a dhe A poy ieee UE eh tha et eee ee tare beet com al be Aste styonrt Pjere 8 te row DEranT weeny Pre FITTER TRAINONG PROGRAM OFT Bia ADMIRALAligning Pipe to Pipe Using two Steel Squares3.5 90° Elbow to Pipe Fit Up Lay one (1) pipe on top of the adjustable pipe supports: Level the pipe using: spirit level. Place the 90° elbow to end of the pipe leaving a small welding gap the same as item 4.3.3 for Pipe to Pipe Fit up, Place a-spirit level on the face of the elbow and maneuver the elbow until itis leveled and ensure that there 1s no Iigh-low situation or misalignment-berween the two outside surfaces. Tack weld in place both the pipe and elbow, Spirit Level 90°- Elbow Adjustable bolt stopper Pipe-stand or Adjustable Support (Tack welded to pipe) Figure 4 - 90° Elbow to Pipe Fit Up Note : For larger sizes only, 4dia. and aboveAligning Pipe and 90° Elbow Using two Stee! SquaresAligning Pipe, 90° Elbow and Pipe Must be same In dimensionALIGNING PIPE TO 90° ELBOW PIPING/NDT/WELDING.COM.PH www.fb.com/pipingNDTwelding.com.phMust be same In dimension {yl Side View Aligning 90° Elbow, Pipe and Flange Using Spirit Level & Stee] SquareDetail “A” Front View Aligning 90° Elbow, Pipe and Flange Using Spirit Level3.7 Flange to Pipe Fit-Up * Lay one (1) pipe on top of the adjustable pipe suppor. * Level the pipe using spint level. ® Bring the flange at the end of the pipe leaving a small welding gap the same-as item 4.3.3 for Pipe to Pipe fit-up (In casea Weld neck type of flange is-used). Ifa slip-on type of flange is to be used, insert the pipe to the flange bore upto 5mm depth from the flange. face to give enough space for a fillet weld. + Align the top two (2) holes of the flange with the spirit level, * Tack weld in place the pipe and flange Spirit Level Pipe Lo \ Figure 6 - Flange to Pipe Fit UpStep 2, . quare ffi . Center rule on top of pipe. kane, dingo pr ato and pipe are parallel. Tack weld bottom. * - Step 3. r on face of flange. Center rule on side of pipe p 2. Tack both sides. ; ia3.6 Tee to Pipe Fit-Up Pipe stand or Roller support Lay one (1) pipe on top of the on the adjustable Pipe supports Level the pipe using spirit level. Place the tee at the end of the pipe leaving a small welding gap the same as item 4.3.3 for Pipe to Pipe fit up. Place aspint level on the face of the tee and maneuver the tee until leveled and ensure that there is no high-low situation or misalignment between the nwo outside surfaces Tack weld in place both the pipe-and tec. Spirit Level Adjustable bolt stopper l2mmt MS plate (Tack welded to pipe) Figure 5 - Tee to Pipe Fit Up Note : For larger sizes only, 4"dia. and aboveare on ad of pipe. Blas second sate oneen ; putes Move tee until squ: 7HOW TO FIT UP PIPE TO TEE 2. TACK WELD 3. CENTER SQUARE F ON TOP ON TOP OF PIPE Ff \ 4. CENTER SQUARE ON \ / CENTER OF BRANCH 4 i = MOVE TEE UNTIL HAVE AT LEAST 3MM ~~ SQUARES ARE ALIGNED GAP FORWELDING _ PIPING/NOT/WELDING.COM.PH www.fb.com/pipingNDTwelding.com.phx Must be same in dimonsion Aligning Pipe and 45° Elbow Using two Steel Squares45° Elbow-To-Pipe Follow procedure 90° elbow-to-pipe as described previously except squares will cross. To obtain correct 45° angle, align the same numbers on the inside scale of the titlted square.Aligning Pipe, 45° Elbow and Pipe Must be same In dimension Must be same in dimension45° ELBOW-TO-PIPE Follow procedure described above except aquares will © cross. ‘To obtain correct 45° angle, align the same numbers on the inaide scale of the tilted square (note: The numbers 4 and 7 are used in the illustration.)Remove the adjustable bolt stoppers after fit up and grind flush all tack welded points making sure that there is no over grinding of the base metal. Place the spirit level over both pipes as shown on Figure 2 and maneuver until both pipes are leweled, Adjusting the pipe support can casily do this, Ensure that there is no high-low situation or misalignment between the wo ourstde surfaces, Tack weld at the top and bottom. Rotate the pipes 90°, Repeat the same procedure. 3.4 45° Elbow to Pipe Fit Up . * Lay one (1) pipe on top of the adjustable pipe suppor, Level the pipe using spirit level. Place the 45° elbow to the end of the pipe leaving a small welding Sap, similar to item 4.3.3 for Pipe to Pipe fit up. Place a 45°-spint level on the face of the elbow umtil bubble is centered and ensure that there is no high-low situation of misalignment berween the two outside surfaces: Tack weld in place both the pipe and the elbow, | sspieit oval with 45° nae Adjuswlle alt stopper L2mmmt MS plate (Tacks sehted to pipe) Spiric Lavel |-— 43*-Eibow Pipe | Pipe stand or Adjugtaliés } _: Support Figure 3 - 45° Elbow to Pipe Fit Up Note : For larger sizes only, 4"dia. and above‘SET = (ary number) buse 100 RUM = 777 Gap = 72? How to Check the Squareness of a 30° Pipe Run? (Using Steel Squares) “The Pipe Fitter's Corer”(b) JON DE RAMEN NT APE FITTER TAUNTNG. PROGRAM ETT find annesetraatsapanosaneT of TiO 49" ELCICE Up chet DU ote: fet gure le ati fi ants a OT Aiewen, Oa Parenv anne remem enna tat Te acge tarp ttm pac in whee nus LL seceed Ra peor para tetra fen nena cheers mar on) Foe A should be equal to 4 Aunizotesin oe a tet hana AD A PIER IN OPLAESNE PoET SR ns om tp she regen a pape erecicn chen or we FIA cp peewee Keset eaeh waiat, ‘There ree ere gemacht te wo Ae Do Thee the SOD eepeas coped. arte Pe se oe tak esi apc the pret cer oa aei9 BE vs Pom for anryetn, the erie) Bop Wo aE ar a eajrane trey Pom seca x? 4 — NO) With We CUNT nae eaeg. Pe OTAcor etigrete Pye eta i piegeed nowe! tht Pulte several ee Tabich w prctea a ———<$— po - protractor tevel * - see Una . stool plate og ARMAAESE RATIOS RALANTMENT A FITTE TRAINS reg etry+ oa a seen ema REAM TTYtas) nese ONT rediy 7atd STIL NOLLLLEENIY FH i } ‘a a es wat mar 88 ales perry to eee SE ens ee a To al “Te re 0 ee a ec pa fan cares at ROA SETS