EVC -C2 Installation Gas & D3

MC
Installation Procedure Gas & D3
Revision: EVCMC-C2
Document N°: 774 9210
Release date: 09-2008
IMPORTANT! Never cut or modifiy the Volvo Penta EVC cable
harnesses. For extra power supply use the Volvo Penta relay for
external accessories.

HIU identification
Gas System layout, single engine D3 System layout, single engine Twin engine installation HIU label
Instruments Instruments ADU Power Trim control unit
EVC system Instruments Instruments EVC system
EVC control panel EVC control panel tachometer tachometer
Key switch Key switch
Engine label
Chassis ID nr. :
Power trim Power trim 2003xxxxxx
EVC system EVC system
assitance Instrument assitance Instrument
tachometer tachometer
(not used) light switch (not used) light switch
HIU HIU
(not used) (not used)
Power Trim Power Trim
EVC system NMEA
control unit EVC system NMEA control unit EVC system NMEA display
display Interface display Interface

Power
Rudder angle Rudder angle Trim Control
indicator indicator Multisensor Unit
IMPORTANT! The CHASSIS ID nr. on the
HIU must correspond with the CHASSIS
Multilink/Tacho-meter and Multilink/Tacho-meter and
syncronizing cable, 6-pin syncronizing cable, 6-pin
HIU HIU EVC
control
panel
Fresh water
Key Switch
Fresh wa-
Key Switch HIU configuration
level sender ter level See labels on units
sender Diagnosis
(VODIA) Diagnosis Brown Switches
Connector for Diag- Connector for Diag- (VODIA)
Blue PowerTrim (AQ only)
nostic tool nostic tool Rudder Rudder sensor Orange Sensors - water level, fuel level,
** sensor rudder position
Fuel level Battery Fuel level Battery Pink Auxiliary bus-EVC control panel
sender minus sender minus Yellow Multilink – Tachometer/instru
ments, engine synchronisation,
To Engine con- EVC system display, NMEA-
To Power Trim trol, 8-pole To Power interface,multisensor
sender Trim relay Engine Gray Engine interface(ECU connec-
Engine tion), diagnostic connector,
To Power Trim port starboard
sender ignition key
To Power Trim ECU, Battery Multi- Battery
relay 8-pole minus sensor minus
Water Water HIU
Fuel Fuel
level level level level Brown Blue Orange Pink Yellow Gray

Power Power
trim trim Power trim sender*
Power trim sender* relay* relay*

Switches Power trim Senders AUX Multilink Engine ignition

Mount HIU. Mount and connect the EVC control panel Mount Power Trim control unit*and key switch Mount tachometer and other instruments Connect tachometer
Connect and clamp cables Connect instruments in series
CC
Panels can also Dash board hole KEY Switch D3 KEY Switch Gas Power Trim control unit*
Mount HIU with three diameter: 52 mm (2.05”)
screws and plastic be flush-mounted.
bushings See Installation
instructions. Tachometer

Single engine Twin engine 12–25 mm

(0.5–1.00”) Max. recommended
installation installation Instruments can Max. CC measurement excl.
also be flush-mounted. 2.5 mm extension cable,
Dash board hole See Installation (0.1”)
Green diameters: all instruments: To 6-pin
marking instructions 220 mm (8.6”)
starboard Key switch: 21 mm(0,83”) 7 conn. on Plug
tachom- Tachometer
Instrument light switch eter
receptacle (Not Used)
5 Red Red = +12 V
To Engine ignition To Engine igni- 4
To AUX on HIU.
marking 1 cable on HIU tion cable on Blue/White = up
port To AUX on HIU Green/white = down To instruments.
starboard 2.5–12 mm To MULTILINK on Cable included in
Dash board
To AUX on port
5 HIU, ext. cable 1 hole diameters
(0.1–0.5”) HIU or MULTILINK tachometer kit,
HIU, ext. cable BREAKOUT on
Instruments: 85 mm (3.35”) length 150 mm
Y-split cable (0.5 ft)
NOTE! Fit strain re- Ignition key (50), Neutral safety switch Ignition key (S), Neutral safety switch 52 mm (2.05”)
liefs on all cables Ignition key (I), Safety lanyard Instruments,
Ignition key (15), Safety lanyard flush mounted: 83 mm (3.27”)
Ignition key (B), +12 V 49 mm (1.93”) Multilink/
Ignition key (13), +12 V
tachometer
Ignition key (19) and sync. To MULTILINK on
cable HIU or MULTILINK
BREAKOUT on
Y-split cable
4
Key switch:
Connect the three receptacle terminals on the cable to the Key switch.
NOTE! The terminals may alternatively be routed to a Neutral Safety Switch and a Safety Lanyard, respectively.

Mount and connect the EVC display Connect cables to engine Connect cables to Fuel level/Water level sender and Multisensor Power trim connection* Trim limits of the SX and DPS drive with
EVCMC-C:
Fuel: Green-black/ Water: Blue-black/
black 3 blue
Fuel and Water level Trim Pump/ To Power
Gas: 3 sender cable
senders: trim relay To Power trim
Dash board hole from HIU 6 ** 3-pin
Connect two receptacle terminals sender, 3-pin (grey) Transom
diameters: to the cable (3). Also connect a Cable color black
Drill holes: 4.5 mm (0.17”) battery minus cable to the black (SB) Max. Tilt
Beach Trim
Rear side: 65 mm (2.52”) (fuel) or blue (water) cable of the
cable (3). Connect the terminals to Battery minus
Use template when the Fuel level sender. (not included
making hole in dash in cable har- Power trim Max. trim limits of drives Max. Trim
board. Connect the Engine-HIU cable 1 ness) relays at 13° Transom angle
Display can also to the connector (1) placed on the Horizontal
be flush-mounted. engine harness. Fuel level SX DPS plane
See Installation Secure the Engine harness with senders Power trim Max. Tilt 52° 52°
instructions clampings. Battery minus Water level connectors Min. Trim
senders (from shield) Beach Trim 30° 30°
Max. Trim 12° 6°
Min. Trim -5° -5°

To MULTILINK on
HIU or MULTILINK Multisensor:
BREAKOUT on D3: To MULTILINK on HIU or MULTIL- 2
Y-split cable INK BREAKOUT on IMPORTANT! Power Trim calibration must always be
Y-split cable Power supply to power
trim relays (40A fuse on Connection to power performed.
For mounting Multisensor, see engine) trim pump
NOTE! Connect one EVC System Tachometer and User and Installation Instructions.
one EVC system display max. per HIU. Muiltisensor

1
Connect the Engine-HIU cable to the
connector (1) placed on the Engine
control unit.
Secure the Engine-HIU cable with *) Not used on inboard installations.
clampings. **) Not included in inboard installation kit, connection on HIU plugged.
Components and Cables D3
Controls EVC system units

Twin engine control Side mounted control EVC control panel EVC control panel Key switch, main station Key switch, main station
Powertrim (optional) Powertrim (optional) Diameter 52mm (2.05in.) Diameter 52mm (2.05in.) Gas, 3-pin D3, 4-pin
Single installation kit 1A), 1C) Twin installation kit 2A), 2C)

HIU Rudder angle sensor Sender Sender Multisensor Multisensor NMEA 0183 interface Aux. dimmer unit (ADU)
Helm station Control Unit Power trim control unit Buzzer (optional) 3–180 ohm Fuel level sender Water level sender Hull mounted Transom mounted NMEA 2000 interface Incl. cables 0.5 m (1.4 ft.)
180x160x65 mm (7.1x6.3x2.6 in.) 3–180 ohm 3–180 ohm Incl. cables 0.5 m (1.4 ft.)
240–30 ohm

Instruments Cables
Instruments can be ordered with black or white dial.
Rings and nuts are not included - Ordered separately.

SPEED

1/HOUR

EVC system display EVC system tachometer Speedometer Unitless 1. Engine–HIU cable 2. Standard EVC bus cable 3. Sensor, sender cable 4. Y-split multilink Tachometer, 5. Display cable, 6/12-pin 6. Multilink/Tachometer and 7. Cable for switches
Display incl. cable 1.5 m (5 ft) Diameter 85 mm (3.35 in.) Diameter 85 mm (3.35 in.) Feet Meter Part no. PCU–HCU, 6 pin* Feet Meter Part no. EVC system display, syncroniza- Feet Meter Part no. syncronization cable, 6-pin Feet Meter Part no.
110 mm (4.33 in.) 110 mm (4.33 in.) Feet Meter Part no. 17 5.3 3807229 1B), 2C) tion, multisensor, NMEA inter- 3 1.0 3588207* Feet Meter Part no. 3.6 1.1 38072281A),1C),2A),2C)
18 6.5 21207240 face, 6-pin
0–4000 rpm 0–40 1/Hour 16 5.0 874789 5 1.5 3886666 2A), 2C)
Feet Meter Part no. *) Incl. in display kit 3884818
0–60 1/Hour 23 7.0 889550
30 9.0 889551 1.6 0.5 3588206 2A), 2B)
36 11.0 889552
42 13.0 888013
*) One cable per engine has to be
ordered.

Alarm instrument (optional) Coolant temp Volt meter Rudder indicator

Diameter 52 mm (2.05 in.)
Diameter 52 mm (2.05 in.) Diameter 52 mm (2.05 Diameter 52 mm EVC kits
C°, F° in.) (2.05 in.) Single engine installation
12 V, 24 V 1A) Main helm station, kit
1B) One additional stn, HCU-kit
Two additional stn, HCU-kit
Three additional stn, HCU-kit
1C) Additional station, EVC-kit

Twin engine installation

2A) Main helm station, kit
2B) One additional stn, HCU-kit
Two additional stn, HCU-kit
Three additional stn, HCU-kit
2C) Additional station, EVC-kitv
3) Included in engine specification

Fuel level Engine oil pressure Fresh water level Turbo pressure Front ring kit (nut) Front ring kit (clamp) 10. Instruments, panels and aux- 11. Extension cables, 6-pin 12. Extension cable, 3-pin
Diameter 52 mm (2.05 in.) Diameter 52 mm (2.05 in.) Diameter 52 mm (2.05 in.) Diameter 52 mm (2.05 in.) Diameter 52 mm (2.05 in.) Diameter 52 mm (2.05 in.) iliary cable (optional) Instruments
EVC bus cable
bar, psi bar, psi Black/Chrome Black/Chrome Feet Meter Part no. EVC control panel Feet Meter Part no.
Diameter 85 mm (3.25 in.) 5 1.5 38088521A), 1B), 2A), 2B) Multilink connections 3 1.0 874759
Diameter 85 mm (3.25 in.)
Black/Chrome HCU–Start/stop control panel
Black/Chrome HCU–Key switch cable 10 3.0 3807043
Sync. cable
EVC system display, multisensor
Connector Dimensions NMEA interface 0183 and 2000
Feet Meter Part no.
D 5 1.5 3889410
D
H 10 3.0 3842733
D H
H 16 5.0 3842734
H
23 7.0 3842735
D
W W 30 9.0 3842736
W W 36 11.0 3842737
66 20.0 21172469
3-pin 6-pin 8-pin 12-pin
131 40.0 21172470
H = 18 mm (0.71 in.) H = 21 mm (0.82 in.) H = 25 mm (0.99 in.) H = 23 mm (0.88 in.)
W = 26 mm (1.02 in.) W = 23 mm (0.88 in.) W = 37 mm (1.44 in.) W = 41 mm (1.62 in.)
D = 26 mm (1.02 in.) D = 32 mm (1.26 in.) D = 45 mm (1.77 in.) D = 48 mm (1.90 in.)