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Semi-Electric Stacker
OWNER’S MANUAL
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS
before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Item# 365387
Thank you very much for choosing a Northern Industrial product. For future reference, please
complete the owner’s record below:
Model: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual to
become familiar with this product before you begin using it.
This machine is designed for certain applications only. The distributor cannot be responsible for
issues arising from modification. We strongly recommend this machine not be modified and/or used
for any application other than that for which it was designed. If you have any questions relative to a
particular application, DO NOT use the machine until you have first contacted the distributor to
determine if it can or should be performed on the product.
INTENDED USE
This stacker is mainly used for short distance pallet stacking and transporting. Transporting requires manual
pushing or pulling. The stacker has features which include: reduced energy costs, stable simple and safe
operation, low noise, and no pollution. The stacker is designed for stacking and handling loads or pallets
ONLY on flat and level, hard solid surfaces.
TECHNICAL SPECIFICATIONS
Rated loading capacity 2200 Lbs.
Maximum lifting height 98in.
Minimum height of the forks 2.75in.
Length of forks 45.25in.
WARNING: Read and understand all instructions. Failure to follow all instructions listed
below may result in serious injury.
CAUTION: Do not allow persons to operate or assemble this stacker until they have read
this manual and have developed a thorough understanding of how the stacker works.
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1. Read the manual carefully before operating, and know how the stacker performs.
2. Do not to press the lift or lowering buttons while the stacker is moving. Quickly switching the two
buttons may cause damage to the stacker.
3. Do not load heavy goods onto the forks quickly. Use steady motions.
4. The stacker should NEVER be overloaded. When overloaded, the stacker will not operate normally and
may cause damage.
5. The center of gravity of the goods should be centered between the two forks. Not evenly distributing
loads can cause damage to forks and the load of goods.
6. Loose and unstable goods should NEVER be placed onto the stacker.
7. Do not leave loads or goods on the forks for a long period of time in a raised position, this can cause
damage to the stacker.
8. When the stacker is not in use, the forks should be lowered to the lowest position.
9. Never put any person or body part under forks or loads.
10. Only use the stacker on flat ground, NEVER use on slopes or uneven ground at anytime.
11. Do not operate the stacker under rated voltage of 20.4V. This will cause damage.
12. Do not plug directly into AC power supply for charge.
13. Operator must ALWAYS wear approved safety helmet, goggles, gloves and protective clothing.
14. The stacker cannot travel continuously more than 6.5ft. when the fork are raised over 19.5in.
WORK AREA
• Keep work area clean, free of clutter and well lit. Cluttered and dark work areas can cause
accidents.
• Keep children and bystanders away while operating a stacker. Distractions can cause you to lose
control, so visitors should remain at a safe distance from the work area.
• Be aware of all power lines, electrical circuits, water pipes and other mechanical hazards in your
work area, particularly those hazards below the work surface hidden from the operator’s view that
may be unintentionally contacted and may cause personal harm or property damage.
• Be alert of your surroundings. Using a stacker in confined work areas may put you dangerously
close to cutting tools and rotating parts.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when using a stacker. Do not use a
stacker while you are tired or under the influence of drugs, alcohol or medication. A moment of
inattention while operating a stacker may result in serious personal injury.
• Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving
parts.
• Use safety apparel and equipment. Use safety goggles or safety glasses with side shields which
comply with current national standards, or when needed, a face shield. Use as dust mask in dusty
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work conditions. This applies to all persons in the work area. Also use non-skid safety shoes,
hardhat, gloves, dust collection systems, and hearing protection when appropriate.
OPERATION
WARNING: Press the power switch to turn OFF power supply if the stacker becomes
out of operators control!
WARNING: NEVER move the stacker when the forks are lifting or lowering!
WARNING: Batteries contain acid! When handling batteries ALWAYS wear approved
safety goggles, rubber gloves and protective clothing that are able to stand up to acid. Acid
can cause burns and injury.
WARNING: Risk of fire can occur when working with batteries. Avoid any open
flame, smoking, or any flammable situations when handling batteries!
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The battery panel must never be removed before or during charging. An open panel can cause injury
or death from electric shock.
It is recommended to charge the batteries whenever the stacker is not in use. This helps maintain the
life of the batteries.
The ON-Board Charger should always be used for charging batteries with this stacker.
The avg. charge time is 9 to 12 hours for a fully discharged battery.
When the battery is fully charged the charger will automatically transfer to non-charging status to not
damage the batteries.
It is recommended to check water level of batteries every 3 to 6 months (see maintenance section)
Operating instructions
1. Before each use, check that the stacker is in normal working condition. Check moving parts,
hydraulic hoses, wheels, etc. Do not use stacker if not operating normally. Have qualified
mechanic make repairs before use.
2. Check the battery power as indicated in Fig. 1. Pull the general power supply switch out to turn
on the general power supply, unlock the electric lock on the handle, check the electric energy
meter on the instrument panel of the stacker. If the zero end is lit, this indicates there is no power
in the batteries, and batteries need to be charged. Do not operate the stacker without well
charged batteries, as this can greatly reduce the service life of the batteries and damage the
batteries.
3. Check that the stacker lifting and lowering is operating normally.
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higher than the shelf or rack). Move the goods slowly to the correct position of the shelf or rack and
press the lowering button, slowly put the goods carefully on the shelf or rack. Slowly back out the
forks away from the goods and move the stacker slowly to remove the fork out of the pallet. Once
the forks are min. of 12 inches from the shelf or rack, lower the forks to a height 12 inches from the
ground and drive the stacker away from the shelf or rack.
MAINTENANCE
• Maintain your stacker. It is recommended that the general condition of any stacker be examined
before each use. Keep your stacker in good repair by adopting a program of conscientious repair
and maintenance. If any abnormal vibrations or noise occurs, have the problem corrected before
further use. Have necessary repairs made by qualified service personnel.
Routine maintenance: Routine maintenance is cleaning the stacker regularly, keeping the batteries
clean and charged, and to examine any cords, hoses, or moving parts regularly for wear or potential
damage. Never operate with damaged parts. Always repair any damage to the stacker before using
or operating at anytime.
Maintenance for mechanical system/parts: Perform at least every six months. Add lubricant to the
bearings of the drive wheel and the doorframe. Examine fittings and connections to be sure they are
fully tight. Check the flexibility and condition of wheels, and the door-frame rollers. Check that the
lifting range of forks is operating normally. The operation noise level of the stacker should be no more
than 70dB.
Maintenance for hydraulic system/parts: Perform at least every six months. Check the oil cylinder for
any leakage externally or internally. Check all the hydraulic hose connections for any leakage. The
hydraulic oil should be kept clean and generally should be replaced every 12 months. Only ISO
hydraulic oil should be used. For higher temperature conditions, HL-N46 or HL-N68 should be used;
for lower temperature conditions, HV-N46 or HV-N68 hydraulic oil. Old hydraulic oil should be treated
according to any local rules and regulations.
Maintenance for electric equipment/ batteries: Perform at least every three months. ALWAYS wear
safety goggles and rubber gloves when working with batteries. Every 3 to 6 months, check the level of
the water in the batteries. (only when using no-seal batteries.) Remove battery cap, check if water level
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is below fill line. ONLY use distilled water if any water is needed. Replace battery caps securely and
begin charging and using as normal.
Check battery terminals are clean, terminals should be kept clean with Vaseline and tight.
Examine any of the connections of the electrical devices or switches, making sure they are tight and
operating normally with no sign of wear to wires.
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TROUBLESHOOTING
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DIAGRAM AND PARTS LIST:
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For replacement parts and technical questions, please call 1-800-222-5381.
WARRANTY
One-year limited warranty
Distributed by
Northern Tool + Equipment Co., Inc.
Burnsville, Minnesota 55306-6936
Made in China
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