA-
GRAM (DUAL, GASOLINE AND LPG)
EC-14
TROUBLE DIAGNOSIS
Circuit Diagram
GK-ENGINE ELECTRONIC CONTROLLED ECM CIRCUIT DIA-
GRAM (DUAL, GASOLINE AND LPG)
EC-14
TROUBLE DIAGNOSIS
ECM Terminal
EC-15
TROUBLE DIAGNOSIS
ECM0052
ECM0053
ECM0054
ECM0055
ECM0056
ECM0057
EC-16
TROUBLE DIAGNOSIS
Terminal
Description Measurement condition Measured value
signal
35 Heated oxygen sensor At idle after warming up Changes between approx. 0.1 -
0.4V;approx. 0.6 - 0.9V
ECM0058
ECM0059
EC-17
18
TROUBLE DIAGNOSIS
Terminal
Description Measurement condition Measured value
signal
22 Injector drive signal At cranking Approx. 10.5V
23
41
42
ECM0060
ECM0061
ECM0062
34 Intake air temperature sensor signal Intake air temperature is approx. 20°C Approx.
(68°F). 3.5V
ECM0499
47 Electric throttle control actuator open Ignition switch ON, engine running Approx. 5V
EC-19
TROUBLE DIAGNOSIS
ECM0047
ECM0048
ECM0049
ECM0500
85 (K LINE) Signal line for service When connected to Service tool Approx. 6.6 - Battery voltage
When not connected to Service tool Approx. 6V
86 CAN communication line L Always Approx. 2.2V (Varies depending on
communication status.)
ECM0051
EC-20
TROUBLE DIAGNOSIS
Terminal
Description Measurement condition Measured value
signal
94 CAN communication line H Always Approx. 2.4V (Varies depending on
communication status.)
ECM0050
NOTE:
Numerical values are obtained using an analog circuit tester.
EC-21
TROUBLE DIAGNOSIS
CAUTION:
Customers are not professionals. Do not assume “maybe the
customer means ...” or “maybe the customer mentioned this
ECM0032 symptom”.
ECM0034
EC-22
TROUBLE DIAGNOSIS
ECM0035
ECM0036
EC-23
TROUBLE DIAGNOSIS
ECM0037
EC-24
TROUBLE DIAGNOSIS
Poor starting
Other
Symptoms Poor idle Poor driving control
Description/notable
Fast idle is not effective
No initial combustion
characteristics of the
When engine is cold
symptom
High idle rpm
Low idle rpm
After-burn
Knocking
Backfire
Driving
At Idle
Sensor malfunction
: Highly possible
: Possible
EC-25
TROUBLE DIAGNOSIS
Poor starting
Other
Symptoms Poor idle Poor driving control
characteristics of the
When engine is cold
symptom
High idle rpm
Low idle rpm
After-burn
Knocking
Backfire
Driving
At Idle
Sensor malfunction
: Highly possible
: Possible
Output
fluctuation
EC-26
TROUBLE DIAGNOSIS
Poor starting
Other
Symptoms Poor idle Poor driving control
Description/notable
Fast idle is not effective
No initial combustion
characteristics of the
When engine is cold
symptom
High idle rpm
Low idle rpm
After-burn
Knocking
Backfire
Driving
At Idle
Actuator malfunction
: Highly possible
: Possible
Drive OPEN
circuit
(ECM Momentarily
side) open
Momentarily
open
Momentarily
open
EC-27
TROUBLE DIAGNOSIS
Poor starting
Other
Symptoms Poor idle Poor driving
characteristics of the
When engine is cold
symptom
High idle rpm
Low idle rpm
After-burn
Knocking
Backfire
Driving
At Idle
Actuator malfunction
: Highly possible
: Possible
EC-28
TROUBLE DIAGNOSIS
Poor starting
Impossible
to start Engine
Other
Symptoms Poor idle Poor driving
stall
Description/notable
No initial combustion
Poor acceleration
Initial combustion
After-burn
Knocking
Backfire
Driving
At Idle
: Highly possible
: Possible
: Not very possible
Air sucked from oil level gauge • Air-fuel ratio becomes LEAN.
• High air-fuel correction factor.
Air sucked from oil filler cap • Low suction power (vacuum pressure) of
intake manifold.
Air sucked from PCV hose * Check the suction using a pressure
(downstream of PCV) gauge.
* Generally applicable to air suction in air
Air sucked from intake manifold and intake system
gasket
Improper LPG fuel (cold area and • Starting ability in cold area is changed
propane ratio) depending on propane ratio.
• Use LPG with proper propane ratio.
EC-29
TROUBLE DIAGNOSIS
Poor starting
Impossible
to start
Engine
Other
Symptoms Poor idle Poor driving
stall
Poor acceleration
Initial combustion
After-burn
Knocking
Backfire
Driving
At Idle
: Highly possible
: Possible
: Not very possible
Improper bulb contact • Symptom varies depending on contact
Compression
Low idle base speed • Engine stall may occur by power steering
load and cargo load during deceleration
or at idling.
Other
Foreign material in fuel tank (such • With low fuel, this may easily occur.
as dust)
Damaged fan, malfunctioning water • Noise
pump
EC-30
TROUBLE DIAGNOSIS
Description
• “When” a malfunction occurs that is caused by the sensors of
engine or the air-fuel ratio control, “{ }” of the meter panel
illuminates.
• For DTC, refer to Table of DTC (EC-32).
• When a malfunction has occurred, check the symptom and
perform the trouble diagnosis using “Diagnosis history”, “ECM
input/output monitor” and “Active test” in the meter.
NOTE:
• For “ECM Active Test”, refer to EC-40.
Fail-Safe Function
When any of the critical sensors or systems sends a malfunction
message, the fail-safe function estimates the driving conditions with
other input signals and selects safer conditions for engine (vehicle)
control, based on data previously stored in ECM.
Engine
Related sensors Malfunction condition Fail-safe Warning
lamp
Mass air flow sensor Same as self-diagnosis • Selects fuel injection pulse width depending on engine speed and ON
malfunction detection throttle position so the vehicle can be driven. However, fuel injection
conditions. will be inhibited (fuel cut off) when engine speed exceeds
approximately 800 - 1,600 rpm.
• Idle speed is 800 rpm.
Engine coolant • Uses the estimated engine coolant temperature (varies with elapsed ON
temperature sensor time after start) to perform controls so the vehicle can be driven.
Accelerator pedal position • Fuel injection will be inhibited when 1 circuit is opened. Release ON
sensor valve mechanically until it can drive at low speed when disconnecting
connector.
Throttle position sensor • Fixes output to a preset value so the vehicle can be driven. However, ON
fuel injection will be inhibited (fuel cut off) when engine speed
exceeds approximately 2,500 rpm.
EC-31
TROUBLE DIAGNOSIS
Table of DTC
SELF-DIAGNOSIS RESULTS
When a malfunction occurs in ECM input/output signal circuit, the
malfunctioning circuit is recorded and displayed. Also, the
malfunction item that is occurred is displayed.
Display sample [Example: When there is a malfunction in mass air
flow sensor] Display DTC and the malfunction item in the alarm
monitor screen.
Engine
DTC for
DTC Name warning Malfunction return condition Diagnosis outline Trip
GST
lamp
— NO DTC — — — — —
E-03 VCM U1001 • Malfunction occurs in CAN communication — 2
communication transmit/receive data or in VCM, and data
signal circuit — transmission/reception cannot be confirmed.
malfunction • CAN communication data is transmitted/
received for predetermined period.
E-04 ECM U1001 • Malfunction occurs in CAN communication — 2
communication transmit/receive data or in ECM, and data
signal circuit — transmission/reception cannot be confirmed.
malfunction • CAN communication data is transmitted/
received for predetermined period.
E-05 DCM U1001 • Malfunction occurs in CAN communication — 2
communication transmit/receive data or in DCM, and data
signal circuit — transmission/reception cannot be confirmed.
malfunction • CAN communication data is transmitted/
received for predetermined period.
E-07 MP U1001 • Malfunction occurs in CAN communication — 2
communication transmit/receive data or in MP, and data
signal circuit — transmission/reception cannot be confirmed.
malfunction • CAN communication data is transmitted/
received for predetermined period.
Mass air flow P0102 When the engine is running and the mass air Detect disconnection and 1
sensor signal flow sensor output voltage has been 0.5V or short circuit and make MIL
circuit less (open or shorted) for a predetermined go on.
malfunction period.
E-21 ON
P0103 When the engine is stopped (ignition switch
ON) and the mass air flow sensor output
voltage has been approx. 4.9V or more (open
or shorted) for a predetermined period.
Engine coolant P0117 Engine coolant temp. sensor output voltage Detect disconnection and 1
temperature has been less than 0.06V (open or shorted) for short circuit and make MIL
signal circuit a predetermined period. go on.
malfunction
E-22 ON
P0118 Engine coolant temp. sensor output voltage
has been approx. 4.8V or more (open or
shorted) for a predetermined period.
EC-32
TROUBLE DIAGNOSIS
EC-33
TROUBLE DIAGNOSIS
ECM circuit P0605 CPU system or circuits in ECM have a Detect abnormal condition in 1 or 2
malfunction malfunction. CPU or an engine control (Note)
module circuit and make MIL
go on.
P1065 Power is not supplied to ECM for some time. Detect insufficient power
E-30 ON*
supply for ECM and make
MIL go on.
P1229 Sensor power supply voltage has been 5.6V or Detect improper voltage
more or less than 4.6V for a predetermined output for sensors and make
period. MIL go on.
Electric P1124 Electric throttle control motor power supply Detect disconnection and 1
throttle control circuit is shorted. short circuit of a motor
actuator P1126 Electric throttle control motor power supply driving circuit and make MIL
control signal circuit is open. go on.
circuit
P1128 Electric throttle control motor signal circuit is
malfunction shorted.
P0605 When an abnormal occurs for the target of Compare the difference Locked
throttle position. between target throttle ON: 1
E-31 — P1121 Because of mechanical malfunction of the position and actual throttle Locked
electric throttle control actuator, the electric position, judge abnormal OFF: 2
throttle control actuator does not operate condition and make MIL go
normally. on.
P1122 • When a malfunction occurred due to the
correlation between the target throttle position
and the actual throttle position.
• Over current flows into throttle motor control
circuit.
Overheat P1218 Engine coolant temp. sensor output voltage has — 1
E-32 signal — been approx. 0.35V or less for a predetermined
(STEP1) period (with the coolant temp. sensor normal)
Overheat P1217 Engine coolant temp. sensor output voltage has Detect overheat condition by 1
E-33 signal ON* been approx. 0.35V or less for a predetermined water temperature sensor
(STEP2) period (with the coolant temp. sensor normal) and make MIL go on.
Ignition signal P0350 Ignition signal has not been continuously Detect electric current in an 1
circuit generated while the engine is running. ignition coil circuit, judge
E-34 —
malfunction abnormal ignition interval
and make MIL go on.
EC-34
TROUBLE DIAGNOSIS
LPG air-fuel ratio P1815 After engine warmed with LPG Air-fuel ratio does not cross 1
malfunction fuel, when oxygen sensor signal is stoichiometry for a long time
sticked and does not reverse at a during intended closed-loop
condition of A/F ratio is operation. (written in 40CFR
E-43 ON* excessively lean or rich. Parts 1048.110.)
P1817 After engine is started with LPG
fuel, when closed-loop control
does not start within a
predetermined period.
LPG fuel pressure P1245 LPG fuel pressure sensor circuit is Detect disconnection and short 1
E-36 sensor malfunction ON* shorted. circuit and make MIL go on.
EC-35
TROUBLE DIAGNOSIS
Service Tool
Trip 1: If a malfunction is detected by self-diagnosis between the
time ignition switch is turned ON (engine is running) and then turned
OFF (this is defined as “trip”), Engine Warning lamp is lit. The
corresponding DTC is recorded immediately after detection.
Trip 2: When a malfunction is detected by self-diagnosis for the first
time in the first trip, a tentative DTC is recorded. If the same
malfunction is detected again by self-diagnosis in the next trip
(second trip), Engine Warning lamp is lit and the corresponding final
DTC is recorded.
EC-36
TROUBLE DIAGNOSIS
MIL (OFF) 3 B
DTC (CLEAR) 40 A
First trip DTC (CLEAR) 1 B
Driving conditions
• Driving condition A
Driving condition A is the condition that the engine can be warmed
up.
Specifically, count up the counter if all of the following conditions are
met.
• The engine speed becomes 400 rpm or more.
• The engine coolant temperature rises 20C (68F) or more after
the engine is started.
• The engine coolant temperature becomes 70C (158F) or
more.
• The ignition switch turns OFF from ON.
NOTE:
• When the same malfunction is detected regardless of the driv-
ing condition, the A counter is reset.
• Count up the A counter when the above conditions are satisfied
while the same malfunction not detected.
• When the A counter reaches 40, DTC is not displayed.
• When the A counter counts once while the same malfunction is
not detected after ECM records first trip DTC, first trip DTC is
cleared.
EC-37
TROUBLE DIAGNOSIS
EC-38
TROUBLE DIAGNOSIS
EC-39
TROUBLE DIAGNOSIS
Standard
Idle speed: 70050 rpm
Ignition timing: 02/700 (BTDC/rpm)
Proper value: 0
Adjustment range: 0 - 10
EC-40
BASIC INSPECTION
Fuel pressure [(kPa, bar, kg/cm2, psi)] 0.35 (0.0035, 0.0036, 0.051)
EC-41
BASIC INSPECTION
CAUTION:
Throttle valve closed position learning cannot be performed
with Service tool.
CAUTION:
“IDLE AIR VOL LEARN (PLANT)” is the original setting on the
vehicle. Do not use it.
EC-42
BASIC INSPECTION
OPERATION PROCEDURE
1. Turn ignition switch ON and wait at least 2 seconds.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Then turn ignition switch ON again and wait at least 2 seconds
(learning completed).
CAUTION:
• Safely and securely remove and install fuel hose.
• Use the fuel pressure gauge for fuel pressure inspection.
• Do not inspect fuel pressure while other systems are oper-
ating. Malfunctions may occur in fuel pressure value.
1. Release the fuel pressure.
2. Install fuel pressure gauge using fuel hose for fuel pressure
inspection.
3. Remove fuel hose, and then install fuel hose for fuel pressure
inspection.
CAUTION:
Usable period of fuel hose for fuel pressure inspection is 30
times or less. (Fuel hoses that are damaged and allow fuel
leakage are not contained above.)
EC-43
BASIC INSPECTION
• If the vehicle shows poor starting, check fuel pressure with fuel
pump operating for approximately 1 second after ignition switch
is turned ON, and during cranking.
For 1 second after ignition switch is turned ON and
during cranking: 353 kPa (3.53 bar, 3.6 kgf/cm2, 51
psi)
CAUTION:
Also check fuel pressure at increased engine speed.
• Malfunctioning pressure regulator (integrated with fuel pump)
• Clogged fuel piping
• Clogged fuel filter (with fuel pump)
• Poor fuel pump discharge
CAUTION:
Relieve fuel pressure before removing fuel piping to secure
safety.
EC-44
COMPONENT PARTS INSPECTION
CAUTION:
Measurement values will vary depending on the measurement
range of circuit tester. Note that the higher the range is, the
larger the resistance is.
ECM0086
CAUTION:
Measurement values will vary depending on the measurement
range of circuit tester. Note that the higher the range is, the
ECM0091
larger the resistance is.
CAUTION:
If air is blown from the air duct side, the voltage becomes lower.
EC-45
COMPONENT PARTS INSPECTION
ECM0383
CAUTION:
• Make sure that there is no moisture around connector
when removing and installing throttle position sensor con-
ECM0101 nector. If there are any water drops, completely wipe them
off.
• Do not apply voltage to throttle position sensor terminal.
• Perform “Throttle Valve Closed Position Learning” if discon-
necting connector. Perform “Throttle Valve Closed Position
Learning and Idle Air Volume Learning” if replacing electric
throttle control actuator. (Refer to EC-42, “Throttle Valve
Closed Position Learning and Idle Air Volume Learning”.)
• Do not disassemble electric throttle control actuator.
COMPONENT PARTS INSPECTION
CAUTION:
ECM0103 • Do not apply voltage to accelerator pedal position sensor
terminal.
• Do not disassemble accelerator work unit.
EC-46
COMPONENT PARTS INSPECTION
ECM0384
ECM0108
Spark Plug
1. Check electrode for dirt, damage, and wear and insulator for
damage.
2. Make sure that the spark plug gap is normal, using a feeler
gauge.
Spark plug gap: 0.8 - 0.9 mm (0.031 - 0.035 in)
3. Replace spark plug if necessary.
CAUTION:
• Check terminals for looseness.
• Check insulator for cracks or damage.
• Check for contamination by oil, water, and dust.
ECM0117
EC-47
COMPONENT PARTS INSPECTION
Ignition Coil
Check the resistance between terminals of the power transistor by
applying and exchanging (+ and -) the inspection rods of an analog
circuit tester.
(+) - (-) Resistance (at room temperature)
1-2 : Not 0 nor
2-1 : Not 0 nor
3-1 : Except 0
1-3 : Except 0
3-2 : Except 0
2-3 : Except 0
ECM0118
CAUTION:
Do not use a digital circuit tester because the standard is
different.
Injector
Check resistance between each cylinder injector terminals 1 and 2.
Standard resistance (all cylinders): Approx. 14.5
(at room temperature)
ECM0123
ECM0147
EC-48
COMPONENT PARTS INSPECTION
Fuel Pump
Check resistance between terminals 3 and 6.
Resistance: Approx. 1 (at room temperature)
CAUTION:
• Make sure that there is no moisture around connector
when removing and installing throttle position sensor con-
nector. Completely wipe off water drops if there are any.
• Do not apply voltage to electric throttle control motor termi-
nal.
• Perform “Throttle Valve Closed Position Learning” if discon-
necting connector. Perform “Throttle Valve Closed Position
Learning and Idle Air Volume Learning” if replacing electric
throttle control actuator. (Refer to EC-42, “Throttle Valve
Closed Position Learning and Idle Air Volume Learning”.)
• Do not disassemble electric throttle control actuator.
EC-49
COMPONENT PARTS INSPECTION
LPG Injector
1. Check resistance between terminals 1 and 2.
Resistance: Approx. 1 (at room temperature)
2. Remove fuse cover, and then check fuse for open.
CAUTION:
Do not apply voltage to LPG injector.
CIRCUIT DIAGRAM
EC-50
COMPONENT PARTS INSPECTION
CIRCUIT DIAGRAM
EC-51
ECM COMPONENTS
CAUTION:
Disconnect the negative battery cable from the battery.
1. Disconnect ECM connector.
2. Remove ECM together with ECM bracket.
3. Remove ECM bracket.
4. Install in the reverse order of removal.
CAUTION:
Perform “Throttle Valve Closed Position Learning and Idle Air
Volume Learning” after installation if replacing ECM. (Refer to
EC-42, “Throttle Valve Closed Position Learning and Idle Air
Volume Learning”.)
Chain housing
CAMSHAFT POSITION SENSOR (PHASE)
1. Remove fan.
5.4 - 7.4 N•m 2. Remove harness connector.
(0.55 - 0.75 kgf-m,
48 - 65 in-lb) 3. Remove camshaft position sensor (PHASE).
NOTE:
1TKPI • Make sure that there is no foreign material on sensor flange, O-
rings, and chain housing.
Camshaft position
• Keep away from magnetized objects.
: Engine oil
sensor (PHASE)
• Make sure that the sensor is inserted securely into cylinder
: Not reusable
ECM0661 head front cover before tightening bolts.
EC-52
ECM COMPONENTS
CAUTION:
Handle it carefully and avoid impacts.
ECM0663
EC-53
BLOW-BY GAS RECIRCULATION DEVICE
ECM0144
3. Check air flow through the PCV valve and sucking air to/from
the INT end.
Blowing air: No air flow
Sucking air: Air flow exists
ECM0145
EC-54