STD 23

jjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkk) Piping Design Basis & Piping Material Specification
a) b) d)
c) STD-21-00-15-11-000-001
e)
f)
g)
h)
i)
j)
k)
l)
m) TATA STEEL LIMITED
n)
o) PIPING DESIGN BASIS
p) &
q) PIPING MATERIAL SPECIFICATION
r) DOCUMENT NO. STD-21-00-15-11-000-001
s)
t)
u)
v)
hhhhhhhhhhhhhhhhh) STD-21-00-15-11-000-001
Page 1 of 239
iiiiiiiiiiiiiiiii) Confidential. ©2020 TATA Steel Limited, All rights reserved
jjjjjjjjjjjjjjjjj)
b) c) d) e) f)
g) h) i)Revised as j) k) l)M
1 marked A A
m) n) o) Revised p) q) r)
3 as I V S
marked
s) t) u) Revised v) w) x)
2 as I V S
marked
y) z) aa) Revised bb) cc) dd)
0 as I V C
marked
ee) ff) gg) Prelimin hh) ii) jj)
1 ary I V C
kk) ll) mm) Descrip nn) oo) pp)

D tion P C A
qq) Confidential. © All rights reserved, including rights on patents and industrial
property. This technical document contains proprietary information of TATA
STEEL LTD and issued for specific project. Unauthorized usage, reproduction
or distribution in any form, is not permitted.
w)
x)
y)
z)
aa)
bb)
cc)
dd)
ee)
ff) Details of revision:
gg) hh) Detail of Revision ii)

D R
jj) kk) 1st Issue ll)

1 A
mm) nn) 2nd Issue oo)

0 B
pp) qq) Revised as highlighted. PMS Branch table rr)

2 revised. 0
ss) tt) Soft Water & Drinking water MOC change, uu)
Page 2 of 239
jjjjjjjjjjjjjjjjj)
3 velocity of fuel gases changed, steam trap 1
drawing revised, Fuel gas Composition updated
vv) ww) Introduced new classes (HP steam, Hydrogen, xx)
1 Propane), New material (DI) introduced in 2
Drinking water service for above DN 150 Sizes,
specification of large diameter valves for fuel gas
packages revised, large diameter flanges for
water lines revised, NRV specification for large
diameter water services revised, Other portions
corrected as marked with Rev 2 triangle
yy)
zz) Index:
aaa) ccc)
S bbb) Description P
ddd) eee) Scope fff)

1 3
ggg) hhh) Applicable documents iii)

2 4
jjj) kkk) Design criteria & Design philosophy lll)

3 6
mmm) nnn) Selection of Pipe Diameters ooo)

4 1
ppp) qqq) Piping flexibility & stress Analysis rrr)

5 1
sss) ttt) Piping Materials uuu)

6 1
vvv) www) General criteria for Piping Layout & Installation xxx)
7 1
yyy) zzz) Service wise specific Piping Design Criteria aaaa)

8 2
bbbb) cccc) Installation of Valves & Isolation dddd)

9 3
Page 3 of 239
jjjjjjjjjjjjjjjjj)
eeee) ffff) Process Vents & Drains gggg)
1 3
hhhh) iiii) Flanged Connections jjjj)

1 3
kkkk) llll) Isolation for Gas services mmmm)

1 3
nnnn) oooo) Purging & venting pppp)

1 3
qqqq) ssss)
rrrr) Condensate Disposal for fuel gas, Compressed air &
1 3
steam pipe lines
tttt) uuuu) Pipe supports & Spacing vvvv)

1 3
wwww) xxxx) Instrumentation interface yyyy)

1 4
zzzz) aaaaa) Insulation bbbbb)

1 4
ccccc) ddddd) Painting eeeee)

1 4
fffff) ggggg) Annexures hhhhh)
iiiii) jjjjj) Service Index for Gas & Water Services kkkkk)
I 4
lllll) mmmmm) Piping Material Specifications nnnnn)

II 4
ooooo) ppppp) Fuel Gases & Coal Tar composition qqqqq)

II 1
Page 4 of 239
jjjjjjjjjjjjjjjjj)
rrrrr)
sssss)
1. SCOPE
ttttt)
1.1. This design basis sets guidelines and minimum requirements for the design of piping system
carrying process and utility fluids within and between plant equipment, utility stations,
sample points, temporary and permanent facilities. The purpose of the document is to
ensure that a fit-for-purpose, safe and cost effective design is delivered at the execution
phase of the project. Should any requirements set-out herein be in conflict with other
regulatory requirements or if the document fails to address certain requirements, the most
conservative / stringent requirement shall be adopted.
uuuuu.
1.2. All piping engineering and design shall be carried out in accordance with the requirements of
this Design basis, Project Specifications, Project Process and Instrument Diagrams
(P&ID’s) and all standards referenced herein. Where alternative requirements or
improvements are identified these shall be brought to the attention of the Owner /
Consultant who will consider revising the design criteria at his own discretion.
vvvvv.
1.3. ABBREVIATIONS
Page 5 of 239
jjjjjjjjjjjjjjjjj)
wwwww.
xxxxx) yyyyy) American Petroleum Institute
A
PI
zzzzz) aaaaaa) The American Society of Mechanical Engineers
A
S
M
E
bbbbbb) cccccc) American Water Works Association
A
W
W
A
dddddd) eeeeee) Bureau of Indian Standards
B
IS
ffffff) gggggg) British Standards Institute
B
SI
hhhhhh) iiiiii) British Standards
B
S
jjjjjj) kkkkkk) Bottom of Pipe
B
O
P
llllll) mmmmmm) Top of Pipe
T
O
P
nnnnnn) oooooo) Three times pipe diameter (OD)
3
D
pppppp) qqqqqq) Five times pipe diameter (OD)
5
D
rrrrrr) ssssss) Compressed Non-Asbestos Fibre
C
N
A
F
tttttt) uuuuuu) Diameter Nominal
D
N
vvvvvv) wwwwww)Pressure Nominal
P
N
xxxxxx) yyyyyy) Fibreglass Reinforced Plastic
F
R
P
zzzzzz) aaaaaaa) High Density Polyethylene
H
D
P
E
Page 6 of 239
jjjjjjjjjjjjjjjjj)
bbbbbbb) ccccccc) Inter Plant Standard – Steel Industry
I
P
S
S
ddddddd) eeeeeee) Indian Standard
I
S
fffffff) ggggggg) Process Flow Diagram
P
F
D
hhhhhhh) iiiiiii) Piping and Instrumentation Diagrams
P
&I
D
jjjjjjj) kkkkkkk) National Electrical Manufacturers Association
N
E
M
A
lllllll) mmmmmmm) Welding Research Council
W
R
C
nnnnnnn) ooooooo) Pressure Equipment Directive
P
D
ppppppp.
qqqqqqq.
rrrrrrr.
sssssss.
ttttttt.
2. APPLICABLE DOCUMENTS
uuuuuuu)
2.1. CODES AND STANDARDS
vvvvvvv.
wwwwwww. All design and engineering carried out in accordance with this design basis
shall comply with the requirements of Acts, Regulations, Standards and Codes of Practice
and all authorities having jurisdiction over the project site. The following codes and
standards are specifically listed for compliance.
xxxxxxx.
2.1.1. Codes
clxxxi.
zzzzzzz) aaaaaaaa) bbbbbbbb) Power Piping Code
ASME :
B3
1.1
cccccccc) dddddddd) eeeeeeee) Process Piping Code
ASME :
B3
1.3
ffffffff)AS gggggggg) hhhhhhhh) Pipeline Transportation Systems for
M : Liquids and Slurries
E
B3
1.4
Page 7 of 239
jjjjjjjjjjjjjjjjj)
iiiiiiii) AS jjjjjjjj) kkkkkkkk) Gas Transmission and Distribution
M Piping Systems
E
B3
1.8
llllllll) AS mmmmmmmm) nnnnnnnn) Building Services Piping
M :
E
B3
1.9
oooooooo) pppppppp) qqqqqqqq) Slurry Transportation Piping System
ASME :
B3
1.1
1
rrrrrrrr) ssssssss) tttttttt)Steel Pipe – A Guide for Design and
AWWA : Installation
M1
1
uuuuuuuu) vvvvvvvv) wwwwwwww) Fiberglass Pipe Design
AWWA :
M4
5
xxxxxxxx) yyyyyyyy) zzzzzzzz) PE Pipe – Design and Installation
AWWA :
M5
5
aaaaaaaaa)ccccccccc) ddddddddd) Metallic Industrial Piping
BS EN :
13
48
0
bbbbbbbbb)
(Part 1
to
5)
eeeeeeeee)fffffffff) ggggggggg) Code of practice for design and
BS 7159 : construction of glass-reinforced plastics (GRP)
piping systems for individual plants or sites
hhhhhhhhh)
Page 8 of 239
jjjjjjjjjjjjjjjjj)
2.1.2. Standards
ccxvii.
Page 9 of 239
rr)
Part 1
IS 1239 ss) jjjjjjjjjjjjjjjjj)
tt) Steel Tubes, Tubulars and Other Wrought Steel
Fittings — Specification: Part 1 Steel Tubes
uu) IS vv) ww) Steel Tubes, Tubulars and Other Wrought Steel
ccxviii. 12 Fittings — Specification: Part 2 Steel Pipe
ccxix. 39 Fittings
ccxx. Pa
ccxxi. rt 2
ccxxii. xx) IS yy) zz) Steel Pipes for Water and Sewage (168.3 to
ccxxiii. 35 2540 mm Outside Diameter) – Specification
ccxxiv. 89
ccxxv. aaa) IS bbb) ccc) Specification for Steel Pipe Flanges
ccxxvi. 63
ccxxvii. 92
ccxxviii. ddd) IS eee) fff) Sluice Valve for Water Works Purposes (50 to
ccxxix. 14 1200 mm Size) – Specification
ccxxx. 84
ccxxxi. 6
ccxxxii. ggg) IS hhh) iii) Swing Check Type Reflux (Non-Return) Valves
ccxxxiii. 53 for Water Works Purposes — Specification:
ccxxxiv. 12 Part 1 Single Door Pattern
ccxxxv. Pa
ccxxxvi. rt 1
jjj) IS kkk) lll) Swing Check Type Reflux (Non-Return) Valves
53 for Water Works Purposes — Specification:
12 Part 2 Multi Door Pattern
Pa
rt 2
mmm) nnn) ooo) Standard Specification for Pipe, Steel, Black
ASTM and Hot-Dipped, Zinc-Coated, Welded and
A5 Seamless
3
ppp) AS qqq) rrr) Standard Specification for Carbon Steel
TM Forgings for Piping Applications
A1
05
sss) AS ttt) uuu) Standard Specification for Seamless Carbon
TM Steel Pipe for High-Temperature Service
A1
06
vvv) AS www) xxx) Standard Specification for Electric-Resistance-
TM Welded Steel Pipe
A1
35
yyy) AS zzz) aaaa) Standard Specification for Carbon Steel
TM Forgings, for General-Purpose Piping
A1
81
bbbb)AS cccc) dddd)Standard Specification for Forged or Rolled
TM Alloy-Steel Pipe Flanges, Forged Fittings, and
A1 Valves and Parts for High-Temperature Service
82
eeee)AS ffff) gggg) Standard Specification for Piping Fittings of
TM Wrought Carbon Steel and Alloy Steel for
A2 Moderate and High Temperature Service
34
hhhh)AS iiii) jjjj) Standard Specification for Seamless and
TM Welded Austenitic Stainless Steel Pipes
A3
12
kkkk) AS llll) mmmm) Standard Specification for Seamless
TM Ferritic Alloy-Steel Pipe for High-Temperature
A3 Service
35
hhhhhhhhhhhhhhhhh)
nnnn)AS oooo) STD-21-00-15-11-000-001
pppp)Standard Specification for Electric-Fusion-
Page 10 ofTM 239 Welded Austenitic Chromium-Nickel Alloy Steel
iiiiiiiiiiiiiiiii)
A3 Confidential. ©2020 TATA
Pipe for Steel Limited, All rightsService
High-Temperature reserved
jjjjjjjjjjjjjjjjj)
2.2. Statutory Requirement
cccccccccc.
dddddddddd. All pipework shall comply with the statutory requirements of the country where
the Project is implemented. Wherever required by Mandatory Regulations, the successful
tenderer will have to obtain the approval of the relevant government agencies. Certain
prevailing statutory requirements are given below:
eeeeeeeeee.
 Indian Boiler Regulations (IBR)
 Oil Industries Safety Directorate (OISD) Rules
 Explosives Rules
 Gas Cylinder Rules
 Petroleum Rules
 SMPV Rules
 National Association of Corrosion Engineering (NACE)
ffffffffff)
3. DESIGN CRITERIA & DESIGN PHILOSOPHY
gggggggggg)
3.1. GENERAL
hhhhhhhhhh.
iiiiiiiiii. All piping shall be designed in accordance with applicable code mentioned in Cl. No. 2.
The selection of applicable code for specific portion of piping shall be the responsibility of
the agency carrying out the detailed engineering. The design criteria set-out here shall
apply to all areas within and outside the process plant.
jjjjjjjjjj.
3.2. SITE DATA AND PROJECT REQUIREMENTS
kkkkkkkkkk.
llllllllll. All process and utility piping shall be designed and engineered to adhere to the
following requirements:
mmmmmmmmmm.
 Ensure a safe working environment for all personnel and equipment.
 Standardise pipe material selection within the plant by trading off technical suitability of
materials to the process and economies of scale for piping bulk quantities used on the
project.
 All pipe and fittings shall be manufactured from new material compatible to the
application. Details of piping material selection are stipulated in Piping Materials
Specification.
 Minimise the impact of adverse weather conditions.
 Minimise environmental contamination.
 All material used shall be free of asbestos.
nnnnnnnnnn)
3.3. DESIGN RESPONSIBILITIES AND PROCEDURES
oooooooooo.
3.3.1. DESIGN RESPONSIBILITIES
ccl.
ccli. Standard details will be part of this design basis, and, wherever appropriate, shall be
referred to and used in preference to other details. However, these are for guidance only,
and in no way, shall relieve the Piping Design Engineer/consultant to generate further
details necessary for the clarity in detailed engineering of piping system.
cclii.
3.3.2. DESIGN PROCEDURES
ccliii.
ccliv. Piping design shall be based upon the process requirements indicated in the Process
Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs), Process Mass
Balance and all other relevant project specifications.
Page 11 of 239
jjjjjjjjjjjjjjjjj)
cclv.
3.4. DESIGN PRESSURE
vvvvvvvvvv.
3.4.1. The design pressure of the system shall not be less than the maximum pressure expected in
service as specified in the Piping Line List. Design pressure is the highest-pressure
differential between the piping internal and external pressures that may be experienced
during normal operation. Design pressure is a function of the pressure-producing
equipment and is therefore project specific.
cclvii.
cclviii. The design pressure shall not be less than any of the following criteria:
cclix.
a) The design pressure of the equipment to which the piping is connected.
zzzzzzzzzz)
b) Low Pressure Fuel gas piping: 1.25 Times Maximum Operating Pressure. But not less
than 2000 mmWC 2
aaaaaaaaaaa)
c) Where the piping system is protected by a pressure relief device, the piping design
pressure shall not be less than the set pressure of the pressure relief device.
bbbbbbbbbbb) 2
d) The design pressure for unrelieved pump discharge lines shall be at least 1.2 times the
shut-off head at the specified equipment operating speed.
ccccccccccc)
e) Discharge piping on centrifugal pumps shall be designed for not less than 1.2 times the
maximum pump differential pressure plus the maximum possible pressure at the pump
suction nozzle.
ddddddddddd)
f) Discharge piping for positive displacement pumps shall not be less than the 10% over
set pressure of safety relief valve.
eeeeeeeeeee)
3.4.2. Where no over-pressure protection device is fitted, the piping downstream of a pressure
reducing device shall be designed to the same pressure rating as the upstream piping.
cclxvi.
3.4.3. The design pressure shall apply from the connection nozzle to the pressure source through to
and including the last valve prior to connection to a lower rated piece of equipment.
cclxvii.
cclxviii.
3.5. DESIGN TEMPERATURE
iiiiiiiiiii.
3.5.1. The design temperature shall not be less than the maximum temperature expected in service
as specified in the Piping Line List.
cclxx.
3.5.2. The design temperature for a piping system shall be the most severe (highest and lowest) that
can be achieved through any of the following circumstances:
a) Normal operation
b) Start-up, shutdown and reasonably anticipated fault or transient conditions
c) Regeneration cycles
d) Cooling due to rapid depressurization; and
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3.5.3. Design temperature may be the ambient metal temperature rather than the fluid temperature
for internally insulated components.
cclxxii.
3.5.4. With pump piping, consideration shall be given to:
cclxxiii.
a) Melting point of bearing lubricants, seals, gaskets;
b) Motor cooling requirements;
c) Internal clearances; and
Page 12 of 239
jjjjjjjjjjjjjjjjj)
d) Vapour pressure of the pumped liquid.
nnnnnnnnnnn)
3.6. WALL THICKNESS
ooooooooooo.
ppppppppppp. The required wall thickness shall be determined in accordance with ASME
B31.3 for process piping and ASME B 31.1 for power piping using the design pressure &
temperature. The calculated wall thickness shall include corrosion allowances. The wall
thicknesses of different services (main pipe & branch connections) are mentioned in PMS.
qqqqqqqqqqq.
3.7. LINE SIZING
rrrrrrrrrrr.
3.7.1. Sizing of lines shall be done as per design mass and volumetric flows as indicated in Process
Mass Balance and PFDs. The flows shall be quantified as minimum/ normal/ maximum.
No further allowance shall be made.
cclxxix.
3.7.2. Final line sizing shall be calculated with due regard to the effects of friction losses, erosion,
solids settling, scaling, product degradation, water hammer, NPSHr and process flow
variations. For each flow stream given in the process Mass Balance the Normal,
Maximum (Design) and Minimum flow conditions shall be considered. The following
velocity ranges are provided as a guide for preliminary line sizing.
cclxxx.
cclxxxi. Table – 1A: Pipe Velocity Guide for Liquids (m/s)
cclxxxii.
cclxxxiii. The following velocity ranges are provided as a guide for preliminary line sizing. 2
cclxxxiv.
cclxxxv. eeeeeeeeee) D ffffffffff) DN gggggggggg) D
dddddddddd) Up
cclxxxvi. N 150 to 300 to DN N 500&
to DN 100
For cccccccccc) Fluid Type DN 250 400 above
hhhhhhhhhh) iiiiiiiiii) M jjjjjjjjjj) kkkkkkkkkk) llllllllll) Mmmmmmmmmmm)
nnnnnnnnnn) oooooooooo)
Min ax in Max in Max Min Max
pppppppppp) qqqqqqqqqq) rrrrrrrrrr) ssssssssss) tttttttttt) uuuuuuuuuu) vvvvvvvvvv)
wwwwwwwwww) xxxxxxxxxx)
Process &
Industrial
Water
yyyyyyyyyy) Pump zzzzzzzzzz) aaaaaaaaaaa) bbbbbbbbbbb) ccccccccccc) ddddddddddd) eeeeeeeeeee)
fffffffffff) ggggggggggg)
Suction 0.6 0.9 0.2 1.6 1.3 1.7 1.8 2.3
hhhhhhhhhhh) Pump iiiiiiiiiii) 1jjjjjjjjjjj) 2. kkkkkkkkkkk) lllllllllll) 2 mmmmmmmmmmm) nnnnnnnnnnn)
ooooooooooo) ppppppppppp)
Discharge .2 0 2.1 .4 2.5 3 2.8 3.0
qqqqqqqqqqq)Fire water rrrrrrrrrrr)sssssssssss) ttttttttttt)uuuuuuuuuuu) vvvvvvvvvvv) wwwwwwwwwww)
xxxxxxxxxxx) yyyyyyyyyyy)
(Pressurized) 3.5 4.0 3.5 4.0 3.5 4.0 3.5 4.0
Chilled water (Supply & return) & Cold drinking water following velocity are recommended:
cclxxxvii.
bbbbbbbbbbbb) cccccccccccc) Recom
Size mended velocity
dddddddddddd)
Upto DN eeeeeeeeeeee) 1.2 –
15 2.0 m/s
0
ffffffffffff)
DN 200 - gggggggggggg) 1.2 –
45 2.5 m/s
0
hhhhhhhhhhhh)
DN 500 -
12 iiiiiiiiiiii) 1.5 – 3.0 m/s
00
jjjjjjjjjjjj)
Page 13 of 239
jjjjjjjjjjjjjjjjj)
>DN
12
00
ccxcvii. Note
 For Fire Water line, as per TAC/IS 13039, max velocity for Hydrant system is 5 m/s and
for spary system max. velocity is 10 m/s.
 In slurry pipe the velocity to be kept 25 % more than settling velocity
 As a guide for preliminary line sizing, 1.5 m/s is normally taken in coal tar transporting
line. However, in suction and gravity line velocity is limited to 1 m/s.
llllllllllll)
mmmmmmmmmmmm) Final line sizing shall be calculated with due regard to the effects of
friction losses, erosion, solids settling, scaling, water hammer, NPSHr and process flow
variations. For each flow stream given in the process Mass Balance the Normal, Maximum
(Design) and Minimum flow conditions shall be considered.
nnnnnnnnnnnn)
oooooooooooo) Table – 1B: Pipe Velocity Guide for Gases (m/s)
pppppppppppp) The following velocity ranges are provided as a guide for preliminary line sizing.
Page 14 of 239
zzzzzzzzzzz) jjjjjjjjjjjjjjjjj)
A: Low Pressure Fuel Gases
cccccccccccc) Gas Velocity, m/sec (maximum)
dddddddddddd)
BF &
aaaaaaaaaaaa)
bbbbbbbbbbbb) eeeeeeeeeeee)
B
S Nom CO
O ffffffffffff) Mixe
G
F d Gas
a
G
s
a
s
hhhhhhhhhhhh)
gggggggggggg) iiiiiiiiiiii) jjjjjjjjjjjj) kkkkkkkkkkkk)
20 –
1 8-10 8-10 8-10
mmmmmmmmmmmm)
llllllllllll) nnnnnnnnnnnn) oooooooooooo) pppppppppppp)
600-
2 10-12 10-12 10-12
rrrrrrrrrrrr)
qqqqqqqqqqqq) ssssssssssss) tttttttttttt) uuuuuuuuuuuu)
900
3 10-16 10-16 10-12
wwwwwwwwwwww)
vvvvvvvvvvvv) xxxxxxxxxxxx) yyyyyyyyyyyy) zzzzzzzzzzzz) 13-
1300
4 13-20 13-20 20
bbbbbbbbbbbbb)
aaaaaaaaaaaaa) ccccccccccccc) ddddddddddddd) eeeeeeeeeeeee)
>
5 20 – 25 20-27 20-27
fffffffffffff) B: Medium Pressure & High Pressure Gases and Liquid Fuels
hhhhhhhhhhhhh)
iiiiiiiiiiiii) Ve
Pressure
locity,
ggggggggggggg) Rang jjjjjjjjjjjjj) Remar
m/sec
Medium e ks
(maximu
(kg/c
m)
m2 g)
nnnnnnnnnnnnn)
kkkkkkkkkkkkk) lllllllllllll) mmmmmmmmmmmmm)
Design velocity in
Nitrogen, 6 - 40 15
pipe line shall
be limited to
15 m/s to
minimize
noise
problem,
ooooooooooooo)
allow for
Argon qqqqqqqqqqqqq)
rrrrrrrrrrrrr) 15 corrosion
ppppppppppppp) 19 - 40 inhibition in
CS line and to
minimize
pressure drop
at furthest
consumer.
sssssssssssss)
Compresse
d Air
ttttttttttttt) uuuuuuuuuuuuu) vvvvvvvvvvvvv)
&
All Pressure 8-15
Instr
ume
nt Air
xxxxxxxxxxxxx) yyyyyyyyyyyyy) zzzzzzzzzzzzz)
10-12 12-15
wwwwwwwwwwwww) aaaaaaaaaaaaaa) bbbbbbbbbbbbbb) cccccccccccccc)
hhhhhhhhhhhhhhhhh)
Oxygen STD-21-00-15-11-000-001
19 - 21 10-12
Page 15 of 239
dddddddddddddd) eeeeeeeeeeeeee)
iiiiiiiiiiiiiiiii) Confidential. ©2020 TATA Steel Limited, All rights reservedffffffffffffff)
25 - 40 Up to 10
jjjjjjjjjjjjjjjjj)
rrrrrrrrrrrr) Final line sizing shall be calculated with due regard to the effects of friction losses,
erosion, solids settling, scaling, product degradation etc. For each flow stream given in the
process Mass Balance the Normal, Maximum (Design) and Minimum flow conditions shall be
considered.
ssssssssssss)
tttttttttttt) Table – 1C: Pipe Velocity Guide for Steam (m/s)
uuuuuuuuuuuu) For Steam
vvvvvvvvvvvv) wwwwwwwwwwww) Fluid xxxxxxxxxxxx) Average Velocity,2
Sl. No. Condition m/sec
yyyyyyyyyyyy) zzzzzzzzzzzz) aaaaaaaaaaaaa)
Up to DN 50 DN DN 200
bbbbbbbbbbbbb)
and
a
b
o
v
e
ddddddddddddd)
LP steam (12-15 eeeeeeeeeeeee)fffffffffffff)
ccccccccccccc) ggggggggggggg)
Kg/cm2(g) 20 25 -
1 30 - 50
@ 300 deg
C)
iiiiiiiiiiiii) HP
steam (125 jjjjjjjjjjjjj) kkkkkkkkkkkkk)
hhhhhhhhhhhhh) lllllllllllll)
Kg/cm2(g) 25 25 -
2 35 - 55
@ 545 deg
C)
mmmmmmmmmmmmm) For steam condensate
ooooooooooooo) ppppppppppppp)qqqqqqqqqqqqq) rrrrrrrrrrrrr)
nnnnnnnnnnnnn) Steam 1- 1- -
1 Condensate
(gravity)
sssssssssssss)
ttttttttttttt) Steam piping network comes under the purview of IBR and thickness calculation shall
be carried-out as per stipulations indicated in IBR and approval of CIB shall be obtained.
uuuuuuuuuuuuu)
3.7.3. Hydraulic pipelines shall be adequately sized. The size of hydraulic pipes shall be such that
the velocity of fluid in pipeline shall be as follows:
cccxxxiv.
cccxxxv. For hydraulic pressure line upto 150 bar pressure: Velocity approx. 4.0 m/sec
cccxxxvi. For hydraulic pressure line above 150 bar pressure: Velocity approx. 4.5 m/sec
cccxxxvii. For tank return line: Velocity approx. 2.0 m/sec
ccxxxviii. For suction line: Velocity approx. 0.5 m/sec
cccxxxix. For circulation line: Velocity approx. 1 to 1.5 m/sec
cccxl.
3.7.4. Pipe flows shall generally comply with the following guidelines:
cccxli.
a) Preliminary pipe sizes can be calculated based on the velocity range given in the Table
– 1. More detailed calculations shall take into account frictional pressure losses,
material costs and availability and machine sizing.
dddddddddddddd)
b) Slurry lines shall be checked on a case by case basis to ensure that solid settling does
not occur. However, excessive velocities will lead to higher pump power demand and
will cause excessive erosion. As such, careful consideration should be given to all
factors before a final line size is selected. Where a non-standard pipe size is the only
Page 16 of 239
jjjjjjjjjjjjjjjjj)
economic option, this shall be brought to the attention of Client / Consultant for
approval.
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c) The guidelines given in Table – 1 do not apply to two-phase (gas/liquid) flow or to
pressure relief systems.
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d) Suction lines shall be normally at least one line size larger than the discharge line size.
gggggggggggggg)
e) Line sizing for non-settling fluids shall be based on the normal flow velocity.
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f) A settling slurry contains particles that have a tendency to settle out of the liquid and
form a bed at the bottom of the pipe. Larger and denser particles are typically settling,
with the particle size limit usually considered to be somewhere between 40-75
microns. In such cases there is a concern that settlement may occur if the flow
velocity goes below the fluid’s settling velocity. In all cases the minimum flow velocity
shall be greater than 120% of the settling or deposition velocity VL. Where the
velocity range falls outside these criteria, the process engineer shall be consulted for
a solution, e. g. by increasing the carrier liquid concentration in the stream. As a
guideline following Table may be referred:
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3.7.4.1. Sizing of Compressed Air Lines

349.
350. Air header lines shall be sized to carry the average air demand for all users with
allowable pressure drop.
351.
3.7.4.2. Sizing of Gravity Flow Lines
352.
a) Slurry piping shall be designed to flow between 3% and 75% of the pipe’s cross-
sectional area; the preference being to keep the line between 1/3 to 2/3 full.
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b) Gravity flow piping shall be identified on P&IDs and / or isometric drawings with an
indication of slope (e.g. 1:10 slope).
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c) Natural gradients due to site topography shall be utilized wherever practicable.
qqqqqqqqqqqqqq)
d) Appropriate calculation methods shall be used to determine gravity flow pipe sizing –
Colebrook-White formula, Manning formula or an approved equivalent.
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3.7.5. ALLOWANCE FOR CORROSION, EROSION AND MACHINING
ccclvii.
3.7.5.1. Corrosion allowance for piping classes shall be as per respective Piping Materials
Specification sheets.
358.
Page 17 of 239
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3.7.5.2. Erosion allowance shall be applied on a case-by-case basis as per applicable piping
design code.
359.
3.7.5.3. Machining allowance to be considered shall be in conformity with applicable piping design
code.
360.
4. SELECTION OF PIPE DIAMETERS
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4.1. Recommended pipe sizes are DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400,
450, 500, 600, 700, 800, 900 based on nominal diameters of metallic piping and
corresponding sizes of non-metallic piping where sizing is based on nominal internal
diameter. Use of intermediate pipe sizes shall be avoided to the extent possible, although
to prevent either deposition or excessive erosion from excessive line velocity in the case
of slurry lines, intermediate pipe sizes may be recommended for approval by the Owner /
Consultant. Larger dia. Liquid and gas piping of DN 700 and above may be fabricated
from plates. The nominal sizes for the same shall be either as per IS 3589 or as per
process requirement. For fuel gas piping dimensions shall be as per IPSS:1-06-014-17.
xxxxxxxxxxxxxx.
yyyyyyyyyyyyyy.
5. PIPING FLEXIBILITY, STRESS ANALYSIS & FLOW ANALYSIS
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5.1. Wherever required, flexibility analysis / stress analysis shall be carried out by:
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a) Comparison with similar, proven piping systems.
b) Engineering judgment may be used on non-critical piping, subject to approval by the
Owner/Consultant.
c) Use of appropriate hand calculations for non-critical piping.
d) Use of internationally validated computer software, such as e.g. CAESAR II or Auto-
Pipe.
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5.2. Pipes carrying following services, as a minimum, shall undergo computerized stress
ccccccccccccccc. analysis:
1) Steam piping – HP, MP and LP
2) Fuel gas piping
3) Oxygen piping – HP and LP
4) Nitrogen & Argon piping – HP
5) Chilled water piping
6) Corrosive/toxic chemical and gas piping 2
7) Equipment/vessel mounted piping
8) Any service with temperature more than 70 deg C
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5.3. Calculated and Allowable Stresses
eeeeeeeeeeeeeee. The calculated stress shall not exceed the allowable stresses given in
the applicable piping codes listed in Cl. 2.
fffffffffffffff.
5.4. Load Cases and Other Considerations in Stress Analysis
ggggggggggggggg.
5.4.1. Piping stresses due to weight, pressure, thermal expansion, wind, seismic and other
occasional loads shall be analyzed. The flexibility of all piping systems shall be analyzed
to make provision for thermal expansion and contraction of piping systems. Stress
analyses shall be performed for various load cases in order to cover for minimum and
maximum temperatures associated with different operating conditions.
ccclxxii.
Page 18 of 239
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5.4.2. The use of expansion joints is to be avoided as far as possible. Where flexibility is required
expansion, loops are the preferred solution. In case expansion joints are inevitable, pipes
shall be sufficiently anchored and guided to ensure axial expansion is effectively
controlled and to keep stresses within the allowable code limits.
ccclxxiii.
5.4.3. Loads due to piping on mechanical equipment and tank nozzles shall be checked. Where
applicable, the local stresses on pipes, loads due to tank settlements and dynamic flow
conditions shall be considered during analysis.
ccclxxiv.
5.4.4. All critical piping analyzed using software shall be checked for low modal frequencies to
mitigate the effects of damage due to vibration during the life of the plant. No piping
system with modes lower than 5 Hz shall be acceptable unless authorized by the
Owner/consultant. The effects of gap closure at guides shall be considered to filter out
unrealistic modes.
ccclxxv.
5.4.5. All piping systems and pipe supports shall be designed to minimize forces and moment
loading on equipment and structures. In order to reduce large forces and / or moments
acting on nozzles of sensitive equipment, expansion joints may be used at connections,
particularly in the cases where imposed loads exceed equipment allowable loads and
cannot be reduced through piping flexibility alone. However, load due bellow compensator
at anchor points shall be considered in piping calculation.
ccclxxvi.
5.5. MECHANICAL EQUIPMENT NOZZLE LOADS
mmmmmmmmmmmmmmm.
5.5.1. Allowable forces and moments should be obtained from respective equipment vendor. In case
the same are not available, the following equipment nozzle loads may generally be
accepted, subject to ratification by the responsible static or rotating equipment
engineer/vendor. Where imposed loads exceed these values, the piping system shall be
redesigned with additional flexibility to reduce such imposed loads. Should redesign not
be sufficient to reduce nozzle loads, the equipment vendor shall be consulted for
concessions for higher nozzle loading.
ccclxxviii.
5.5.2. Rotating Equipment Nozzle Loads
ccclxxix.
a) Centrifugal pumps – 2 times API 610
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b) Reciprocating pumps – Acceptable loads shall be obtained from the vendor
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5.5.3. Static Equipment Nozzle Loads
ccclxxxii.
ccclxxxiii. Shall follow respective equipment manufacturer’s recommendations
ccclxxxiv.
5.5.4. Pressure Vessels and Heat Exchangers
ccclxxxv.
ccclxxxvi. Pressure Vessel and Heat Exchanger nozzles shall be designed to allow loading within
those specified in Figure – 1.
ccclxxxvii.
5.5.5. Tanks
cclxxxviii.
ccclxxxix. Tank nozzles shall be designed to allow loadings as per Figure – 1.
cccxc.
5.6. PACKAGED PLANT INTERFACES
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5.6.1. Where appropriate to facilitate interface design, packaged plant suppliers shall:
cccxcii.
Page 19 of 239
jjjjjjjjjjjjjjjjj)
cccxciii. Provide their stress calculations for review & Provide anchors on interface piping at the
battery limit.
cccxciv.
cccxcv. Anchor points shall be capable of withstanding the (externally imposed) forces and
moments tabulated in Figure – 1. In cases where it is impractical to provide battery limit
anchors, the package supplier should advise such cases early in the design phase. These
cases will be resolved for acceptable piping free movements at the terminal points.
cccxcvi.
5.6.2. In cases where pulsating flow analysis is required, the equipment Supplier shall carry out a
complete study of both acoustic and mechanical responses.
cccxcvii.
cccxcviii. FIGURE – 1: Vessel or Packaged Equipment Allowable Loads
cccxcix. FY
cd.
MY
cdi.
cdii.
cdiii. MZ
cdiv.
cdv.
cdvi. FZ
cdvii. FX
cdviii. MX
cdix.
cdx.
cdxi. DESIGN NOZZLE LOAD COMPONENTS (ASME CL 150 to 600)
cdxii.
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Nominal ces (kN) FX, FY,
yyyyyyyyyyyyyyyy) Mo
DI FZ
ments (kNm) MX,
A.
MY, MZ
(m
m)
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80 3.2 4.8
ccccccccccccccccc) ddddddddddddddddd) eeeeeeeeeeeeeeeee)
100 4 6
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150 6 9
iiiiiiiiiiiiiiiii) jjjjjjjjjjjjjjjjj) 8 kkkkkkkkkkkkkkkkk) 12
200
lllllllllllllllll) mmmmmmmmmmmmmmmmm) nnnnnnnnnnnnnnnnn)
250 10 15
ooooooooooooooooo) ppppppppppppppppp) qqqqqqqqqqqqqqqqq)
300 12 18
rrrrrrrrrrrrrrrrr) sssssssssssssssss) 14 ttttttttttttttttt) 21
350
uuuuuuuuuuuuuuuuu) vvvvvvvvvvvvvvvvv) 16 wwwwwwwwwwwwwwwww)
400 24
xxxxxxxxxxxxxxxxx) yyyyyyyyyyyyyyyyy) 18 zzzzzzzzzzzzzzzzz) 27
450
aaaaaaaaaaaaaaaaaa) bbbbbbbbbbbbbbbbbb) cccccccccccccccccc) 30
500 20
dddddddddddddddddd) eeeeeeeeeeeeeeeeee) ffffffffffffffffff) 33
550 22
gggggggggggggggggg) hhhhhhhhhhhhhhhhhh) iiiiiiiiiiiiiiiiii) 36
600 24
jjjjjjjjjjjjjjjjjj) kkkkkkkkkkkkkkkkkk) 30 llllllllllllllllll) 45
750
mmmmmmmmmmmmmmmmmm) nnnnnnnnnnnnnnnnnn) oooooooooooooooooo)
800 32 48
Page 20 of 239
jjjjjjjjjjjjjjjjj)
wwwwwwwwwwwwwwww) xxxxxxxxxxxxxxxx) For
Nominal ces (kN) FX, FY,
yyyyyyyyyyyyyyyy) Mo
DI FZ
ments (kNm) MX,
A.
MY, MZ
(m
m)
pppppppppppppppppp) qqqqqqqqqqqqqqqqqq) rrrrrrrrrrrrrrrrrr) 51
850 34
ssssssssssssssssss) tttttttttttttttttt) 36 uuuuuuuuuuuuuuuuuu)
900 54
cdlxiv.
cdlxv. Note: These loads apply only to carbon, low and intermediate alloy steel equipment. The
force and moment components shall be taken to act simultaneously in all directions.
cdlxvi.
5.7. Pipe line sizes and discharge pressure of pump or compressor shall be finalized after pressure
drop calculation. Computerized flow analysis softwares (pipenet, pipe-flo, fuidflow, ansys
etc.) may be used for flow analysis & pressure drop calculation of critical networks such
as cooling water (supply & return), chilled water (supply & return), fire water network,
HVWS network, MVWS network etc. Surge analysis may be conducted wherever found
applicable. 2
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5.8. Insulation thickness & heat loss calculations shall be conducted in case of long distance hot or
cold piping where there is requirement of limiting heat loss or heat gain from/to pipe
surface to/from atmosphere.
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aaaaaaaaaaaaaaaaaaa. 2
6. PIPING MATERIALS
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6.1. GENERAL
ccccccccccccccccccc.
6.1.1. All piping components shall be new and manufactured from sound and new materials suitable
for the application. In addition, preference shall be given to components that, wherever
practicable, have interchangeable parts that have a proven track record in similar
applications.
cdlxxii.
6.1.2. For each application, the general materials selection philosophy shall consider the relative
material suitability with respect to the:
cdlxxiii.
 Process fluid conditions (temperature and pressure)
 Abrasion resistance
 Corrosion resistance (fluid and external environment)
 Upset process conditions
 Strength (for all stages e.g. storage, construction and operation)
 Robustness for cleaning or de-scaling
 Cost economics/operational advantages
 Availability
 Rationalisation of material selections
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6.1.3. Materials for process and service piping are defined in Piping Materials Specifications.
Deviations, if any, to be adopted by the agency engaged in detailed engineering shall be
subject to approval by the Owner / Consultant.
cdlxxv.
Page 21 of 239
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6.2. PIPES:
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6.2.1. CARBON STEEL
cdlxxvii.
cdlxxviii. Carbon steel piping will be widely used throughout the plant. Carbon steel is
recommended for the following services:
cdlxxix.
 MP & LP steam; however, for HP steam alloy steel piping will be used.
 Plant air
 Instrument air, provided it is reliably dried, otherwise use of galvanised steel is
recommended
 BF Gas, CO Gas, BOF Gas & Mixed Gas (Fuel Gas piping shall be of IS 2062 Gr. B
with Cu content of 0.20% to 0.35%, as detailed in Piping Materials Specification)
 Liquefied fuel gases such as LPG, Propane
 Fuel oil
 Utility gases such as Oxygen, Nitrogen, Argon
 Process water
 Fire water. For HVWS & MVWS piping Galvanized steel piping shall be used
downstream of deluge valves.
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mmmmmmmmmmmmmmmmmmm) The above is for guidence only. Piping material
specification (PMS) to be followed for selection of material.
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6.2.2. INTERNALLY LINED CARBON STEEL
cdlxxxiii.
6.2.2.1. Selection and specification of internally lined pipe systems such as rubber or epoxy lined
carbon steel pipe material shall take the following into account:
484.
Page 22 of 239
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6.2.2.2. Manufacturer’s confirmation of suitability and limitations. The impact of differential thermal
expansion of the liner and pipe due to process and ambient temperature fluctuations.
6.2.2.3. Rubber lined carbon steel piping shall be used for process slurry where pipe wall abrasion
is expected. The minimum size for pipe to be rubber lined shall be DN 50. The application
of rubber lining to piping systems will generally be limited to a maximum design
temperature of 95°C. The lining materials and thickness shall be selected based on the
slurry and liquid characteristics but shall not be less than 3 mm. HDPE can be used as an
alternative material for process and tailings slurries provided that the selected HDPE pipe
is suitable for the design conditions.
485.
6.2.2.4. Rubber linings shall be vulcanized after application. Preference shall be given to straight
alloy and polymer fabricated components instead of carbon steel with elastomeric (rubber)
or epoxy linings.
486.
6.2.2.5. Piping for coarse slurries shall be carbon steel with natural rubber lining. The minimum
thickness for rubber lining shall be 6 mm. Where high wear (high flow rates, abrasive
solids, etc.) is expected, the rubber lining thickness shall be increased to a minimum of 12
mm.
487.
6.2.2.6. Piping for fine slurries (d50 <= 150 micron) shall be made of carbon steel or HDPE. The
carbon steel may be rubber lined or be specified with an additional erosion allowance on
the wall thickness. Rubber lining thickness shall be a minimum of 6 mm.
488.
6.2.2.7. Piping and launders for concentrate slurries shall be carbon steel with a minimum of 6 mm
rubber lining or be of HDPE material.
489.
6.2.2.8. Piping handling abrasive slurries like water containing furnace slag particle shall be lined
with cast basalt of thickness 20 – 25 mm.
490.
6.2.2.9. However, piping material selection shall in general follow the corresponding service Piping
Material Specifications (PMS)
491.
6.2.3. STAINLESS STEEL
cdxcii.
cdxciii. In general, stainless steel piping shall be used in acidic services and in corrosive
environments. The preferred grade shall be 316L. In some cases where dangerous or
corrosive services are piped, such as chloride ions that may cause stress corrosion
cracking, 22Cr Dulpex stainless steel piping shall be used. Stainless steel shall also be
used in DM water & Soft water make up line.
cdxciv. 2
cdxcv. However, piping material selection shall in general follow the corresponding service Piping
Material Specifications (PMS)
cdxcvi.
6.3. FLANGES
cccccccccccccccccccc.
dddddddddddddddddddd. Flanges shall be in accordance with following codes
except where otherwise noted.
eeeeeeeeeeeeeeeeeeee.
ffffffffffffffffffff. DN 15 to DN 600 (150 # - 600#) : ANSI B16.5 / IS 6392
gggggggggggggggggggg. Above DN 600: ANSI B16.47/ IS 6392 etc.
hhhhhhhhhhhhhhhhhhhh. Finish of steel flange faces shall conform to ASME B16.5.
iiiiiiiiiiiiiiiiiiii.
jjjjjjjjjjjjjjjjjjjj. Bore of WN flanges shall match the ID of the attached pipe Bore of slip
on flanges shall suit the pipe OD and its thickness.
kkkkkkkkkkkkkkkkkkkk.
llllllllllllllllllll. Slip-on flanges are not permitted in orifice flange services.
mmmmmmmmmmmmmmmmmmmm.
Page 23 of 239
jjjjjjjjjjjjjjjjj)
nnnnnnnnnnnnnnnnnnnn. Lap joint flanges shall not be used in severe cyclic
services.
oooooooooooooooooooo.
pppppppppppppppppppp. The above is for guidence only. Piping material
specification (PMS) to be followed for selection of material and type.
qqqqqqqqqqqqqqqqqqqq.
6.4. FITTINGS
rrrrrrrrrrrrrrrrrrrr.
ssssssssssssssssssss. Forged steel socket welded and threaded fittings shall be in
accordance with ANSI B 16.11 unless otherwise noted.
tttttttttttttttttttt. Butt welded fittings shall be in accordance with ANSI B16.9 unless
otherwise noted.
uuuuuuuuuuuuuuuuuuuu.
vvvvvvvvvvvvvvvvvvvv. Fabricated (site/factory) fittings shall conform to AWWA C208 or
IPSS 1-06-20-003 unless otherwise specified. Fittings thickness and tolerance shall match
pipe thickness and tolerance.
wwwwwwwwwwwwwwwwwwww.
xxxxxxxxxxxxxxxxxxxx. Mitres and reducers fabricated from pipe may be used if
specified2in PMS. In no case, thickness of mitres and material shall be inferior to parent
pipe. For reducers MSS-SP-43 shall be followed.
yyyyyyyyyyyyyyyyyyyy.
zzzzzzzzzzzzzzzzzzzz. The above is for guidance only. Piping material specification
(PMS) to be followed for selection of material and type.
aaaaaaaaaaaaaaaaaaaaa.
6.5. GASKETS
bbbbbbbbbbbbbbbbbbbbb.
ccccccccccccccccccccc. Spiral wound gaskets (SPR, WND) shall conform to API
601/B16.20.
ddddddddddddddddddddd. Ring type and spiral wound gasket shall be self-aligning
type.
eeeeeeeeeeeeeeeeeeeee.
6.6. BOLTING
fffffffffffffffffffff.
ggggggggggggggggggggg. Dimensional std of Bolt/studs and nuts shall conform to B
18.2 / IS: 1364-1992 unless otherwise noted.
hhhhhhhhhhhhhhhhhhhhh.
6.7. VALVES
iiiiiiiiiiiiiiiiiiiii. Face to Face/End to End dimension of valves shall conform to B16.10
to the extent covered. For valves not covered in B16.10. reference shall be made to
manufacturer’s drawings.
jjjjjjjjjjjjjjjjjjjjj.
kkkkkkkkkkkkkkkkkkkkk. Flange / weld ends of the valve shall be as per the
corresponding Flange/Fitting ends of the piping class, unless otherwise specified.
lllllllllllllllllllll.
mmmmmmmmmmmmmmmmmmmmm. Pressure temperature rating for flanges
and butt welding end valves shall be as per ANSI B16.34 except for ball, plug & butterfly
valves.
nnnnnnnnnnnnnnnnnnnnn.
ooooooooooooooooooooo. For design & dimension standards of valve, API 600/API
602/BS 5352/BS 1873/BS 1868/BS EN ISO 15761 standards to be followed.
ppppppppppppppppppppp.
qqqqqqqqqqqqqqqqqqqqq. The types of valves and valve trims to be used are to be
in accordance with the individual Pipe classes based on the service conditions and the
limitations.
rrrrrrrrrrrrrrrrrrrrr.
Page 24 of 239
jjjjjjjjjjjjjjjjj)
sssssssssssssssssssss. All valves shall have operating handle/lever/ wrench within easy
reach. All valves located remotely, requiring frequent operation and/or with automatic
control shall be provided with electric drives, solenoids, etc.
ttttttttttttttttttttt. All valves shall be provided with external locking arrangement and
name plate.
uuuuuuuuuuuuuuuuuuuuu.
vvvvvvvvvvvvvvvvvvvvv. All flanged valves shall be supplied with companion flanges, 2
bolts, nuts and non- asbestos gaskets as per corresponding PMS class.
wwwwwwwwwwwwwwwwwwwww.
6.8. SPECIFICATION BREAKS
xxxxxxxxxxxxxxxxxxxxx.
6.8.1. Where a piping system with a lower pressure rating connects to a system of higher pressure
rating, the system shall be of the same material and pressure rating as the higher rated
system up to and including the first block valve. Where double block valves are used, the
pipe shall be at the higher rating up to and including the second block valve. Block valves
on either side of a control valve and bypass line shall be designed for higher pressure
rating. Specification breaks shall be indicated on P&IDs.
dxlv.
6.8.2. The change in pressure rating at flanged joints shall be at the flange weld on the lower rating
side and not at the flange face.
dxlvi.
6.9. DISSIMILAR MATERIALS
aaaaaaaaaaaaaaaaaaaaaa.
6.9.1. Where P&IDs require a change of material type due to a specification break in a pipe, the use
of full-face CNAF gaskets as per the gasket specification for the higher-grade flange
specification shall be used. Insulating gasket sets are not required unless specified
otherwise on P&IDs.
dxlviii.
6.9.2. Insulation on nominated critical lines may require removable plugs to enable pipe wall
thickness testing to be completed.
dxlix.
6.10. SWEEP BENDS
dddddddddddddddddddddd.
6.10.1. 3D sweep bends shall be used for all slurry lines where possible. The minimum radius for
such bends is 3 times the pipe OD. The dimensions of sweep bends for 45°, 60° and 90°
bends for approved pipe sizes shall be given in standard drawings specific to the project.
dli.
6.10.2. The wall thickness of sweep bends may be one schedule higher than the straight run piping to
compensate for wall thinning during the induction bending process. In no case shall the
wall thickness be less than 12.5% of the straight run wall thickness.
dlii.
Page 25 of 239
jjjjjjjjjjjjjjjjj)
7. GENERAL CRITERIA FOR PIPING LAYOUT & INSTALLATION
gggggggggggggggggggggg)
7.1. GENERAL
hhhhhhhhhhhhhhhhhhhhhh.
7.1.1. All piping systems shall be arranged and supported so as to minimize forces and moments
acting upon connected equipment. Flexible compensators shall only be installed if
approved by the responsible equipment engineer and piping design engineer/consultant,
at connections to equipment, where imposed loads cannot be contained within the limits
required by the manufacturers, and at pumps, where misalignment of connections can
cause excessive nozzle loading.
dlv.
7.1.2. Piping shall be arranged to maximize use of the available steel structure for support.
dlvi.
7.1.3. Piping around pumps and other equipment shall be arranged so as to give access for the
removal of component parts e.g. motors, guards, etc.
dlvii.
7.1.4. Valves, particularly on large bore lines, may require independent supports to minimize the
forces applied at the equipment.
dlviii.
7.1.5. Dead legs shall be avoided and process lines shall be self-draining. Draining may be in either
direction. In the event of a dead leg being unavoidably created, a drain point with a valve,
blind flange or plug shall be provided to facilitate drainage of the system. Dead legs shall
only be included with the approval of the responsible Engineer/Consultant.
dlix.
7.1.6. Where slopes are required on pipelines, they shall be indicated on the Piping GAs. When the
required pipe slopes cannot be achieved, alternative designs or revised pipe slopes shall
not be implemented without prior consultation and approval by the Piping
Engineer/consultant.
dlx.
dlxi. Fuel gas piping shall laid with slope of preferably 1:200. However, minimum 1 : 500 can
be maintained in case of layout constraint. Compressed air, steam piping shall be laid with
slope of 1: 500 to 1: 1000. For Crude coke oven gas, slurry etc. higher slope (not less
than 1 : 200) to be maintained as per process requirement.
dlxii. 2
7.1.7. Valves required for the isolation of plant and equipment shall be located so as to facilitate easy
removal and operation of such equipment without major stripping of pipe-work.
dlxiii.
7.1.8. Valves, and other in-line fittings, that have to be regularly operated and/or serviced during the
course of normal plant operations, shall be located such that the hand-wheel, lever or
other such operational device is readily accessible. In general this means between 0.5 m
and 1.7 m above the level of the floor, platform or walkway local to the valve, and not
more than 0.35 m beyond the edge of a platform or walkway.
dlxiv.
7.1.9. Piping shall not obstruct access to emergency exits, safety showers, eye baths, firefighting
equipment and fire escapes etc.
dlxv.
7.1.10. Routing of pipes in the immediate vicinity of process equipment that requires cleaning and/or
maintenance i.e., above pumps, in heat exchanger withdrawal areas and in maintenance
lay-down areas etc shall be routed such that maintenance activity is not obstructed.
dlxvi.
dlxvii.
dlxviii.
dlxix.
dlxx.
7.1.11. Compensators / Expansion Joints for Gas Lines
dlxxi.
Page 26 of 239
jjjjjjjjjjjjjjjjj)
dlxxii. Axial Type (Upto DN 1000), Universal type (DN 1100 and above) Compensators, flanged
(Stainless steel), with inner sleeve (3 mm thk min), SS 304 inner pipe and mid pipe (5 mm
thk min.), materials- All Stainless-Steel ASTM A 240 Gr. 304, MS Tie rods, companion
flanges made of corten steel (IRSM 41-97) plates, Nuts, Bolts (ASTM A 193 B7/ASTM A
194 2H), metallic washers, & Gaskets (1 round of PTFE/Ceramic rope gasket of 16 mm
dia, Bracket & Collar material SS 304, Design pressure 0.3 kscg, Testing pressure 0.45
kscg (Pneumatic).
dlxxiii. Cycle life: 10,000(min.)

dlxxiv. No. of Ply: 4 nos.(min.)
dlxxv. Ply thickness: 0.4 mm(min.)
dlxxvi.
dlxxvii. However, final selection of compensators type shall be done as per outcome of stress
analysis and manufacturer’s design..
dlxxviii. Nuts & Bolts shall be electroplated as per relevant National/International standard.
Painting of companion flanges shall be as follows:
dlxxix. One coat of Zn Silicate primer (60 micron) to be applied over Sa 2.5 (50 micron surface
roughness) blasted surface of companion flanges followed by 2 coats of PU paint (60
micron each). Primer should contain 80 % Zn by weight on dry film.
2
dlxxx. Teflon coated bolts & nuts or SS 304 nuts, bolts can be used based on the application. In
case of Alloy steel nuts/bolts, Bolts and nuts should be cleaned and fully greased during
installation.
dlxxxi.
7.2. SPECIFIC PIPING LAYOUT CONSIDERATIONS
jjjjjjjjjjjjjjjjjjjjjjj.
7.2.1. Centrifugal Pump Piping
dlxxxiii.
dlxxxiv. Centrifugal pumps shall be easily accessible for maintenance. The running of piping
directly over pumps and motors shall be avoided. Access for individual pump components
to be removed or for the pump and drive to be removed as complete units shall be
allowed for.
dlxxxv.
dlxxxvi. Pipe routing shall allow access to the pump wet end components with minimum
disturbance to the piping. Suction and discharge valves shall remain in place. Where
removable spools are required for pump maintenance, the piping connecting to the pump
shall be self-supporting.
dlxxxvii.
dlxxxviii. A check valve shall be installed in the discharge line of a centrifugal pump, (excluding
slurry lines) when two or more pumps are manifolded together or where the backpressure
on the discharge line is continuous and may cause the pump to run backwards. The
check valve shall be placed between the pump and the isolation valve.
dlxxxix.
dxc. Pump suction lines shall be short and direct with the minimum number of fittings.
dxci.
dxcii. Suction lines shall be horizontal or slope down to the pump.
dxciii.
dxciv. Pipe size normally reduces to the pump. Reducers on suction piping shall be the
eccentric type and shall be mounted with the flat side on top for clear liquid and water
lines and flat on bottom for lines handling settling slurries.
Page 27 of 239
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dxcv. Multiple pumps operational simultaneously, or as installed spares, shall have a separate
suction line to each pump. If this is not possible, the common suction line shall be
designed for low velocity.
dxcvi.
dxcvii. If a strainer is used on the suction line, sufficient space shall be provided for maintenance
and cleaning of the strainer. Where suction screen boxes are used, the screens shall be
removable by one man for cleaning without dismantling the pipe work. The strainer should
have sufficient side & ground clearances to facilitate easy cleaning
dxcviii.
7.2.2. Sump Pump Piping
dxcix.
dc. A sump pump discharge line on clean liquid service may be fitted with a check valve close
to the pump. Check valves shall not be used on slurry service.
dci.
dcii. Sump pump discharge lines shall be self-draining to the destination point where possible.
The amount of liquid or slurry draining back to the sump shall be less than the sump
volume above the pump suction.
dciii.
dciv. A flanged spool from the pump discharge shall be provided to facilitate removal of the
pump from the sump and outside the bund area for maintenance.
dcv.
7.2.3. Pressure Vessel Piping
dcvi.
dcvii. Unless specifically required for operation, an isolation valve need not be provided at a
pressure vessel nozzle. This is applicable when the pipe to or from the vessel has a valve
located within a 12 m. horizontal radius of the vessel and there is no un-drainable pocket
in the line between the valve and the vessel.
dcviii. Process steam lines to a vessel shall have an isolation valve at the vessel nozzle and a
check valve shall be installed upstream of the isolation valve to avoid back flow. A drain
shall be provided between these two valves. An isolation valve shall be provided upstream
of the check valve for isolation from the main distribution header.
dcix.
dcx. Pressure vessels shall have a drain on the bottom outlet line or at the lowest point of the
vessel. Drain lines shall be sized to empty the vessel by gravity flow within four hours.
Slurry drains shall be provided with flushing provisions either side of the drain valve
subject to a case-by-case review. A flush on the discharge side of the drain valve shall be
provided as a minimum. The drains shall be individually piped to discharge in a safe
location.
dcxi.
7.2.4. Tank Piping
dcxii. Adequate flexibility shall be provided in connecting piping to allow for tank settlement and
bulging.
dcxiii.
dcxiv. Isolation valves shall be located on tank nozzles and shall not be wafer type. Connection
of the valve to the tank shall remain unaffected by removal of the connecting pipeline.
dcxv.
dcxvi. Supports close to tank nozzles shall be spring type supports unless enough flexibility is
provided to keep nozzle loading within allowable limits.
dcxvii.
dcxviii. Open overflow lines shall not be installed on flammable or flashing liquids.
dcxix.
dcxx. Piping through concrete fire walls shall be installed through pipe sleeves or other
controlled penetrations such as puddle flange.
dcxxi.
dcxxii. Tanks shall be supplied with all nozzles as part of the tank vendor scope of supply.
Nozzles with flanges less than or equal to DN600 shall comply with ASME B16.5 or
relevant PMS with flange rating as per the adjoining piping. Nozzles with flanges greater
Page 28 of 239
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than DN600 shall comply with ASME B16.47 / AWWA C207 / BS EN 1092 / IS 6392 with
flange rating as per adjoining piping. Nozzle wall thickness shall follow the more stringent
specification of either the piping or the tank’s design code.
dcxxiii.
7.2.5. Underground Piping
dcxxiv.
dcxxv. Lines shall not be buried where the process temperature variation is more than 20ºC for
carbon steel or more than 15ºC for stainless steel lines.
dcxxvi.
dcxxvii. Carbon steel lines shall be protected by wrapping and coating for buried lengths.
dcxxviii.
dcxxix. Pipe trenches shall be avoided in areas where flammable or heavier than air gases can
collect.
dcxxx.
dcxxxi. The minimum clearance between buried piping operational at ambient temperature and
electrical instrumentation cable shall be 300 mm.
dcxxxii.
dcxxxiii. Minimum earth cover for buried piping shall be 1200 mm over TOP. When heavy vehicle
movement or traffic is expected, the depth of cover may need to be increased and shall be
calculated.
dcxxxiv.
dcxxxv. Suitably constructed pits shall be provided to access any valves and instruments installed
in the underground piping. Underground piping is applied wrapping coating before earth
filling (refer standard)
dcxxxvi. Underground piping shall be provided with nominal slope towards drain point.
dcxxxvii.
7.2.6. Rack Piping
dcxxxviii. Larger size pipes shall be self–supporting on single trestles or columns with pick up
supports for smaller size pipes from the above mentioned larger size pipes in consultation
with O&M team.
dcxxxix.
dcxl.
dcxli.
dcxlii.
dcxliii. Pipe racks shall be considered only when above arrangement is not possible.
dcxliv.
2
Page 29 of 239
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dcxlv.
dcxlvi.
dcxlvii. Pipe rack layout shall allow for a nominal 25% excess space. Sufficient space shall be
provided on the pipe rack structure for running cable trays. Instrument and electrical cable
trays and ladders shall be located at the bottom most level adjacent to utility piping as per
the electrical design criteria. Where the quantity of cable ladders is not sufficient to
require a separate level, the cable ladders can be supported at the outside of pipe rack
support columns Additional space for future expansion shall only be considered under
instruction from the Owner.
dcxlviii.
dcxlix. Pipes shall be distributed evenly on multilevel pipe racks to avoid congestion in one level
and excess space in another. The width of a multilevel pipe rack shall be based on the
widest level.
dcl.
dcli. Steam or other lines requiring expansion loops shall be grouped together on one side of
the rack to use a common external support. Dependent on layout requirements, either the
highest temperature or the largest diameter pipe shall be the outermost pipe. Expansion
loops on the pipe-rack should be planned such that piping movement is restricted to
75 mm for metallic pipes (higher deflection may be allowed for steam lines).
dclii.
dcliii. COG line shall be on side of the rack.
dcliv.
dclv. Horizontal expansion loops are preferred. However, vertical expansion loops may be
provided in case of space constraint. 2
dclvi.
dclvii. In a multilevel pipe rack, process lines shall generally be located on the lower levels and
utility and service lines on the upper levels to minimize the wind load. Process lines with
entry or exit to equipment that is above the upper level may be placed on the upper level.
Process lines with entry or exit to equipment that is lower than lower level shall be placed
on the lower levels. However, in case of brownfield projects or with existing pipe rack, the
positioning of lines are to be done in case to case basis, backed up by sufficient
engineering judgment.
dclviii.
dclix. Large diameter or heavy lines shall be located adjacent to the pipe rack columns. Lines
requiring slope will generally be installed outside pipe racks.
dclx.
dclxi. Lines entering or leaving the rack shall allow for installation of other lines. Horizontal turns
or branch connections out of a pipe rack shall be avoided.
dclxii.
dclxiii. Generally, lines running in pipe racks shall not be sloped for drainage. Process lines that
require continuous slope shall be located adjacent to pipe rack support columns and can
be supported on variable height shoes. Gravity flow lines requiring significant slope shall
be run just outside the pipe rack. The slope of these lines shall be as specified in the
P&ID’s and / or piping GA.
Page 30 of 239
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dclxiv.
dclxv. Lines carrying caustic, acid, chemicals or similar services shall not be routed adjacent to
hot lines with service temperature exceeding 95ºC.
dclxvi.
dclxvii. The minimum clearance between the top of road crown & bottom of steel or bottom of
pipe in road crossings shall be 8.00 mtrs.
dclxviii.
7.2.7. Pipe Branches
dclxix.
dclxx. The preferred angle for branch connections is 90°. Connections other than 90° shall only
be incorporated with the approval of the relevant Engineer/Consultant. No branch shall be
less than 45°. The centre lines of the branch and header shall intersect.
dclxxi.
dclxxii. For steam service, branch outlets shall be vertical up from the distribution header. Exhaust
steam return lines into the collection header shall be vertical down.
dclxxiii.
dclxxiv. For air and other gas services supply headers, branch outlets shall be vertical up.
dclxxv.
dclxxvi. Branch outlets from liquid services headers shall be vertical down unless otherwise stated
on the drawings or advised by the relevant Engineer/consultant.
dclxxvii.
dclxxviii. Service lines tapped off from the recirculation headers shall have isolation valves at
approachable height.
dclxxix.
dclxxx. Small size branches shall be avoided in vibration prone areas of piping. Incase provided,
readymade fittings shall be used for such branching. Branch tables indicated in PMS are
to be followed.
dclxxxi.
8. SERVICE-WISE SPECIFIC PIPING DESIGN CRITERIA
8.1. Slurry Piping

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8.1.1. Slurry pipelines shall be routed in the most direct manner using the minimum number of
changes of direction.
dclxxxiii.
8.1.2. Pump suctions shall be as short and as straight as possible and shall contain break flanges or
rubber bellows for ease of pump maintenance.
dclxxxiv.
8.1.3. Branch connections should generally be made using swept tees or laterals.
dclxxxv.
8.1.4. Reducers on horizontal lines shall be flanged, eccentric and installed bottom flat.
dclxxxvi.
8.1.5. Where pipes of differing materials connect in a slurry system, if the internal diameters differ,
the bores of the pipes shall be joined using a tapered spacer ring.
dclxxxvii.
8.1.6. Closure pieces shall be fabricated with a 150 mm cutting allowance and one loose flange. The
closure pieces shall be site checked to site installation dimensions and be rubber lined (if
required) after fabrication. The minimum closure piece length shall be 150 mm and the
overall length shall not exceed 3000 mm.
dclxxxviii.
8.1.7. Piping flanged spools lengths, face to face over flanges shall not exceed standard pipe
lengths: DN 50 to DN 80 = 3000 mm; DN 100 and above = 6000 mm.
dclxxxix.
Page 31 of 239
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8.1.8. Flushing connections shall be provided on lines conveying slurries. Drain and flushing point
connections shall be of minimum sizes DN25 and DN50 respectively. A “straight through”
type isolation valve and quick release hose connector (flushing points) shall be provided
at each point. The positioning and spacing of such drains and flushing points shall ensure
that any specific line can be completely flushed within a reasonable timeframe.
dcxc.
8.2. Air Piping
8.2.1. Air piping systems shall be designed to provide adequate drainage. Air lines shall have a slope
of 1: 500 to 1: 1000 preferably in the direction of flow, in case the air is not totally free from
moisture.
dcxci.
8.2.2. Moisture traps or drip legs with drain valves shall be provided at system low points and at
strategic points located on pipe racks.
dcxcii.
dcxciii.
dcxciv.
8.3. Cooling Water
sssssssssssssssssssssssssss) Drains shall be provided on dead end portions of lines.

Equipment such as condensers and coolers shall be erected such that tubes can be
gravity drained or provision made for tubes to be blown clear of water.
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8.4. Drinking Water
8.4.1. Drinking water systems shall be independent of all other water systems. Drinking water shall
serve only drinking fountains, safety showers and change room facilities.
dcxcvii.
8.4.2. Dead legs in the drinking water piping shall be avoided. A ring main shall be used with bleed
back into the supply tank. Drinking water lines shall not be extended, by means of dead-
end branches, for the purpose of providing support.
dcxcviii.
8.4.3. Safety shower and eye wash stations shall be located strategically throughout plant and utility
areas. Showers shall be provided in high maintenance and operational areas and in
locations with unobstructed access and egress. Safety shower and eye wash supply
drinking water lines shall be insulated, where necessary (e.g. against direct sunlight and
other heat sources), to ensure water temperature is at a safe level.
dcxcix.
8.4.4. Safety showers in elevated structures shall be provided with a drainage collection pan piped to
grade.
dcc.
8.4.5. For Drinking water service, up to DN 150 (both for under ground and over ground), GI pipe
shall be used.
dcci.
8.4.6. For underground laying above DN 150, pipe shall be of Ductile Iron (DI).
dccii.
8.4.7. For overground laying, pipe above DN 150 shall be avoided and instead multiple GI pipes to
be used instead of laying single header. 2
dcciii.
8.4.8. For laying of DI pipe IS 12288 (Code of practice for Use and Laying of Ductile Iron Pipes) to
be followed. For other requirement of underground pipe laying please follow Cl. No. 7.2.5
above.
dcciv.
8.5. Fire Water
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8.5.1. The fire water system shall be designed in accordance with the requirements of TAC
/Applicable IS Codes.
dccv.
8.5.2. Necessary pipe network calculations shall be performed in software like pipenet for optimizing
the line sizing. The software output reports along with the loop diagrams to be submitted
to owner/consultant for review.
dccvi.
8.6. Utility Hose Stations
8.6.1. Air and water utility stations shall be located at 1 m above FFL (finish floor level) such that a
15 m hose length can service any point throughout the operational area. Supply lines to
utility stations shall be DN25.
dccvii.
8.6.2. Utility stations shall be installed in such a manner that they remain operational during a
shutdown.
dccviii.
dccix.
dccx.
8.7. Fuel Gases, Industrial Gases, Liquid Fuels and Compressed Air Piping
8.7.1. The gas pipes installed along building wall should not cross window and door way.
dccxi.
8.7.2. While laying high pressure gas pipes along the walls, the later should be fireproof. In doing so,
the gas pipes should be laid along solid walls or above the windows of upper floors of
plant buildings.
dccxii.
8.7.3. When gas pipes are installed along external walls of buildings below window ways, installation
of flange, thread joints and also installation of accessories is not allowed.
dccxiii.
8.7.4. Gas pipes may be laid along with pipes of water, steam, air, etc. and also with oxygen on a
common support provided conditions stipulated under various clauses are followed.
dccxiv.
8.7.5. The following conditions shall be observed when installing gas pipes with other pipes:
dccxv.
a) Additional pipes on existing gas pipes will be allowed to be laid only with the
permission of concerned plant personnel.
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b) In each case, the gas pipes and supporting structures shall be checked with due
consideration for additional loads and practical state of the metal structure of gas
pipes.
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c) When installing with pipes carrying corrosive fluids they shall be kept at least 500
mm below or by the side of the gas pipe at a distance of 500 mm. If flange joints are
provided on pipes carrying corrosive liquids, it is necessary to mount protective
baffle plate against falling of corrosive liquids on gas pipes and their supports.
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d) The associated gas pipes, at the places on gas pipes where valves and other
devices are mounted, should be kept at a minimum 800 mm distance from the main
pipe.
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e) Drainage of the associate pipes should be laid to one side at a distance so that
condensate does not fall on gas.
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8.7.6. The branch line should generally be installed outside building along roof wall. Branch line
having diameter less than 500 mm may be laid inside shop building.
dccxxi.
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8.7.7. Branch line from gas main entering into building through building wall should pass through
casings. Internal clearance between casing and pipe should be suitably filled up, wherever
required.
dccxxii.
8.7.8. Gas branch line from gas main passing through roof covering should have circular opening.
For this purpose, a circular opening should be made on roof and a taper hood should be
provided on the branch line above the roof for protection from rain.
dccxxiii.
8.7.9. Shop headers should be mounted at a height having minimum ground clearance of 4500 mm,
when laying them outside the building wall.
dccxxiv.
8.7.10. Layout of gas consuming units in various shops should be such that it is possible to bring the
gas pipes above ground.
dccxxv.
8.7.11. Gas pipes of coke oven, and also its mixtures with blast furnace gas may be installed in
channels and casings, in the region of gas supply to furnace and other consuming units.
dccxxvi.
dccxxvii. The following conditions should be observed for this purpose:
dccxxviii.
a) Clearance between wall and surface of the pipes above DN 200 should be at least
400 mm, and for gas pipes of DN 200 and below clearances should not be less than
the gas pipe diameter.
b) Installation of flanges, threaded joints and accessories (except accessories for
removal of condensate on a pipeline) is not allowed when it is laid in a channel. The
number of welds on such gas pipes should be restricted to a minimum.
c) Installation of gas pipes with air pipes to gas consumer units is allowed to be laid in
channels.
d) Channels with gas pipes should not cross other channels, In case, it is unavoidable,
air tight tie-plate should be made and gas pipe should be placed in casing. Ends of
casing should be taken out beyond the limit of tie-plate by 300 mm at both ends.
e) Channels should have provisions for natural ventilation.
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8.7.12. Gas pipes in buildings should be located at places convenient for servicing, inspection and
repair. It is not allowed to lay gas pipes at places where there are chances of damage due
to shop transport.
dccxxx.
8.7.13. For gas lines installed in hot zone, it is recommended to provide protection against
overheating of gas pipes.
dccxxxi.
8.7.14. It is allowed to fasten gas pipes to frames of furnaces, boilers and other units provided these
frames are checked for strength by calculations.
dccxxxii.
8.7.15. Gas pipes are not allowed to pass through buildings producing or having materials liable to
explode or burn and building of power distributing devices and substations and ventilation
chambers and through buildings, in which gas pipe may be damaged by intensive
corrosion.
dccxxxiii.
8.7.16. Gas pipes should not cross ventilation doors, air exhauster, flue pipes and also gas pipes
should not be installed in insufficiently ventilated space and in underground buildings.
dccxxxiv.
8.7.17. Gas pipes along bridges should be laid in the open at a horizontal distance of at least one
metre from ends of pavements for passing of people and it should be within reach for
servicing. Supporting elements of the bridge should be accordingly checked for loads from
gas pipes. Laying of gas pipes in channels of bridges is not allowed.
dccxxxv.
Page 34 of 239
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8.7.18. Gas pipes passing through walls, ceilings, and other structures of buildings of construction
shall be encased in a steel pipe having inside dia at least 50 mm more than that of the
respective gas pipe. The Gas pipe shall have no joints in the section at such crossings.
The gap between the gas pipe and the outer pipe shall be filled with non/inflammable
material, but allowing vertical and horizontal movement.
dccxxxvi.
8.7.19. The laying of moist fuel gas pipelines shall be as per IPSS 1-06-014-017
dccxxxvii.
8.7.20. Pressure pipe work for gases and liquid fuels generally shall be routed overhead. All overhead
interplant pipe work to be routed such that they will have a minimum clearance of 8.5 m
between bottom of supporting structures / pipes and road / railway track. In case of no
road /rail crossings, minimum clearance from FGL may be reduced to 6.5 m. The pipelines
laid over hot tracks shall have a minimum clearance of 10.0 m. In case, protective shields
are used in these places, this clearance may be reduced to 6.0 m.
dccxxxviii.
8.7.21. For the pipelines laid on roof, the distance from the external edge of the pipe to the roof shall
be at least 0.5 m.
dccxxxix.
8.7.22. All shop headers, except for gravity fluids, shall be generally routed along columns in multiple
rows at a height 4 to 6 m above floor level. The connections to equipment shall be taken
through suitable covered floor trenches for shops at ground floor and for basements. For
elevated operating floors, the equipment pipe work connection may be taken below the
floor level. Pipe work from basement and oil cellars to main equipment shall be routed in
pipe tunnels / trenches with adequate spacing for easy maintenance. All pipe trenches
shall be covered by chequered plate or by concrete slabs.
dccxl.
8.7.23. The bleeder pipes for purging lines and other exhaust pipe work shall be routed upward along
columns / gable ends and / or walls to a minimum height of 2000 mm above the roof
level / platforms.
dccxli.
8.7.24. For the gas pipelines laid along the building walls, the clearance between the gas pipelines
and the wall shall be adopted so as to ensure the possibility for maintenance of the gas
pipelines.
dccxlii.
8.7.25. Platforms, staircase, hand railing, etc. shall be provided for operation and maintenance of
valves, instruments and controls, manholes and hatches for access to outside & inside the
gas pipelines. In case it is not possible to provide stair, ladder shall be provided in
consultaion with concerened engineer. Structural arrangement of ladder,staircase,
platform, handrail, cross over etc. shall be in compliance with TSL standards and design
basis for structural work.
dccxliii.
8.7.26. At all the places of regular maintenance (gate valves, throttle valves, orifice plates, hatches,
manholes, bleeders, etc.) if located at a height of over 2.5 m from the maintenance level,
provision shall be made for stationary platforms with staircase/ ladder. Design of
staircase/ladder shall be as per TSL standard
dccxliv.
8.7.27. To ensure the condensate drainage, the gas pipelines shall be laid with a gradient as stated in
earlier clause no. 7.1.6 towards the drains. Condensate drains shall be equipped with
bleeders. Necessary water pipe work for condensate seal pot shall be provided.
dccxlv.
8.7.28. Flash back arrestors shall be provided in each section of the pipe work for acetylene and LPG
to prevent flame propagation or pressure surges. They may be of hydraulic / cartridge
type flash back arrestors or back pressure valves.
dccxlvi.
Page 35 of 239
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8.7.29. Oxygen pipelines may be laid on either side of the fuel gas line as per the following norms.
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Oxygen Dia. Of Permissible
Pressur Oxygen Gap, mm
e in Pipe
kg/cm2
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Up to 0.1 Upto DN 500 300
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Up to 0.1 Above DN 600
500
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cccccccccccccccccccccccccccccc) dddddddddddddddddddddddddddddd
0.15 to 40 Upto DN 500 800
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0.15 to 40 Above DN 800
500
dcclxii.
dcclxiii. Minimum clearances of overhead oxygen pipelines (surface to surface)
dcclxiv.
i) Explosion Hazardous shops : 3 meters clearance
ii) Railway tracks : 3 meters
iii) Railway bridge and platform : 3 meters
iv) Roads : 1.5 meters upto embankment
v) High voltage Transmission lines
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkk) A. Parallel to pipelines : 10
meters
llllllllllllllllllllllllllllll) B. Crossing the pipelines upto 20kV : 3 meters
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmm) C. 35 to 220kV
: 4 meters
vi) Insulated L.T cables : 0.5 meters
vii) Bare conductor L.T. : 1.0 meters.
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8.8. Oxygen Piping
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8.8.1. Filters should be installed in the oxygen pipeline system in upstream of Pressure reducing
station.
dcclxx.
8.8.2. Provision shall be made for safe and easy access for frequent cleaning and / or replacement
of the filter element. The larger capacity filters should be provided with differential
pressure gauge for monitoring the condition and providing indication for cleaning /
replacement of the filter element. The filter bodies shall preferably be of copper alloy and
filter element of Monel.
dcclxxi.
8.8.3. The pipeline flanged joints shall be provided with continuity jumpers & suitably earthed.
dcclxxii.
Page 36 of 239
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8.8.4. Two (2) or more pressure relief valves should be provided downstream of each set of pressure
reducing valves. One or more main relief valve(s) should be capable of discharging 100%
of the full oxygen flow and limiting the pressure within the defined limits. The secondary
relief valve should be sized to discharge the nominal leakage from the pressure reducing
valves. The relief valves should be positioned as close as possible to the pressure
reducing valves. The vent lines from the relief valves should be preferably of stainless
steel or copper. Consideration should be given for providing small size pressure
equalisation bypass isolation valves across large diameter isolation valves in large
pipeline systems so as to ensure safe pressurization of the downstream pipeline. The
bypass pipe work and valve should be of copper or copper alloy. In steel pipelines, care
should be taken to install isolation valves on straight sections of the pipeline. Any pipeline
component which is likely to cause a change in the flow pattern, like reducer, bend, tee or
“Y” connection, orifice plate etc., should be at a distance of at least four diameters away
from the valve. For cleaning of the gaseous oxygen pipelines after erection, provision for
“pigging” will be provided for pipelines having diameters upto DN 200. Hence for pipe
sizes DN 250 and above, extra care will have to be taken regarding cleanliness of these
pipeline during installation.
dcclxxiii. The bends on these pipelines will have a radius of 5 DN for all sizes. Gaseous oxygen
pipe work shall preferably have butt welded pipe joints. To reduce safety hazards the
number of components should be kept to a minimum compatible with the system
requirements. Flange joints shall be used only for connection of the pipe to the system
components on the pipe work. Threaded joints and couplings should be sparingly used.
dcclxxiv.
8.8.5. For butt welding of oxygen pipes, the root-run shall be done with TIG welding having no sharp
penetration and with utmost care. All butt welding joints on oxygen pipe line shall be 100%
radio graphed and should pass the test.
dcclxxv.
8.8.6. Oxygen pipes of size DN 40 mm and below shall be socket welded.
dcclxxvi.
8.9. Steam Piping
8.9.1. Indian Boiler Regulations (IBR):

dcclxxvii. Steam lines with conditions listed below fall in the scope of IBR if, Steam passes
through the pipe from boiler to a prime mover or other user or both and if 2
dcclxxviii. The pressure at which steam passes through such pipe exceeds 3.5 Kilograms per
square centimetre above atmospheric pressure; or
dcclxxix.
dcclxxx. Such pipe exceeds 254 millimetres in internal diameter; and includes in either case any
connected fitting of a steam-pipe.
 Boiler feed water lines to steam generator, condensate lines to steam generator & flush
drum shall be under purview of IBR
 Line sizes with design pressure less than 1 kg/cm2g are excluded.
 Users of steam like steam tracing lines, jacket of the steam jacketed lines, and steam
heating coil within the equipment are excluded from IBR scope.
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bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb) IBR Requirements:
 All materials used on lines falling under IBR must be accompanied with IBR stage
Inspection certificate in original.
 Drawings like GA & Isometrics of lines falling under IBR must also be approved by
IBR authority of state of Odisha.
 All welders used for fabrication of IBR system must possess IBR welding
qualification certificate.
 IBR system shall be designed to comply with IBR regulations as well as ASME
B31 code. Design calculations for the same must be approved by IBR authority.
Page 37 of 239
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 Steam generators (Boiler/Heat Exchanger) shall require exclusive IBR approval

along with its integral piping up to the final isolation valve.
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ddddddddddddddddddddddddddddddd) High-pressure main steam piping must be
designed with attention to the need for adequate size (pipe diameter), thermal expansion,
piping supports, and drain of condensate.
8.9.2. Valves used in must be of a design at least compatible with the service conditions and
constructed of the materials allowed by the appropriate codes for design pressure and
design temperature. All valves and fittings on steam lines shall have a pressure rating of
at least 150 psig [1050 kPa (g)].
dcclxxxv.
8.9.3. Thermal expansion of pipelines shall be compensated for by use of pipe bends, offsets, or
expansion loops, or changes in direction of the pipeline itself. Where pipe bends or offsets
can be used or where the pipeline direction is changed to provide for expansion, the
provisions of the appropriate codes must be followed as required to ensure that all
expansion stresses are within the applicable code limits.
dcclxxxvi.
8.9.4. To prevent steam-propelled dynamic events, elimination of condensate in steam lines by
proper line sloping and drainage along with carefully warming up cold steam lines shall be
done. To prevent a water slug type of water hammer and a possible rupture of the steam
main, condensed steam or condensate within the steam main must be removed. The
points to be drained are the low points in the line, moisture separators, drip pockets, and
valves, especially in vertical lines. Horizontal portions of the steam lines should be pitched
downward. Condensate flow against the steam should be avoided.
cclxxxvii.
8.9.5. Typical condensate drain with steam trap arrangement as per drg nos. DTS-21-00-33-11-000-
008 & 009 shall be followed for installation of condensate drains/steam traps in main
steam headers.
dcclxxxviii.
8.9.6. Overpressure protection of the components in a steam system shall be provided as an
integrated system using pressure-relief devices and associated pressure-sensing
elements.
dcclxxxix.
8.9.7. Steam tracing:
dccxc. Steam tracing is provided to prevent fall in process fluid temperature and maintain
the same throughout the length of the line. Constant temperature helps in free flow of fluid
and its pumpability.
 Steam supply of tracing can be obtained from steam headers, independent of steam
supply sub header or exhaust/bleed steam from other continuous steam users.
 Size of site fabricated supply & return manifold header shall be 3” NB unless otherwise
specified. In case of bought out manifolds min size will be 1.5” NB.
 Size of tracer shall be ½” NB.
 Size of supply & return sub header shall be 1.5” NB.
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lllllllllllllllllllllllllllllll) No of tracers required for line shall be as per following table:
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Traced line Size No of ½” NB
tracers
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4” NB & smaller 1
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6” NB to 16 “ 2
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18” NB & larger 3
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Page 38 of 239 2
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8.10. Hydrogen Piping
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8.10.1 Care shall be taken that all parts, when in erected assembly, shall be free of oil, grease,
scale and dirt. All components of hydrogen systems shall be cleaned in accordance with
the service requirements.
dccciv.
8.10.2 Exposed pipelines shall not be erected under or near high voltage overhead power lines.
Underground pipelines shall not be installed in trenches, ducts or tunnels occupied by
power lines. Valves must never be placed in pits.
dcccv.
8.10.3 Trenches, ducts and tunnels shall be properly vented. In addition to the specification set
for protection of lines under railway tracks or roadways, encasement for hydrogen
pipelines shall be vented at both ends.
dcccvi.
8.10.4 The contractor shall install such protection as may be needed to prevent mechanical
damage to pipework. Such protection shall be made in a manner satisfactory to the
Engineer or as shown in the drawings.
dcccvii.
8.10.5 The pipelines shall be purged with nitrogen immediately before commissioning. No
purging shall be required if a line is commissioned immediately after completion of the
final pressure test with nitrogen.
dcccviii.
8.10.6 DN 15 purging connections with approved valve (open end brass plugged) shall be
provided on either side of main line sectionalizing valves and at downstream side of main
branch valves.
dcccix.
8.10.7 All station outlets and section shut off valves shall be identified by a metal tag attached to
or placed in the immediate vicinity of the valves.
dcccx.
8.10.8 Pressure reducing stations shall be of SS 316 from inlet valve of PRS upto Pressure relief
valves.
dcccxi.
9. INSTALLATION OF VALVES AND ISOLATIONS
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9.1. Equipment isolation provisions shall enable safe isolation for maintenance of all equipment.
This depends on the fluid category, operational pressure and temperature and volume of
fluid being handled. The isolation requirements shall be as shown on the Piping and
Instrument Diagrams (P&ID’s).
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9.2. The first isolation valve in pumps suction shall be gate valves as per piping material
specifications. Valves weighing more than 50 kg shall be accessible for removal and
installation by mobile or overhead crane, davit or monorail.
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Page 39 of 239
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9.3. Where possible, valves shall be positioned with the stem pointing upwards, except butterfly
valves, which shall have stems positioned in the horizontal. Butterfly valves shall be
installed such that the bottom of the butterfly opens in the same direction as the flow
stream.
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9.4. The stems of gate and globe valves shall not be positioned below the horizontal centre line of
the valve body.
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9.5. Pipe flanges mating to elastomeric lined knife gate valves shall be flat faced, subject to
Supplier confirmation, to ensure full contact over the valve face.
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9.6. Sample collection valves shall be located for easy access, preferably from grade or otherwise
by fixed platform. The length of the sample collection piping shall be minimized. The
drainage from sample points shall be directed via tundishes into an adjacent drain where
necessary.
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9.7. Valves on pipe racks should be avoided, however if unavoidable, platforms and ladders for
access shall be considered.
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10. PROCESS VENTS AND DRAINS
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10.1. Process vents and drains fall into two categories, operational and non-operational.
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10.2. Operational vents and drains are required for normal operation of equipment and piping.
Operational vent and drains shall be located at the high and low points of vessels, heat
exchangers and on piping where required so that the equipment and associated piping
can be vented or drained. These vents and drains are shown on the P&ID’s and shall be
fitted with valves in accessible locations. The minimum size shall be DN25. The minimum
drain size on slurry lines shall be DN50.
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Line Size (DN) rain Size (DN)
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50 5
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80 25
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100 0
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150 50
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200 0
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250 80
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300 80
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350
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400 0
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450 80
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500 and above 80
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Page 40 of 239
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10.3. Non-operational vents and drains are to be provided at high and low points of the piping
system to facilitate commissioning, hydrostatic testing and maintenance. The minimum
size for the vents and drains shall be DN15.
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10.4. High points in long pipe runs in water supply and liquid service shall be fitted with automatic air
vents and vacuum breakers.
11. FLANGED CONNECTIONS

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11.1. The number of flanged connections shall be minimized but shall be provided for the following
applications:
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 Coke oven gas line
 High maintenance (slurry) lines where frequent rotation of pipe or changing of
components is expected.
 Scaling services where frequent dismantling for cleaning is required.
 Removable spools required for isolation and maintenance of equipment.
 Piping, which is spooled off-site (high alloy, titanium etc).
 Elastomeric lined pipes.
 For joining of dissimilar pipe materials.
 Take-off points from main utility headers.
 Battery limits for the Scope of Supply for equipment and packaged items.
 Future tie-in connections.
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11.2. The use of flanges on piping systems other than slurries, lined systems and systems that
require dismantling for cleaning, shall be kept to a minimum. Typically, they shall only be
installed at valves, in-line fittings or equipment. No flanges on corrosive, toxic or other
hazardous piping systems shall be located above platforms, stairs or walkways.
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11.3. For pipe spooled off-site, the maximum spool size for transport shall be 12 m x 3 m x 3 m
(length x width x height), unless otherwise advised.
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11.4. Piping systems with flanged spools, bends and fittings shall, where practical, have
standardised dimensional details to enable interchange and common sparing.
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12. ISOLATION FOR GAS SERVICES
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12.1. Isolating devices shall be provided in gas piping system for isolation of pipe sections as well
as for isolation of all other mounted accessories for the purpose of operation and
maintenance. They shall be suitable for the service conditions in all respects and located
suitably considering ease of operation and maintenance.
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12.2. Isolation devices shall be provided at the following locations:
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 On all pipe lines both at the source and at consumer ends
 On all branch pipes to individual buildings and shops
 On all bleeder / vent pipes, purge gas inlet points, drain points, sampling
connections, etc.
 On all by-pass lines for large valve, regulators, filters, moisture traps etc.
 Instrumentation tapping points.
dccclix.
12.3. The gas cut-off arrangement shall ensure the possibility of complete cut-off of gas along with
fast and safe operation. Gate valves with rising stem shall be used normally for isolation in
piping system.
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Page 41 of 239
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12.4. Pipe work for fuel gases such as Blast Furnace Gas, Coke Oven Gas, Converter Gas, Mixed
Gas with low operating pressure shall have some means of gas tight isolation of sections
of the pipe work to facilitate maintenance work. These may be water seals, goggle valves,
spectacle blinds, or gas tight isolators / slide plate valves, etc. The water seals (V-Seals)
of following arrangement shall be provided in low pressure fuel gas lines:
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dddddddddddddddddddddddddddddddddd.
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee. Water seals shall be as per Standard Drawing no.
PIP-21-00-34-11-000-028,029,040 & 041.
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12.5. For sections where the gas tight isolating device cannot be provided, provision to insert blind
flange at outlet of gate valve shall be made.
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12.6. Sectionalizing / isolation for purging of fuel gas lines may be done with Spectacle blinds.
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12.7. Gas tight butterfly valves may be used for isolation near consumption points requiring frequent
and quick operation. These can be valves with gas tight seating or eccentric valves for
gas tight isolation.
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12.8. Emergency quick shut off valves shall also be double eccentric butterfly valves.
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12.9. Manually operated shut-off gate valves of size DN 300 to DN 450 for low pressure lines shall
have gear drive. For high pressure lines, gear operator shall be provided as per
manufacturer’s recommendations for limiting the operating torque to acceptable limits.
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12.10. Gate Valves of size DN 500 and above shall be provided with electric actuators. Electric
actuators for fuel gas lines shall be of flame proof design if located in gas zone/inshop. In
the interplant area these actuators need not be flame proof. Position and torque limit
switches shall be provided on actuators. Manual over ride shall also be available in
actuators.
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12.11. Goggle valves shall have electrical actuators for disc/ plate movement and electro hydraulic
drive for flange separation. Manual arrangement for valve operation shall also be provided
with gear and chain operation from convenient location. The hydraulic power pack for the
valve shall include one motorized pump and one manual pump. Encased design goggle
valve with vent should be used at locations closed to buildings.
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12.12. Electrically operated gate valves for gas pipelines of smaller diameter are recommended to be
used only if they are incorporated in the automation scheme.
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12.13. All valves located remotely, requiring frequent operation and / or with automatic control shall
be provided with electric drives, electro- pneumatic drive, solenoids etc.
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Page 42 of 239
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13. PURGING & VENTING
13.1. Piping system particularly piping for fuel gases is required to be purged with inert gas prior to
charging of gas as well as during shut down before any maintenance job.
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13.2. System for feeding purge gas and venting of gas/ air from the piping system shall be provided
for all fuel gas piping.
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13.3. Gas pipelines of blast furnace gas, coke oven gas, converter gas and mixed gas shall be
equipped with nitrogen connection with isolation valve. The connection of nitrogen to the
gas pipeline shall be done by means of flexible hose which shall be connected only during
the period of purging. Fixed N2 connections may also be considered with approval from
engineer/consultant.
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13.4. Location of purge gas inlet points and vents shall be such that entire section of piping can be
purged with minimum dead space. Purging points shall be provided at low points.
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13.5. Purging points shall not in any case be provided at bottom half of the gas mains.
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13.6. Purge points for fuel gas pipes upto DN 900 mm shall be of minimum DN 25 mm, and the
same for pipes of DN 1000 mm & above shall be of minimum DN 50 mm.
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13.7. Bleeder/vents shall be provided for purging / venting any section of the pipeline. Bleeders shall
be located generally at all high points in the piping system. Bleeder / vents shall also be
provided at downstream / upstream of isolating devices & V-seals.
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13.8. All vents shall discharge at a safe height into atmosphere. The vents shall be above the
operating floor / platform for vent valve or roof of the building 4 m, but not lower than 8 m
from the ground level. In the presence of the aeration monitors on the roof of the building,
the vents shall be located so as to eliminate the possibility of purged gas getting inside the
premises.
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13.9. On straight lengths bleeder/vent shall generally be provided at an interval of 100 meters.
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13.10. All vents shall have T piece/cowl with bird screen preferably at the top. For isolation of
bleeder/vent pipe Plug Valve shall be provided. Sampling points (DN 15) below isolation
valve with taper plug valve shall be provided in the line to monitor gas samples at the time
of purging.
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13.11. Vent pipes of different gases shall not be connected through a common vent.
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13.12. Recommended sizes of bleeder / vent pipes shall be as per following Table – 8
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bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb. TABLE - 8: RECOMMENDED SIZES OF
BLEEDER / VENT PIPES
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Bleeder pipe dia.
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NB
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Low Pressure Fuel
gas
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2
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Page 43 of 239
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Bleeder pipe dia.
NB
Pi
Low Pressure Fuel
gas
2
-
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4
-
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5
50
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6
50
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8
50
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1
50
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1
50
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2
50
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2
50
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3
50
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4
80
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5
80
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6
80
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7
80
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8
100
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9
100
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1
150
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1
150
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1
150
Page 44 of 239
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Bleeder pipe dia.
NB
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Low Pressure Fuel
gas
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1
150
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1
150
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1
200
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1
200
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1
200
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2
250
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2
250
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2
250
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2
250
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2
250
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3
250
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3
300
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300
Page 45 of 239
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14. CONDENSATE DISPOSAL FOR FUEL GASES, COMPRESSED AIR & STEAM
PIPELINES
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14.1. Fuel gases as well as other gases contain moisture and other condensable impurities which
get separated during fluid transportation through piping system, effective condensate
removal system shall be provided to prevent accumulation of condensate in pipes which
otherwise may cause obstruction to proper gas flow and excess live load to the pipe/
structure.
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14.2. For straight length of pipeline, low / high points should be located generally at a distance 100
meters. However, in no case it should exceed 120 meters.
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14.3. Condensate drain points shall be provided at all low points. In case of low pressure gas lines,
automatic drainage system though seal pots shall be provided.
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx.
14.4. For compressed air lines and steam lines, automatic condensate / steam traps shall be
provided.
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14.5. Condensate Drain Arrangement for Low Pressure Gases
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14.5.1. Drainage should be provided at all the low points of gas pipes carrying moist gases for
condensate removal. Disposal of condensate shall be through seal pots/ condensate drain
installations.
cmlxiii.
14.5.2. Distance between any two drain points of a gas pipe within a radius of 100 meters from gas
cleaning plant should not exceed 60 meters.
cmlxiv.
14.5.3. Drainage system for outdoor gas networks should be located in open air with necessary
accessibility for operation.
cmlxv.
14.5.4. Pipes for condensate removal from inter shop gas pipes of blast furnace gas in a radius of 400
m from gas cleaning plant should be at least 80 mm diameter. For pipelines beyond 400 m
and also for gas pipes for other moist gases, diameter of condensate removal pipes
should not be less than 50 mm.
cmlxvi.
14.5.5. Separate seal pots shall be provided for different gases.
cmlxvii.
Page 46 of 239
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14.5.6. Removal of condensate from branch line from inter shop gas pipe and in-shop gas pipe should
be carried out in separate condensate seal pots.
cmlxviii.
14.5.7. Minimum height of the water seal in the condensate seal pot shall exceed the maximum
working pressure of gas by 500 mm, but this height in no case shall be lower than 2000
mm. If necessary, the height of water seal can be increased by adding more than one seal
pot in series. However, number of such seal pots shall not exceed three. Further base
plate of seal pot shall have minimum thickness of 16 mm. While installing common seal
pot for a number of gas pipe, height of water seal should exceed by 500 mm the
maximum working pressure in any of the connected gas pipe.
cmlxix.
14.5.8. Design of condensate seal pots should ensure protection against leakage of harmful gases
into building by providing vent of adequate height on the seal pot.
cmlxx.
14.5.9. Condensate seal pot shall be provided with purging facilities.
cmlxxi.
14.5.10. Installation of condensate seal pot for in-shop gas network is allowed inside the buildings.
cmlxxii.
14.5.11. Condensate drip pots for low pressure fuel gas piping shall be as per Standard Drawing
no. PIP-21-00-34-11-000-030 & 031.
14.6. Steam Traps / Moisture Traps for Steam / Compressed Air
14.6.1. At low points in steam & compressed air pipeline steam traps / moisture traps with strainer
assembly will be provided to drain out the condensate.
cmlxxiii.
14.6.2. Selection of steam trap shall be as per Tata steel std DTS-21-00-33-11-000-008 & 009
15. PIPE SUPPORTS AND SPACING
15.1. All piping shall be adequately supported and restrained to limit deflection, reduce stresses and
loads on equipment. Supports are also required to reduce damage caused by vibration.
Design, material and workmanship for structural steelwork used for pipe supports shall
conform to relevant Indian and international Standards for Structural Steelwork and Civil
Engineering Work.
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15.2. Pipe supports shall be provided where:
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a) The pipe span has reached the allowed maximum (as per Table – 9A for Water, Steam
and Gas piping upto DN 600, and as per Table – 9B for larger dia. Piping) for the
particular pipe line size.
b) At or near a change of direction
c) At or near a concentrated load such as valve
d) At or near flanged or screwed joints, where support is needed in the dismantled
condition (especially critical for frequent maintenance items like spools at pumps,
isolation blinds, relief valves and inline instrumentation)
e) Non-metallic piping shall be supported within the span limit as recommended by the
manufacturer.
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15.3. Pipe supports shall allow for movement of pipes due to expansion.
oooooooooooooooooooooooooooooooooooooo.
Page 47 of 239
jjjjjjjjjjjjjjjjj)
pppppppppppppppppppppppppppppppppppppp) Table
– 9A: Suggested Support Span for Horizontal
Straight Run of Pipe upto DN 600
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq) rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr) ssssssssssssssssssssssssssssssssssssss)
Nomin Liquid Steam, Gas or Air
al S Service (m)
Pi er
p vi
e ce
Si (
z m
e )
tttttttttttttttttttttttttttttttttttttt) uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu) vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv)
DN 25 2.1 2.7
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DN 50 3.0 4
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz) aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa) bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
DN 80 3.5 4.5
ccccccccccccccccccccccccccccccccccccccc) ddddddddddddddddddddddddddddddddddddddd) eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
DN 100 4.0 5.0
fffffffffffffffffffffffffffffffffffffff) ggggggggggggggggggggggggggggggggggggggg) hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
DN 150 5.0 6.0
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DN 200 5.5 7.0
lllllllllllllllllllllllllllllllllllllll) mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
DN 300 7.0 9.0
ooooooooooooooooooooooooooooooooooooooo) ppppppppppppppppppppppppppppppppppppppp) qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
DN 400 8.0 10.5
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DN 500 9.0 11.5
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DN 600 9.5 12.5
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DN 700 12.0 As per table 9B
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DN 800 12.0
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DN 900 12.0
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DN
1 ffffffffffffffffffffffffffffffffffffffff)
0 12.0
0
0
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DN
1 hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh)
1 12.0
0
0
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DN 12.0
1
2
0
0
Page 48 of 239
jjjjjjjjjjjjjjjjj)
pppppppppppppppppppppppppppppppppppppp) Table
– 9A: Suggested Support Span for Horizontal
Straight Run of Pipe upto DN 600
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qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq) ssssssssssssssssssssssssssssssssssssss)
Nomin Liquid Steam, Gas or Air
al S Service (m)
Pi er
p vi
e ce
Si (
z m
e )
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DN
1 llllllllllllllllllllllllllllllllllllllll)
3 12.0
0
0
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DN
1 nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn)
4 12.0
0
0
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DN
1 pppppppppppppppppppppppppppppppppppppppp)
5 12.0
0
0
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DN
1 rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
6 14.0
0
0
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DN
1 tttttttttttttttttttttttttttttttttttttttt)
8 14.0
0
0
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu.
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv. GENERAL NOTES:
a) Suggested maximum spacing between pipe supports for horizontal straight runs of
standard and heavier pipe at maximum operating temperature of 750°F (400°C).
b) Above span does not apply where span calculations are made or where there are
concentrated loads between supports, such as flanges, valves, specialties, etc.
c) The spacing is based on a fixed beam support with a bending stress not exceeding
2,300 psi (15.86 Mpa) and insulated pipe filled with water or the equivalent weight
of steel pipe for steam, gas, or air service, and the pitch of the line is such that a
sag of 0.1 in. (2.5 mm) between supports is permissible.
d) Supporting Span at bend is equal to 0.75 times the span as given above.
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww)
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx) Table – 9B: Suggested Support
Span for Horizontal Straight Run of Gas Pipe above DN 600
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Page 49 of 239
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p imp
N O T With
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D 81
8 19 16 15
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8 20 17 16
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D 10 1
21 18 17
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hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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D 11 1
22 18 17
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
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D 12 1
23 10 18
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D 13 1
24 21 19
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D 15 1
25 22 20
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D 16 1
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Page 50 of 239
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N O T With
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D 34 1
41 39 37
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qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq) Note:
Page 51 of 239
jjjjjjjjjjjjjjjjj)
a) Supporting spans are based on maximum combined bending & shear stress of 4267
psi (294.2 Mpa) and deflection of 20 mm.
b) Supporting Span at bend is equal to 0.75 times the span as given above.
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
15.4. Pipe supports mounted on plant area concrete slabs shall be minimized to keep the floor area
clear for access and cleaning purposes. 2
sssssssssssssssssssssssssssssssssssssssssssss.
15.5. Piping shall be supported from below in preference to hanging from above.
ttttttttttttttttttttttttttttttttttttttttttttt.
15.6. Consideration shall be given to avoid galvanic corrosion which may occur when dissimilar
metals come into contact.
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu.
15.7. Consideration may be given to the intermediate support of smaller lines from the larger by
means of pickups.
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv.
15.8. All pipe supports and guides shall be located on the piping general arrangement drawings. A
Pipe Support Register and Pipe Support Location drawings shall be developed to assist
with construction and maintenance.
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww.
15.9. Support spans shall be calculated on the basis of pipe and contents load, other external loads,
maximum desirable mid span deflection (generally limited to 2.5 mm for pipe size up to
DN 600 and to 20 mm but not to exceed 25 mm for larger dia. Pipes) and allowed bending
stress in the pipe. Spacing calculations shall take into account concentrated loads such as
valves, flanges etc.
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx.
15.10. Supports, guides and anchors shall be so designed that excessive heat is not transmitted to
the building steel.
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy.
15.11. Supporting steel shall be of structural quality. Timber, chain or wire shall not be used as
permanent support of pipework except where specifically indicated (like chilled water
lines, cold drinking water lines etc.)
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz.
15.12. Manufacturers’ recommendations shall be taken into considerations for pipe support spans of
non-metallic piping.
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa.
15.13. Support components shall be connected to support steel by welding, bolting or clamps. Bolt
holes shall be drilled and not gas cut.
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb.
15.14. Pipe attachments coming in direct contact with pipes having surface temperature above 400 OC
shall be made of alloy steel. Use of insulating materials like asbestos between pipe clamp
and pipe surface to meet the above temperature limitation shall not be permitted.
cccccccccccccccccccccccccccccccccccccccccccccc.
15.15. Pipes to be laid inside the shop shall generally supported on the shop building/structural
columns at a level with clear head room of 5.5 m and at a location where it does not
obstruct the activities (i.e. crane movement, equipment movement, etc.).
dddddddddddddddddddddddddddddddddddddddddddddd.
15.16. Pipe Support Design Load
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee.
15.16.1. Pipe hangers and supports shall be capable of supporting the pipelines under all
conditions of operation. They shall allow expansion and contraction without over stressing
the piping system or overloading the terminal equipment due to variation in supporting
effort.
mclxxvi.
15.16.2. The design of pipe supports shall take into account the following load criteria:
mclxxvii.
i. Pipe weight and insulation weight
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Page 52 of 239
jjjjjjjjjjjjjjjjj)
ii. Weight of hydro test water (if applicable) or weight of conveyed fluid – whichever is
highest
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
iii. Loads imposed by thermal expansion and other forces as derived from the
flexibility analysis (including frictional loads)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
iv. Occasional loads – wind and seismic (if applicable)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk)
v. Weight of pipe support attachments
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vi. Relief valve discharge reactions, slug loads (due to, for example, anticipated water
hammer)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm)
vii. Pressure thrust load where applicable
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viii. Dust and condensate load where applicable
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ix. Settlement of support near static equipment
pppppppppppppppppppppppppppppppppppppppppppppp)
15.16.3. For large dia gas piping, to calculate weight of muck inside piping, the following
considerations are to be taken into account:
mclxxxvii.
Density of muck = 1100 kg/m3 for BFG & LDG and 1500 kg/m3 for COG & MG
For muck accumulation, maximum area considered shall be as follows:
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
A. BFG & LDG
i) Up to DN 1500 – 15% of internal cross-section
ii) DN 1600 and above – 10% of internal cross section
ssssssssssssssssssssssssssssssssssssssssssssss)
B. COG & MG
i) Upto DN 1500 – 30% of internal cross-section
ii) From DN 1600 and above – 25% of internal cross-section
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vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv)
15.17. Pipe Shoes and Saddles
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww.
15.17.1. Metallic piping with a design temperature greater than 95°C, all alloy piping, insulated
piping and non-metallic piping DN400 or greater shall not slide directly on the steel
support structure but shall be fitted with pipe shoes where required. Reinforcement pads
may be necessary for thin wall metallic lines of larger size to prevent buckling at the
support interface.
mcxciv.
Page 53 of 239
jjjjjjjjjjjjjjjjj)
15.17.2. Shoes supporting alloy, stress relieved, hard faced or lined pipes shall be the clamp-on
type. Welding of supports to these pipes is not permitted.
mcxcv.
15.17.3. Pipe shoes supporting insulated pipes shall provide adequate clearance for the insulation.
The clearance between the insulation and the supporting structure shall be at least
15 mm.
mcxcvi.
15.17.4. Hot, insulated metallic lines DN50 and larger shall be run on 100 mm high shoes, lines
DN40 and smaller shall rest directly on the steel structure with the bottom half of the
insulation cut away for a distance of 300 mm on each side of the support.
mcxcvii.
15.17.5. Cold insulated lines shall have shoes strapped to the outside of the insulation.
mcxcviii.
15.17.6. Support shoes shall be centered over support beams and shall be 250 mm long for
thermal movement up to ±75 mm and 400 mm long for thermal movement up to ±150 mm.
(Clamp-on shoes may be used with the approval of the engineer/consultant).
mcxcix.
15.17.7. Un-insulated pipes of DN 350 and above shall have saddle supports. For larger dia. Gas
pipes on racks, roller type or ball type supports may be used to reduce friction.
mcc.
15.17.8. Pipe saddle shall be allowed to rest on bearing plate. For large diameter piping, the sliding
supports shall be provided with PTFE strips below saddles to reduce friction force.
mcci.
15.17.9. Co-efficient., of friction for steel to steel shall be taken as follows:
mccii.
mcciii. Sliding support = 0.3
mcciv. Roller support = 0.1
mccv. Ball support = 0.1
mccvi. PTFE pad support = 0.05 to 0.09
mccvii.
15.18. Pipe Guides
lllllllllllllllllllllllllllllllllllllllllllllll.
15.18.1. Pipe guides shall be the sliding shoe type for insulated lines and the angle type for un-
insulated lines.
mccix.
15.18.2. Guides shall generally be located approximately 30 diameters clear of elbows and shall
generally be installed every 24 m. Stress analysis results will provide final guidance to the
design.
mccx.
15.19. Rod Hangers
ooooooooooooooooooooooooooooooooooooooooooooooo.
15.19.1. Rigid supports or rod hangers shall be permitted only for pipes with nil or small vertical
movements.
mccxii.
15.19.2. All the rigid hangers shall be provided with turn buckles for vertical length adjustments.
mccxiii.
15.19.3. Hangers rods shall be subjected and designed for tensile loads.
mccxiv.
15.19.4. Hanger rods shall have welded eyes for rod sizes 20 mm and above.
mccxv.
15.19.5. Maximum deflection shall be limited to 4 degree.
mccxvi.
15.20. Spring Hangers 2
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu.
Page 54 of 239
jjjjjjjjjjjjjjjjj)
15.20.1. For hot lines with higher vertical movement, spring hangers shall be used.
mccxviii.
15.20.2. The maximum permissible load variation on the terminals of sensitive equipment between
hot and cold conditions shall be limited to 6%. In other location, the load variation shall be
limited to 25%.
mccxix.
15.20.3. Use of constant spring hangers shall generally be avoided. For extreme vertical thermal
movement only, viz exceeding 40 mm, constant spring hangers shall be used, if required,
as per output of stress analysis.
mccxx.
15.20.4. Spring hangers shall be designed, fabricated and assembled such that any movement of
the piping cannot disengage them.
mccxxi.
15.20.5. Variable spring hanger shall be set at cold conditions so that they take design load under
operating condition after the designed thermal expansion has taken place.
mccxxii.
15.20.6. Angular movement of hangers shall be restricted to a maximum of 4O from the vertical. At
locations of high axial or lateral movement, suitable arrangement shall be provided to
permit the swing.
mccxxiii.
15.20.7. Generally, spring hangers shall be used but in some cases “can” supports may be
required (spring support on BOP). In such cases the Piping Design Engineer /consultant
shall ensure that lateral movements are within the supplier’s allowable limits.
mccxxiv.
15.20.8. Spring shall be encased in suitable cages and the hangers shall be provided with spring
locking arrangement, external load and movement indicator and turn buckles for load
adjustment.
mccxxv.
15.20.9. Hangers rods shall be subjected and designed for tensile loads.
mccxxvi.
15.20.10. Hanger rods shall have welded eyes for rod sizes 20 mm and above.
15.21. Anchors
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee.
15.21.1. Anchor supports (or fixed supports) shall be located to secure the desired points of piping
in relatively fixed positions, based on piping configuration and layout to provide adequate
flexibility. They shall permit the line to expand and contract freely in opposite directions
away from the anchored point and shall be so arranged as to be structurally suitable for
the particular location, line and loading conditions under consideration.
mccxxviii.
15.21.2. Distance between two consecutive fixed supports in straight runs of pipe route should be
70 m. However, in special cases it may go up-to 100 m. For steam pipeline, it should be
limited to 60 m. However, location of anchor shall be justified by stress analysis results.
mccxxix.
15.22. Supports for Vertical Risers / Down comers
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh.
15.22.1. Pipe with vertical rise / fall are required to be held in position by providing U-Clamps or
vertical restrictors / saddles provided with trestle / building structure, etc. The topmost
support shall be load bearing support and other supports shall be guide.
mccxxxi.
Page 55 of 239
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15.22.2. Pipes below DN 500 are held in position by means of U-clamp provided at each
supporting point in vertical pipe route.
mccxxxii.
15.22.3. Vertical steel pipework shall be supported at intervals of approximately 3500 mm and at
the base of each riser.
mccxxxiii.
15.22.4. Vertical copper tubing shall be supported at approximately 3000 mm intervals for piping of
DN 40 and larger and 2000 mm for DN 32 and smaller.
mccxxxiv.
15.23. Pipe Spacing
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm.
15.23.1. For DN 600 and below, minimum spacing between adjacent pipes shall be based on
staggered flanges with at least 25 mm clearance between the outside of the bare or
insulated pipe, to the outside of the bare or insulated flange of the adjacent pipe. For
piping runs without flanges present a minimum of 50 mm spacing shall be designed for
between the outside of the two pipe walls or insulation. A minimum gap of 80mm is
required between piping and structural members (steel or concrete). Following Table – 10
should be used as guidance.
mccxxxvi.
oooooooooooooooooooooooooooooooooooooooooooooooo) TABLE –
10: SUGGESTED SPACING FOR PIPES
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rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
ssssssssssssssssssssssssssssssssssssssssssssssss)
tttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu)
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv)
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy)
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz)
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddd
ffffffffffffffffffffffffffffff
gggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk)
lllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm)
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn)
ooooooooooooooooooooooooooooooooooooooooooooooooo)
ppppppppppppppppppppppppppppppppppppppppppppppppp)
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq)
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
sssssssssssssssssssssssssssssssssssssssssssssss
ttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwwww
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yyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz)
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa)
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb)
cccccccccccccccccccccccccccccccccccccccccccccccccc)
dddddddddddddddddddddddddddddddddddddddddddddddddd)
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee)
ffffffffffffffffffffffffffffffffffffffffffffffffff)
gggggggggggggggggggggggggggggggggggggggggggggggggg)
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk)
llllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
pppppppppppppppppp
qqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
ssssssssssssssssssssssssssssssssssssssssssssssssss)
tttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu)
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv)
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww)
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy)
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz)
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa)
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb)
ccccccccccccccccccccccccccccccccccccccccccccccccccc)
ddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffff)
hhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk)
lllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm)
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn)
ooooooooooooooooooooooooooooooooooooooooooooooooooo)
ppppppppppppppppppppppppppppppppppppppppppppppppppp)
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq)
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
sssssssssssssssssssssssssssssssssssssssssssssssssss)
ttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwwwwwwwwwwwwww
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
zzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb)
cccccccccccccccccccccccccccccccccccccccccccccccccccc)
dddddddddddddddddddddddddddddddddddddddddddddddddddd)
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee)
ffffffffffffffffffffffffffffffffffffffffffffffffffff)
gggggggggggggggggggggggggggggggggggggggggggggggggggg)
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk)
llllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooo
pppppppppppppppppppppppppppppp
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu)
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv)
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aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa)
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb)
ccccccccccccccccccccccccccccccccccccccccccccccccccccc)
dddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffff)
ggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm)
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn)
ooooooooooooooooooooooooooooooooooooooooooooooooooooo)
ppppppppppppppppppppppppppppppppppppppppppppppppppppp)
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq)
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
sssssssssssssssssssssssssssssssssssssssssssssssssssss)
ttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu)
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv)
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbb
cccccccccccccc
dddddddddddddddddddddddddddddddddddddddddddddddddddddd)
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee)
ffffffffffffffffffffffffffffffffffffffffffffffffffffff)
gggggggggggggggggggggggggggggggggggggggggggggggggggggg)
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk)
llllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooooooooo
ppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
sssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv)
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy)
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz)
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa)
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb) iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
ccccccccccccccccccccccccccccccccccccccccccccccccccccccc)
ddddddddddddddddddddddddddddddddddddddddddddddddddddddd)
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee)
fffffffffffffffffffffffffffffffffffffffffffffffffffffff)
ggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
lllllllllllllllllllllllllllllllllllllllllllll
mmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn)
ooooooooooooooooooooooooooooooooooooooooooooooooooooooo)
ppppppppppppppppppppppppppppppppppppppppppppppppppppppp)
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq)
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
sssssssssssssssssssssssssssssssssssssssssssssssssssssss)
ttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu)
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv)
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
dddddddddddddddddd
eeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
gggggggggggggggggggggggggggggggggggggggggggggggggggggggg)
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk)
llllllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn)
oooooooooooooooooooooooooooooooooooooooooooooooooooooooo)
pppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
sssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvv
wwwwwwwwww
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy)
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz)
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa)
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb)
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccc)
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddd)
fffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggg)
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnn
ooooooooooooo
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppp)
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq)
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
sssssssssssssssssssssssssssssssssssssssssssssssssssssssss)
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu)
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv)
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy)
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz)
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ccccccccccccccccccccccccccccccccccccccc
dddddddddddddddddddddddddddddd
ffffffffffffffffffffffffffffffffffff
ggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk)
llllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn)
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooo)
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppp)
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
ssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
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yyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz)
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa)
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb)
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc)
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd)
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee)
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg)
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
pppppppppppppppppp
qqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssss)
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu)
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv)
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww)
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy)
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz)
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
cccccccccccccccccccccccccccccccccccccccccccccccccccc
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
hhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk)
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllll) qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm)
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn)
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo)
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp)
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss)
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
wwwwwwwwwwwwwwwwwwwwwwwwwww
zzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaa
mdlxii.
15.23.2. Clear space of 1000mm between parallel large diameter pipes (DN 700 and above) shall
be maintained for inspection and mainteanance of pipes, valves, instruments,
compensators etc.
mdlxiii.
15.23.3. Additional clearance for parallel pipes to be provided for piping subject to large thermal
expansion. The Lead Piping Engineer or Stress Engineer is to be consulted in this regard.
mdlxiv.
Page 56 of 239
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15.23.4. Spacing of pipes in Trenches / underground buried:
mdlxv.
mdlxvi.
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg)
TABLE – 11: SPACING OF BURIED PIPING
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
Nominal A (mm) B(m
Diamet m
er of )
Pipe,
mm
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk)
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmm
Upto 150 300 200
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn)
oooooooooooooooooooooooooooooooooooooooooooooooo
pppppppppppppppppppppppppppppp
200 to 500 400 300
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq)
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
sssssssssssssssssssssssssssssssss
600 to 750 500 500
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
800 & above Minimum 500 mm and will
increase depending
upon the pipe
diameter.
mdlxxxii.
15.23.5. The above spacing requirements shall be catered for in the Pipe Support Standard
Drawings specific to the project.
mdlxxxiii.
16. INSTRUMENTATION INTERFACE
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx)
16.1. Standard instrument connections to be used on the project shall be developed in collaboration
with the Control and Instrumentation discipline engineers. These standard details shall
each have a unique identification number and shall be designed, drawn, dimensioned and
issued for use on the project. The connection detail shall clearly identify the interface
between instrumentation and piping. For Instrument tappings, nipple with root valves shall
be in Piping scope and downstream of root valve shall be of I&C scope. For flow meters,
flow element along with all accessories and valves shall be in I&C scope.
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy.
16.2. Pressure instrument connections
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz.
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa. Pressure
indicators (PI) and transmitters (PT) for use in general service shall be DN15,
flanged/threaded/welded, as required as per service. Service wise Instrument hook
diagrams shall be followed for this purpose.
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb.
16.3. Temperature connections
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc. 2
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd. The minimum
pipe size for thermowell installation is DN80. The standard thermowell connection shall be
DN25 flanged, with adapters as required.
Page 57 of 239
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eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee. Thermowell
positioning shall be a minimum of ten pipe diameters downstream of the nearest junction
or pipe fitting. Location, orientation and accessibility of thermowells shall take into
account the withdrawal space required for removing the instrument. Service wise
Instrument hook diagrams shall be followed for this purpose.
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16.4. Flow Measurement
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg.
16.4.1. Magnetic and vortex type flow meters in all services, but specifically settling slurry 2 service,
shall be mounted in the vertical with flow upwards. Flow meters in non-settling slurry or
non-slurry service may be mounted in the horizontal if vertical is not possible provided the
meter is not in the high point of the line. The piping shall be a minimum of 1 in 5 as per
line geometry.
mdxciv.
16.4.2. Requirement of straight length upstream & downstream of flow sensors shall be maintained as
per instrumentation requirements. Normally the straight length recommended is 10 times
pipe dia before inlet & 5 times pipe dia after outlet of device.
mdxcv.
mdxcvi. Orientation of orifice taps in pipe line.
mdxcvii.
mdxcviii.
Page 58 of 239
jjjjjjjjjjjjjjjjj)
16.4.3. Orifice type flow meters shall be mounted in the horizontal where possible.
mdxcix.
16.4.4. Nuclear density gauges shall be mounted in the vertical with flow vertically up.
mdc.
16.4.5. Particular care is required in the support of vortex meters to prevent vibration in the pipe line.
mdci.
16.4.6. The C&I engineer shall specify minimum up and downstream straight runs for in-line
instruments and any special installation requirements.
mdcii.
16.4.7. Magnetic flow transmitters and orifice plate locations shall be specified by the C&I Engineer.
Generally, Magnetic flow transmitters:
mdciii.
a) Shall be installed such that the element is filled with process media at all times.
b) Minimum straight run upstream of 5 times diameter and downstream of 2 diameters or
longer as specified by the manufacturer.
16.4.8. Flow indication shall be located such that it can be easily read from grade or platform.
16.4.9. Service wise instrument hookup diagrams shall be followed for this purpose.
mdciv.
16.4.10. Instrument Access
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss) Access to
2
instruments and control equipment shall be provided as follows:
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Page 59 of 239
jjjjjjjjjjjjjjjjj)
ssssssssssssss) Table 12: INSTRUMENT ACCESS
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16.5. uuuuuuuuuuuuuu) from Grade
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P F F
zzzzzzzzzzzzzz) T
hermocouples aaaaaaaaaaaaaaa)
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ccccccccccccccc)
ddddddddddddddd)
and Y Y Y Y
Resistance
Bulbs
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Y N Y Y
Test Thermo wells
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Y N Y Y
Thermometers
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Pressure Gauges
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Transmitters
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ransmitters
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indicating Y N Y Y
including
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element)
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Y Y Y Y
(alarm and
control)
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Valves and jjjjjjjjjjjjjjjj) kkkkkkkkkkkkkkkk)
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Elements
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Instruments
Control Valves
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Page 60 of 239
jjjjjjjjjjjjjjjjj)
16.5.1. Until certified data is available or as advised by the Instrumentation Engineer, on/off and
modulating control valves in slurry service shall provisionally be equal to the line size, and
modulating control valves for clear liquid and vapour service shall be one line size smaller.
mdcx.
16.5.2. Where a high-pressure drop condition exists across a control valve, high fluid velocities and
high noise levels can be expected. Downstream piping subjected to these conditions shall
be designed to ensure that its configuration prevents excessive noise and vibration.
mdcxi.
16.5.3. Allow adequate space for the actuators when designing control stations. Heavy actuators shall
be supported rather than imposing loads on pipe.
mdcxii.
16.5.4. Control valves in flashing service shall be located as far downstream as possible.
mdcxiii.
16.5.5. Where indicated on the P&ID’s, control valves may be installed in parallel with by-pass lines
and valves. The control valves shall be isolated by the isolation valves. The isolation
valves are normally line size but where control valves are two or more sizes smaller than
line size, isolation valves may be one size smaller than line size. By-pass valves and
lines shall be the same size as the control valve. Bleed valves shall be located between
upstream isolation valves and control valves.
mdcxiv.
16.5.6. Sizing of control valves shall be based on flow rate and pressure parameters.
mdcxv.
mdcxvi.
17. INSULATION
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee)
17.1. Lines that require insulation and cladding for heat conservation, solar protection or personnel
protection shall be nominated on the P&ID’s. Generally, piping where surface
temperatures exceed 60°C shall be insulated for personnel protection in areas where
contact with personnel is possible during day-to-day plant activity. Lines that are not
normally in operation, such as PSV discharge lines, shall not have personnel protection
insulation unless otherwise specified. Cold Insulation is applied on Chilled water lines,
Refrigerants etc. Selection of Insulation material, thickness shall be as per Insulation
standard. Refer TSL standard GSP-01-00-00-14-000-004-R2 for insulation. Heat loss and
temperature drop calculation shall be conducted in case of long distance hot or cold piping
where heat loss from/to fluid to/from atmosphere is to be restricted for maintaining
temperature at consumer inlet.
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff.
17.2. Insulation on nominated critical lines may require removable plugs to enable pipe wall
thickness testing to be completed.
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg.
18. PAINTING
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh) Painting
is done for rust prevention & surface protection. Painting of pipes will follow the standard
for Painting as per Painting general specification GSP-01-00-00-14-000-001-R3. Colour
Code shall be as per TSL Standard STD-01-00-00-01-000-062-R2.
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Page 61 of 239
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lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll) Annexure – I: Service & Material Index for Gas & Water
Services
2
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D rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
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D
Sl. Ser L Wo
vic tttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
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C 6– 1 6 15
ed
Air
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Dry
co ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
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mpr D 5– 1 6 15
ess
ed
Air
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Nitrogen
L 6– 1 6 15
(LP
)
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Chilled
Wat ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
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er C 4– 1 15
8
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ppl
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er C 2– 1 1
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turn
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I 4– 1 4
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was
te oooooooooooooooooooooooooooooooooooooooooooooooooo
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er
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Page 62 of 239
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Wat
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er S 1 A
2-
(Re
circ
ulat
ion)
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M 19 2 6 30
(M
P)
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Oxygen
H 25 4 6 30
(HP
)
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss)
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(LP L 10- 1 6 15
3.0
)/G
PO
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Nitrogen
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
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H 25 4 6 30
(HP
)
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M 19 2 6 30
(M
P)
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M 19 2 6
(M
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P)
30
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H 25 4 6
(HP
)
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nac B 800 0 6 15
e
Ga
s
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Coke
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C
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en
5.0
Ga
s
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L 120 0 7
Ga
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M 600 0 6
Ga
s
Page 63 of 239
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e L 10 A 3 30
(LP
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6.0
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H 68 7 5 25
7.0 (HP
)
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H 105 1 5 25
8.0 (HP
)
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H 125 1 5 25
9.0 (HP
)
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hhhhhhhhhhhhhhhhhhhhhhhhhhhh
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Propane
P 2– 1 6 15
Ga
s
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10.0 (Ex
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mmmmmmmmmmmmmmmmmmmmmmmmmmnnnnnnnnnnnnnnnnnnnnnnnnnnnn
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Page 64 of 239
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C 12 - 1 7 15
Coal Tar
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H 210 8 60
15.0 (HP -
)
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H 210 - 8 60
16.0 (Se
rvo)
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H 16 - 8 15
17.0 (LP
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H 16 8 15
18.0 (Se
rvo)
Page 65 of 239
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Sl. Ser L Wo
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e G 250 - 8 60
19.0 Grease
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ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt) Note: For any other service or same service with

different operating parameters, PMS specific to the project/unit to be prepared and approval shall
be taken from concerned engineering department.
Page 66 of 239
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Annexure – II: Piping Material Specifications
I. Material Spec no. 150CS4 (G)
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SERVICES:
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C
Compressed Air :
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D
Dry Compressed Air :
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dddddddddddddddddddddddddddddd
L
LP Nitrogen :
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hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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Service Condition:
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8
Max Working pr.
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Atm
Min. working pr.
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ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
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Max Temp 600C
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Min Temp 50C
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1.5
Corrosion Allowance
Page 67 of 239
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ch table
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15
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PIPE
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ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
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mmmmmmmmmmmmmmmmmmm
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ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
dddddddddddddddddddddddddddddddddddddddddddddddddddddd
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ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
gggggggggggggggggggggggggggggggggggggggggggggg
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kkkkkkkkkkkkkkkkkkkkkkkkkkkkk
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nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn)
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo)
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp)
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rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
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ccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
dddddddddddddddddddddddddddddddddddddddddddddddd
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gggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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1200 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
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ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo)
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
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dddddddddddddddddddddddddddddddddddddddddddddd
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ggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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1300
6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Page 68 of 239
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ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
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gggggggggggggggggggggggggggggggggggggggg
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mmmmmmmmmm
1500 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn)
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pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp)
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq)
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
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1600
6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
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1800
6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu)
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vvvvvvvvvvvvvvvvvvvvvvvvv
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2000
6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
NB
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
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bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb)
BRANCH PIPE
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' 1 ' : SOCKET-WELD EQUAL TEE CLASS 3000 , ASME B16.11.
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' 2 ' : SOCKET-WELD UN EQUAL TEE CLASS 3000 , ASME B16.11
FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF
' 3 ' : EQUAL TEE ASTM A234, GR. WPB, SEAMLESS, BUTT WELD ENDS TO ANSI B 16.9.
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' 4 ' : UN EQUAL TEE ASTM A234, GR. WPB, SEAMLESS, BUTT WELD ENDS TO ANSI B 16.9.
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
' 5 ' :FABRICATED FROM PARENT PIPE.REINFORCEMENT PAD SHALL BE PROVIDED FOR
BRANCH PIPES AS PER CALCULATION.
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii) ' 6 ' : SOCKET-WELD HALF COUPLING
CLASS 3000 , ASME B16.11
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SIZE SPECIFICATION
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
DN 15-
ERW to IS:1239 (Part-1), medium, Black, Plain
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
DN
Pipes End
40
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2
DN 50 - ssssssssssssssssssssssssssssssssssssssssssssssssssssss
DN ERW to IS:1239 (Part-1), medium, Black, Bevel
15 End
0
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DN 200 - uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
DN Carbon Steel ERW: Dimension as per IS:3589,
60 material to IS:3589 Fe 410, Bevel End
0 Thickness as per Table below.
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DN 700 ERW/Pipes fabricated from plate, Dimension as
& per IS:3589, material to IS:2062 E250 BR Fe
Page 69 of 239
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SIZE SPECIFICATION
ab
ov 410, Bevel End Thickness as per Table
e below.
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DN 15 - zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Nipple DN IS:1239 (Part-1), Heavy, Black, PBE
40
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
DN 15- cccccccccccccccccccccccccccccccccccccccccccccccccccccc
DN SWE, B16.11, ASTM A105, Class 3000
40
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
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DN 50-
Seamless, BW elbow (1.5D), materials conforming
DN
to ASTM A234 Gr. WPB, Sch. 40, dimension
30
to ANSI B16.9
0
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Bends ggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
DN 350-
Welded, BW elbow (1.5D), materials conforming to
DN
ASTM A234 Gr. WPB-W, Sch. STD,
60
dimension to ANSI B16.9
0
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
DN 700 Fabricated Mitred Bend from Pipes, Dimensions to
& IPSS:1-06-020-03/Standard drawings, BE,
ab Fabricated from Carbon Steel Pipes/Plates
ov (IS 2062 E250 BR).
e
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Tees DN 15- llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)S
DN WE, B16.11, ASTM A105, Class 3000
40
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
DN 50- nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
DN Seamless, BW to ASTM A234 Gr. WPB, Sch. 40,
30 dimension to ANSI B16.9
0
pppppppppppppppppppppppppppppppppppppppppppppppp
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
Fabricated from Pipes, Dimensions to IPSS:1-06-
DN 350-
020-03/Standard drawings, BE, Fabricated
DN
from Carbon Steel Pipes/Plates (IS 2062
60
E250 BR), Thickness as per pipe thickness
0
table
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
DN 700 Fabricated from Pipes, Dimensions to IPSS:1-06-
& 020-03/Standard drawings, BE, Fabricated
ab from Carbon Steel Pipes/Plates (IS 2062
Page 70 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
ov E250 BR), Thickness as per pipe thickness

e table
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
DN 15-
Swage, BS 3799, PBE, ASTM A105, Seamless,
DN
Sch 80
40
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
DN 50-
Seamless, butt weld, materials conforming to
DN
ASTM A234, Gr. WPB, Sch. 40, dimensions
30
to ANSI B16.9
0
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
Reduce xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
rs DN 350-
Welded, BW Reducer, materials conforming to
DN
60
0
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
DN 700 Fabricated from Carbon Steel Pipes/Plates (IS
& 2062: E250 BR), Dimensions to IPSS:1-06-
ab 020-03/Standard drawings, BE, IS 2062 E
ov 250 BR, Thickness as per pipe thickness
2
e table
DN 15 –
Socket welded End Cap to ASTM A105, Class
DN
3000, Dimension to ASME B16.11
40
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
Cap eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
DN 50 & ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
ab Butt welded End Cap to ASTM A234 Gr. WPB,
ov Sch 40, Dimension to ASME B16.9
e
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
Class 800, full bore, three piece, socket welded as
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
per ASME B16.11, Body as per ASTM A105,
DN15-
Ball & Stem as per CF8M / AISI 316, Seat -
DN
PTFE / RPTFE. Design Standard ISO
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
40
Ball 17292 / BS 5351. Leakage class –VI. Valve
V shall be supplied with Hand Lever.
al kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
v ANSI class 150, full bore, long pattern, two piece
e jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
bolted design, floating (DN 50 to DN 200)/
s DN50 - trunnion mounted (DN 250 to DN 600) ball
DN valve of design standard API 6D, body of
60 ASTM A216 Gr. WCB, ball & stem of SS316,
0 seat and seal of PTFE, raised face flanged
ends with companion flanges (ASTM 105) as
per ANSI B 16.5 class 150, bolts (ASTM A
Page 71 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
193 B7), nuts (ASTM A 194 2H) & non-

asbestos gaskets (Champion AF 154/AF 120
or equivalent) with hand-lever (from DN 50 to
DN 100)/manual gear box operated with
hand wheel (from DN 125 to DN 600)
Leakage class –VI.
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
Forged carbon steel globe valve body to ASTM A
DN15- 105, Trim and stem of 13% Cr, seat of 13%
DN Cr+stellited, PTFE gland packing, BS EN
ISO 15761, Class 800, Socket weld as per
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
40
Globe ASME B16.11, bolted bonnet, hand wheel
v operated, raising stem,
al
Cast steel globe valve body to ASTM A216 Gr.
v oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
WCB, Trim and stem of 13% Cr, seat of 13%
e DN50- Cr+stellited, PTFE gland packing BS1873,
s DN Class 150, Flanged, bolted bonnet, hand
60 wheel operated, raising stem, to be supplied
0 along with companion flanges (ASTM A 105),
bolts (ASTM A 193 B7), nuts (ASTM A 194
2H) & non-asbestos gaskets (Champion AF
154/AF 120 or equivalent)
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Non- sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
Piston lift check valve, BS EN ISO 15761, ASTM
re DN15- A105, Class 800, Socket weld ends to ANSI
tu DN B16.11, Trim 13% Cr and seat of 13%
rn 40 Cr+stellited, bolted bonnet, horizontal
V installation
al vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
v Swing Check valve, BS1868, A 216 Gr. WCB, trim
e of 13% Cr, seat of 13% Cr+stellited, Flanged
s to ANSI B16.5 class 150, horizontal
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
installation, valves to be supplied along with
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
DN50- companion flanges (ASTM A 105), bolts
DN (ASTM A 193 B7), nuts (ASTM A 194 2H) &
60 non-asbestos gaskets (Champion AF 154/AF
0 120 or equivalent).
For liquid services DN 350 to DN 600 valve shall
be with dash pot & counter weight
arrangement,
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Fabricated Swing Check type with dash pot &
counter weight arrangement, Jansen design /
DN 700 Manufacturer’s std., flange drilled as per
& ASME B16.47 series B, RF horizontal
ab installation, Body IS 2062 Gr. E 250 BR with
ov 2 13% Cr on seating surface, Disc of 13% Cr
Page 72 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
steel, valves to be supplied along with

companion flanges (IS 2062 E 250 BR), bolts
e (ASTM A 193 B7), nuts (ASTM A 194 2H) &
non-asbestos gaskets (Champion AF 154/AF
120 or equivalent).
API 609, Lugged wafer type with tight shut off (Bi-
directional), leakage class –VI, Ends per
ANSI 150 Class, Body cast steel to ASTM
DN 50- A216 Gr. WCB, Disc of SS 304, Seat
DN EPDM/Nitrile rubber, Internal hard ware
15 SS304, Stem AISI 410, valves to be supplied
0 along with companion flanges (ASTM A 105),
154/AF 120 or equivalent).
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
AWWA C 504/EN 593, single eccentric type, gear
operated, Flanged type with tight shut-off (Bi-
directional), leakage class –VI, flanged as
DN 200 per ANSI B16.5 150 class, Body of Cast
Butterfl to steel to ASTM A 216 Gr. WCB, disc of SS
y DN 304, Seat EPDM, Internal hardware SS304,
v 60 Stem AISI 410, valves to be supplied along
al 0 with companion flanges (ASTM A 105), bolts
v (ASTM A 193 B7), nuts (ASTM A 194 2H) &
e non-asbestos gaskets (Champion AF 154/AF
s 120 or equivalent).
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
gggggggggggggggggggggggggggggggggggggggggggggggg
DN 700 Butterfly valve as per BS EN 593, Valve shall be
& double eccentric design, double flanged gear
ab operated. with tight shut-off (Bi-directional),
ov leakage class –VI, flange drilled as per ANSI
e 2 B16.47 series B 150 class, Body of
fabricated steel to IS 2062 E 250 BR, disc of
IS 2062 E 250 BR+13% Cr, Body seat of SS
304, disc Seal ring of viton/silicon rubber,
Internal hardware SS304, Stem AISI 410,
valves to be supplied along with companion
flanges (IS 2062 E 250 BR), bolts (ASTM A
193 B7), nuts (ASTM A 194 2H) & non-
or equivalent).
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
Air DN 15 - Double orifice, IS 14845, class 150, flanged to
R DN ASME B16.5, Body CI as per IS 210 FG 200,
el 20 Trim IS 318 LTB 2
Page 73 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
e
a
s
e
V 0
al
v
e
s
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
Slip On SWRF flanges as per ASME B 16.5, class 150,
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
Fl DN 15- materials conforming to forged carbon steel
a DN as per ASTM A 105, along with bolts (ASTM
n 40 A 193 B7), nuts (ASTM A 194 2H) & non-
g asbestos gaskets (Champion AF 154/AF 120
e or equivalent)
s oooooooooooooooooooooooooooooooooooooooooooooooo
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
SORF flanges as per ASME B 16.5, class 150,
2 DN 50 – materials conforming to forged carbon steel
DN as per ASTM A 105, along with bolts (ASTM
60 A 193 B7), nuts (ASTM A 194 2H) & non-
0 asbestos gaskets (Champion AF 154/AF 120
or equivalent)
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
DN 700 SORF flanges (without hub) as per ASME B16.47
& series B class 150, MOC IS 2062 E 250 BR,
ab along with bolts (ASTM A 193 B7), nuts
ov (ASTM A 194 2H) & non-asbestos gaskets
e (Champion AF 154/AF 120 or equivalent)
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Blind BLRF flanges as per ASME B 16.5, class 150,
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
2
e or equivalent)
s vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
BLRF flanges as per ASME B 16.5, class 150,
DN 50 – materials conforming to forged carbon steel
or equivalent)
DN 700 BLRF flanges as per ASME B16.47 series B class
& 150, MOC IS 2062 E 250 BR, along with
Page 74 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
ab bolts (ASTM A 193 B7), nuts (ASTM A 194

ov 2H) & non-asbestos gaskets (Champion AF
e 154/AF 120 or equivalent)
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
Traps
(F
or
C
o
m aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
Ball float type trap with body of cast steel with
pr
All Sizes stainless steel (SS 304) internals & drain
e
s cock, socket weld ends.
s
e
d
Ai
r)
Bolts dddddddddddddddddddddddddddddddddddddddddddddddd
All Sizes Bolt to ASTM A 193 Gr B7, Nuts to ASTM A194 Gr
2H
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
DN 15 - Non-asbestos self-centering type ring gaskets,
DN 3mm thk, ASME B16.21, Champion AF
60 154/AF 120 or equivalent, Drilling as per
0
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ASME B16.5, CLASS 150
Gasket hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
s DN 700 iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
& Non-asbestos self-centering type ring gaskets, FF,
ab 3mm thk, ASME B16.21, Champion AF
ov 154/AF 120 or equivalent, Drilling as per
e ASME B16.47 series B, CLASS 150
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
Hose
a lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
s 15 m hose to IS: 444 (Type 3) with quick acting
claw type couplings. For each hose coupling
s
All sizes with male thread at one end and blow nozzle
e
m at the other end and hose clamp at both
bl ends.
y
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
Page 75 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
Lubrica DN 6 to
to Automatic oil-feed lubricator with transparent bowl,
DN
r screwed.
50
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
Full
C qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
o DN 15 to rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
u DN SWE, ASME B16.11, ASTM A105, Class 3000
pl 50
in
g
Half
C ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
o DN 15 to uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
pl 50
in
g
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Reduci
n
g wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
C DN 15 to xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
o DN SWE, ASME B16.11, ASTM A105, Class 3000
u 40
pl
in
g
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz)
Pipe thickness for services covered in Spec no. 150CS4
Nominal thickness
Nominal dia OD IS:1239 (Part I)
DN, mm mm (See Note 1)
15 21.8 2.6
20 27.3 2.6
25 34.2 3.2
40 48.8 3.2
50 60.8 3.6
65 76.6 3.6
80 89.5 4.0
100 115.0 4.5
125 140.8 4.8
150 166.5 4.8
Page 76 of 239
jjjjjjjjjjjjjjjjj)
IS:3589 (ERW)
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ccccccccccccccccccccccccccccccccccccccc
N O T
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee 2
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
20 21 4
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
25 27 5
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
30 32 5
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooo
35 35 5
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
40 40 6
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
45 45 6
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
50 50 6
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
60 61 6
ddddddddddddddddddddddddddddddddddddddd
70 71
8
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
ggggggggggggggggggggggggggggggggggggggg
80 81
8
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
90 91 1
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmm
10 10 1
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooooooooooo
ppppppppppppppppppppppppppppppppppppppp
11 11 1
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
sssssssssssssssssssssssssssssssssssssssssss
12 12 1
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
13 13 1
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
14 14 1
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
15 15 1
Page 77 of 239
jjjjjjjjjjjjjjjjj)
ddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
16 16 1
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
ggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
18 18 1
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
20 20 1
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
22 22 1
NOTES:
(1) For pipes to IS: 1239 (Part I), thickness are for medium grade ERW pipes
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
II. Material Spec no. 150CS4 (W)
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Page 78 of 239
jjjjjjjjjjjjjjjjj)
SERVICES:
ccccccccccccccccccccccccc
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
C
Chilled Water(Supply) :
fffffffffffffffffffffffffffffffffffffffffffff
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
C
Chilled Water(Return) :
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
I
Cooling water :
llllllllllllllllllllllllllllllllllllllllllllllllllllllll
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj) kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
M
Make up water :
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
S
Soft water (Recirculation) :
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
T
Treated Waste Water :
uuuuuuuuuuuuuuuuuuuuuuu
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttt
F
Fire Water (Hydrant & Upto Del. Valve)
:
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
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Service Condition:
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
11
Max Working pr.
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddddddddddddddddddd
Atm
Min. working pr.
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
ggggggggggggggggggggggggggggggggggggggggggg
Max Temp 450C
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
Min Temp 50C
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
1.5
Corrosion Allowance
Page 79 of 239
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Branch table
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rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
15
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
PIPE
20
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zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
25
RUN
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc)
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
40
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
50
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
656 6
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zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
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bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
806 6 6
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
1006 6 6
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
1256 6 6 6
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
1506 6 6 6 6
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
2006 6 6 6 6 5 4 4 4 4 3
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
2506 6 6 6 6 5 5 4 4 4 5 3
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
3006 6 6 6 6 5 5 5 4 4 4 4
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ssssssssssssssssssssssssssssssssssssssssssssssssssssss
3506 6 6 6 6 5 5 5 5 5 5 5
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
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vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
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aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
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nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
5006 6 6 6 6 5 5 5 5 5 5 5 5 5
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
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ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
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6006 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
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ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
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mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooo
7006 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
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aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
ggggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
9006 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5
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qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
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ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
cccccccccccccccccccccccccccccccc
1000
6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaa
1100
6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
sssssssssssssssssssssssssssssssssssssssssssssssssssssssss
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzz
1200
6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwwwwwwwwwwwwwwww
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzz
1300
6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaa
pppppppppppppppppp
1400
6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Page 80 of 239
jjjjjjjjjjjjjjjjj)
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbb
cccccccccccccccc
1500
6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
cccccccccccccccccccccccccccccccc
dddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffff
1600
6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
ccccccccccccccccccccccccccccccccccccccccc
dddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffff
gggggggggggggggggggggggggg
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
hhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
6 6
1800 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllll
mmmmmmmmmmmmm
nnnnnnnnnnnnnnnn
2000
6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
NB
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo)
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
BRANCH PIPE
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt) '1':
SOCKET-WELD EQUAL TEE CLASS 3000 , ASME B16.11.
' 2 ' : SOCKET-WELD UN EQUAL TEE CLASS 3000 , ASME B16.11
VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV
' 3 ' : EQUAL TEE ASTM A234, GR. WPB, SEAMLESS, BUTT WELD ENDS TO ANSI B 16.9.
WWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWW
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' 5 ' :FABRICATED FROM PARENT PIPE.REINFORCEMENT PAD SHALL BE PROVIDED FOR
BRANCH PIPES AS PER CALCULATION.
' 6 ' : SOCKET-WELD HALF COUPLING CLASS 3000 , ASME B16.11
cccccccccccccccccccccccccccccccccccccccccccccccc
SIZE SPECIFICATION
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
DN 15- ggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
DN ERW to IS:1239 (Part-1), heavy, Black, Plain End
Pipes 40
2
DN 50 -
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
DN
ERW to IS:1239 (Part-1), heavy, Black, Bevel End
15
0
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DN 200 - kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
DN Carbon Steel ERW: Dimension as per IS:3589,
60 material to IS:2062 E250 BR Fe 410, Bevel
0 End Thickness as per Table below.
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
DN 700 ERW/Pipes fabricated from plate, Dimension as
& per IS:3589, material to IS:2062 E250 BR Fe
ab 410, Bevel End Thickness as per Table
ov
Page 81 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
e below.
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
DN 15 - pppppppppppppppppppppppppppppppppppppppppppppppp
Nipple DN IS:1239 (Part-1), Heavy, Black, PBE
40
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
DN 15- ssssssssssssssssssssssssssssssssssssssssssssssssssssss
40
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
DN 50-
Seamless, BW elbow (1.5D), materials conforming
DN
to ASTM A234 Gr. WPB, Sch. 40, dimension
30
to ANSI B16.9
0
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Bends wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
DN 350-
Welded, BW elbow (1.5D), materials conforming to
DN
60
0
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DN 700 Fabricated Mitred Bend from Pipes, Dimensions to
& IPSS:1-06-020-03/Standard drawings, BE,
ab Fabricated from Carbon Steel Pipes/Plates
ov (IS 2062 E250 BR).
e
DN 15- bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
40
DN 50- ddddddddddddddddddddddddddddddddddddddddddddddddddd
DN Seamless, BW to ASTM A234 Gr. WPB, Sch. 40,
30 dimension to ANSI B16.9
0
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
Tees Fabricated from Pipes, Dimensions to IPSS:1-06-
DN 350-
020-03/Standard drawings, BE, Fabricated
DN
from Carbon Steel Pipes/Plates (IS 2062
60
E250 BR), Thickness as per pipe thickness
0
table
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
DN 700 Fabricated from Pipes, Dimensions to IPSS:1-06-
& 020-03/Standard drawings, BE, Fabricated
ab from Carbon Steel Pipes/Plates (IS 2062
ov E250 BR), Thickness as per pipe thickness
e table
Page 82 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
DN 15-
Swage, BS 3799, PBE, ASTM A105, Seamless,
DN
Sch 80
40
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
DN 50-
Seamless, butt weld, materials conforming to
DN
ASTM A234, Gr. WPB, Sch. 40, dimensions
30
to ANSI B16.9
0
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Reduce nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooooooooooooo
rs DN 350-
Welded, BW Reducer, materials conforming to
DN
60
0
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
DN 700 Fabricated from Carbon Steel Pipes/Plates (IS
& 2062: E250 BR), Dimensions to IPSS:1-06-
ab 020-03/Standard drawings, BE, IS 2062 E
ov 250 BR, Thickness as per pipe thickness
2
e table
DN 15 –
Socket welded End Cap to ASTM A105, Class
DN
3000, Dimension to ASME B16.11
40
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
Cap uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
DN 50 & vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
ab Butt welded End Cap to ASTM A234 Gr. WPB,
ov Sch 40, Dimension to ASME B16.9
e
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
Gate BS EN ISO 15761, Class 800, Socket weld, as per ASME
V xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
al DN 15 - B16.11, Body: ASTM A105, wedge of ASTM A 217 CA15
v DN and stem of SS 410, seat stellited.
e 40zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Note : Screwed end valves (as per instrument hookup
s diagram) shall be considered for instrument root valves.
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
DN 50- API 600, Class 150, Flanged to ANSI class 150,
DN bolted bonnet, hand wheel operated, raising
60 stem, Body Cast steel material to 216 Gr.
0 WCB, wedge of A216 Gr WCB+13% Cr Steel
and stem of SS 410, seat stellited, valves to
be supplied along with companion flanges
(ASTM A 105), gaskets (Non-asbestos self-
centering type ring gaskets, 3mm thk, ASME
B16.21, Champion AF 154/AF 120 or
equivalent, Drilling as per ASME B16.5,
Page 83 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
CLASS 150) & fasteners (Bolts of ASTM A

193 Gr B7, Nuts of ASTM A 194 Gr 2H).
Valves of sizes DN 350 and above shall be
gear operated.
Valves may be provided with electric actuators
based on process requirement. Position and
torque limit switches shall be provided on
automatic actuators. Manual over ride shall
also be available in actuators.
API 600, Class 150, Flanged to ANSI class 150,
dimensions as per ANSI B16.47 series B,
bolted bonnet, hand wheel operated, raising
stem, Body Cast steel material to 216 Gr.
WCB, wedge of A216 Gr WCB+13% Cr Steel
& stem of SS 410, seat stellited, valves to be
supplied along with companion flanges (IS
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
DN 700 2062 E 250 BR), gaskets (Non-asbestos self-
& centering type ring gaskets, 3mm thk, ASME
ab B16.21, Champion AF 154/AF 120 or
ov equivalent, Drilling as per ASME B16.5,
e CLASS 150) & fasteners (Bolts of ASTM A
193 Gr B7, Nuts of ASTM A 194 Gr 2H).
Valves shall be gear operated.
Valves shall be provided with electric actuators.
Position and torque limit switches shall be
provided on actuators. Manual over ride shall
also be available in actuators.
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
Class 800, full bore, three piece, socket welded as
per ASME B16.11, Body as per ASTM A105,
Ball & Stem as per CF8M / AISI 316, Seat -
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
DN15-
17292 / BS 5351. Leakage class –VI. Valve
Ball DN
shall be supplied with Hand Lever,
V 40
al kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
v Note : Screwed end valves (as per instrument
e hookup diagram) shall be considered for
s instrument root valves.
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
DN50 - ANSI class 150, full bore, long pattern, two piece
DN bolted design, floating (DN 50 to DN 200)/
60 trunnion mounted (DN 250 to DN 600) ball
0 valve of design standard ISO 17292, body of
Page 84 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
ASTM A216 Gr. WCB, ball & stem of SS316,

seat and seal of PTFE, raised face flanged
ends with companion flanges (ASTM A 105)
as per ANSI B 16.5 class 150, bolts (ASTM A
193 B7), nuts (ASTM A 194 2H) & non-
or equivalent) with hand-lever (from DN 50 to
DN 100)/manual gear box operated with
hand wheel (from DN 125 to DN 600)
Leakage class –VI.
Forged carbon steel globe valve body to ASTM A
105, Trim and stem of 13% Cr, seat stellited,
PTFE gland packing, BS EN ISO 15761,
DN15- Class 800, Socket weld as per ASME
DN B16.11, bolted bonnet, hand wheel operated,
raising stem
40
Globe qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
v Note : Screwed end valves (as per instrument
hookup diagram) shall be considered for
al
instrument root valves.
v ssssssssssssssssssssssssssssssssssssssssssssssssssssss
e Cast steel globe valve body to ASTM A216 Gr.
s rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
WCB, Disc of WCB+13%Cr steel, stem of
DN50- 13% Cr, seat stellited, PTFE gland packing
DN BS1873, Class 150, Flanged, bolted bonnet,
60 hand wheel operated, raising stem, to be
0 supplied along with companion flanges
(ASTM A 105), bolts (ASTM A 193 B7), nuts
(ASTM A 194 2H) & non-asbestos gaskets
(Champion AF 154/AF 120 or equivalent)
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
Non- DN15- Piston lift check valve, BS EN ISO 15761, ASTM
re DN A105, Class 800, Socket weld ends to ANSI
tu 40 B16.11, Trim 13% Cr and seat stellited,
rn bolted bonnet, horizontal installation
V yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
al Swing Check valve, BS1868, A 216 Gr. WCB, trim
v xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
of 13% Cr, seat stellited, Flanged to ANSI
e DN50- B16.5 class 150, horizontal installation,
s DN valves to be supplied along with companion
30 flanges (ASTM A 105), bolts (ASTM A 193
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
0 B7), nuts (ASTM A 194 2H) & non-asbestos
gaskets (Champion AF 154/AF 120 or
equivalent)
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
DN350- Swing Check type with dash pot & counter weight
DN arrangement, Jansen design /
60 Manufacturer’s std., class 150, Body of
0 A216 Gr. WCB, trim of 13% Cr, seat
Page 85 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
stellited, Flanged to ANSI B16.5 class 150,

horizontal installation, valves to be supplied
along with companion flanges (ASTM A 105),
154/AF 120 or equivalent)
Fabricated Swing Check type with dash pot &
counter weight arrangement, Jansen design /
DN 700 Manufacturer’s std., class 150, flange drilled
& as per ASME B16.47 series B, RF horizontal
ab installation, Body IS 2062 Gr. E 250 BR with
ov 2 13% Cr on seating surface, Disc of IS
e 2062+13% Cr steel facing, valves to be
supplied along with companion flanges (IS
2062 E 250 BR), bolts (ASTM A 193 B7),
nuts (ASTM A 194 2H) & non-asbestos
gaskets (Champion AF 154/AF 120 or
equivalent)
Butterfl API 609, Lugged wafer type with tight shut off (Bi-
y directional), leakage class –VI, Ends per
v ANSI 150 Class, Body cast steel to ASTM
al A216 Gr. WCB, Disc of SS 304, Disc Seat of
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
v DN 50- EPDM, Internal hard ware SS304, Stem AISI
e DN 410, valves to be supplied along with
s 15 companion flanges (ASTM A 105), gaskets
0 (Non-asbestos self-centering type ring
gaskets, 3mm thk, ASME B16.21, Champion
AF 154/AF 120 or equivalent, Drilling as per
ASME B16.5, CLASS 150) & fasteners (Bolts
of ASTM A 193 Gr B7, Nuts of ASTM A 194
Gr 2H).
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
DN 200 EN 593 or equivalent, single eccentric type, gear
to operated, Flanged type with tight shut-off (Bi-
DN directional), leakage class –VI, flanged as
60 per ANSI B16.5 150 class, Body of Cast
0 steel to ASTM A 216 Gr. WCB, disc of SS
304, Seat EPDM, Internal hardware SS304,
Stem AISI 410, valves to be supplied along
with companion flanges (ASTM A 105), bolts
(ASTM A 193 B7), nuts (ASTM A 194 2H) &
120 or equivalent).
Page 86 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
DN 700 Butterfly valve as per BS EN 593, Valve shall be
& double eccentric design, double flanged gear
ab operated. with tight shut-off (Bi-directional),
ov leakage class –VI, flange drilled as per ANSI
e 2 B16.47 series B 150 class, Body of
fabricated steel to IS 2062 E 250 BR, disc of
IS 2062 E 250 BR+13% Cr, Body seat of SS
valves to be supplied along with companion
flanges (IS 2062 E 250 BR), bolts (ASTM A
193 B7), nuts (ASTM A 194 2H) & non-
or equivalent).
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
Air
R
el
e mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
a DN 15 - nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
s DN Kinetic air release valves, Double orifice, IS 14845,
e 20 class 150, flanged to ASME B16.5, Body CI
V 0 as per IS 210 FG 200, Trim IS 318 LTB 2
al
v
e
s
Slip On SWRF flanges as per ASME B 16.5, class 150,
e or equivalent).
s ssssssssssssssssssssssssssssssssssssssssssssssssssssss
SORF flanges as per ASME B 16.5, class 150,
2 DN 50 – materials conforming to forged carbon steel
or equivalent).
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
DN 700 SORF flanges (without hub) as per ASME B16.47
& series B class 150, MOC IS 2062 E 250 BR,
ab along with bolts (ASTM A 193 B7), nuts
Page 87 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
ov (ASTM A 194 2H) & non-asbestos gaskets

e (Champion AF 154/AF 120 or equivalent).
Blind BLRF flanges as per ASME B 16.5, class 150,
g 2 asbestos gaskets (Champion AF 154/AF 120
e or equivalent).
s zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
BLRF flanges as per ASME B 16.5, class 150,
DN 50 – materials conforming to forged carbon steel
or equivalent).
DN 700 BLRF flanges as per ASME B16.47 series B class
& 150, MOC IS 2062 E 250 BR, along with
ab bolts (ASTM A 193 B7), nuts (ASTM A 194
ov 2H) & non-asbestos gaskets (Champion AF
e 154/AF 120 or equivalent).
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
Traps
(F
or
C
o
m eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
Ball float type trap with body of cast steel with
pr
All Sizes stainless steel (SS 304) internals & drain
e
s cock, socket weld ends.
s
e
d
Ai
r)
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
Strainer All Sizes Y’ type strainers with body of cast steel ASTM
s A216 WCB and stainless steel (SS 304)
screen, Flanged ends to ASME B 16.5, class
150, Manufacturer’s std. Perforations 1.6
mm. for fire water, Perforated Mesh 30, 34
SWG, with companion flanges (ASTM A
105), bolts (ASTM A 193 B7), nuts (ASTM A
Page 88 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
194 2H) & non-asbestos gaskets (Champion

AF 154/AF 120 or equivalent).
Filtration area shall be at least 300% of the inlet
cross section area.
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Landin Type A & Bonnet Type: Screwed type 3 inch BSP
g B Flange Drilling Dimension: Flange: 200mm x
V 12 mm thk (Single headed), 220mm x 12 mm
al thk (Type B), OD - 200mm (220 mm for type
v B), P.C.D. 160mm (for type A), 180 mm (type
e B), 4 Holes Dia, 19 mm; Inlets: 75mm N.B
(for type A), and 100 NB (for type B), Outlet:
63 mm female instantaneous coupling with
pull out spring lock type Lug as per IS: 5290
Type A (type B for douple headed) with
companion flanges (ASTM A 105), bolts
120 or equivalent),
Material of Construction of the Items:
Body, Female Instantaneous coupling outlet,
Bonnet, Blank cap, Cam Tooth, Gland nut,
Gland Bush, Check Nut, Seat Valve, lug
Cover, Knurling Lug, Threaded Lug, Metal
Washer of S.S 304 Conf. to IS: 3444, Gr. I
Spindle: S.S 304 Conf. to IS: 6603, Gr. I
Spring: S.S Conf. to IS: 6528,
Outlet Washer, Seat Washer, Bonnet Washer:
Rubber conf. to IS: 937 type A
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
Hand Wheel: Cast Iron Conf. to IS: 210, FG. 200;
Washer, Hex Nut: M.S, GI chain, Plastic
blank cap,
Split Cotter Pin, Nut: S.S 304
Performance Test
TESTING AND QUALITY CONTROL :
Dimensional check as per IS:5290, BIS &
TAC certification.
Page 89 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
Water tightness test (seat test): At 14 kg/cm2
Hydrostatic Pressure test (body test): At 21 kg/cm2
for 2.5 Minutes
Flow Test: At 7 kg/cm2g 900 LPM Marking:
Each valve shall be clearly and permanently
marked
1> ISI marks with serial no.
2> Manufacturer’s name
3> Year of manufacture
4> Size, type
Painting
Valve will be painted with 2 coats of fire red paint
shade number 536 of IS: 5 over a coat of
primer. The paint shall conform to IS: 2932.
H and wheel will be painted black.
BIS & TAC approval: YES
Standpost type water monitor of type I as per IS
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
8442, Flanges of ASTM A 105, Swivel joint
of Gun metal of IS 318 LTB II, Nozzle of
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
copper alloy as per IS 318, barrel MOC-
All sizes
Seamless A 106 Gr B as per IS 11428, with
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg companion flanges (ASTM A 105), bolts
Water (ASTM A 193 B7), nuts (ASTM A 194 2H) &
m non-asbestos gaskets (Champion AF 154/AF
o 120 or equivalent), drain valve of brass, lock
ni nut of brass, handle of CS, 360 deg
to horizontal in either direction, 90 degree
r upward & 45 degree downward in
2
vertical,separate swiveling through quick
acting handle, suitable locks or swivel joints
shall be provided, Test Pressure 23 kg/cm2,
Fire Red Painted Body. (Similar MOC
specification may be followed for other sizes
also).
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
Page 90 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
Bolts Bolt to ASTM A 193 B7, Nuts to ASTM A194 2H,

All Sizes
ASME B 18.2.1
DN 15 - Non-asbestos self-centering type ring gaskets,
DN 3mm thk, ASME B16.21, Champion AF
60 154/AF 120 or equivalent, Drilling as per
0
ASME B16.5, CLASS 150
Gasket rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
s DN 700 ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
& Non-asbestos self-centering type ring gaskets, FF,
ab 3mm thk, ASME B16.21, Champion AF
ov 154/AF 120 or equivalent, Drilling as per
e ASME B16.47 series B, CLASS 150
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
Hose
a vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
s 15 m hose to IS: 444 (Type 3) with quick acting
claw type couplings. For each hose coupling
s
All sizes with male thread at one end and blow nozzle
e
m at the other end and hose clamp at both
bl ends.
y
Fire Hose Pipe - Fabric reinforced rubber lined
(Three layered synthetic jacketed, with
elastomeric outer covering highly resistant to
liquids, oils, chemicals, acid, alkalis, solvent,
abrasion & heat) as per IS:636-1988 Type B,
63mm dia & 15 m long, fitted with
instantaneous male coupling at one end &
Fire
63 mm female coupling at other end as per IS:903
H
Dia latest & TAC approved, Coupling material
o
s shall be of SS304 as per IS:3444 Gr.1,
e Working Pressure 18kg/cm2, Proof Pressure
2 25kg/cm2, Burst Pressure 42kg/cm2,
BEARING IS: 636-1988 TYPE-B, ISI MARK,
CE MARKED, Duly fitted with Hose Coupling
made of Stainless Steel (SS 304), Pair of
male & female parts, Instantaneous Pattern,
Size: 63mm X 63mm, bearing IS: 903 ISI
mark, SS / Copper wire binding,
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
Hose 750mm x Hosebox with stand post with mounting brakets,
B 60 nuts, bolts and washers, Size- 750mm x
o 0m 600mm x 250mm, Front panel- glass, double
2
Page 91 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
door, the hose box shall have handle with

m lock, bracket for holding 2 nos hoses (15 m
x long), branch pipe & nozzle, spanner, a
x 25 hammer and a key box, Body made from 18
0m SWG MS sheet of IS 2062 Gr BR with
m Double Door Front With 3 mm Thick Acrylic
Sheet.
Hose reel of Thermo Plastic Hose
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
Reel(Type-2)/PVC (braided), Dia & Length:
19MM & 30 Meter, type-A, bearing ISI mark
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
and shall be fitted into ISI marked Hose reel
19 mm
as per IS 884-1985, Inlet 1” MBSP Threaded
connection, Outlet Hose fitted with Jet type
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg shut-off nozzle, with hose reel drum
Hose (Swinging wall mounted, Swivel joint
2
R Stainless Steel IS:304 LTB2), confirming to
e IS-884, made of MS as per IS 513, complete
el with all fittings, hose reel drum Made of high
quality mild steel powder coated in red colour
confirming to IS-884 and, Shut off nozzle
Gunmetal IS:318 LTB2/ SS 304 Gr. I, Flow:
min. 24 lpm @ 7 kgf/cm2, Range: 6 mtrs
(min). Working pressure 2.5 to 7 Kgf/cm2g.
Painting - Fire Red Color as per IS: 5 Shade
No. 536, Drum Size : 590MM×350MM),
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
Branch Branch pipe with nozzle as per IS:903, 63mm
pi instantaneous male inlet, materials
p conforming to SS 304 as per IS:3444, Gr.1,
e Nozzle of 20 mm, Nozzle spanner of SS 304.
a
n
63 mm
d
n
o
z
zl
e
Lubrica qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
DN 6 to
to Automatic oil-feed lubricator with transparent bowl,
DN
r screwed.
50
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
Full DN 15 to SWE, ASME B16.11, ASTM A105, Class 3000
C DN
Page 92 of 239
jjjjjjjjjjjjjjjjj)
SIZE SPECIFICATION
o
u
pl 50
in
g
Half
C vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
o DN 15 to wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
pl 50
in
g
Reduci
n
g yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
C DN 15 to zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
u 40
pl
in
g
Note:
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
a) Thermal insulation shall be provided for chilled water pipe lines as per Specification no.
GSP-01-00-00-14-000-004.
Nominal thickness
Nominal dia OD IS:1239 (Part I)
DN, mm mm (See Note 1)
15 21.8 3.2
20 27.3 3.2
25 34.2 4.0
40 48.8 4.0
50 60.8 4.5
65 76.6 4.5
80 89.5 4.8
100 115.0 5.4
125 140.8 5.4
150 166.5 5.4
IS:3589 (ERW)
Page 93 of 239 2
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ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
N O T
20 21 6
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
25 27 6
30 32 7
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
35 35 8
40 40 8
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
45 45 8
50 50 8
60 61 8
70 71 8
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
80 81 1
mmmmmmmmmmmmmmmmmmmmmmmmmmm
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
90 91 1
10 10 1
sssssssssssssssssssssssssssssssssssssssssss
11 11 1
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
12 12 1
13 13 1
14 14 1
15 15 1
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Page 94 of 239
jjjjjjjjjjjjjjjjj)
16 16 1
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
18 18 1
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
20 20 1
ppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
22 22 1
NOTES:
(2) For pipes to IS: 1239 (Part I), thickness are for heavy grade ERW pipes
Page 95 of 239
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rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
II. Material Spec no. 300CS2
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
Service:
 High Pressure Oxygen - HPOX

 Medium Pressure Oxygen - MPOX
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
Service Condition
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Max Working 35 kg/cm2
pr.
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Min. working Atmospheric
pr.
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Max Temp 600C
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
Min Temp 50C
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
gggggggggggggggggggggggggggggggggggggggggggg
ITEM SIZE SPECIFICATION
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
Seamless tubes, deoxidized non arseninc
DN 6 - DN
Tubes copper, thickness to match with pressure &
25
temperature rating
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
DN 15-DN Seamless to ASTM A 106 Gr. B dimension as per
Pipe
40 ANSI B 36.10, Schedule 80, PE
ppppppppppppppppppppppppppppppppppppppppppppppppppp
DN 50 -
Pipe DN Seamless to ASTM A 106 Gr. B dimension as per
65 ANSI B 36.10, Schedule 80, BE
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
sssssssssssssssssssssssssssssssssssssssssssssssssssss
DN 80 - Seamless to ASTM A 106 Gr. B dimension as per
Pipe DN ANSI B 36.10, Schedule 40, BE
600
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
Coppe
r vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
p Copper pipe as per ASTM B 42 regular and
All sizes
i material as per EN 12449 class 300
p
e
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
Page 96 of 239
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Fabricated from pipes by hot bending to 5 DN

DN 15-DN radius (from seamless pipe to ASTM A 106
Bend
600 Gr B, Sch 40 for sizes DN 80 and above &
Sch 80 for sizes up to DN 65)
Coppe ANSI Class#300 non-ferrous (BS 1400 HTB#1)
r flanged spool along with WNRF Companion
S flanges to ASTM A 105 as per ANSI B 16.5
p class#300, studs & nuts to SS 316, Spiral
o wound Monel + PTFE type gaskets
o compatible to oxygen service of design
l pressure 42 kscg. Hydraulic & pneumatic
f body test pressure will be 63 kscg & 46
o kscg respectively with 100% radiography.
r aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
Thickness of the copper spool tee shall be
fi All sizes suitable for pressure & temperature rating.
r ID to match with pipe ID.
e
b
r
e
a
k
e
r
ANSI Class#300 non-ferrous (BS 1400 HTB#1)
flanged tee along with WNRF Companion
flanges to ASTM A 105 as per ANSI B 16.5
class#300, studs & nuts to SS 316, Spiral
wound Monel + PTFE type gaskets
Tee All Sizes compatible to oxygen service of design
pressure 42 kscg. Hydraulic & pneumatic
body test pressure will be 63 kscg & 46
kscg respectively with 100% radiography.
Thickness of the tee will be as per pressure
temperature rating. ID to match with pipe
ID.
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Reduc All Sizes ANSI Class#300 non-ferrous (BS 1400 HTB#1)
e flanged reducer along with WNRF
r Companion flanges to ASTM A 105 as per
ANSI B 16.5 class#300, studs & nuts to SS
316, PTFE type gaskets compatible to
oxygen service of design pressure 42 kscg.
Page 97 of 239
jjjjjjjjjjjjjjjjj)
Hydraulic & pneumatic body test pressure

will be 63 kscg & 46 kscg respectively with
100% radiography. Thickness of the
reducer will be as per pressure temperature
rating. ID to match with pipe ID.
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
Full SWE, ASME B16.11, ASTM A105, Class 3000
C
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
o
DN 15 to
u
DN
p
50
li
n
g
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
Half
C
o
DN 15 to nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
u
DN SWE, ASME B16.11, ASTM A105, Class 3000
p
100
li
n
g
ANSI Class 300, full bore, long pattern, two
piece, bolted design, floating (DN 15 to DN
150)/ trunnion mounted (DN 200 to DN
600) ball valve of design standard ANSI
B16.34, fire safe as per API 607, body of
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo monel as per ASTM A494, Grade M35-1,
Ball ball (solid ball) & stem of monel K-400 as
V pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
per ASTM B 164, seat & seal of PTFE,
a DN 15 – raised face flanged end as per ANSI B16.5
l DN Class 300 with WNRF Companion flanges
v 600 to ASTM A 105 as per ANSI B 16.5
e class#300, SS 316 bolts, SS 316 nuts &
s oxygen compatible Spiral wound Monel +
PTFE gaskets with hand lever (from DN15
to DN 65)/manual gear actuator (from DN
80 and above) Design & manufacturing std.
–API 6D, Testing std. – API 598, Leakage
class: Table-6, Valve face to face
dimension as per – ANSI B 16.10.
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
Globe DN 15 – ANSI Class 300, globe valve of design standard
v DN ANSI B16.34, fire safe as per API 607,
a 600 body of Monel as per ASTM A494 Grade
Page 98 of 239
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M35-1, internal of monel K-400 as per

ASTM B 164, seat & seal of PTFE, raised
face flanged end as per ANSI B16.5 Class
l 300 with WNRF companion flanges to
v ASTM A 105 as per ANSI B 16.5
e class#300, SS 316 bolts, SS 316 nuts &
s oxygen compatible Spiral wound Monel +
PTFE gaskets, Testing std. – API 598,
Leakage class V, Valve face to face
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Non- All sizes Non-Ferrous monel body (ASTM A494 Grade
r M35-1) valves of swing/lift check type
e internal of monel K 400 with soft seat,
flanged ends, Class 300, Flanged to ANSI
t
B16.5, wall thickness as per ASME B
u 16.34, fire safe, Valve face to face
r dimension as per – ANSI B 16.10, Testing
n std. – API 598, design pressure 42 kscg.
Hydraulic & pneumatic body test pressure
v will be 63 kscg & 46 kscg. WNRF
a Companion flanges to ASTM A 105 as per
ANSI B 16.5 class#300, SS 316 bolts, SS
l
316 nuts & oxygen compatible Spiral
v wound Monel + PTFE gaskets
e
s
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
Safety All sizes ANSI Class 300, safety relief valve, fire safe as
r per API 607, body of Monel as per ASTM
e A494 Grade M35-1, internal of monel K-400
as per ASTM B 164, seat & seal of PTFE,
li
raised face flanged end as per ANSI B16.5
e Class 300 with companion flanges of ASTM
f A 105 as per ANSI B 16.5 class#300, SS
v 316 bolts, SS 316 nuts & oxygen
a compatible Spiral wound Monel + PTFE
l gaskets, Design standard-API 520, Testing
v std. – API 527, Leakage class V
e
s
Weld All Sizes ANSI Class 300 WNRF flanges to ANSI B16.5,
N forged steel conforming to ASTM A105 with
e bolt (SS 316) ,nut (SS 316) & gasket (Spiral
wound Monel + PTFE).
c
k
F
l
Page 99 of 239
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a
n
g
e
s
Y’ type strainers/Conical strainers with body and
internal Monel,150 micron, Flanged ends to
ASME B 16.5, class 300. WNRF
Companion flanges to ASTM A 105 as per
Y type /
ANSI B 16.5 class#300, SS 316 bolts, SS
Filters Coni 316 nuts & oxygen compatible Spiral
cal wound Monel + PTFE gaskets. Filtration
area shall be at least 300% of the inlet
cross section area. Filter mesh shall
witstand the velocity and pressure of the
flow.
Blank
fl iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
a hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
ANSI Class 300 raised face blind flanges to ANSI
n All Sizes B 16.5 forged steel conforming to ASTM
g A105 with bolt (SS 316), nuts (SS 316) &
e Spiral wound Monel + PTFE gasket.
2 s
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Bolting All sizes Studs & Nuts: Stainless steel to SS 316.
Gaske nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
oooooooooooooooooooooooooooooooooooooooooooooooooo
t All Sizes Spiral wound Monel + PTFE
s
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qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
Hose 15 m long, neoprene armoured hose complete
a with hose clips, two hose adaptors
s complete with nipples, stainless steel lance
holder of about 1.5 m length, adaptor for
s
consumable lance
e
m
b
l
y
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
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Note :
Page 100 of 239
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a) Pipes and fittings of Pressure reducing stations and discharge line of safety valves shall be
made of copper / HT Brass
b) Pipe to pipe joint for pipes of DN 40 and below shall be made with socket weld full couplings.
mmmdlxxxiii.
Page 101 of 239
jjjjjjjjjjjjjjjjj)
mmmdlxxxiv. III.Material Spec no. 150 CS7
mmmdlxxxv. Service:
 Low Pressure Oxygen - LPOX

 General Purpose Oxygen - GPO
 Service Condition
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
Max Working 12 kg/cm2
pr.
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bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
Min. working Atmospheric
pr.
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
Max Temp 600C
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eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
Min Temp 50C
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
DN 6 - DN Seamless tubes, deoxidized non arseninc
Tubes copper, thickness to match with pressure &
25
temperature rating
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
DN 15 - pppppppppppppppppppppppppppppppppppppppppppppppp
40 ANSI B 36.10, Schedule 80, PE
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
DN 50 -
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DN 80 - vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Coppe
r
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p
All sizes Copper pipe as per ASTM B 42 regular and
i material as per EN 12449 class 300.
p
e
Coppe All sizes ANSI Class#300 non-ferrous (BS 1400 HTB#1)
r flanged spool along with WNRF Companion
Page 102 of 239
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S
p
o
o
l
f flanges to ASTM A 105 as per ANSI B 16.5
o class#300, studs & nuts to SS 316, Spiral
r wound Monel + PTFE type gaskets
fi compatible to oxygen service of design
r pressure 42 kscg. Hydraulic & pneumatic
e body test pressure will be 63 kscg & 46
b Thickness of the copper spool tee shall be
r suitable for pressure & temperature rating.
e ID to match with pipe ID.
a
k
e
r
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flanged tee along with WNRF Companion
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
DN 15 - wound Monel + PTFE type gaskets
Bend DN compatible to oxygen service of design
600 pressure 42 kscg. Hydraulic & pneumatic
Thickness of the tee will be as per pressure
temperature rating. ID to match with pipe
ID.
flanged reducer along with WNRF
ANSI B 16.5 class#300, studs & nuts to SS
316, Spiral wound Monel + PTFE type
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
Tee All Sizes gaskets compatible to oxygen service of
design pressure 42 kscg. Hydraulic &
pneumatic body test pressure will be 63
kscg & 46 kscg respectively with 100%
radiography. Thickness of the reducer will
be as per pressure temperature rating. ID
to match with pipe ID.
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
Page 103 of 239
jjjjjjjjjjjjjjjjj)

flanged spool along with WNRF Companion
Reduc wound Monel + PTFE type gaskets
e All Sizes compatible to oxygen service of design
r pressure 42 kscg. Hydraulic & pneumatic
Thickness of the copper spool tee shall be
suitable for pressure & temperature rating.
ID to match with pipe ID.
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Full SWE, ASME B16.11, ASTM A105, Class 3000
C
o
DN 15 to
u
DN
p
50
li
n
g
Half
C
o
DN 15 to qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
u
p
100
li
n
g
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
Ball DN 15 – ANSI Class 300, full bore, long pattern, two
V DN piece, bolted design, floating (DN 15 to DN
150)/ trunnion mounted (DN 200 to DN
a 600
600) ball valve of design standard ANSI
l B16.34, fire safe as per API 607, body of
v monel as per ASTM A494, Grade M35-1,
e ball (solid ball) & stem of monel K-400 as
s per ASTM B 164, seat & seal of PTFE,
Class 300 with WNRF Companion flanges
to ASTM A 105 as per ANSI B 16.5
class#300, SS 316 bolts, SS 316 nuts &
oxygen compatible Spiral wound Monel +
PTFE gaskets with hand lever (from DN15
to DN 65)/manual gear actuator (from DN
80 and above) Design & manufacturing std.
–API 6D, Testing std. – API 598, Leakage
Page 104 of 239
jjjjjjjjjjjjjjjjj)
class: Table-6, Valve face to face

GPO
s
e
r
v
i
c
e
t BSPT threaded globe valve of body and bonnet
a DN 15 – of gun metal/HTB1, internal of brass, seat
and seal of PTFE, fire safe, suitable for
p DN Oxygen service, maximum temperature of
p 25 60 degree C and pressure of 50 Barg,
i desing standard AS 1271, one end to be
n fitted with hose nipple of brass.
g
v
a
l
v
e
s
ANSI Class 300, globe valve of design standard
ANSI B16.34, fire safe as per API 607,
Globe body of Monel as per ASTM A494 Grade
v M35-1, internal of monel K-400 as per
a zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
ASTM B 164, seat & seal of PTFE, raised
l DN 15 – face flanged end as per ANSI B16.5 Class
v DN 300 with WNRF companion flanges to
e 600 ASTM A 105 as per ANSI B 16.5
s class#300, SS 316 bolts, SS 316 nuts &
oxygen compatible Spiral wound Monel +
PTFE gaskets, Testing std. – API 598,
Leakage class V, Valve face to face
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
Non- All sizes Non-Ferrous monel body (ASTM A494 Grade
r M35-1) valves of swing/lift check type
e internal of monel K 400 with soft seat,
flanged ends, Class 300, Flanged to ANSI
t
B16.5, wall thickness as per ASME B
u 16.34, fire safe, Valve face to face
r
Page 105 of 239
jjjjjjjjjjjjjjjjj)
n dimension as per – ANSI B 16.10, Testing

std. – API 598, design pressure 42 kscg.
v Hydraulic & pneumatic body test pressure
will be 63 kscg & 46 kscg. WNRF
a
l ANSI B 16.5 class#300, SS 316 bolts, SS
v 316 nuts & oxygen compatible Spiral
e wound Monel + PTFE gaskets
s
Safety All sizes ANSI Class 300, safety relief valve, fire safe as
r per API 607, body of Monel as per ASTM
e A494 Grade M35-1, internal of monel K-400
as per ASTM B 164, seat & seal of PTFE,
li
e Class 300 with companion flanges of ASTM
f 2
A 105 as per ANSI B 16.5 class#300, SS
v 316 bolts, SS 316 nuts & oxygen
a compatible Spiral wound Monel + PTFE
l gaskets, Design standard-API 520, Testing
v std. – API 527, Leakage class V
e
s
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Weld ANSI Class 300 WNRF flanges to ANSI B16.5,
N forged steel conforming to ASTM A105 with
e bolt (SS 316), nut (SS 316) & Spiral wound
Monel + PTFE gasket. 2
c
k
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
F
All Sizes
l
a
n
g
e
s
Y’ type/Conical strainers with body and internal
Monel, 150 micron, Flanged ends to ASME
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm B 16.5, class 300. WNRF Companion
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
Y type / flanges to ASTM A 105 as per ANSI B 16.5
Filters Coni class#150, SS 316 bolts, SS 316 nuts &
cal oxygen compatible Spiral wound Monel +
PTFE gaskets. Filtration area shall be at
least 300% of the inlet cross section area.
Filter mesh shall witstand the velocity and
pressure of the flow.
Page 106 of 239
jjjjjjjjjjjjjjjjj)
Blank
fl qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
a pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
ANSI Class 300 raised face blind flanges to ANSI
n All Sizes B 16.5 forged steel conforming to ASTM
g A105 with bolt (SS 316), nut (SS 316) &
e Spiral wound Monel + PTFE gasket.
s
Bolting All Sizes Studs & Nuts: Stainless steel to SS 316.
Gaske wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
t All Sizes Spiral wound Monel + PTFE
s
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Hose 15 m long, neoprene armoured hose complete
a with hose clips, two hose adaptors
complete with nipples, stainless steel lance
s
holder of about 1.5 m length, adaptor for
s consumable lance
e
m
b
l
y
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bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
Note :
c) Pipes and fittings of Pressure reducing stations and discharge line of safety valves shall be
made of copper / HT Brass
d) Pipe to pipe joint for pipes of DN 40 and below shall be made with socket weld full couplings.
mdclxix.
Page 107 of 239
jjjjjjjjjjjjjjjjj)
mmmdclxx.
dclxxi. IV. Material Spec no. 300CS3
mmmdclxxii. Service:
 High Pressure Nitrogen - HPNT
 Medium Pressure Nitrogen - MPNT
 High Pressure Argon - HPAR
 Medium Pressure Argon - MPAR
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Service Condition:
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Max Working pr. 40 kg/cm2
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llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Min. working pr. 10 kg/cm2
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
Max Temp 600C
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
Min Temp 50C
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Corrosion 1.5 mm
allowance
Branch table
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15 1
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20 3 1
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ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
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25 3 3 1
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hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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40 3 3 3 1
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50 5 4 4 4 2
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65 5 5 3 4 4 2
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hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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80 5 5 5 4 4 4 2
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mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
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1005 5 5 4 4 4 4 2
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1255 5 5 5 4 4 4 4 2
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mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
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2005 5 5 5 5 6 6 4 4 4 2
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
oooooooooooooooooooooooooooooooooooooooooooooo
pppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
2505 5 5 5 5 6 6 6 4 4 4 2
Page 108 of 239
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sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
ccccccccccccccccccccccccccccccccccccccccccccccccccc
dddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
gggggggggggggggggggggggggggggg
3005 5 5 5 5 6 6 6 6 4 4 4 2
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooooooooooooooo
sssssssssssssssssssssssssssssssssssssssssssssssss
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwwwwwwwwww
3505 5 5 5 5 6 6 6 6 4 4 4 4 2
dddddddddddddddddddddddddddddddddddddddddddddddddddddddd
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
mmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnn
4005 5 5 5 5 6 6 6 6 6 4 4 4 4 2
RUN PIPE ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
ccccccccccccccccccccccccccccccccccccccccc
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
5005 5 5 5 5 6 6 6 6 6 6 4 4 4 4 2
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooooooooooooo
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwwwwwwwwwwww
6005 5 5 5 5 6 6 6 6 6 6 6 4 4 4 4 2
NB
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
BRANCH PIPE
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
' 1 ' : FORGED CARBON STEEL, SW, EQUAL TEE, ASTM A105, ANSI B16.11, 3000lbs
SSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSS
' 2 ' : EQUAL TEE ASTM A234, GR. WPB, SEAMLESS, BE, ANSI B 16.9,
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
' 3 ' : SOCKET-WELD Un equal TEE CLASS 3000 , ASME B16.11.
' 4 ' : UN EQUAL TEE ASTM A234, GR. WPB, SEAMLESS, BE, ANSI B 16.9
' 5 ' : SOCKET-WELD HALF COUPLING CLASS 3000 , ASME B16.11.
' 6 ': UNEQUAL TEE (4) + REDUCER
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
Pipe DN 15-
D ddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
N Seamless to ASTM A 106 Gr. B dimension as per
ANSI B 36.10, Schedule 80, PE
4
0
DN 50
-
D
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
N Seamless to ASTM A 106 Gr. B dimension as per
ANSI B 36.10, Schedule 80 BE
6
5
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
DN 80 Seamless to ASTM A 106 Gr. B dimension as per
- ANSI B 36.10, Schedule 40, BE
D
N
6
0
Page 109 of 239
jjjjjjjjjjjjjjjjj)
0
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
DN 15-
D
N
SWE, B16.11, ASTM A105, Class 3000
4
0
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
DN 50-
D mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
N Seamless butt-welded elbow to ASTM A-234 Gr.
Bends WPB, Sch 80, Dimension to ASME B16.9
6
5
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
DN 80-
D ooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
N Seamless butt-welded elbow to ASTM A-234 Gr.
WPB, Sch 40, Dimension to ASME B16.9,
6 R1.5D.
0
0
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
DN 15-
D
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
N
SWE, B16.11, ASTM A105, Class 3000
4
0
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
DN 50-
D tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
N Seamless butt-welded Tee to ASTM A-234 Gr.
Tees WPB, Sch 80, Dimension to ASME B16.9
6
5
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
DN 80-
D
N
Seamless butt-welded Tee to ASTM A-234 Gr.
WPB, Sch 40, Dimension to ASME B16.9
6
0
0
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DN 15-
D yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
N Swage, BS 3799, PBE, ASTM A105, Seamless,
Sch 80
4
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
0
Reduc
e
DN 50-
r
D
s Seamless butt-welded Reducer to ASTM A-234
N
Gr. WPB, Sch 80, Dimension to ASME
6 B16.9
5
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Page 110 of 239
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DN 80-
D
N Seamless butt-welded Reducer to ASTM A-234
Gr. WPB, Sch 40, Dimension to ASME
6 B16.9
0
0
DN 15
–
D Seamless socket welded End Cap to ASTM A105,
N Class 3000, Dimension to ASME B16.11
4
0
DN 50
–
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
Seamless butt-welded End Cap to ASTM A234
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
D
Cap N Gr. WPB, Sch 80, Dimension to ASME
B16.9
6
5
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DN 80
–
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
D Seamless butt-welded End Cap to ASTM A234
N Gr. WPB, Sch 40, Dimension to ASME
B16.9
6
0
0
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
DN 15
Class 800, full bore, three piece, socket welded
-
as per ASME B16.11, Body as per ASTM
D
A105, Ball as per CF8M / AISI 316, SEAT -
N
4 17292 / BS 5351. Leakage class –VI. Valve
0 shall be supplied with Hand Lever.
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
oooooooooooooooooooooooooooooooooooooooooooooooooooooo
Ball ANSI class 300, full bore, long pattern, two piece,
V bolted design, floating (DN 50 to DN
a 200)/trunnion mounted (DN 250 to DN 600)
DN 50
l ball valve of design standard API 6D, body
a
v of ASTM A216 Gr. WCB, ball & stem of
n
e SS316, seat and seal of PTFE, raised face
d
s flanged ends with companion flanges
a (ASTM A 105) as per ANSI B 16.5 class
b 300, bolts (ASTM A 193 B7), nuts (ASTM A
o 194 2H) & non-asbestos gaskets (SPW SS
v 316 + Graphite, ASME B16.21, Drilling as
e per ASME B16.5, CLASS 300), with hand-
lever (from DN 50 to DN 100)/ manual gear
actuator (from DN 125 to DN 600), Leakage
Class – VI.
Page 111 of 239
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Class 300, safety valve, body to ASTM A216 Gr
Safety
DN15- WCB, trim material to SS 316, spring of SS
V
D 316, flanged as per ASME B 16.5, with
a
N companion flanges of ASTM A 105, bolts
l
6 (ASTM A 193 B7), nuts (ASTM A 194 2H) &
v
0 non-asbestos gaskets (SPW SS 316 +
e
0 Graphite, ASME B16.21, Drilling as per
s
ASME B16.5, CLASS 300)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Class 800 forged carbon steel globe valve, body
DN15- to ASTM A105, trim material to ASTM A182
D Gr. F6, seat of 13% Cr steel +Stellited,
N bolted bonnet, outside screw and yoke
4 rising stem, socket weld ends to ANSI
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
Throttli 0 B16.11. Design Standard: BS EN ISO
n 15761
g wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
Class 300 cast carbon steel globe valve, body to
V ASTM A216 Gr. WCB, trim material to
a vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
ASTM A182 Gr. F6, Seat of 13% Cr steel +
l DN50- Stellited, bolted bonnet, outside screw and
v D yoke, rising stem, flanged ends to ANSI
e N B16.5. Companion flanges (ASTM A 105)
s 6 as per ANSI B 16.5 class 300, bolts (ASTM
0 asbestos gaskets (SPW SS 316 + Graphite,
ASME B16.21), Drilling as per ASME
B16.5, CLASS 300). Design Standard:
BS1873
DN15-
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Piston lift check valve, BS EN ISO 15761, ASTM
Non- D A105, Class 800, Socket weld ends to
r N ANSI B16.11, Trim of 13% Cr steel, seat
e 4 13% Cr steel+stellited, bolted bonnet,
t 0 horizontal installation
u bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
r Swing Check valve, BS 1868, A 216 Gr. WCB,
n aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
Internal of 13% Cr steel, seat of 13% Cr
DN50- steel+stellited, Flanged to ANSI B16.5 class
V D 300, horizontal installation. Valves to be
a N supplied with Companion flanges (ASTM A
l 6 105) as per ANSI B 16.5 class 300, bolts
v 0 (ASTM A 193 B7), nuts (ASTM A 194 2H) &
e 0 non-asbestos gaskets (SPW SS 316 +
s Graphite, ASME B16.21, Drilling as per
ASME B16.5, CLASS 300).
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
Flange DN15
ANSI Class 300 SWRF flanges to ANSI B16.5,
–
forged steel conforming to ASTM A105 with
D
2H) & non-asbestos gaskets (SPW SS 316
N
+ Graphite, ASME B16.21, Drilling as per
4
0
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DN50- ANSI Class 300 WNRF flanges to ANSI B16.5,
D forged steel conforming to ASTM A105 with
N bolts (ASTM A 193 B7), nuts (ASTM A 194
6 2H) & non-asbestos gaskets (SPW SS 316
0 + Graphite, ASME B16.21, Drilling as per
Page 112 of 239
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0 ASME B16.5, CLASS 300)
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ANSI Class 300 BLRF to ANSI B16.5 forged steel
DN 15-
conforming to ASTM A105 with bolts
D
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
N
Blind non-asbestos gaskets (SPW SS 316 +
4
F Graphite, ASME B16.21, Drilling as per
0
l ASME B16.5, CLASS 300)
a kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
n DN50-
ANSI Class 300 BLRF to ANSI B16.5, forged
g D
steel conforming to ASTM A105 with bolts
e N
s 6
non-asbestos gaskets (SPW SS 316 +
0
Graphite, ASME B16.21, Drilling as per
0
All
S oooooooooooooooooooooooooooooooooooooooooooooooooooooo
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
i Bolts: ASTM A193 Gr. B7 Nuts: ASTM A194 Gr.
Bolting
z 2H.
e
s
All
Gaske
S rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
i SPW SS 316 + Graphite, ASME B16.21, Drilling
t
z as per ASME B16.5, CLASS 300
s
e
s
Y’ type strainers with body of cast steel ASTM
A216 WCB and stainless steel (SS 304)
screen, mesh size 150 micron,
manufacturer’s std. Flanged ends to ASME
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
B 16.5, class 300, with companion flanges
All
(ASTM A 105), bolts (ASTM A 193 B7),
s
nuts (ASTM A 194 2H) & non-asbestos
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
i
Filters gaskets (SPW SS 316 + Graphite, ASME
z
B16.21, Drilling as per ASME B16.5,
e
CLASS 300)
s
Filtration area shall be at least 300% of the inlet
cross section area. Filter mesh shall be
able to withstand the pressure and velocity
of the flow.
Hose
a
s
15 m long hose generally to IS:796 of suitable
s xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
size, complete with hose connection on one
e
end, hose protector on the other end
m
secured by hose clips
b
l
y
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aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
Full DN 15 SWE, ASME B16.11, ASTM A105, Class 3000
C t
o o
Page 113 of 239
jjjjjjjjjjjjjjjjj)
u
p
D
l
N
i
n
5
g
0
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
Half DN 15
C t
o o
u eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
p D SWE, ASME B16.11, ASTM A105, Class 3000
l N
i
n 5
g 0
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
Reduci
n
DN 15
g
t
o
C
o
D SWE, ASME B16.11, ASTM A105, Class 3000
u
N
p
l
5
i
0
n
g
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj) Note: Pipe to pipe
joint for pipes of DN 40 and below shall be made with socket weld full couplings.
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
2
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
Page 114 of 239
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ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
V. Piping Class : 150CS1
Base Material : Carbon Steel
Corrosion Allowance : 2 mm
Service:
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
 Blast Furnace Gas - BFG

 Coke Oven Gas - COG
 Mixed Gas - MG
 Converter Gas - LDG
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vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Note : This PMS class covers LP Fuel Gas lines upto max. working pressures of 3000 mmwcg
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Service Condition:
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
Max Working pr. 3000 mm WCg
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bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
Min. working pr. 50 mm WCg
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
Max Temp 600C
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
Min Temp 50C
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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Branch table
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
15 1
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
20 2 1
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
25 2 2 1
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
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zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
40 2 2 2 1
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
50 5 2 4 4 3
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
65 5 5 4 4 4 3
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr)
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
80 5 5 5 4 4 4 3
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
100 5 5 5 4 4 4 4 3
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
125 5 5 5 5 4 4 4 4 3
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
150 5 5 5 5 5 4 4 4 4 3
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
200 5 5 5 5 5 6 4 4 4 4 3
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
250 5 5 5 5 5 6 6 6 4 4 4 3
Page 115 of 239
jjjjjjjjjjjjjjjjj)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
300 5 5 5 5 5 6 6 6 6 4 4 4 3
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
350 5 5 5 5 5 6 6 6 6 6 6 6 6 6
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
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zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddddddddddddddddddddddd
400 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
500 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
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zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
ooooooooooooooooooooooooooooooooooooooooo
600 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ggggggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
700 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
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dddddddddddddddddddddddddddddddddddd
800 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
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900 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
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mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
sssssssssssssssssssssssssssssssssssssssssssssssssssssss
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uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
10005 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
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nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
pppppppppppppppppppppppppppppppppppppppppppppppppp
sssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuu
11005 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
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kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
ttttttttttttttttttttttttttttttttttttttttttttttt
12005 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
oooooooooooooooooooooooooooooooooooooooooooo
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttt
13005 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuu
14005 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
RUN PIPE SIZE (DN in mm)
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
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uuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvv
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15005 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
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16005 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
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aaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbb
ccccccccccccccccccccc
ddddddddddddd
18005 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff)
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bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
cccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffff
ggggggggggggggggggg
hhhhhhhhhhhhhh
20005 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1800
2000
NB
BRANCH PIPE SIZE (DN in mm)
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kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
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zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
' 1 ' : SOCKET-WELD EQUAL TEE CLASS 3000 , ASME B16.11
' 2 ' : SOCKET-WELD UNEQUAL TEE CLASS 3000 , ASME B16.11
QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ
' 3 ' : EQUAL TEE ASTM A234, GR. WPB, SEAMLESS, BUTT WELD ENDS TO ANSI B
16.9.
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
' 5 ' : FORGED CARBON STEEL HALF COUPLING, CLASS 3000, ASME B16.11
TTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT
' 6 ' PIPE TO PIPE RE-INFORCED BRANCH CONNECTION
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
Note: This Branch table provides guideline for branch connection types based on run pipe size and
branch pipe size. This table has been prepared considering the availability of fittings as per
international standards, guidelines as per piping standards for low pressure fuel gas lines and
Page 116 of 239
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good engineering practices. For sizes higher than DN 2000 also, branches shall be made by pipe-
to-pipe reinforced connection.
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
ITE
SIZE SPECIFICATION
ddddddddddddddddddddddddddddddddddddddddddddddddddddd
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
DN 15-DN Seamless Pipe of ASTM A 106 Gr. B dimension as
40 per ANSI B 36.10, Schedule 80, PE
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
DN 50 -
Seamless Pipe of ASTM A 106 Gr. B dimension as
DN
per ANSI B 36.10, Schedule 80, BE
Pip 80
2gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
DN 100 -
Seamless Pipe of ASTM A 106 Gr. B dimension as
DN
per ANSI B 36.10, Schedule 40, BE
300
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DN 350- Mill manufactured ERW pipe of Corten Steel (IRSM
DN 41-97), dimensional tolerances as per IS
600 3589, thickness as per thickness table, BE
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
DN 700 ERW/fabricated from corten steel (IRSM 41-97)
and plate, dimensional tolerances as per IPSS 1-
abov 06-014-17, thickness as per thickness table,
e BE.
DN 15-DN
SWE, B16.11, ASTM A 105, Class 3000
40
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
DN 50 - Seamless, BW elbow (1.5D), materials confirm to
DN ASTM A234 Gr. WPB, Sch. 80, dimension to
80 ASME B16.9
Ben DN 100 - Seamless, BW elbow (1.5D), materials confirm to
DN ASTM A234 Gr. WPB, Sch. 40, dimension to
300 ASME B16.9
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
DN 350- Seamless/Welded, BW elbow (1.5D), materials
2 DN conforming to Corten Steel (IRSM 41-97),
600 Sch. STD, dimension to ANSI B16.9
Fabricated Mitred Bend from parent Pipes / plate to
DN 700 & 1D radius, Dimensions to
abov IPSS:1-06-020-03/Standard drawing, MOC of
e corten steel (IRSM 41-97), BW, Thickness as
per pipe thickness table.
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
gggggggggggggggggggggggggggggggggggggggggggggggggg
DN 15 - SWE, B16.11, ASTM A105, Class 3000
Page 117 of 239
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ITE
SIZE SPECIFICATION
DN
40
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
DN 50 -
Tee Seamless, BW to ASTM A234 Gr. WPB, Sch. 80,
DN
80
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
2 DN 100 - Seamless, BW to ASTM A234 Gr. WPB, Sch. 40,
DN
300
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Fabricated from Pipes, Dimensions to IPSS:1-06-
DN 350 – 020-03/Standard drawings, BE, Fabricated
DN from parent pipe Pipes/Plates (Corten steel,
600 IRSM 41-97), Thickness as per pipe thickness
table
DN 700 & Fabricated from parent Pipes / plate, Dimensions to
abov IPSS: 1-06-020-03/Standard drawing, BW,
e MOC corten steel (IRSM 41-97), Thickness as
per pipe thickness table
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
DN 15 - uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
40
2
DN 50 - Seamless, BW, materials conforming to ASTM
Red DN A234, Gr. WPB, Sch. 80, dimensions to
80 ASME B16.9
DN 100 - Seamless, BW, materials conforming to ASTM
DN A234, Gr. WPB, Sch. 40, dimensions to
300 ASME B16.9
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
DN 350 – Seamless/Welded, BW Reducer, materials
DN conforming to Corten Steel (IRSM 41-97),
600 Sch. STD, dimension to ANSI B16.9
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
Fabricated from parent Pipes / plate, Dimensions to
DN 700 &
IPSS: 1-06-020-03/Standard drawing, BW,
abov
MOC corten steel (IRSM 41-97), Thickness as
e
per pipe thickness table
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
DN 15 - Class 800, full bore, three piece, socket welded as
DN per ASME B16.11, Body as per ASTM A105,
40 Ball as per CF8M / AISI 316, SEAT - PTFE /
2
Page 118 of 239
jjjjjjjjjjjjjjjjj)
ITE
SIZE SPECIFICATION
RPTFE. Design Standard ISO 17292, face to

face dimensions as per ASME B 16.10,
testing standard ISO 5208/API 598, fire safe
as per ISO 10497/API 607, Leakage class –
Zero leakage, Valve shall be supplied with
Hand Lever, external locking arrangement.
Class 150, full bore, long pattern, two-piece bolted
design, floating (DN 50 to DN 200)/ trunnion
mounted (DN 250 to DN 300) ball valve of
design standard API 6D, face to face
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
dimensions as per API 6D/ASME B 16.10,
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg testing standard API 6D/API 598, body of
ASTM A216 Gr. WCB, ball & stem of SS316,
seat and seal of PTFE, fire safe as per API
607, raised face flanged ends with companion
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm flanges, bolts, nuts & non-asbestos gaskets
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
DN 50 - with hand-lever (from DN 50 to DN
Ball DN 100)/manual gear box operated with hand
300 wheel (from DN 125 to DN 300), Leakage
class – Zero leakage. companion flanges shall
be Slip on raised face flanges drilling &
dimensional standard of ANSI B 16.5
class#150, thickness as per IS:6392, table-5,
made from ASTM A 105 plates, with bore to
suit pipe OD, bolts & nuts- ASTM
A193-B7/ASTM A194-2H with metallic
washers, non-asbestos compressed
composite gaskets (Champion AF 154/AF 120
or equivalent), with external locking
arrangement.
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
Plu Class 800, forged steel, PTFE sleeved plug valve,
body of ASTM A 105, plug of SS 304,
DN 15 – threaded ends (BSPT as per ISO 7-1), Design
DN Standard API 599, testing standard API 598,
40 Leakage class – Zero leakage, fire safe as per
2
API 607, operating wrench, external locking
arrangement.
Page 119 of 239
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ITE
SIZE SPECIFICATION
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Plu Class 150 Cast steel, PTFE sleeved plug valve,
Body of A216 Gr. WCB, plug of SS 304,
Design Standard API 599, testing standard
API 598, testing standard API 598, Leakage
class – Zero leakage, fire safe as per API 607,
2 flanged ends, with companion flanges, bolts,
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
nuts, non-asbestos gaskets & operating
DN 50 – wrench (DN50-DN100)/gear unit (DN125 to
DN DN450). Companion flanges shall be Slip on
450 raised face flanges, drilling & dimensional
standard of ANSI B 16.5 class#150, thickness
as per IS:6392, table-5, made from ASTM 105
plates, with bore to suit pipe OD, bolts & nuts-
ASTM A193-B7/ASTM A194-2H with metallic
or equivalent), external locking arrangement.
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Gat Flanged gate valve, rising stem, as per API 600,
class 150, Body: ASTM A216, GR.WCB,
Wedge: 13% Cr steel, Trim: 13% Cr. Steel,
seat stellited, Fire safe, manually operated
(upto DN 200) / Bevel gear box operated (DN
DN 50 - 250 and above), testing standard API 598,
2
DN leakage rate as per API 598, face to face
450 dimension as per ASME B 16.10.
Companion flanges shall be Slip on raised face
flanges, drilling & dimensional standard of
ANSI B 16.5 class#150, thickness as per
IS:6392, table-5, made from ASTM A 105
plates, with bore to suit pipe OD, bolts & nuts-
ASTM A193-B7/ASTM A194-2H with metallic
or equivalent), external locking arrangement.
DN 500 – ANSI class#150, outside screw and yoke, flexible
DN solid wedge, rising stem, bolted bonnet design
600 cast carbon steel gate valve, design standard
according to API 600 or equivalent, pressure
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
temperature rating ASME B 16.34, testing
standard-API 598 or equivalength, face to
face dimension-ANSI B 16.10, body & bonnet
material-ASTM A216 Gr. WCB, wedge
Page 120 of 239
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ITE
SIZE SPECIFICATION
material-ASTM A216 Gr. WCB with 13%

Cr,seat stellited, stem material-stainless steel,
bolts & nuts- ASTM A193-B7/ASTM A194-2H
with metallic washers, hand wheel-cast steel,
Fire safe, Electrically actuated (Non integral
starters) with provision of Manual operation.
Flame proof (Exd II - Gas Group COG, BFG,
LDG & MG) actuators, IP 67 for all E&IC
parts, external locking arrangement.
Leakage Class- Leakage rate as per table 5 of API
598.
Valves shall be supplied with Companion Slip on
Plate flanges drilling & dimensional standard
of ANSI B 16.5 class#150, thickness as per
IS:6392, table-5, made from corten steel
(IRSM 41-97) plates, with bore to suit pipe
OD) with bolts & nuts- ASTM A193-B7/ASTM
A194-2H with metallic washers, 1 round of
PTFE/Ceramic rope gasket of 16 mm dia
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
DN 700 – Fabricated double disc flanged end gate valve.
DN Body & Bonnet Material: IS:2002 Gr 2, Disc &
2400 Wedge Material: IS:2002 Gr 2 faced with 17%
Cr, Stem Material: Stainless Steel, seat -
Stellited, Bolts & Nuts Material: ASTM A193-
(For COG, B7/ASTM A194-2H, metallic washers, Gasket
MG) Material: 1 round of PTFE/Ceramic rope
gasket of 16 mm dia, fire safe, Companion
Flange: Valves shall be supplied with
Companion flanges as per drawing no. PIP-
21-00-21-11-000-010, made from corten steel
OD), Valve flange drilling standard shall
match with drg no. PIP-21-00-21-11-000-010.
Valve flange pressure rating shall be PN 2.5.
Leakage Class as per table 5 of API 598
Design Standard: PN 2.5, Testing Standard: API
598 Testing Pressure: Body-3.75 kscg
(Hydraulic) & Seat-2.75 kscg (Pneumatic)
Electrically actuated (Non-integral starters)
with provision of Manual operation. Flame
proof (Exd II - Gas Group COG, BFG, LDG &
Page 121 of 239
jjjjjjjjjjjjjjjjj)
ITE
SIZE SPECIFICATION
MG) actuators, IP 67 for all E&IC parts,

external locking arrangement.
Gog Fabricated Enclosed type double plate Goggle
Valve, fire safe,
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Body-IS 2002 Gr 2, Disc/Plate-IS 2002 Gr2 + faced
with 13% Cr), stem/Trim-13% Cr.
2
Bolts & Nuts Material: ASTM A193-B7/ASTM A194-
2H, metallic washers, Gasket Material: 1
DN 1600 – round of PTFE/Ceramic rope gasket of 16 mm
DN dia, Companion Flange: as per drawing no.
3500 PIP-21-00-21-11-000-010, made from corten
steel (IRSM 41-97) plates, with bore to suit
pipe OD, Valve flange drilling standard shall
(For BFG) match with drg no. PIP-21-00-21-11-000-010.
Valve flange pressure rating shall be PN 2.5.
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Design pressure: 2.5 kscg, Testing Pressure: Body
- 3.75 kscg (Hydraulic) & Seat - 2.75 kscg
(Pneumatic), Test duration of 15 minutes
Inspection and testing: Leakage rate A BS EN ISO
12266 Part-1 (Zero leakage)
Hydraulically actuated with provision of
Manual operation.
One central hydraulic power pack and
emergency manual pump.
Page 122 of 239
jjjjjjjjjjjjjjjjj)
ITE
SIZE SPECIFICATION
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
Butt Manual worm gear operated, tight shutoff type (Bi-
directional), double flanged, double eccentric
design, Butterfly valve as per BS EN 593, fire
safe, leakage class –VI, Body of ASTM A 216
Gr WCB, disc of SS 304, Body seat of SS
2 valves to be supplied along with companion
flanges, gaskets & fasteners, Design
pressure: PN 10, Bolts & nuts material: ASTM
A193 Gr. B7, A 194 Gr. 2H, metallic washers,
Hand wheel material: Cast Steel, Gasket
DN 200 – material: Non-asbestos flat ring gasket of
DN Champion AF 154/AF 120 or equivalent (upto
900 DN 450), 1 round of PTFE/Ceramic rope
gasket of 16 mm dia (DN 500 and above),
Companion slip on plate flanges drilling as per
ASME B 16.5 class 150 and thickness as per
IS 6392 table 5 (upto DN 450) and as per
drawing no. PIP-21-00-21-11-000-010 (DN
500 and above), made from corten steel
OD, Valve & companion flange drilling
standard shall be same, external locking
arrangement.
Testing standard: BS EN ISO 12266
Face to face dimension standard: EN 558
Leakage rate class A as per BS EN ISO 12266
Part-1 (Zero leakage)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
Butt DN 1000 – Manual worm gear operated, tight shut-off type (bi-
DN directional), double flanged, double offset
3600 fabricated butterfly valve, fire safe, design
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
STD – EN 593 or equivalent, Design
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm pressure: 2.5 kscg, Testing Pressure: Body
3.75 kscg (Hydraulic) & Seat 2.75 kscg
(Pneumatic), Body material: IS 2062 E 250
BR, external locking arrangement.
Disc material: IS 2062 E 250 BR +13% Cr
Body Seat of SS 304, Disc seal ring of Viton /
Silicon rubber
2
Page 123 of 239
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ITE
SIZE SPECIFICATION
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
Shaft material: Stainless Steel 410
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
Bolts & nuts material: ASTM A193 Gr. B7, A 194
Gr. 2H, metallic washers,
Hand wheel material: Cast Steel
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Gasket material: 1 round of PTFE/Ceramic rope
gasket of 16 mm dia
Companion flange as per drawing no. PIP-21-00-
21-11-000-010, made from corten steel (IRSM
41-97) plates, with bore to suit pipe OD. Valve
flange drilling standard shall match with drg
no. PIP-21-00-21-11-000-010, Valve flange
pressure rating shall be PN 2.5.
Design standard: EN 593 or equivalent
Testing standard: BS EN ISO 12266 or equivalent
Face to face dimension standard: EN 558 or
equivalent
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
Leakage rate class A as per BS EN ISO 12266
Part-1 (Zero leakage)
Accessories: Hand wheel & chain of 30 M length,
draining arrangement at bottom.
Electrically/Pneumatic/hydraulic actuated with
provision of Manual operation as per process
requirement indicated in
specification/datasheet.
Flan Slip on Plate flanges drilling & dimensional standard
DN15- IS:6392, table-5, made from corten steel
DN4
50 OD. with non-asbestos gaskets (Champion
AF 154/AF 120 or equivalent), nuts & bolts
(ASTM A 193 B7 / A 194 2H), metallic
washers.
2 hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
DN500- Slip on Plate flanges, thickness, drilling &
DN3 dimensional standard as per drawing no. PIP-
Page 124 of 239
jjjjjjjjjjjjjjjjj)
ITE
SIZE SPECIFICATION
21-00-21-11-000-010 made from corten steel

(IRSM 41-97) plates, with bore to suit pipe OD
600 with 1 round of PTFE/Ceramic rope gasket of
16 mm dia, nuts & bolts (ASTM A 193 B7 / A
194 2H), metallic washers.
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
BLRF Plate flanges drilling & dimensional standard
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
DN15- IS:6392, table-9, made from corten steel
2 DN4 (IRSM 41-97) plates, with non-asbestos
Blin 50 gaskets (Champion AF 154/AF 120 or
equivalent), nuts & bolts (ASTM A 193 B7 / A
194 2H), metallic washers
BLRF Plate flanges, thickness, drilling &
dimensional standard as per drawing no. PIP-
DN500- 21-00-21-11-000-010, made from corten steel
DN3 (IRSM 41-97) plates, with bore to suit pipe OD
600 with 1 round of PTFE/Ceramic rope gasket of
16 mm dia, nuts & bolts (ASTM A 193 B7 / A
194 2H), metallic washers.
Bolt qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
Hexagonal Bolts & Nuts, material shall be CS
All sizes ASTM A193-B7 / ASTM A194-2H, metallic
washers
Gas DN15- Compressed Non-asbestos flat ring gaskets,
DN4 Champion AF 120 / AF 154 or equivalent, 3
00 mm Thk
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
DN500- yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
DN3 1 round of PTFE/Ceramic rope gasket of 16 mm dia
2 600
Full DN 15 to bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
40
Half DN 15 to eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
50
Red DN 15 to hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
40
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
Axial Type (Upto DN 1000), Universal type (DN
Page 125 of 239
jjjjjjjjjjjjjjjjj)
ITE
SIZE SPECIFICATION
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
1100 and above) Compensators, flanged
Co (Stainless steel), with inner sleeve (3 mm thk
min), SS 304 inner pipe and mid pipe (5 mm
thk min.), materials- All Stainless-Steel ASTM
A 240 Gr. 304, MS Tie rods, companion
flanges made of corten steel (IRSM 41-97)
plates, Nuts, Bolts (ASTM A 193 B7/ASTM A
194 2H), metallic washers, & Gaskets (1
2 round of PTFE/Ceramic rope gasket of 16 mm
dia, Bracket & Collar material SS 304, Design
pressure 0.3 kscg, Testing pressure 0.45 kscg
(Pneumatic).
Cycle life: 10,000(min.)
No. of Ply: 4 nos.(min.)
DN 500 and above pppppppppppppppppppppppppppppppppppppppppppppppppp
Ply thickness: 0.4 mm(min.)
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Deflection requirements as per piping configuration.
However, final selection of compensators
shall be done as per outcome of stress
analysis.
Nuts & Bolts shall be electroplated as per relevant
National/International standard.
Painting of companion flanges shall be as follows:
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
One coat of Zn Silicate primer (60 micron) to be
applied over Sa 2.5 (50 micron surface
roughness) blasted surface of companion
flanges followed by 2 coats of PU paint (60
micron each). Primer should contain 80 % Zn
by weight on dry film.Bolts and nuts should be
cleaned and fully greased during installation.
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
Nominal OD Nominal thickness, mm. ASTM A 106 Gr. B Seamless

Dia DN, mm mm
15 21.3 3.73
20 26.7 3.91
25 33.4 4.55
Page 126 of 239
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40 48.3 5.08
50 60.3 5.54
65 73.0 7.01
80 88.9 7.62
100 114.3 6.02
125 141.3 6.55
150 168.3 7.11
200 219.1 8.18
250 273.0 9.27
300 323.8 10.31
IS:3589 (ERW) upto DN 600 and IPSS 1-06-014-17 (DN 700 and above)
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
T
NB OD
35 35 iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
8
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
40 40 lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
8
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
45 45 ooooooooooooooooooooooooooooooooooooooooooo
8
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
50 50 rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
8
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
60 61 uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
8
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
70 71 xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
8
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
80 81 aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
8
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
90 91 1
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
ggggggggggggggggggggggggggggggggggggggggggg
10 10 1
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
11 11 1
mmmmmmmmmmmmmmmmmmmmmmmmmmmmm
12 12 1
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
13 13 1
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
ssssssssssssssssssssssssssssssssssssssssssssssss
14 14 1
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
15 15 1
Page 127 of 239
jjjjjjjjjjjjjjjjj)
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
T
NB OD
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xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
16 16 1
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
18 18 1
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
20 20 1
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
22 22 1
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
24 24 1
25 25 1
ppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
26 26 1
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
28 28 1
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
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30 30 1
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32 32 1
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
35 35 1
NOTES:
(1) Wherever the OD & thicknesses vary from IS:3589, the above table shall be followed
for OD & thicknesses only. However, other requirement of pipes shall be complying to
IS:3589 for pipes upto DN 600
(2) In case Corten steel (IRSM 41-97) is not available, IS 2062 E250 BR Cu (with 0.20%
to 0.35% copper) may be used for pipes & fittings.
(3) For TSJ Projects ERW (Spirally welded or Longitudinally welded) Pipes made of API
5L Gr B or Corten A shall be used for DN 350 and above pipes.
(4) Gasket MOC (PTFE Rope/Ceramic Rope) shall be based on O&M team’s preference
of respective plant unit.
(5) Other requirement (except OD & thickness) of pipes of DN 700 and above shall be
inline with IPSS 1-06-014-17.
(6) For details of U seals, Drip pots, Vents etc. refer separate standard drawings specific
to project.
(7) For surface preparation and painting details of fuel gas lines refer GS for painting
(GSP-01-00-00-14-000-001) and colour coding standard (STD-01-00-00-01-000-062)
Page 128 of 239
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VI. Material Spec no. 300CS1
Service:
 Low Pressure Steam - LPST,

 Condensate -CD
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Service Condition:
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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Max Working pr. 15 kg/cm2g
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Min working pr. 1 kg/cm2g
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
Max working Temp 3000C
Min working temp Ambient
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
Corrosion Allowance 1.5 mm
Branch table
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uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
15 1
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
20 2 1
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
25 2 2 1
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
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40 2 2 2 1
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
50 5 4 4 4 3
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
65 5 5 4 4 4 3
RUN PIPE
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
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80 5 5 5 4 4 4 3
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lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
sssssssssssssssssssssssssssssssssssssssssssssss
1005 5 5 4 4 4 4 3
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
ccccccccccccccccccccccccccccccccccccccccccccccccccccccc
1255 5 5 5 4 4 4 4 3
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
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pppppppppppppppppppppppppppppppppppp
1505 5 5 5 5 4 4 4 4 3
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aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ccccccccccccccccccccccccccccccccccccc
2005 5 5 5 5 6 6 4 4 4 3
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llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
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2505 5 5 5 5 6 6 4 4 4 4 3
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3005 5 5 5 5 6 6 4 4 4 4 4 3
ssssssssssss
Page 129 of 239
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vvvvvvvvvvvvvvvvvvvvvvvvvvvv
3505 5 5 5 5 6 6 6 6 4 4 4 4 3
ddddddddddddddddddddddddddddddddddddddddddddddddddddddd
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
mmmmmmmmmmmmmmmmm
4005 5 5 5 5 6 6 6 6 4 4 4 4 4 3
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bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
cccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddddd
5005 5 5 5 5 6 6 6 6 6 4 4 4 4 4 3
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
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vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
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6005 5 5 5 5 6 6 6 6 6 7 4 4 4 4 4 3
NB
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oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
BRANCH PIPE
' 1 ' : EQUAL TEE, FORGED CARBON STEEL, SW, ASTM A105
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
' 2 ' : UNEQUAL TEE, FORGED CARBON STEEL, SW, ASTM A105
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
' 3 ' : EQUAL TEE, FORGED STEEL MATERIALS CONFIRMING TO ASTM A 234 Gr. WPB, Sch 40 BUTT
WELD ENDS DIMENSIONS AS PER ANSI B16.9
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
' 4 ' : UNEQUAL TEE, FORGED STEEL FORGED STEEL MATERIALS CONFIRMING TO ASTM A 234 Gr.
WPB, Sch 40 BUTT WELD ENDS DIMENSIONS AS PER ANSI B16.9.
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
' 5 ' : SOCKOLET
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
' 6 ' : WELDOLET
' 7 ' : UNEQUAL TEE + REDUCER
IT
SIZE SPECIFICATION
DN 15 to
IBR approved, seamless pipe to ASTM A 106 Gr. B,
DN
dimension as per ANSI B 36.10, Sch 80, PE
40
DN 50 to gggggggggggggggggggggggggggggggggggggggggggggggggggg
DN IBR approved, seamless pipe to ASTM A 106 Gr. B,
15 dimension as per ANSI B 36.10, Sch 40, BE
0
Pi DN 200
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
to
DN
dimension as per ANSI B 36.10, Sch 30, BE
40
0
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DN 450
to
DN
dimension as per ANSI B 36.10, Sch 20, BE
60
0
Page 130 of 239
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IT
SIZE SPECIFICATION
DN 15 to IBR approved, seamless, 1.5D elbow, forged steel
DN conforming to ASTM A105, 3000 lb, dimension as
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
40 per ANSI B16.11, SW ends
Be
DN 50 to IBR approved, seamless, 1.5D elbow, forged steel
60 conforming to ASTM A234 Gr. WPB, Sch. 40,
0 dimension as per ANSI B16.9, BW ends
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
DN 15 to IBR approved, forged steel tees conforming to ASTM
DN A105, 3000 lb, dimension as per ANSI B16.11,
40 SW ends
Te
DN 50 & IBR approved, forged steel tees conforming to ASTM
ab A234 Gr. WPB, Sch. 40, dimension as per ANSI
ove B16.9, BW ends
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
DN 15 to IBR approved, forged steel reducers conforming to
DN ASTM A105, 3000 lb, dimension as per ANSI
40 B16.11, SW ends
Re
DN 50 & IBR approved, forged steel reducers conforming to
ab ASTM A234 Gr. WPB, Sch. 40, dimension as per
ove ANSI B16.9, BW ends
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
DN 15 to
So IBR approved, sockolet, forged steel conforming to
DN
ASTM A 105, as per MSS-SP-97, 3000lbs
40
DN 50 to
IBR approved, weldolet, forged steel conforming to
W DN
ASTM A 234 Gr WPB, as per MSS-SP-97, Sch
20
STD.
0
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DN 15 to IBR approved, socket weld, raised face seratted finish
DN flanges of forged steel conforming to ASTM A 105,
40
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg Class 300, dimension as per ANSI B16.5
Fl jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
DN 50 to
IBR approved, weld Neck, raised face seratted finish
DN
flanges of forged steel conforming to ASTM A 105,
60
Class 300, dimension as per ANSI B16.5
0
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
DN 15 to
IBR approved, raised face seratted finish blind flanges
Bli DN
of forged steel conforming to ASTM A 105, Class
60
300, dimension as per ANSI B16.5
0
DN 15 to IBR approved, socket weld end cap of forged steel
En
DN conforming to ASTM A 105, 3000 lb, dimension as
40 per ANSI B16.11
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
En DN 50 – IBR approved, butt weld end cap of forged steel
Page 131 of 239
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IT
SIZE SPECIFICATION
DN
conforming to ASTM A234 Gr. WPB, Sch 40,
60
dimension as per ASME B16.9
0
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
IBR approved forged carbon steel gate valve, class 800,
DN 40 & with rising stem, body & bonnet of ASTM A105,
bel trim of ASTM 182 Gr. F6, seat 13% Cr + stellited,
ow socket welded ends, dimensional std./design std.
BS EN ISO 15761/API 602
G
IBR approved cast carbon steel gate valve, class 300,
DN 50 & with rising stem, body/bonnet of ASTM A216 Gr.
ab WCB, Trim of ASTM 182 Gr. F6, seat 13 % Cr +
ove stellited, butt weleded ends, dimensional
std./Design std. API 600.
IBR approved forged carbon steel globe valve, class
DN 40 & 800, with rising stem, body & bonnet of ASTM
bel A105, trim of ASTM 182 Gr. F6, seat 13 % Cr.+
ow stellited, socket welded ends, dimensional
std./design std. BS EN ISO 15761/API 602
Gl
IBR approved cast carbon steel Globe valve, class 300,
DN 50 & with rising stem, body/bonnet of ASTM A216 Gr.
ab WCB, stem of ASTM 182 Gr. F6, seat 13 % Cr. +
ove stellited, butt weleded ends, dimensional
std./Design std. API 600.
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
DN 40 & IBR approved, class 800, forged steel ASTM A 105, SS
Pi
bel 304 internal, piston type valve, socket weld ends
ow to ASME B16.11.
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
IBR approved, forged carbon steel, Lift Check valve,
DN 40 & class 800 and socket welded ends. Material:
bel body/Disc/Cover to ASTM A105, Internals/trim
ow ASTM 182 Gr. F6, seat of 13% Cr steel+stellited,
Dimensional/Design std. BS EN ISO 15761.
No llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
IBR approved Cast carbon steel swing check valve
class 300 with rising stem and butt-welded ends.
DN 50 &
Material: Body/bonnet ASTM A216 Gr. WCB,
ab
Internals /Trim SS to AISI 410 (13% Cr), seat of
ove
13% Cr +Stellited, Dimensional /Design std. BS
1868.
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm ooooooooooooooooooooooooooooooooooooooooooooooooooooooo
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
Tr DN 25 & IBR approved, compact module, inverted bucket type
bel steam traps with built in strainers, inlet, outlet and
ow blowdown valve, socket weld ends as per ASME B
16.11, class 800#, suitable for operating
temperature of 3150 C and max working pressure
of 15 kscg.
Body/ Shell/ Cap/ Bonnet: ASTM A-351 Gr. CF8.
Page 132 of 239
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IT
SIZE SPECIFICATION
Valve/ Stem/ Seat / Bucket: SS 304
Strainer Screen (40 Mesh): SS 304
Blowdown/Test Valve: SS 304
Handwheel: Cast steel or DI
Selection of model by manufacturer considering pipe
size, flow and trap interval
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
IBR approved, 'Y' type strainers with Forged steel ASTM
DN 40 & A 105 body and stainless steel SS 304
Bel internals/filter element of 16 G sheet with 1.25 mm
ow diameter perforation @ 20 per cm2. SW, Class
800, ASME B 16.11,
IBR approved, 'T' type strainers with ASTM A 234 body
Str with stainless steel SS 304 internals/filter element
of 16 G sheet with 1.25 mm diameter perforation
@ 20 per cm2. Buttwelded ends/ flanged ends,
DN 50 & Class 300, ASME B 16.9. Flanged end strainers
ab to be supplied along with companion flanges
ove (ASTM A 105), non-asbestos gaskets (Spiral
wound SS 316, GRAFOIL gaskets, 3mm thk,
ASME B16.20, Drilling as per ASME B16.5 class
300) & fasteners (Bolts of ASTM A193 Gr. B7.
Nuts ASTM A194 Gr. 2H.
Bo Long studs ASTM A193 Gr. B7. Nuts ASTM A194 Gr.
All sizes
2H.
Spiral wound SS 316, GRAFOIL gaskets, 3mm thk,
G
All sizes ASME B16.20, Drilling as per ASME B16.5 class
300.
NOTES:
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(1) Pipes, fittings and valves shall be supplied with IBR certificates.
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(2) Thermal insulation shall be provided as per Specification no. GSP-01-00-00-14-000-
004.
(3) Pipe to pipe joint for DN 40 and below shall be with SW full coupling
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
VII.Material Spec no. 2500AS1 class
Page 133 of 239
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Service:
 High Pressure Steam – HPST1 2

oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
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Service Condition:
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
Max : 68 kg/cm2g
Worki
ng pr.
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Design : 74.8 Kg/cm2g
Press
ure
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
Max Temp : 4950C
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
Design : 5000C
temp
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
Corrosion : 1.5 mm
Allow
ance
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Branch table
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qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
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lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
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hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn ssssssssssssssssssssssssssssssssssssssssssssssssss
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
cccccccccccccccccccccccccccccccccccccccccccccccccc
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
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llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
ooooooooooooooooooooooooooooooooooooooooooooo
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa ffffffffffffffffffffffffffffffffffffffffffff
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
cccccccccccccccccccccccccccccccccccccccccccccc
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
Page 134 of 239
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ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
ppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq uuuuuuuuuuuuuuuuuuuu
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
sssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee kkkkkkkkkkkkkkkkkkk
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssss bbbbbbbbbbbbbb
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaa
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk tttttttttttttttttttttttt
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
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llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
mmmmmmmmmmmmmmmmmmmmmmmmmmmm
ooooooooooooooooooooooooooooooooo
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sssssssssssssssssss
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
ddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
ggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllll
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
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sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
BRANCH PIPE
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii)
Equal Tee
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll)
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Unequal
Tee.
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
SOCKOLET
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WELDOLET
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
Unequal
Tee
+
Redu
cer
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
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bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ITE
SIZE SPECIFICATION
Pip DN 15
to
IBR approved, seamless alloy steel pipe to ASTM A
D
335 Gr. P 22, 2.25 Cr, dimension as per ANSI B
N
36.10, Sch 80, PE
4
0
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DN 50 IBR approved, seamless alloy steel pipe to ASTM A
to 335 Gr. P 22, 2.25 Cr, dimension as per ANSI B
D 36.10, Sch 80, BE
N
1
Page 135 of 239
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ITE
SIZE SPECIFICATION
0
0
DN 125
to lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
D IBR approved, seamless alloy steel pipe to ASTM A
N 335 Gr. P 22, 2.25 Cr, dimension as per ANSI B
6 36.10, Sch 100, BE
0
0
DN 15
to
IBR approved, seamless, 1.5D elbow, Forged alloy
D
steel, material conforming to ASTM A 182 F22 Cl.
N
3, socket weld ends, ANSI B 16.11, Class 6000
4
0
DN 50
to qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
D IBR approved, seamless, 1.5D elbow, Forged alloy
Elb N steel, material conforming to ASTM A234 Gr WP
1 22 Cl. 3, butt weld ends, ANSI B 16.9, Sch 80
0
0
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
DN 125
to sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
D IBR approved, seamless, 1.5D elbow, Forged alloy
N steel, material conforming to ASTM A 234 GR.
6 WP22 Cl 3, butt weld ends, ANSI B 16.9, Sch 100
0
0
Te DN 15
to
IBR approved, seamless, Forged alloy steel, material
D
conforming to ASTM A 182 F22 Cl. 3, socket weld
N
ends, ANSI B 16.11, Class 6000
4
0
DN 50
to xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
D IBR approved, seamless, Forged alloy steel, material
N conforming to ASTM A234 Gr WP 22 Cl. 3, butt
1 weld ends, ANSI B 16.9, Sch 80
0
0
DN 125 IBR approved, seamless, 1.5D elbow, Forged alloy
to steel, material conforming to ASTM A 234 GR.
D WP22 Cl 3, butt weld ends, ANSI B 16.9, Sch 100
N
6
Page 136 of 239
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ITE
SIZE SPECIFICATION
0
0
DN 15
to
IBR approved, sockolet, forged alloy steel conforming
So D
to ASTM A182 Gr. F22 Cl. 3, as per MSS-SP-97,
N
6000
4
0
DN 50
to ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
D IBR approved, weldolet, forged alloy steel conforming
N to ASTM A234 Gr. WP 22 Cl 3, as per MSS-SP-
1 97, Sch 80
0
0
We
DN 125
to hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
D IBR approved, weldolet, forged alloy steel conforming
N to ASTM A234 Gr. WP 22 Cl. 3, as per MSS-SP-
1 97, Sch 100
5
0
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DN 15 kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
to IBR approved, socket weld, raised face seratted finish
D flanges of forged alloy steel conforming to ASTM
N A 182 Gr. F22 Cl. 3, Class 2500, dimension as
4 per ANSI B16.5
0
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
Fla llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
DN 50
to
D
flanges of forged alloy steel conforming to ASTM
N
A 182 Gr F22 Cl. 3, Class 2500, dimension as per
6
ANSI B16.5
0
0
DN 15
to
D
Blin of forged alloy steel conforming to ASTM A 182
N
Gr. F22 Cl. 3, Class 2500, dimension as per ANSI
6
B16.5
0
0
Page 137 of 239
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ITE
SIZE SPECIFICATION
DN 15
to
IBR approved, socket weld end cap of forged alloy steel
D
conforming to ASTM A 182 Gr. F22 Cl. 3, 6000 lb,
N
dimension as per ANSI B16.11
4
0
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
DN 50
to uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
D IBR approved, butt weld end cap of forged alloy steel
En N conforming to ASTM A234 Gr. WP22 Cl. 3, Sch
1 80, dimension as per ASME B16.9
0
0
DN 125
to wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
D IBR approved, butt weld end cap of forged alloy steel
N conforming to ASTM A234 Gr. WP22 Cl. 3, Sch
6 100, dimension as per ASME B16.9
0
0
All
si zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Ga
z 5 Cr-1/2 Mo, ring joint (RTJ), ANSI B 16.20, Cl. 2500
e
s
All
si ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
Bol
z Studs ASTM A 193 Gr B16, Nuts ASTM A 194 Gr 7.
e
s
DN 15
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
to
IBR approved, Forged alloy steel, material conforming
Hal D
to ASTM A 182 F22 Cl. 3, socket weld ends,
N
ANSI B 16.11, Class 6000
4
0
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
IBR Approved, Class 2500, forged alloy steel wedge
DN15
gate valve, body and bonnet material to ASTM A
to
182 Gr F22 CL. 3, trim material to 13% Cr/ASTM
Gat D
A 182 Gr F6, seat 13% Cr + stellited, pressure
N
sealed, outside screwed and yoke, rising stem
4
socket weld ends to ASME B16.11. Design std.
0
BS EN ISO 10434.
Page 138 of 239
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ITE
SIZE SPECIFICATION
IBR Approved, Class 2500, alloy steel casting wedge
217 Gr WC9, trim of ASTM 182 Gr. F6/13% Cr,
seat 13 % Cr + stellited, pressure sealed, outside
screwed and yoke, rising stem, butt welded ends
to ASME B16.25. Design std. ASME B16.34,
Dimension std. ASME B16.10.
Special requirement for valve size between DN150 to
DN600
a. Manually operated Gate Valve: Cast Steel Gate
Valve, Bevel+Spur Gear Operated, Pressure
sealed Gate Valve wth By-pass arrangement and
pressure equalizing valve.
DN 50 Bypass Valve: Inching type forged Steel Globe, Full
to Bore, BWE, SCH-80, VALVE MOC F22 Cl. 3,
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D Trim- Stellited.
Gat
N ppppppppppppppppppppppppppppppppppppppppppppppppppppp
6 Pipe: MOC A335 Gr P22, Sch 80, Operation: hand
0 wheel.
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b. Motor Operated Gate Valve: Cast Steel Gate Valve,
electrically actuated & Motor Operated, provision
of Manual operation, Pressure sealed Gate Valve
wth By-pass arrangement and pressure
equalizing valve.
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Bypass Valve: Inching type forged Steel Globe, Class
2500, Full Bore, BWE, suitable for SCH-80,
VALVE MOC F22 Cl 3, Trim- Stellited.
Pipe: MOC A335 gr P22, Sch 80, Operation: hand
wheel.
Actuator for both main and by-pass valve shall be
provided with limit switch, torque switch & position
transmitter.
Glo DN15 IBR Approved, 2500 lb forged alloy steel, globe valve,
to body, bonnet and yoke material to ASTM A 182
D Gr F22 CL 3, trim 13 % Cr., seat 13%
N Cr+stellited, pressure sealed, rising stem, outside
4 screwed and yoke, Socket weld end to ASME
0 B16.11. Design std. BS 1873.
DN 50 IBR Approved, 2500 lb, alloy steel casting, globe valve,
to body, bonnet and yoke material to ASTM A 217
D Gr. WC9, trim material to13 % Cr., seat 13%
N Cr+stellited, pressure sealed, outside screwed
6 and yoke, rising stem, butt welded ends to ANSI
Page 139 of 239
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ITE
SIZE SPECIFICATION
0 B 16.25. Dimension std. ASME B16.34, Design
0 std. BS 1873
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DN 15
IBR Approved 2500 lb forged steel, lift check valve,
to
body and cap material to ASTM A 182 Gr. F22
D
CL. 3, trim 13 % Cr., seat 13% Cr +stellited,
N
bolted cap Socket weld end to ASME B16.11.
4
Design std. BS 1868/ BS EN ISO 15761
0
Ch ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
DN 50
IBR Approved, 2500 lb, alloy steel castings, swing
to
check valve. Body and cap material to ASTM A
D
217 Gr WC9, trim material to of ASTM 182 Gr.
N
F6, seat 13 % Cr+Stellited., bolted cap, butt
6
welded ends to ANSI B 16.9. Design std. ASME
0
B16.34,
0
IBR approved, bimetallic steam traps with built in
strainers, butt weld ends, 2500#, suitable for
maximum operating temperature of 5000C and
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maximum operating pressure of 75 kscg. Body
DN 25
and cap of alloy steel (ASTM A 182 Gr. F 22),
&
internal of Titanium alloy, bolts of ASTM A 193 Gr
Tr b
B16 and nuts of ASTM A 194 Gr 7, gasket and
el
other internal working parts to suit service
o
conditions. Butt Welded ends as per ASME B
w
16.25 sch 80. To be supplied along with in built
strainer (stainless steel 304). Selection of model
by manufacturer considering pipe size, flow and
trap interval
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
DN 15 jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
to IBR approved, 'Y' type strainers with Forged steel
D ASTM A 182 Gr. F 22 Cl. 3 body and stainless-
N steel SS 304 internals/filter element, Socket weld
4 ends, Class 2500.
0
Str kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
DN 50
to
IBR approved, 'Y' type strainers with Forged steel
D
ASTM A 182 Gr. F 22 Cl. 3 body and stainless-
N
steel SS 304 internals/filter element, butt weld
6
ends, Class 2500.
0
0
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
NOTES:
Page 140 of 239
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1. Pipe to pipe joint for DN 40 and below shall be with SW full coupling
2. Valves of DN 150 and above shall be provided with by-pass.
3. Pipes, fittings and valves shall be supplied with IBR certificates
4. Thermal insulation shall be provided as per Specification no. GSP-01-00-00-14-000-004.
5. Welded pipe shall have only longitudinal weld made by employing automatic welding.
6. Minimum thickness of fitting shall be in line with the pipe schedule/ thickness.
7. Radiography shall be performed after heat treatment.
8. Use normalized and tempered material only.
9. All pipes, fittings, valves, flanges strainers, etc shall be tested & test certificates in form iiia
for pipes & form iiic for others shall be required duly Counter signed by ibr authority or their
approved representative.
10. All pressure containing components and shoe supports (regardless of size & thickness) shall
be PWHT
Page 141 of 239
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VIII.Material Spec no. 2500AS2 class
Service:
 High Pressure Steam – HPST2

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Service Condition:
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Max : 105 kg/cm2g
Worki
ng pr.
Min : 90 kg/cm2g
worki
ng pr
Design : 117 Kg/cm2g
Press 2
ure
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Max Temp : 5400C
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
Design : 5450C
temp
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llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Corrosion : 1.5 mm
Allow
ance
Branch table
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ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh ooooooooooooooooooooooooooooooooooooooooo
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Page 142 of 239
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
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vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
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zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee mmmmmmmmmmmmmmmm
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq bbbbbbbbbbbbbbbbbbbb
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
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zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaa
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee rrrrrrrrrrrrrrrrrrrrrrrr
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
ooooooooooooooooooooooooooooooooo
qqqqqqqqqqqqqqqqqqqqqqqqq
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu ffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
ggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhh
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ssssssssssssssssssssssssssssssssssssssssssssssssss aaaaaaaaaaaaaaaa
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
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yyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzz
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
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kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooo
ppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrr
sssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
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ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
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ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
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hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
BRANCH PIPE
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
Equal Tee
Unequal
Tee.
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
SOCKOLET
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yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
WELDOLET
Unequal
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Tee
+
Redu
cer
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
I
SIZE SPECIFICATION
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
P DN 15 IBR approved, seamless alloy steel pipe to ASTM A 335
t Gr. P 22, 2.25 Cr, dimension as per ANSI B 36.10,
o Sch XXS, PE
D
N
4
0
Page 143 of 239
jjjjjjjjjjjjjjjjj)
I
SIZE SPECIFICATION
DN 50
t
o nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
D IBR approved, seamless alloy steel pipe to ASTM A 335
N Gr. P 22, 2.25 Cr, dimension as per ANSI B 36.10,
Sch XXS, BE
1
0
0
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
DN
1
2
5
pppppppppppppppppppppppppppppppppppppppppppppppppppppppp
t
IBR approved, seamless alloy steel pipe to ASTM A 335
o
Gr. P 91, dimension as per ANSI B 36.10, Sch 120,
D
BE
N
6
0
0
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
E DN 15
t
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
o
IBR approved, seamless, 1.5D elbow, Forged alloy steel,
D
material conforming to ASTM A 182 F22 Cl. 3,
N
socket weld ends, ANSI B 16.11, Class 9000
4
0
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
DN 50
t
o uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
D IBR approved, seamless, 1.5D elbow, Forged alloy steel,
N material conforming to ASTM A234 Gr WP 22 Cl. 3,
butt weld ends, ANSI B 16.9, Sch XXS
1
0
0
DN IBR approved, seamless, 1.5D elbow, Forged alloy steel,
1 material conforming to ASTM A 234 GR. WP91, butt
5
t
o
D
N
6
0
Page 144 of 239
jjjjjjjjjjjjjjjjj)
I
SIZE SPECIFICATION
0
DN 15
t
o
D
conforming to ASTM A 182 F22 Cl. 3, socket weld
N
ends, ANSI B 16.11, Class 9000
4
0
DN 50
t
o bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
D IBR approved, seamless, Forged alloy steel, material
N conforming to ASTM A234 Gr WP 22 Cl. 3, butt weld
ends, ANSI B 16.9, Sch XXS
T
1
0
0
DN
1
2
5
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
t
IBR approved, seamless, 1.5D elbow, Forged alloy steel,
o
material conforming to ASTM A 234 GR. WP91, butt
D
weld ends, ANSI B 16.9, Sch 120
N
6
0
0
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
DN 15
t
o
S D IBR approved, sockolet, forged alloy steel conforming to
N ASTM A182 Gr. F22 Cl. 3, as per MSS-SP-97, 6000
2
5
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W DN 40
t
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
o
IBR approved, weldolet, forged alloy steel conforming to
D
ASTM A234 Gr. WP 22 Cl 3, as per MSS-SP-97,
N
Sch 160
1
0
0
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
DN IBR approved, weldolet, forged alloy steel conforming to
1 ASTM A234 Gr. WP 91, as per MSS-SP-97, Sch
Page 145 of 239
jjjjjjjjjjjjjjjjj)
I
SIZE SPECIFICATION
2 160
5
t
o
D
DN 15
t oooooooooooooooooooooooooooooooooooooooooooooooooooooooo
o IBR approved, socket weld, raised face seratted finish
D flanges of forged alloy steel conforming to ASTM A
N 182 Gr. F22 Cl. 3, Class 2500, dimension as per
ANSI B16.5
4
0
F ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
DN 50
t
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
o
D
flanges of forged alloy steel conforming to ASTM A
N
182 Gr F91/F22 Cl. 3 (as per pipe MOC), Class
2500, dimension as per ANSI B16.5
6
0
0
DN 15
t
o
IBR approved, raised face seratted finish blind flanges of
D
B forged alloy steel conforming to ASTM A 182 Gr.
N
F91/F22 Cl. 3 (as per flange MOC), Class 2500,
6
0
0
E DN 15
t
o
IBR approved, socket weld end cap of forged alloy steel
D
conforming to ASTM A 182 Gr. F22 Cl. 3, 9000 lb,
N
4
0
DN 50 IBR approved, butt weld end cap of forged alloy steel
t conforming to ASTM A234 Gr. WP22 Cl. 3, Sch
o XXS, dimension as per ASME B16.9
D
N
Page 146 of 239
jjjjjjjjjjjjjjjjj)
I
SIZE SPECIFICATION
1
0
0
DN
1
2
5
t
IBR approved, butt weld end cap of forged alloy steel
o
conforming to ASTM A234 Gr. WP91, Sch 120,
D
N
6
0
0
All
s
G i
5 Cr-1/2 Mo, ring joint (RTJ), ANSI B 16.20, Cl. 2500
z
e
s
All
s
gggggggggggggggggggggggggggggggggggggggggggggggggggggggg
B i
Studs ASTM A 193 Gr B16, Nuts ASTM A 194 Gr 7.
z
e
s
DN 15
t
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
o
IBR approved, Forged alloy steel, material conforming to
H D
ASTM A 182 F22 Cl. 3, socket weld ends, ANSI B
N
16.11, Class 9000
4
0
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
DN15
IBR Approved, Class 2500, forged alloy steel wedge gate
t
valve, body and bonnet material to ASTM A 182 Gr
o
F22 CL. 3, trim material to 13% Cr/ ASTM A 182 Gr
G D
F6, seat 13% Cr. + stellited, pressure sealed,
N
outside screwed and yoke, rising stem socket weld
ends to ASME B16.25. Design std. BS EN ISO
4
10434.
0
Page 147 of 239
jjjjjjjjjjjjjjjjj)
I
SIZE SPECIFICATION
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
IBR Approved, Class 2500, alloy steel casting wedge gate
valve, body and bonnet material to ASTM A 217 Gr
WC9, trim of ASTM 182 Gr. F6/13% Cr, seat 13 %
Cr. + stellited, pressure sealed, outside screwed and
yoke, rising stem, butt welded ends to ASME
B16.25. Design std. ASME B16.34, Dimension std.
ASME B16.10.
Special requirement for valve size between DN150 to
DN600
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
a. Manually operated Gate Valve: Cast Steel Gate Valve,
Bevel+Spur Gear Operated, Pressure sealed Gate
Valve wth By-pass arrangement and pressure
equalizing valve.
DN 50
t
Bypass Valve: Inching type forged Steel Globe, Full
o
Bore, BWE, SCH-XXS, VALVE MOC F22 Cl. 3,
D
G Trim- Stellited.
N
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Pipe: MOC A335 Gr P22, Sch XXS, Operation: hand
6
wheel.
0
0 uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
electrically actuated & Motor Operated, provision of
Manual operation, Pressure sealed Gate Valve wth
By-pass arrangement and pressure equalizing valve.
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
2500, Full Bore, BWE, suitable for SCH-XXS,
VALVE MOC F22 Cl 3, Trim- Stellited.
Pipe: MOC A335 gr P22, Sch XXS, Operation: hand
wheel.
provided with limit switch, torque switch & position
transmitter.
DN15 aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
t IBR Approved, 2500 lb forged alloy steel, globe valve,
o body, bonnet and yoke material to ASTM A 182 Gr
D F22 CL 3, trim 13 % Cr., seat 13% Cr+stellited,
N pressure sealed, rising stem, outside screwed and
yoke, Socket weld end to ASME B16.11. Design std.
G 4 BS 1873.
0
DN 50 IBR Approved, 2500 lb, alloy steel casting, globe valve,
t body, bonnet and yoke material to ASTM A 217 Gr.
o WC9, trim material to13 % Cr., seat 13%
D Cr+stellited, pressure sealed, outside screwed and
Page 148 of 239
jjjjjjjjjjjjjjjjj)
I
SIZE SPECIFICATION
N
yoke, rising stem, butt welded ends to ANSI B 16.25.
6
Dimension std. ASME B16.34, Design std. BS 1873
0
0
DN 15
t ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
o IBR Approved 2500 lb forged steel, lift check valve, body
D and cap material to ASTM A 182 Gr. F22 CL. 3, trim
N 13 % Cr., bolted cap Socket weld end to ASME
B16.11. Design std. BS 1868/ BS EN ISO 15761
4
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
0
C ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
DN 50
t hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
o IBR Approved, 2500 lb (special class), alloy steel castings,
D swing check valve. Body and cap material to ASTM
N A 217 Gr WC9, trim material to of ASTM 182 Gr. F6,
seat 13 % Cr., bolted cap, butt welded ends to ANSI
6 B 16.9. Design std. ASME B16.34,
0
0
IBR approved, bimetallic steam traps with built in strainers,
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
butt weld ends, 2500#, suitable for maximum
DN 25 operating temperature of 5500C and maximum
& operating pressure of 117 kscg. Body and cap of
alloy steel (ASTM A 182 Gr. F 22/F91), internal of
b Titanium alloy, bolts of ASTM A 193 Gr B16 and
e nuts of ASTM A 194 Gr 7, gasket and other internal
l working parts to suit service conditions. Butt Welded
o ends as per ASME B 16.25 sch XXS. To be supplied
w along with in built strainer (stainless steel). Selection
of model by manufacturer considering pipe size, flow
and trap interval
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
S DN 15
t nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
o IBR approved, 'Y' type strainers with Forged steel ASTM A
D 182 Gr. F 22 Cl. 3 body and stainless steel SS 304
N internals/filter element, Socket weld ends, Class
2500
4
0
DN 50 IBR approved, 'Y' type strainers with Forged steel ASTM A
t 182 Gr. F 22 Cl. 3 body and stainless steel SS 304
o internals/filter element, butt weld ends, Class 2500
D
N
Page 149 of 239
jjjjjjjjjjjjjjjjj)
I
SIZE SPECIFICATION
0
0
NOTES:
2. Butt welded ends for all items to match with schedule of pipe
be PWHT
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Page 150 of 239
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vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
IX. Material Spec no. 2500AS3 class 2
Service:
 High Pressure Steam – HPST3

yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
Service Condition:
Max : 125 kg/cm2
Worki
ng pr.
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
Min : 105 kg/cm2
worki
ng pr
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
Design : 135 Kg/cm2
Press
ure
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
Max Temp : 5450C
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Design : 5500C
Temp
eratur
e
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
Corrosion : 1.5 mm
Allow
ance
Branch table
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
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Page 151 of 239
jjjjjjjjjjjjjjjjj)
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
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aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
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llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww ddddddddddddddddddddddddddddddd
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cccccccccccccccccccccccccccccccccccccccccccc
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb gggggggggggggggggggggggggg
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
dddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
oooooooooooooooooooooooooooooooooooooooooooooooooooooooo
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq wwwwwwwwwwwwww
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
ssssssssssssssssssssssssssssssssssssssssssss
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee nnnnnnnnnnnnnnnnn
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
mmmmmmmmmmmmmmmm
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbffffffffffffffffffffffffffffff
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
dddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeee
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
vvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwww
xxxxxxxxxxxxxxxxxx
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
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eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
BRANCH PIPE
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
Equal Tee
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Unequal Tee.
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
SOCKOLET
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
WELDOLET
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
Unequal Tee +
Reducer
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Page 152 of 239
jjjjjjjjjjjjjjjjj)
IT
SIZE SPECIFICATION
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
DN
1
5
t
o
335 Gr. P 91, dimension as per ANSI B 36.10,
Sch 80, PE
D
N
2
5
DN
4
0
t
o
Pi
Sch160, BE
D
N
8
0
DN
1
0
0
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
t
o
Sch 120, BE
D
N
6
0
0
Be DN IBR approved, seamless, 1.5D elbow, Forged alloy
1 steel, material conforming to ASTM A 234 GR
5 WP91, socket weld ends, ANSI B 16.11, Class
6000.
t
o
D
N
4
0
Page 153 of 239
jjjjjjjjjjjjjjjjj)
IT
SIZE SPECIFICATION
DN
5
0
t
o
steel, material conforming to ASTM A 234 GR.
WP91, butt weld ends, ANSI B 16.9, Sch 160
D
N
8
0
DN
1
0
0
t
o
steel, material conforming to ASTM A 234 GR.
WP91, butt weld ends, ANSI B 16.9, Sch 120
D
N
6
0
0
Te DN
1
5
t
o
conforming to ASTM A 234 GR WP91, socket
weld ends, ANSI B 16.11, Class 6000.
D
N
4
0
DN IBR approved, seamless, Forged alloy steel, material
5 conforming to ASTM A 234 GR. WP91, butt
t
o
D
N
8
0
Page 154 of 239
jjjjjjjjjjjjjjjjj)
IT
SIZE SPECIFICATION
DN
1
0
0
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
t
o
conforming to ASTM A 234 GR. WP91, butt
weld ends, ANSI B 16.9, Sch 120
D
N
6
0
0
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
DN
1
5
t mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
So o IBR approved, sockolet, forged alloy steel conforming
to A182 Gr. WP91 as per MSS-SP-97, 6000.
D
N
2
5
DN
4
0
t
IBR approved, weldolet, forged alloy steel conforming
W o
to ASTM A234 Gr. WP 91, as per MSS-SP-97,
Sch 160
D
N
1
5
0
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
Fl DN IBR approved, socket weld, raised face seratted finish
1 flanges of forged alloy steel conforming to
5 ASTM A 182 Gr F91, Class 2500, dimension as
per ANSI B16.5.
t
o
D
N
4
0
Page 155 of 239
jjjjjjjjjjjjjjjjj)
IT
SIZE SPECIFICATION
DN
5
0
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
t
o
flanges of forged alloy steel conforming to
ASTM A 182 Gr F91, Class 2500, dimension as
D
per ANSI B16.5
N
6
0
0
DN
1
5
t
o
Bli of forged alloy steel conforming to ASTM A 182
Gr. F91 Class 2500, dimension as per ANSI
D
B16.5
N
6
0
0
En DN
1
5
t
IBR approved, socket weld end cap of forged alloy
o
steel conforming to ASTM A 182 Gr. 91, 6000
lb, dimension as per ANSI B16.11.
D
N
4
0
DN IBR approved, butt weld end cap of forged alloy steel
5 conforming to ASTM A234 Gr. WP91, Sch 160,
0 dimension as per ASME B16.9
t
o
D
N
8
0
Page 156 of 239
jjjjjjjjjjjjjjjjj)
IT
SIZE SPECIFICATION
DN
1
0
0
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
t
IBR approved, butt weld end cap of forged alloy steel
o
conforming to ASTM A234 Gr. WP91, Sch 120,
D
N
6
0
0
All
s
G i
9 Cr-1/2 Mo, ring joint (RTJ), ANSI B 16.20, Cl. 2500
z
e
s
All
s
Bo i
Studs ASTM A 193 Gr B16, Nuts ASTM A 194 Gr 7.
z
e
s
DN15
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
t
IBR Approved, Class 2500, forged alloy steel wedge
o
G 182 Gr F91, trim material 13% Cr, Seat 13%Cr
D
+ stellited, pressure sealed, outside screwed
N
and yoke, rising stem butt weld ends to ASME
B16.25. Design std. BS EN ISO 10434.
4
0
G DN IBR Approved, Class 2500, alloy steel casting wedge
5 gate valve, body and bonnet material to ASTM A
0 217 Gr. C12A, trim 13% Cr, seat of 13% Cr+
Stellited. pressure sealed, outside screwed and
t yoke, rising stem, butt welded ends to ASME
o B16.25. Design std. ASME B16.34, Dimension
std. ASME B16.10
D rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
N Special requirement for valve size between DN150 to
DN600
6 sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
0 a. Manually operated Gate Valve: Cast Steel Gate
0 Valve, Bevel+Spur Gear Operated, Pressure
sealed Gate Valve wth By-pass arrangement
Page 157 of 239
jjjjjjjjjjjjjjjjj)
IT
SIZE SPECIFICATION
and pressure equalizing valve.
Bypass Valve: Inching type forged Steel Globe, Full
Bore, BWE, VALVE MOC F91, Trim- Stellited.
Operation: hand wheel.
electrically actuated & Motor Operated,
provision of Manual operation, Pressure sealed
Gate Valve wth By-pass arrangement and
pressure equalizing valve.
2500. Full Bore, BWE, suitable for, VALVE MOC
F91, Trim- Stellited.
Operation: hand wheel.
provided with limit switch, torque switch &
position transmitter.
DN15
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
t
IBR Approved, 2500 lb forged alloy steel, globe valve,
o
body, bonnet and yoke material to ASTM A 182
Gr F91, trim 13% Cr, seat of 13% Cr + stellited,
D
pressure sealed, rising stem, outside screwed
N
and yoke, Socket weld end to ASME B16.25.
Design std. BS 1873.
4
0
DN
Gl
5
0 dddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
IBR Approved, 2500 lb, alloy steel casting, globe
t valve, body, bonnet and yoke material to ASTM
o A 217 Gr. C12A, trim of 13% Cr, seat of 13% Cr
+ stellited, pressure sealed, outside screwed
D and yoke, rising stem, butt welded ends to ANSI
N B 16.25. Dimension std. ASME B16.34, Design
std. BS 1873.
6
0
0
Page 158 of 239
jjjjjjjjjjjjjjjjj)
IT
SIZE SPECIFICATION
DN
1
5
IBR Approved 2500 lb forged steel, lift check valve,
t
body and cap material to ASTM A 182 Gr. F91,
o
trim 13% Cr, seat of 13% Cr + stellited, bolted
cap, butt weld end to ASME B16.25. Design std.
D
BS 1868/ BS EN ISO 15761.
N
4
0
C hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
DN
5
0
t IBR Approved, 2500 lb, alloy steel castings, swing
o check valve. Body and cap material to ASTM A
217 C12A, trim 13% Cr, seat of 13% Cr +
D stellated, bolted cap, butt welded ends to ANSI
N B 16.9. Design std. ASME B16.34.
6
0
0
IBR approved, bimetallic steam traps with built in
DN strainers, butt weld ends, 2500#, suitable for
2 maximum operating temperature of 5500C and
5 maximum operating pressure of 135 kscg. Body
and cap of alloy steel (ASTM A 182 Gr. F 91),
& internal of Titanium alloy, bolts of ASTM A 193
T
Gr B16 and nuts of ASTM A 194 Gr 7, gasket
b and other internal working parts to suit service
e conditions. Butt Welded ends as per ASME B
l 16.25 sch 80. To be supplied along with in built
o strainer (stainless steel). Selection of model by
w manufacturer considering pipe size, flow and
trap interval
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm oooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
St DN IBR approved, 'Y' type strainers with Forged steel
1 ASTM A 182 Gr. F 91 body and stainless steel
5 SS 304 internals/filter element, Socket weld
ends, Class 2500.
t
o
D
N
4
0
Page 159 of 239
jjjjjjjjjjjjjjjjj)
IT
SIZE SPECIFICATION
DN
5
0
t
IBR approved, 'Y' type strainers with Forged steel
o
ASTM A 182 Gr. F 91 body and stainless steel
SS 304 internals/filter element, butt weld ends,
D
Class 2500.
N
6
0
0
NOTES:
2. Butt welded ends for all items to match with schedule of pipe
be PWHT
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Page 160 of 239
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X.Material Spec no. 150CS5 class
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Service:
2
 Propane -PR
 Hydrogen - H (Except PRS)
Service Condition:
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ssssssssssssssss)
tttttttttttttttt) uuuuuuuuuuuuuuuu) 1
Max Working : 0 kg/cm2
pr.
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Min working :
pr
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Max Temp : bbbbbbbbbbbbbbbbbbbbb
bbbbbbbbbbbbbbbbb) ccccccccccccccccc) ddddddddddddddddd) 5 Branch table
Min Tempffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
:
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee 0
C
15 1 eeeeeeeeeeeeeeeee) fffffffffffffffff) ggggggggggggggggg) 1
Corrosion : .5 mm
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
Allowa
20 3 1
nce
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
25 3 3 1
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
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tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
40 3 3 3 1
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
50 5 4 4 4 2
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
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65 5 5 3 4 4 2
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
80 5 5 5 4 4 4 2
RUN PIPE
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
1005 5 5 4 4 4 4 2
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
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nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
1255 5 5 5 4 4 4 4 2
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
1505 5 5 5 5 6 4 4 4 2
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
2005 5 5 5 5 6 6 4 4 4 2
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
2505 5 5 5 5 6 6 6 4 4 4 2
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
oooooooooooooooooooooooooooooooooooooooooo
ppppppppppppppppppppppppppppppppp
3005 5 5 5 5 6 6 6 6 4 4 4 2
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
dddddddddddddddddddddddddddddddddddddddddd
3505 5 5 5 5 6 6 6 6 4 4 4 4 2
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
oooooooooooooooooooooooooooooooooooooooooooooooooooooo
sssssssssssssssssssssssssssssssssssssssssssssssss
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwwwwwwwwwww
4005 5 5 5 5 6 6 6 6 6 4 4 4 4 2
ccccccccccc
Page 161 of 239
jjjjjjjjjjjjjjjjj)
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
ggggggggggggggggggggggggggggggggggggggggggggggggggg
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
oooooooooooooooooooooooooooooooo
5005 5 5 5 5 6 6 6 6 6 6 4 4 4 4 2
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
gggggggggggggggggggggggggggggggg
6005 5 5 5 5 6 6 6 6 6 6 6 4 4 4 4 2
NB
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
BRANCH PIPE
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB
“1” : SW, Equal Tee.
' 2 ' : BE, EQUAL
2
' 3 ' : SOCKET-WELD Un equal TEE
' 4 ' : BE, Un EQUAL TEE
' 5 ' : SOCKET-WELD HALF COUPLING
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
“6” : UNEQUAL TEE (4) + REDUCER
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
ITE
SIZE DESCRIPTION
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
DN 15-
D
Seamless to ASTM A 106 Gr. B dimension as per
N
ASME B 36.10, Schedule 80, PE.
4
0
Pipe nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
DN50- Seamless to ASTM A 106 Gr. B dimension as per
D ASME B 36.10, Schedule 40
N
3
0
0
DN 15-
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
D
SW elbow (R=1.5D) class 3000 to ASTM A 105 as per
N
ASME B 16.11
4
Bends 0
DN50- tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
D Seamless butt- welded elbow (R=1.5D) to ASTM A234
N Gr. WPB, Sch 40, Dimension to ANSI B16.9
3
Page 162 of 239
jjjjjjjjjjjjjjjjj)
ITE
SIZE DESCRIPTION
0
0
DN 15 -
D
Socket welded fittings, Class 3000 to ASTM A105, as
N
per ASME B16.11
4
0
Tee/
DN50-
D zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
N Seamless butt-welded Fittings to ASTM A-234 Gr.
3 WPB, Sch 40, Dimension to ASME B16.9
0
0
DN 15
– cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
Cap D Seamless socket welded End Cap to ASTM A105,
N Class 3000, Dimension to ASME B16.11
4
0
DN50-
D ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
Cap N Seamless butt-welded End Cap to ASTM A234 Gr.
3 WPB, Sch 40, Dimension to ASME B16.9
0
0
Isol Full bore, long pattern, bolted design, floating ball
DN 15-
valve, fire safe as per API 607, Body/Bonnet
D
material is ASTM A105, ball & stem of SS316,
N
seat & seal of PTFE.Leakage class –VI. Design
4
Standard API 6D, Class 800, Socket weld ANSI
0
B 16.11
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
DN50- Full bore, long pattern, two- piece bolted design,
D floating ball valve fire safe as per API 607,
N Body/Bonnet material Cast carbon steel to
3 ASTM A216 Gr. WCB, ball & stem of SS316,
0 seat & seal of PTFE, Leakage class –VI.
0 lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Design Standard API 6D, Class 150 Flanged (ANSI B
16.5).
Valves to be supplied along with companion flanges
Page 163 of 239
jjjjjjjjjjjjjjjjj)
ITE
SIZE DESCRIPTION
(ASTM A 105), gaskets ( Spiral wound, SS 316,
GRAFOIL gaskets, 3mm thk, ASME B16.20,
Drilling as per ASME B16.5, CLASS 150) &
fasteners (ASTM A 193 B7 & A 194 2H).
Globe valve, body Forged Steel to ASTM A105, trim
material to SS to AISI 410(13% Cr), seat of 13%
DN15- Cr+Stellited, bolted bonnet, outside screw and
D yoke rising stem, Fire safe design as per API
N
6FA.
4
0 qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
Design Standard BS EN ISO 15761, Class 800,
Socket weld (ANSI B 16.11).
Globe valve, body to ASTM A216 Gr. WCB, trim
Glo material to SS to AISI 410(13% Cr)/ASTM A182
Gr. F6, seat of 13% Cr+Stellited , bolted bonnet,
outside screw and yoke, rising stem, Fire safe
DN50- design as API 6FA.
D tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
N Design Standard -BS 1873, Class 150, Flanged (ANSI
3 B 16.5).
0 uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
0 Valves to be supplied along with companion flanges
(ASTM A 105), gaskets ( Spiral wound, SS 316,
GRAFOIL gaskets, 3mm thk, ASME B16.20,
Drilling as per ASME B16.5, CLASS 150) &
fasteners (ASTM A 193 B7 & A 194 2H).
Lift check valve, body and cap Forged steel to ASTM
DN15- A105, trim material to ASTM A 182. Gr. 304L.
D Fire safe design as per API 6FA.
N
4 zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
0 Design Standard -BS EN ISO 15761, Class 800,
Socket weld to ANSI B 16.11
Non bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
Globe valve, body Cast Steel to ASTM A216 Gr. WCB,
trim material to SS to AISI 410(13% Cr) / ASTM
DN50-
A182 Gr. F6, bolted bonnet, outside screw and
D yoke, rising stem, Fire safe design as API 6FA,
N
Valves to be supplied along with companion
6
0 flanges (ASTM A 105), gaskets (Spiral wound,
0 SS 316, GRAFOIL gaskets, 3mm thk, ASME
B16.20, Drilling as per ASME B16.5, CLASS
150) & fasteners (ASTM A 193 B7 & A 194 2H).
DN 15 Class 150, forged Carbon steel to ASTM A105, socket
Page 164 of 239
jjjjjjjjjjjjjjjjj)
ITE
SIZE DESCRIPTION
to weld raised face to ANSI B16.5, with fasteners

D (ASTM A 193 B7 & A 194 2H) and gaskets
N (Spiral wound, SS 316, GRAFOIL gaskets, 3mm
4 thk, ASME B16.20, Drilling as per ASME B16.5,
0 CLASS 150)
gggggggggggggggggggggggggggggggggggggggggggggggggggg
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
DN 50 ANSI Class 150 SORF flanges to ANSI B16.5, forged
& steel conforming to ASTM A105, with fasteners
a (ASTM A 193 B7 & A 194 2H) and gaskets
b
o (Spiral wound, SS 316, GRAFOIL gaskets, 3mm
v thk, ASME B16.20, Drilling as per ASME B16.5,
e CLASS 150)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
All ANSI Class 150 blind flanges to ANSI B16.5, forged
steel conforming to ASTM A105 along with with
Si
Blin fasteners (ASTM A 193 B7 & A 194 2H) and
z
e gaskets (Spiral wound, SS 316, GRAFOIL
s gaskets, 3mm thk, ASME B16.20, Drilling as per
ASME B16.5, CLASS 150).
DN 15
to
Full D mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
N SWE, ASME B16.11, ASTM A105, Class 3000
4
0
DN 15
to
ppppppppppppppppppppppppppppppppppppppppppppppppppppppp
Half D
SWE, ASME B16.11, ASTM A105, Class 3000
N
5
0
DN 15
to
Red D
SWE, ASME B16.11, ASTM A105, Class 3000
N
4
0
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
All
Si vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Bolt
z Nuts : ASTM A194 Gr. 2H, Studs: ASTM A193 Gr. B7,
e
s
Page 165 of 239
jjjjjjjjjjjjjjjjj)
ITE
SIZE DESCRIPTION
All yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
Si Spiral wound, SS 316, GRAFOIL gaskets, 3mm thk,
Gas
z ASME B16.20, Drilling as per ASME B16.5,
e CLASS 150
s
All Strainer with C.S (ASTM A 216 Gr WCB) body,
stainless steel 304 filtering element, with
si
Filte fasteners (ASTM A 193 B7 & A 194 2H) and
z
e gaskets (Spiral wound, SS 316, GRAFOIL
s gaskets, 3mm thk, ASME B16.20, Drilling as per
15 m long hose generally to IS:796 of suitable size,
Hos dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
complete with hose connection on one end, hose
protector on the other end secured by hose clips
Note :
a) Only Left hand threads to be used for Propane & LPG gas tapping connection
b) For PRS of Hydrogen, pipes, fittings, valves and other accessories shall be of SS 304. Valves
for H2 service shall be of fire safe design.
c) Pipe to pie joint for DN 40 and below shall be with SW full couplings.
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
XI.Material Spec no. 150CS6
2
Service:
Drinking Water (Below DN 150 : DW
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
Cold Drinking water (Below DN : CDW
150)
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
Fire water after Del. Valve : FW
(Below DN 150)
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Page 166 of 239
jjjjjjjjjjjjjjjjj)
Service Condition:
Max : 10
Workin
g pr.
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
Min working : Atm.
pr
Max Temp : 600C
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
Min Temp : 50C
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
Branch table (GI pipe)
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
2
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
3 3
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
3 3 3
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
1003 3 3
1253 3 3 3 3 3 2 2 1
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
1503 3 3 3 3 3 2 2 2 1
150
NB
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
ppppppppppppppppppppppppppppppppppppppppppppppp
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
‘1 ': Equal Tee, IS 1239, Part II, Heavy, Galvanized,
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
' 2 ': Un equal Tee, IS 1239, Part II, Heavy, Galvanized
' 3 ': Unequal Tee + Reducer, Galvanized
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
YYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYY
ZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZ
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
Page 167 of 239
jjjjjjjjjjjjjjjjj)
BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
DDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDD
EEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEE
FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII
JJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJ
PMS for GI piping
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
I
SIZE SPECIFICATION
DN 150
P and IS:1239, (Part-I), heavy, ERW galvanized, screwed,
belo BSPT (male) with metallic socket at one end
w
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
DN 150
B and IS:1239, (Part-II), heavy, galvanized, screwed, BSPT
belo (female) ends.
w
DN 150
T and IS: 1239, (Part-II), heavy, galvanized, screwed, BSPT
belo (female) ends.
w
DN 150
R and IS: 1239, (Part-II), heavy galvanized, screwed, BSPT
belo (female) ends.
w
DN 150 ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
C and IS: 1239, (Part-II), heavy, galvanized, screwed, BSPT
belo (female) ends.
w
C DN 150 IS: 1239, (Part-II), heavy, galvanized, screwed, BSPT
Page 168 of 239
jjjjjjjjjjjjjjjjj)
I
SIZE SPECIFICATION
and
belo (female) ends.
w
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
DN 150
F and Screwed, BSPT flanges to ASME B16.5, MOC ASTM
belo A105 (Galv.) FF, Class 150
w
DN 150 llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
B and ASTM 105 (galvanized), FF, 150#, serrated finish,
belo 125AARH as per ASME B 16.5
w
DN 150
G and
Sheet rubber to IS:638, Type – A
belo
w
DN 150 rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
F and As per ASME B18.2, BOLT: ASTM A307 GR.B (GALV), NUT: ASTM
belo A563 GR.B (GALV)
w
DN 150
U and IS: 1239, (Part-II), heavy, galvanized, screwed, BSPT
belo (female) ends.
w
DN 150
S and IS: 1239, (Part-II), heavy, galvanized, screwed, BSPT
belo (female) ends.
w
DN 150
N and IS 1239 (Part-II), heavy, galvanized, screwed, BSPT
belo (male) ends
w
G DN 50 and Class 800 forged steel gate valve, solid wedge type,
Page 169 of 239
jjjjjjjjjjjjjjjjj)
I
SIZE SPECIFICATION
outside screw and yoke with rising stem, body

belo
material to ASTM A105, S.S. trim, screwed ends
w
(BSPT).
API 600, Cast steel wedge gate valve, body and bonnet
DN 65 to
G material to ASTM A216, trim material to ASTM A
DN
182, Gr. 304L, bolted bonnet, outside screw and
150
yoke, rising stem, screwed ends (BSPT).
DN 50 and Class 800 forged steel globe valve, solid wedge type,
G
belo outside screw and yoke with rising stem, body
w material to ASTM A105, S.S trim, screwed ends
(BSPT).
API 600, Cast steel globe valve, body and bonnet
DN 65 to
G material to ASTM A216, trim material to ASTM A
DN
182, Gr. 304L, bolted bonnet, outside screw and
150
yoke, rising stem, screwed ends (BSPT).
DN 50 and
C Forged steel lift type check valve (class 800) body to
belo
ASTM A 105, SS trim screwed ends (BSPT).
w
DN 65 to Class 150 cast carbon steel swing check valve as per
C
DN BS 1868, body and cap to ASTM A216 Gr. WCB,
150 SS internals, screwed ends (BSPT).
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
DN 15 to PN 1.6, IS 14845, Body CI FG 210 as per IS 210, Trim
A
DN IS 318 LTB 2, stem of SS, screwed ends along
200 with companion flange, gasket, nuts & bolts
Note:
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
a. All threads shall be BSPT type
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
b. Cold insulation shall be provided for Cold Drinking Water pipe line as per Specification no.
Page 170 of 239
jjjjjjjjjjjjjjjjj)
GSP-01- 00-00-14-000-004.
Page 171 of 239
jjjjjjjjjjjjjjjjj)
XII.Material Spec no. 150DI1 class 2
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
Service:
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
Drinking Water (Under Ground : DW, PS
and above DN 150),
Pressure Sewer line
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
Service Condition:
Max : 10
Workin
g pr.
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Min working : Atm.
pr
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Max Temp : 600C
Min Temp : 50C
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
BRANCH TABLE (DI PIPE)
600T
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500X T
450X X T
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
400X X X T
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
350X X X X T
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
300X X X X X T
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
250X X X X X X T
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
200X X X X X X X T
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
150X X X X X X X X T
ddddddddddd
Page 172 of 239
jjjjjjjjjjjjjjjjj)
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
100N N N N N X X X X T
BRANCH
PIPE
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
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jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
80 N N N N N N N N X X T
HEADER PIPE
N: Not Recommended
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
T: Tee
X: Reducing tee or Tee with reducer
PMS for DI Piping:
cccccccccccccccccccccccccccccccccccccccccccccccccccccccc
ITE SI
SPECIFICATION
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
Pip D Ductile Iron (DI) Pipe shall conform to ANSI A21.51 (AWWA
C151) and shall have a cement mortar lining and seal
coat conforming to ANSI A21.4 (AWWA C104. The
minimum thickness class for pipe shall be Class 53 or
K 9 unless otherwise specified.
All pipe shall be furnished with Push-on Type (Spigot &
Socket) Joints unless otherwise specified. Such Joints
shall be in accordance with ANSI/AWWA
C111/A21.11, of latest revision, and be furnished
complete with all necessary accessories.
Equivalent Indian standard: IS 8329. Please refer Noe (1)
also.
Page 173 of 239
jjjjjjjjjjjjjjjjj)
ITE SI
SPECIFICATION
Ductile iron (DI) Elbow conforming ANSI/AWWA
C153/A21.53, cement-mortar lined per AWWA C104/
ANSI A21.4. Elbow shall be furnished with Push-on
Type Joints (double socket) in accordance with ANSI/
AWWA C111/A21.11, of latest revision. The thickness
class / Rating shall be 300 PSI /PN 16. The equivalent
Indian standard for Elbow shall be IS: 9523.
D
Ben
Note: For duct foot bend, engineers need to specify
separately.
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Ductile iron(DI) Elbow conforming to ANSI/AWWA
C110/A21.10 cement-mortar lined per AWWA
C104/ ANSI A21.4. Elbow shall be furnished with
Push-on Type (Double Socket) Joints in accordance
with ANSI/ AWWA C111/A21.11, of latest revision.
D The thickness class / Rating shall be 300 PSI /PN
16. The equivalent Indian standard for Elbow shall
be IS: 9523.
Note: For duct foot bend, engineers need to specify
separately.
Page 174 of 239
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ITE SI
SPECIFICATION
Ductile iron (DI) Tee conforming ANSI/AWWA
C153/A21.53, cement-mortar lined per AWWA
C104/ ANSI A21.4. Tee shall be furnished with
Push-on (All Socket) Type Joints in accordance with
ANSI/ AWWA C111/A21.11, of latest revision. The
thickness class / Rating shall be 300 PSI /PN 16.
The equivalent Indian standard for Tee shall be IS:
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
9523.
D ccccccccccccccccccccccccccccccccccccccccccccccccccccc
Tee
ggggggggggggggggggggggggggggggggggggggggggggggggggggggg
Ductile iron(DI) Tee conforming to ANSI/AWWA
C104/ ANSI A21.4. Tee shall be furnished with
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Push-on (All Socket) Type Joints in accordance with
D
ANSI/ AWWA C111/A21.11, of latest revision. The
9523.
Tee Ductile iron (DI) Tee conforming ANSI/AWWA C153/A21.53,
cement-mortar lined per AWWA C104/ ANSI A21.4.
Tee shall be furnished with Push-on (Flange on
double socket) Type Joints in accordance with ANSI/
AWWA C111/A21.11, of latest revision. The thickness
class / Rating shall be 300 PSI /PN 16. The equivalent
Indian standard for Tee shall be IS: 9523. The flange
D shall be as per ANSI class B 16.5.
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
D Ductile iron(DI) Tee conforming to ANSI/AWWA
C110/A21.10 cement-mortar lined per AWWA C104/
ANSI A21.4. Tee shall be furnished with Push-on
(Flange on double Socket) Type Joints in accordance
Page 175 of 239
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ITE SI
SPECIFICATION

The thickness class / Rating shall be 300 PSI /PN 16.
9523. The flange shall be as per ANSI class B 16.5.
Ductile iron (DI) Reducer conforming ANSI/AWWA
C104/ ANSI A21.4. Reducer shall be furnished with
Push-on Type (double Socket) Joints in accordance
D
The thickness class / Rating shall be 300 PSI /PN
16. The equivalent Indian standard for Reducer
shall be IS: 9523.
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
Red ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Ductile iron(DI) Reducer conforming to ANSI/AWWA
C104/ ANSI A21.4. Reducer shall be furnished with
Push-on (double socket) Type Joints in accordance
D
16. The equivalent Indian standard for reducer shall
be IS: 9523.
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Connector zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
Ductile iron (DI) Reducer conforming to either
ANSI/AWWA C153/A21.53 or ANSI/AWWA
C104/ ANSI A21.4. The Collar shall be furnished
with Push-on Type (double Socket) Joints in
accordance with ANSI/ AWWA C111/A21.11, of
latest revision. The thickness class / Rating shall be
300 PSI /PN 16. The equivalent Indian standard for
Coll D Collar shall be IS: 9523.
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
Fla D Ductile iron (DI) Reducer conforming to either
Page 176 of 239
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ITE SI
SPECIFICATION

C104/ ANSI A21.4. The Collar shall be furnished
with Flanged at one end (as per ANSI class B 16.5)
and socket at other end n accordance with ANSI/
AWWA C111/A21.11, of latest revision. The
The equivalent Indian standard for connector shall
be IS: 9523.
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Ductile iron (DI) Reducer conforming to either
C104/ ANSI A21.4. The connector shall be
furnished with Flanged at one end (as per ANSI
class B 16.5) and Spigot at other end in accordance
Fla D 16. The equivalent Indian standard for connector
shall be IS: 9523.
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
Gas 1/8-inch thick, red rubber or styrene butadiene rubber gaskets.,
full face, ASME B16.21
Gas uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
Manufacturer’s Standard, AWWA C111/ANSI A21.11 and
Indian standard IS 5382
Bolt ASTM A307, Gr B, w/ ASTM A563, Gr A
heavy hex nuts
Page 177 of 239
jjjjjjjjjjjjjjjjj)
ITE SI
SPECIFICATION
API 600, Cast steel wedge gate valve, body and bonnet material
to ASTM A216, trim material to ASTM A 182, Gr. 304L,
Gat D
bolted bonnet, outside screw and yoke, rising stem, flanged
ends as per ASME B 16.5,150 class, FF, Serrated finish,
125 AARH.
API 609, Lugged wafer type with tight shut off (Bi-directional),
leakage class –VI, flanged ends per ANSI 150 Class, Body
Butt D
cast steel to ASTM A216 Gr. WCB, Disc of stainless steel
(SS 304), Seat EPDM, Internal hard ware SS304, Stem
AISI 410 / equivalent,
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
AWWA C504, Flanged type with tight shut-off (Bidirectional),
Butt D leakage class –VI, flanged as per ANSI B16.5 150 class,
Body & disc fabricated steel to IS2062 Gr. B, Seat EPDM,
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
API 600, Cast steel globe valve, body and bonnet material to
ASTM A216, trim material to ASTM A 182, Gr. 304L, bolted
Glo D
bonnet, outside screw and yoke, rising stem, flanged ends
as per ASME B 16.5,150 class, FF, Serrated finish, 125
AARH.
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
Class 150 cast carbon steel swing check valve as per BS 1868,
Che D
body and cap to ASTM A216 Gr. WCB, flanged ends as per
ASME B 16.5,150 class, FF, Serrated finish, 125 AARH.
Air D PN 1.6, IS 14845, Body CI FG 210 as per IS 210, Trim IS 318 LTB
2, stem of SS, screwed ends.
PN 1.6, IS 14845, Body CI FG 210 as per IS 210, Trim of SS,
Air D
stem of SS, flanged ends along with companion flange,
gasket, nuts & bolts.
Note:
(1) All Pipes shall have following features:
 Pipe shall be Cement Mortar Lined (3 mm thickness),

 The external coating of D.I. Pipes and specials/fittings shall consist of a layer of
Metallic zinc covered by a layer of a bitumen coating and loose polyethylene sleeving.
 Spigot end pipes shall have push on joints with rubber sealing rings conforming to
IS: 5382 – 1985.
Page 178 of 239
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Socket of spigot pipes shall be supplied with a working length of 5.5m each piece.
Each pipe shall have as cast or stamped or legibly and indelibly painted on it with the
following appropriate marks:
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
i) The nominal diameter
ii) Class reference
iii) The last two digits of the year of manufacture
iv) The non-standard length of the pipe if specially ordered
v) Where applicable, an indication of length over which the pipe is suitable for
cutting on site
vi) Pipes shall be marked with BIS certification marking
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
XIII.Material Spec no. 150SS1 class
Service:
De-mineralized make-up Water - DMW
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Soft Water line - SW
2
Service Condition:
Min working pr Atm.
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Max Temp 600C
Min Temp 50C
BRANCH TABLE:
Page 179 of 239
jjjjjjjjjjjjjjjjj)
15
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20
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lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
25
oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
40
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
50
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
65
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
pppppppppppppppppppppppppppppppppppppppppppppppppppppp
80
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
100
125
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
150
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
200
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
250
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
300
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
350
NB
BRANCH PIPE
SOCKET-WELD TEE CLASS 3000 , ASME B16.11
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
HALF COUPLING
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
EQUAL TEES AS PER ANSI B16.9 LONG RADIUS, SEAMLESS, ENDS
BEVELLED, MATERIAL ASTM A403 WP304
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
UNEQUAL TEE + REDUCER
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
ITEM SIZE Specification
Page 180 of 239
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DN 15- ASTM A312 TP304, Seamless, PE, Sch 80S to

DN20 ASME B 36.19
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
DN25- ASTM A312 TP304, Seamless, PE, Sch 40S to
DN40 ASME B 36.19
Pipes ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
DN 50 - DN ASTM A312 TP304, Seamless, BE, Sch 40S to
150 ASME B 36.19
DN 200- uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
ASTM A358 TP304 CL.1, Sch 10S E.FS.W,
DN35
BE, to ASME B 36.19
0
Seamless SW, Class 3000, Dimension to
DN 15 - DN
Bends ASME B16.11, MOC as per ASTM A182
40
GR. F304
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
Seamless SS, BW elbow to ASTM A-403 Gr.
DN 50 - DN
Bends WP 304, dimension to ASME B16.9,
150 1.5D, Sch. 40S
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
Seamless SS, BW elbow to ASTM A-403 Gr.
Bends DN 200- WP 304, dimension to ASME B16.9,
DN35 1.5D, Sch. 10S
0
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
Flanges Class 150, stainless steel to ASTM A 182
F304, SW, raised-face Flange,
conforming to ANSI B16.5 along with
non-asbestos gasket (Compressed
DN15- Composite, Non-Asbestos Fibre metallic
DN40 wire braided, Champion or equivalent, 3
mm thick, Self-Centering Type, CL. 150
gasket, as per ASME B16.21, Drilling as
Per ASME B16.5 ) & fasteners (SS 304
as per ASTM A 193 & A 194)
DN50- Class 150, stainless steel to ASTM A 182
DN35 F304, SORF, conforming to ANSI B16.5
0 along with non-asbestos gasket
(Compressed Composite, Non-Asbestos
Fibre metallic wire braided, Champion or
Page 181 of 239
jjjjjjjjjjjjjjjjj)
equivalent, 3 mm thick, Self-Centering

Type, CL. 150 gasket, as per ASME
B16.21, Drilling as Per ASME B16.5 ) &
fasteners (SS 304 as per ASTM A 193 &
A 194)
Class 150, stainless steel to ASTM A 182
F304, raised face Blind Flange,
DN15- Composite, Non-Asbestos Fibre metallic
DN40 wire braided, Champion or equivalent, 3
Blind as per ASTM A 193 & A 194)
Fla
ng ooooooooooooooooooooooooooooooooooooooooooooo
es Class 150, stainless steel to ASTM A 182
F304, raised face Blind Flange,
DN50-
Composite, Non-Asbestos Fibre metallic
DN35
wire braided, Champion or equivalent, 3
0
Seamless Class 3000, stainless steel to ASTM
DN 15-
A 182 F304, SW, conforming to ANSI
DN40
B16.11
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Seamless Stainless steel to ASTM A 403 GR.
DN 50 - DN
Tee WP 304, BW, conforming to ANSI B16.9,
150
Sch. 40S
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
DN 200- Seamless Stainless steel to ASTM A 403 GR.
DN35 WP 304, BW, conforming to ANSI B16.9,
0 Sch. 10S
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
Reducer DN 15 - DN Seamless Stainless steel swage as per BS
s 40 3799, PBE, MOC ASTM A182 GR. F304
Page 182 of 239
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Stainless steel reducer, BW, ASTM A-403 Gr.
DN 50 - DN
WP 304, dimension to ASME B16.9,
150
Sch. 40S
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
DN 200- Stainless steel reducer, BW, ASTM A-403 Gr.
DN35 WP 304, dimension to ASME B16.9,
0 Sch. 10S
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
Compressed Composite, Non-Asbestos Fibre
metallic wire braided, Champion or
Gasket All sizes equivalent, 3 mm thick, Self-Centering
B16.21, Drilling as Per ASME B16.5
Nuts and bolts shall conform to SS 304 as per
Bolting All sizes
ASTM A 193 and ASTM A 194
Gate Gate valve Class 800 solid wedge type,
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
Val outside screw & yoke with rising stem,
2 DN15-
ve body material to ASTM A 182 F-316, SS
DN40
s 316 stem & trim, socket weld ends
conforming to BS EN ISO 15761.
Gate valve Body, bonnet and wedge ASTM
A351 Gr. CF8, SS 304 internals, flanged
end gate valves 150# conform to API
600 with SS 304 stem along with SS 304
companion flanges, non-asbestos gasket
DN 50-
DN35
0
A 194)
Globe ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
Globe valve Class 800, body material to ASTM
2
Val DN15- A 182 F-316, SS 316 stem & trim, socket
ve DN40 weld ends conforming to BS EN ISO
s 15761.
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Page 183 of 239
jjjjjjjjjjjjjjjjj)
Globe valve, flanged end, Class 150,

conforming to BS 1873, body ASTM
A351 Gr. CF8, SS 304 trim with SS 304
companion flanges, non-asbestos gasket
Globe
Val DN 50 - DN
ve 350
s
A 194)
Non- wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
Check valve Class 800, body material to ASTM
Re DN15- A 182 F-316, SS 316 stem & trim, socket
2
tur DN40 weld ends conforming to BS EN ISO
n 15761.
Val
ve zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
s Check valve, flanged end, Class 150,
conforming to BS 1868/API594, body
ASTM A351 Gr. CF8, SS 304 trim with
SS 304 companion flanges, non-
asbestos gasket (Compressed
DN 50 - DN
Composite, Non-Asbestos Fibre metallic
350
wire braided, Champion or equivalent, 3
Air
CI double orifice (single orifice for size DN40
rel
and below) kinetic type air release valves
ea bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
with flanged ends as per IS:14845 with
se All sizes
body to ASTM A351 Gr. CF8 & SS 304
Val
internals along with companion flange
ve
(SS 304), gasket, nuts & bolts
s
Full ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
DN 15 to
Co SWE, ASME B16.11, ASTM A 182 GR. F304,
DN
upl Class 3000
40
ing
Half DN 15 to SWE, ASME B16.11, ASTM A 182 GR.F304,
Page 184 of 239
jjjjjjjjjjjjjjjjj)
Co
DN
upl Class 3000
50
ing
Reducin kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
g DN 15 to
SWE, ASME B16.11, ASTM A 182 GR.F304,
Co DN
Class 3000
upl 40
ing
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
XIV. Material Spec no. 150CS3 class
2
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
Service:
FO - Fuel Oil
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
CT -Coal Tar
Service Condition:
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
Min working 3 kg/cm2
Page 185 of 239
jjjjjjjjjjjjjjjjj)
pr
Max Temp 700C
Min Temp 50C
Corrosion 1.5 mm
Allowa
nce
BRANCH TABLE
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
15 1
20 3 1
25 3 3 1
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
40 3 3 3 1
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
50 5 3 3 3 1
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
65 5 5 3 4 4 2
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
80 5 5 5 4 4 4 2
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
1005 5 5 4 4 4 4 2
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
1255 5 5 5 4 4 4 4 2
RUN PIPE
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
1505 5 5 5 5 6 4 4 4 2
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
2005 5 5 5 5 6 6 4 4 4 2
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
wwwwwwwwwwwwwwwwwwwwwwww
2505 5 5 5 5 6 6 6 4 4 4 2
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
3005 5 5 5 5 6 6 6 6 4 4 4 2
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbb
3505 5 5 5 5 6 6 6 6 4 4 4 4 2
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooo
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ssssssssssssssssssssssssssssss
4005 5 5 5 5 6 6 6 6 6 4 4 4 4 2
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
5005 5 5 5 5 6 6 6 6 6 6 4 4 4 4 2
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
6005 5 5 5 5 6 6 6 6 6 6 6 4 4 4 4 2
NB
yyyyyyyyyyyyyyyyyy
dddddddddddddddddd
BRANCH PIPE
Page 186 of 239
jjjjjjjjjjjjjjjjj)
' 1 ' : Forged carbon steel, SW, Equal Tee,
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
' 2 ' : EQUAL TEE ASTM A234, GR. WPB,
' 3 ' : SOCKET-WELD Un equal TEE
' 4 ' : UN EQUAL TEE ASTM A234, GR. WPB,
' 5 ' : SOCKET-WELD HALF COUPLING CLASS 3000 , ASME B16.11.
' 6 ': Unequal tee (4) + Reducer
DN 15-
Seamless to ASTM A 106 Gr. B dimension as per
DN
ANSI B 36.10, Schedule 80, PE.
40
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
DN50- jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
DN Seamless to ASTM A 106 Gr. B dimension as per
15 ANSI B 36.10, schedule 40, BE
0
Pipes kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
DN 200 - lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
0
DN 350 - nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
0
Bends DN 15-
SW elbow class 3000 to ASTM A 105 as per
DN
ANSI B 16.11
40
DN 50- Seamless butt-welded elbow(R=1.5D) to ASTM
DN A-234 Gr. WPB, Sch 40, Dimension to ANSI
15 B16.9
0
Page 187 of 239
jjjjjjjjjjjjjjjjj)
DN 200 -
Seamless butt-welded elbow(R=1.5D) to ASTM
DN
A-234 Gr. WPB, Sch 20, Dimension to ANSI
30
B16.9
0
DN 350 -
Seamless butt -welded elbow(R=1.5D) to ASTM
DN
A-234 Gr. WPB-W, Sch 20, Dimension to
60
ANSI B16.9
0
DN 15-
SW Tee Class 3000 to ASTM A 105 as per ANSI
DN
B 16.11
40
DN 50- bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
Tee/ DN Seamless butt welded, ASTM A-234 Gr. WPB,
R 15 Sch 40, Dimension to ANSI B16.9
e 0
d ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
u DN 200 - ddddddddddddddddddddddddddddddddddddddddddddddddddd
c DN Seamless butt welded, ASTM A-234 Gr. WPB,
er 30 Sch 20, Dimension to ANSI B16.9
s 0
DN 350 - ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
DN Seamless butt welded, ASTM A-234 Gr. WPB,
60 Sch 20, Dimension to ANSI B16.9
0
Gate hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
Gate valve as per BS EN ISO 15761, Class 800,
V DN 15 - socket weld ends to ASME B16.11, Body:
al DN ASTM A105, Trim: 13% Cr Steel, seat 13%
v 40 Cr + Stellited, Stem: 13% Cr. Steel, fire safe
e as pe API 6FA
s
DN 50 - Gate valve as per API 600, Class 150, flanged
DN ends, Body: ASTM A216 GR. WCB, Trim:
60 13% Cr. Steel, seat of 13% Cr +Stellited,
0 fire safe as pe API 6FA, with companion
flanges (ASTM A 105) and fasteners (ASTM
A 193 B7 bolts, ASTM A 194 2H nuts, and
Page 188 of 239
jjjjjjjjjjjjjjjjj)
Spiral wound, SS 316, GRAFIL gaskets,

3mm thk, ASME B16.20, Drilling as per
Full bore, long pattern, bolted design, floating ball
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm valve, fire safe as per API 607,
DN 15- Body/Bonnet material is ASTM A105, ball &
DN stem of SS316, seat & seal of
40 PTFE.Leakage class –VI. Design Standard
API 6D, Class 800, Socket weld ANSI B
16.11, with hand lever
Full bore, long pattern, two- piece bolted design,
floating/trunnion mounted ball valve, fire
Ball safe as per API 607, Body/Bonnet material
V Cast carbon steel to ASTM A216 Gr. WCB,
al ball & stem of SS316, seat & seal of PTFE,
v Leakage class –VI.
e qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
s DN 50 – Design Standard API 6D, Class 150 Flanged
DN (ANSI B 16.5).
60 rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
0 Valves to be supplied along with companion
flanges (ASTM A 105), fasteners (ASTM A
193 B7 bolts, ASTM A 194 2H nuts, and
Spiral wound, SS 316, GRAFIL gaskets,
3mm thk, ASME B16.20, Drilling as per
ASME B16.5, CLASS 150), with hand-lever
(from DN 50 to DN 100)/manual gear
actuator for DN 50 & above with lock pad
arrangement.
Tapere ANSI class 150#, Body –ASTM A 105/A 216 Gr.
d WCB, trim 13% Cr, body seat-RPTFE,
Pl flanged end as per ASME B 16.5. Design
u ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
std. BS-5353. Along with Companion
DN 15-
g flanges (ASTM A 105), fasteners (ASTM A
DN
V 60 193 B7 bolts, ASTM A 194 2H nuts, and
al 0 Spiral wound, SS 316, GRAFIL gaskets,
v 3mm thk, ASME B16.20, Drilling as per
e ASME B16.5, CLASS 150). fire safe as per
s API 607.
Globe DN15- Class 800 forged carbon steel globe valve, BS
V DN EN ISO 15761 to ASME B16.11, body to
40
ASTM A105, trim material to ASTM A182
Page 189 of 239
jjjjjjjjjjjjjjjjj)
Gr. F6, seat of 13% Cr + stellited, bolted

bonnet, outside screw and yoke rising stem,
socket weld ends to ANSI B16.11, fire safe
as pe API 6FA
Class 150 cast carbon steel globe valve, BS1873,
al body to ASTM A216 Gr. WCB, trim material
v to ASTM A182 Gr. F6,seat of 13%
e Cr+stellited, bolted bonnet, outside screw
s and yoke, rising stem, flanged ends to ANSI
DN50 &
ab B16.5 along with companion flanges (ASTM
ov A 105) of 150#, as per ASME B16.5, and
e fasteners (ASTM A 193 B7 bolts, ASTM A
194 2H nuts, and Spiral wound, SS 316,
GRAFIL gaskets, 3mm thk, ASME B16.20,
Drilling as per ASME B16.5, CLASS 150)
Class 800 forged carbon steel lift check valve, BS
DN15- EN ISO 15761, body and cap to ASTM
DN A105, 13% Cr trim , socket weld ends to
40
ANSI B16.11, fire safe as pe API 6FA
Non-
re eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
tu Class 150 cast carbon steel swing check valve,
rn BS1868, body and cap to ASTM A216 Gr.
V WCB, 13% Cr trim, seat of 13%
al Cr+Stellited, flanged ends to ANSI B16.5
v DN50- class 150, along with companion flanges
e DN (ASTM A 105), 150#, as per ASME B16.5,
s 60 and fasteners (ASTM A 193 B7 bolts, ASTM
0 A 194 2H nuts, and Spiral wound, SS 316,
GRAFIL gaskets, 3mm thk, ASME B16.20,
Drilling as per ASME B16.5, CLASS 150),
fire safe as pe API 6FA
ANSI Class 150# SWRF flanges to ANSI B16.5,
DN15- forged steel conforming to ASTM A105 with
DN bolts (ASTM A 193 B7), nuts (ASTM A 194
40
2H) & gaskets (SPW SS316+ Graphite)
Flange
s jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
ANSI Class 150# SORF flanges to ANSI B16.5,
DN50-
DN
60 bolts (ASTM A 193 B7), nuts (ASTM A 194
0 2H) & gaskets (SPW SS316+ Graphite)
Page 190 of 239
jjjjjjjjjjjjjjjjj)
Blind
fl
ANSI Class 150 blind flanges to ANSI B16.5,
a llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
n All Sizes
g
2H) & gaskets (SPW SS316+ Graphite)
e
s
Full
C oooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
o DN 15 to pppppppppppppppppppppppppppppppppppppppppppppppp
pl 40
in
g
Half
C rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
o DN 15 to ssssssssssssssssssssssssssssssssssssssssssssssssssssss
pl 50
in
g
Reduci
n
g uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
C DN 15 to vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
u 40
pl
in
g
Spiral wound, SS 316, GRAFIL gaskets, 3mm
Gasket
All Sizes thk, ASME B16.20, Drilling as per ASME
s B16.5, CLASS 150
DN15- bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
Body ASTM A105, SS 304 internals, socket
DN
welded ends
Filters 40
Page 191 of 239
jjjjjjjjjjjjjjjjj)
DN 50-
DN Strainer with CS body to ASTM A216 Gr WCB,
60 SS 304 internals.
0
Hose
a ggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
s 15 m long hose generally to BS:4089 (Type-1) of
s suitable size, flanged ends, complete with
companion flanges (ASTM A 105), nuts (A
e
193 2H), bolts (A 194 2H) &gaskets (SPW
m SS316+ Graphite)
bl
y
Nuts &
B
All sizes Bolts: ASTM A 193-B7; Nuts: ASTM A194-2H
ol
ts
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLL
NOTE :
a) Pipe to pie joint for DN 40 and below shall be with SW full couplings.
b) Statutory approval from CCOE authority to be obtained for Storge, distribution & piping
for LDO & Fuel Oils
NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN
OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO
Page 192 of 239
jjjjjjjjjjjjjjjjj)
XV. Material Spec no. 6000CS8 Class
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
TYPICAL SERVICE HYDRAULIC FLUID (HP)
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
CORROSION
0 mm.
ALLOWANCE
SERVICE LIMIT Pressure : 210 bar; Temperature : 85OC
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
ABBREVIATION PE : Plain End; BE : Bevelled End
THICKNESS : As specified and as given below
THICKNESS TABLE –T2 (in mm )
DIN 2391 DIN 2391
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
O
TH OD TH
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
6 1 16 2
8 1.5 20 2.5
10 1.5 25 3
12 2 30 4
38 5
BRANCH TABLE : (for ASTM Pipe)
15 1
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
20 2 1
25 2 2 1
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
40 2 2 2 1
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
50 5 2 2 2 1
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
65 5 5 5 4 4 3
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
80 5 5 5 4 4 4 3
ffffffffffffffffffffff
Page 193 of 239
jjjjjjjjjjjjjjjjj)
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
ffffffffffffffffffffffffffffffffffffffffffffffffffffffff
100 5 5 5 4 4 4 4 3
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
ppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqq
125 5 5 5 5 4 4 4 4 3
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
bbbbbbbbbbbbbbbbbbbbbbbbbbbb
cccccccccccccccccccccccc
RUN PIPE
150 5 5 5 5 5 6 4 4 4 3
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
mmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnn
200 5 5 5 5 5 6 4 4 4 4 3
100
125
150
200
NB
15
20
25
40
50
65
80
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
' 1 ' : Equal Tee, forged carbon steel, SW, ASTM A105, ANSI B16.11, 6000 lbs.
' 2 ' : Un Equal Tee, forged carbon steel, SW, ASTM A105, ANSI B16.11, 6000 lbs.
' 3 ' : Equal tee, Forged steel materials conforming to ASTM A 234 Gr. WPB, Sch 160 butt weld ends
dimensions as per ANSI B16.9
' 4 ' : Un Equal tee, Forged steel materials conforming to ASTM A 234 Gr. WPB, Sch 160 butt weld
ends dimensions as per ANSI B16.9.
' 5 ' : 6000 lbs class. Sockolet Material conforming to ASTM A 234, Gr. WP 11, forged, socket weld
ends to ANSI B16.11
' 6 ' : Weldolet material conforming to ASTM A 234,Gr WPB, forged, butt weld ends to ANSI B16.9,
Sch 160.
BRANCH TABLE : (for OD Pipe/tube)
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
6 1
8 2 1
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
10 3 2 1
12 3 2 2 1
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
16 3 3 3 2 1
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
20 3 3 3 2 2 1
25 3 3 3 3 2 2 1
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
30 3 3 3 3 2 2 2 1
kkkkkkkkkkkkk
Page 194 of 239
jjjjjjjjjjjjjjjjj)
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ssssssssssssssssssssssssssssssssssssssssssss
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
38 3 3 3 3 2 2 2 2 1
RUN PIPE
NB
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
' 1 ' : Equal Tees, carbon steel weld nipple (3 Nos.) type with O Ring similar to AVIT/ TV or equiv.
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
' 2 ' : (E90)Equal tee carbon steel weld nipple type with O Ring similar to AVIT/ TV or equiv + 1 Reducer (AR).
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
' 3 ' : ' 1 ' + RPK (Reducing Tube adapter)
SIZE
(
N
B llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
IT
) DESCRIPTION
F
TO
TU ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Carbon steel, normalised, bright annealed, seamless tubes to
6 38
T DIN 2391, St. 37.4 NBK, Phosphated. Thickness as per
Table-2.
PI xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Carbon steel, seamless pipes to ASTM A 106 Gr. B, schedule
P 15 50
160, Plain ends
20 Carbon steel, ASTM A106 Gr. B, seamless, Black, Sch 160,
P 65
BE, Design/Dimension standard ASME B 36.10.
BEND jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
S
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
EL 900 Bends, 6000 lb forged carbon steel ASTM A 105, socket
15 50
welded as per ANSI B 16.11.
900 Bends, Forged steel materials conforming to ASTM A 234
EL 20
65 Gr. WPB, Sch 160 butt weld ends dimensions as per
ANSI B16.9,
EL 450 Bends, forged carbon steel, SW, ASTM A105, ANSI
15 50
B16.11, 6000lbs.
Page 195 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
IT
) DESCRIPTION
F
TO
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
450 Bends, Forged steel materials conforming to ASTM A 234
EL 20
65 Gr. WPB, Sch 160 butt weld ends dimensions as per
ANSI B16.9
90 degree elbow, Carbon steel weld nipple type with O-ring
similar to AVIT WV or equivalent, DIN 2353, PN 400,
Body carbon steel, Nut : Steel, Weld nipple : C15 and
“O” ring :FPM/NBR
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
E9 6 38
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
TEES
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
Equal Tee, forged carbon steel, SW, ASTM A105, ANSI
T 15 50
B16.11, 6000 lbs.
Unequal Tee, forged carbon steel, SW, ASTM A105, ANSI
T 15 50
B16.11, 6000lbs.
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
Equal tee, Forged steel materials conforming to ASTM A 234
20
T 65 Gr. WPB, Sch 160 butt weld ends dimensions as per
ANSI B16.9
Un-equal tee, Forged steel materials conforming to ASTM A
20
T 65 234 Gr. WPB, Sch 160 butt weld ends dimensions as
per ANSI B16.9
TS Sockolet, forged carbon steel, SW, ASTM A105, ANSI
15 50
B16.11, 6000lbs.
T
65 100
Weldolet material conforming to ASTM A 234,Gr WP WPB,
forged, butt weld ends to ANSI B16.9, Sch 160.
Page 196 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
IT
) DESCRIPTION
F
TO
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
Equal Tees, carbon steel weld nipple (3 Nos.) type with O
Ring similar to AVIT/ TV or equiv, PN 250, DIN 2353,
PN 400, Body carbon steel, Nut : Steel, Weld nipple :
C15 and “O” ring :FPM/NBR
TV
6 38
REDUCER
Reducer, forged carbon steel, SW, ASTM A105, ANSI
R 15 50
B16.11, 6000lbs.
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Reducer, Forged steel materials conforming to ASTM A 234
20
R 65 Gr. WPB, Sch 160 butt weld ends dimensions as per
ANSI B16.9.
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
REDUCING wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
CONE
Reduced welding cone, similar to AVIT/ARK or eqiv.,DIN
3865, PN 400, DIN 2353, Weld nipple : C15 and “O”
ring :FPM/NBR.
6 38 bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
AR
FLANGES & dddddddddddddddddddddddddddddddddddddddddddddddddddd
BLANKS
Page 197 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
IT
) DESCRIPTION
F
TO
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
All
s gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
i Weld Neck, raised face seratted finish flanges to ANSI B16.5
F
z forged steel to ASTM A 105, Class 2500
e
s
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
6 38 Forged carbon steel ASTM A105, 6000 lbs. SAE flange, DIN ,
F
Similar to AVIT AFA.
All
S nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
i Blind Flanges/RF seratted finish, ASTM A105, ASME B16.5,
FB
z Class 2500.
e
s
6 38 Forged carbon steel ASTM A105, 6000 lbs. SAE Blind, DIN ,
FB
Similar to AVIT AFKB.
MISCLLANEOUS
Reducing tube vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
adaptor
Reducing tube adaptor with swivle nut. Body carbon steel,
Nut : Steel, Weld nipple : C15 and “O” ring :FPM/NBR.
RP 6 38
Mail stud bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
Coupling
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
M 6 38 Mail stud coupling, weld nipple type with 0 Ring similar to AVIT,
GUV or equivalent, DIN 2353 , PN 400. carbon steel, Weld
nipple : C15 and “O” ring :FPM/NBR
Page 198 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
IT
) DESCRIPTION
F
TO
Pressure test iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
Coupling
Pressure gauge coupling , similar to AVIT /DEV or equivalent,
, PN 400, Carbon Steel;, Weld nipple : C15 and “O” ring
:FPM/NBR
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
PE 6 38
Socket
S 6 38 Welding socket, carbon steel similar to AVIT SM type or equivalent,
Page 199 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
IT
) DESCRIPTION
F
TO
PN 400
Reducing Socket
Reducing Welding socket, similar to AVIT RI type or
equivalent, PN 400, Carbon steel
RI
6 38
GASKET
Spiral wound metallic Gasket, CL2500 GR.304/GRAPHITE
G 15 50
with CENTERING & INTERNAL RING ASME B16.20
6 38
G O-RING GASKET, MATERIAL FPM (VITON), DIN3865.
BOLTS
ALL
S rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
I Studs ASTM A 193, Gr B7, nuts ASTM A 194, Gr 2H, Design
B
Z standard ASME B 18.2
E
S
Page 200 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
IT
) DESCRIPTION
F
TO
B
6 38 Socket head screw to DIN 912, class 8.8, nuts to DIN 934,
Class 8
ISOLATION xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
VALVE
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
50 & PN 400, forged carbon steel, ASTM A 105, Ball valves,
B socket weld ends.
e
l
o
w
(
F
BV
o
r
p
i
p
e
s
)
A socket weld ends.
b
BV
o
v
e
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
HOSE
50 NB High pressure hose assembly conforming to SAE/DIN
& standard for mineral oil service at specified working
pressure, complete with reusable type end fittings with
A ‘O’ ring at both ends. Lengths as required.
H
b
o
v
e
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
Page 201 of 239
jjjjjjjjjjjjjjjjj)
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
XVI. Material Spec no. Class : 6000SS2
TYPICAL SERVICE HYDRAULIC FLUID (HP)- For Servo
application
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
CORROSION
1 mm.
ALLOWANCE
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
THICKNESS : As specified and as per Table below
DIN 2391 DIN 2391
ggggggggggggggggggggggggggggggggggg
O
TH OD TH
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
6 1 16 2
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
8 1.5 20 2.5
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
10 1.5 25 3
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
12 2 30 4
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
38 5
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
BRANCH TABLE (FOR ASTM PIPE)
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
15 1
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
20 2 1
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
25 2 2 1
dddddddddd
Page 202 of 239
jjjjjjjjjjjjjjjjj)
40 2 2 2 1
50 5 2 2 2 1
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
65 5 5 5 4 4 3
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
80 5 5 5 4 4 4 3
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
cccccccccccccccccccccccccccccccccccccccccccc
dddddddddddddddddddddddddddddddddd
RUN PIPE 1005 5 5 4 4 4 4 3
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
oooooooooooooooooooooooooooooooooo
1255 5 5 5 4 4 4 4 3
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
1505 5 5 5 5 6 4 4 4 3
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
mmmmmmmmmmmmmmmmmmmmm
2005 5 5 5 5 6 4 4 4 4 3
NB
ZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZ
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB
' 1 ' : Equal Tee, 6000 lb Forged stainless steel A182, grade F304, socket welded as per ANSI
B16.11.
' 2 ' : Unequal Tee, 6000 lb Forged stainless steel A182, grade F304, socket welded as per ANSI
B16.11.
' 3 ' : Equal tee, Seamless stainless steel ASTM A312, Gr 304L butt welded as per ANSI B16.9, Sch
160
' 4 ' : Un-equal tee, Seamless stainless steel ASTM A312, Gr 304L butt welded as per ANSI B16.9,
Sch 160
' 5 ' : Forged SS Sockolet as per ANSI B16.11, seamless, ends SW, material ASTM A182 GR.
F304 , 6000#.
' 6 ' : Weldolet material conforming to ASTM A182 GR. F304, forged, butt weld ends to ANSI B16.9,
Sch 160.
Page 203 of 239
jjjjjjjjjjjjjjjjj)
BRANCH TABLE (FOR OD PIPE)
6 1
ooooooooooooooooooooooooooooooooooooooooooooooooooooooo
8 2 1
10 3 2 1
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
12 3 2 2 1
16 3 3 3 2 1
RUN PIPE
pppppppppppppppppppppppppppppppppppppppppp
20 3 3 3 2 2 1
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
25 3 3 3 3 2 2 1
dddddddddddddddddddddddddddddddddddddddddddddddddd
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
gggggggggggggggggggggggggggggggggggggggggg
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
30 3 3 3 3 2 2 2 1
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
sssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
38 3 3 3 3 2 2 2 2 1
NB
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
' 1 ' : Equal Tees, Stainless steel weld nipple (3 Nos.) type with O Ring similar to AVIT/ TV or equiv.
' 2 ' : (E90)Equal tee stainless steel steel weld nipple type with O Ring similar to AVIT/ TV or equiv + 1 Reducer
(AR).
SIZE (NB)
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
IT mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
SPECIFICATION
F T
T pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
T 6 3 Stainless steel, seamless tubes to DIN
Page 204 of 239
jjjjjjjjjjjjjjjjj)
SIZE (NB)
SPECIFICATION
F T
2462, Material 1.4541. Thickness as

per Table-2.
PI yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
Stainless steel, seamless pipes to ASTM A
1 5
P 312 Gr.304L, schedule 160, Plain
ends
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
6 2 Stainless steel, seamless pipes to ASTM A
P
312 Gr.304L, schedule 160, BE
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
BENDS
900 Bends, 6000 lb Forged stainless steel
E 1 5
A182, grade F304, socket welded as
per ANSI B16.11.
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
900 Bends, Seamless stainless steel
E 6 2
ASTM A312, Gr 304L butt welded as
per ANSI B16.9, Sch 160
450 Bends, 6000 lb Forged stainless steel
E 1 5
A182, grade F304, socket welded as
per ANSI B16.11.
450 Bends, Seamless stainless steel
E 6 6
ASTM A312, Gr 304L butt welded as
E 6 3 90 degree elbow, weld nipple (2 Nos.) type
fitting with O-ring similar to AVIT WV
or equivalent, DIN 2353, PN 400,
Body stainless steel 1.4571, Weld
nipple : stainless steel 1.4571, Nut :
stainless steel 1.4571 and “O”
ring :NBR
Page 205 of 239
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SIZE (NB)
SPECIFICATION
F T
TEES
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
Equal Tee, 6000 lb Forged stainless steel
1 5
T A182, grade F304, socket welded as
per ANSI B16.11.
Unequal Tee, 6000 lb Forged stainless
1 5
T steel A182, grade F304, socket
welded as per ANSI B16.11.
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
Equal tee, Seamless stainless steel ASTM
6 2
T A312, Gr 304L butt welded as per
ANSI B16.9, Sch 160
Un-equal tee, Seamless stainless steel
6 2
T ASTM A312, Gr 304L butt welded as
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Forged SS Sockolet as per ANSI B16.11,
T 1 5
seamless, ends SW, material ASTM
A182 GR. F304 , 6000#.
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
Weldolet material conforming to ASTM
T 6 1
A182 GR. F304, forged, butt weld
ends to ANSI B16.9, Sch 160.
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
TV 6 3 Equal Tees, stainless steel weld nipple (3
Nos.) type with O Ring similar to
AVIT/ TV or equiv, PN 400, DIN
2353, Body stainless steel 1.4571,
Page 206 of 239
jjjjjjjjjjjjjjjjj)
SIZE (NB)
SPECIFICATION
F T
Weld nipple : stainless steel 1.4571,

Nut : stainless steel 1.4571 and “O”
ring :NBR
REDUCER
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
6000 lb Forged stainless steel A182,
1 5
R grade F304, socket welded as per
ANSI B16.11.
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Reducer, Seamless stainless steel ASTM
6 2
R A312, Gr 304L butt welded as per
ANSI B16.9, Sch 160
Reduced welding cone, similar to
AVIT/ARK or eqiv.,DIN 3865, PN
400, DIN 2353, Weld nipple :
stainless steel 1.4571 and “O”
ring :FPM/NBR.
A 6 3
FLANGES & BLANKS
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
F 50 & below Weld Neck, raised face seratted finish
Page 207 of 239
jjjjjjjjjjjjjjjjj)
SIZE (NB)
SPECIFICATION
F T
flanges to ANSI B16.5 forged steel

to ASTM A 105, Class 2500
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
Weld Neck, raised face seratted finish
6 2
F flanges to ANSI B16.5 forged steel
to ASTM A 105, Class 2500
Forged stainless steel 1.4571, 6000 lbs.
6 3
F SAE flange, DIN, Similar to AVIT
AFA.
Blind Flanges/RF seratted finish, forged
F
All Sizes stainless steel A182, grade F304,
ASME B16.5, Class 2500.
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Forged stainless steel 1.4571, 6000 lbs.
F 6 3
SAE Blind, DIN, Similar to AVIT
AFKB.
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
MISCLLANEOUS
Reducing tube yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
adaptor
Reducing tube adaptor with swivle nut.
Body carbon steel, Nut : Steel, Weld
nipple : stainless steel 1.4571 and
“O” ring :FPM/NBR.
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
R 6 3
Mail stud Coupling
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
M 6 3 Mail stud coupling, stainless steel 1.4571,
weld nipple type with U Ring similar
Page 208 of 239
jjjjjjjjjjjjjjjjj)
SIZE (NB)
SPECIFICATION
F T
to AVIT, GUV or equivalent, PN 400.
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
Pressure test llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Coupling
Pressure gauge coupling , similar to
AVIT /DEV or equivalent, Stainless
Steel , PN 400
P 6 3
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
Socket
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
S
Page 209 of 239
jjjjjjjjjjjjjjjjj)
SIZE (NB)
SPECIFICATION
F T
Welding socket, similar to AVIT SM type or

equivalent, Stainless Steel, PN 400
6 3
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Reducing Socket
Reducing Welding socket, similar to AVIT
RI type or equivalent, Stainless
Steel, PN 400
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
6 3
RI
ggggggggggggggggggggggggggggggggggggggggggggg
GASKET
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
Spiral wound metallic Gasket, CL2500
1 5 GR.304/GRAPHITE with
G
CENTERING-& INTERNAL RING
ASME B16.20
O-RING GASKET, MATERIAL FPM
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
6 3 (VITON), DIN3865.
G
BOLTS
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
B ALL SIZES Studs ASTM A 193, Gr B7, nuts ASTM A
Page 210 of 239
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SIZE (NB)
SPECIFICATION
F T
194, Gr 2H, Design standard ASME

B 18.2
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
6 3 Socket head screw to DIN 912, class 8.8,
B
nuts to DIN 934, Class 8
ISOLATION VALVE
PN 400, forged stainless steel to ASTM
B
50 & Below A182 grade F304, Ball valves,
socket weld ends.
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
B PN 400, Cast ASTM A351, Gr. CF 8, ball
65 & Above
valves with SAE/AVIT type flanges
HOSE
High pressure hose assembly conforming
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
to SAE/DIN standard for mineral oil
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
50 NB & service at specified working
H
Above pressure, complete with reusable
type end fittings with ‘O’ ring at both
ends. Lengths as required.
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Page 211 of 239
jjjjjjjjjjjjjjjjj)
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
XVII. Material Spec no. Class : 150CS9
2
TYPICAL SERVICE HYDRAULIC FLUID (LP)
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
CORROSION
0 mm.
ALLOWANCE
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
DIN 2391 DIN 2391
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
O
TH OD TH
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
6 1 16 2
8 1.5 20 2.5
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
10 1.5 25 3
12 2 30 4
38 5
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
BRANCH TABLE (FOR ASTM PIPE)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
15 1
Page 212 of 239
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20 2 1
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
25 2 2 1
40 2 2 2 1
50 5 2 2 2 1
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
65 5 5 5 4 4 3
RUN PIPE nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
80 5 5 5 4 4 4 3
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
1005 5 5 4 4 4 4 3
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
1255 5 5 5 4 4 4 4 3
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
ccccccccccccccccccccccccccccccccccccc
1505 5 5 5 5 6 4 4 4 3
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
mmmmmmmmmmmmmmmmmmmmmmmmmmm
ooooooooooooooooooooooooooooooooooo
2005 5 5 5 5 6 4 4 4 4 3
NB
BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
' 1 ' : Equal Tee, forged carbon steel, SW, ASTM A105, ANSI B16.11, 3000 lbs.
' 2 ' : Un Equal Tee, forged carbon steel, SW, ASTM A105, ANSI B16.11, 3000 lbs.
' 3 ' : Equal tee, Forged steel materials conforming to ASTM A 234 Gr. WPB, Sch 40 butt weld ends
' 4 ' : Un Equal tee, Forged steel materials conforming to ASTM A 234 Gr. WPB, Sch 40 butt weld
ends dimensions as per ANSI B16.9.
' 5 ' : 3000 lbs class. Sockolet Material conforming to ASTM A 234 Gr. WPB, forged, socket weld
ends to ANSI B16.11
' 6 ' : Weldolet material conforming to ASTM A 234,Gr WPB, forged, butt weld ends to ANSI B16.9,
Sch 40.
BRANCH TABLE (FOR OD PIPE)
6 1
ssssssssssssssssssssssssssssssssssssssssssssssss
8 2 1
lllllllllllllllllllll
Page 213 of 239
jjjjjjjjjjjjjjjjj)
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
10 3 2 1
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
12 3 2 2 1
16 3 3 3 2 1
sssssssssssssssssssssssssssssssssssss
20 3 3 3 2 2 1
RUN PIPE
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
25 3 3 3 3 2 2 1
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
30 3 3 3 3 2 2 2 1
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
NB 38 3 3 3 3 2 2 2 2 1
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
' 2 ' : (E90)Equal tee carbon steel weld nipple type with O Ring similar to AVIT/ TV or equiv + 1 Reducer (AR).
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
SIZE
(
N
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
B nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
C
) DESCRIPTION
F
TO
TU rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Carbon steel, normalised, bright annealed, seamless
6 38
T tubes to DIN 2391, St. 37.4 NBK, Phosphated.
Thickness as per Table-2.
PI zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Carbon steel, seamless pipes to ASTM A 106 Gr. B,
P 15 40
schedule 40, Plain ends
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
P 50 20 Carbon steel, ASTM A106 Gr. B, seamless, Black,
Sch 40, BE, Design/Dimension standard ASME
Page 214 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
C
) DESCRIPTION
F
TO
B 36.10.
BEND llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
S
EL 900 Bends, 3000 lb forged carbon steel ASTM A 105,
15 40
socket welded as per ANSI B 16.11.
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
900 Bends, Forged steel materials conforming to
EL 20
50 ASTM A 234 Gr. WPB, Sch 40 butt weld ends
dimensions as per ANSI B16.9,
EL 450 Bends, forged carbon steel, SW, ASTM A105,
15 40
ANSI B16.11, 3000lbs.
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
450 Bends, Forged steel materials conforming to
EL 20
50 ASTM A 234 Gr. WPB, Sch 40 butt weld ends
90 degree elbow, Carbon steel weld nipple type with
O-ring similar to AVIT WV or equivalent, DIN
2353, PN 250, Body carbon steel, Nut : Steel,
Weld nipple : C15 and “O” ring :FPM/NBR
E9 6 38
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
TEES
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Equal Tee, forged carbon steel, SW, ASTM A105,
T 15 40
ANSI B16.11, 3000 lbs.
T 15 40 Unequal Tee, forged carbon steel, SW, ASTM A105,
Page 215 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
C
) DESCRIPTION
F
TO
ANSI B16.11, 3000lbs.

vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Equal tee, Forged steel materials conforming to
20
T 50 ASTM A 234 Gr. WPB, Sch 40 butt weld ends 2
Un-equal tee, Forged steel materials conforming to
20
T 50 ASTM A 234 Gr. WPB, Sch 40 butt weld ends
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
TS Sockolet, forged carbon steel, SW, ASTM A105,
15 40
ANSI B16.11, 3000lbs.
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
Weldolet material conforming to ASTM A 234,Gr WP
T 10
50 WPB, forged, butt weld ends to ANSI B16.9,
Sch 40.
Equal Tees, carbon steel weld nipple (3 Nos.) type
with O Ring similar to AVIT/ TV or equiv, PN
250, DIN 2353, PN 250, Body carbon steel, Nut
: Steel, Weld nipple : C15 and “O” ring
:FPM/NBR
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
TV
6 38
REDUCER
Reducer, forged carbon steel, SW, ASTM A105,
R 15 40
ANSI B16.11, 3000lbs.
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Reducer, Forged steel materials conforming to ASTM
20
R 50 A 234 Gr. WPB, Sch 40 butt weld ends
dimensions as per ANSI B16.9.
AR 6 38 Reduced welding cone, similar to AVIT/ARK or
Page 216 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
C
) DESCRIPTION
F
TO
eqiv.,DIN 3865, PN 250, DIN 2353, Weld nipple

: C15 and “O” ring :FPM/NBR.
FLANGES & dddddddddddddddddddddddddddddddddddddddddddddddddddd
BLANKS
All
s
Weld Neck, raised face seratted finish flanges to
i
F ANSI B16.5 forged steel to ASTM A 105, Class
z
150
e
s
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
6 38 Forged carbon steel ASTM A105, 3000 lbs. SAE
F
flange, DIN , Similar to AVIT AFA.
All
S nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
i Blind Flanges/RF seratted finish, ASTM A105, ASME
FB
z B16.5, Class 150.
e
s
6 38 Forged carbon steel ASTM A105, 3000 lbs. SAE
F
Blind, DIN , Similar to AVIT AFKB.
MISCLLANEOUS
Reducing tube vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
adaptor
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
RP 6 38 Reducing tube adaptor with swivle nut. Body carbon steel,
Nut : Steel, Weld nipple : C15 and “O” ring
:FPM/NBR.
Page 217 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
C
) DESCRIPTION
F
TO
Mail stud bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
Coupling
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
Mail stud coupling, carbon steel weld nipple type with U
Ring similar to AVIT, GUV or equivalent, PN 250.
M 6 38
Pressure test iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
Coupling
Page 218 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
C
) DESCRIPTION
F
TO
Pressure gauge coupling , similar to AVIT /DEV or
equivalent, , PN 250
PE 6 38
Socket
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Welding socket, similar to AVIT SM type or equivalent, PN
160
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
S 6 38
Reducing Socket
Page 219 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
C
) DESCRIPTION
F
TO
equivalent, PN 250
RI
6 38
GASKET
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
G 15 40 GR.304/GRAPHITE with CENTERING-&
INTERNAL RING ASME B16.20
6 38 O-RING GASKET, MATERIAL FPM (VITON),
G
DIN3865.
BOLTS
ALL
S rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
I Studs ASTM A 193, Gr B7, nuts ASTM A 194, Gr 2H,
B
Z Design standard ASME B 18.2
E
S
B
6 38 Socket head screw to DIN 912, class 8.8, nuts to DIN
934, Class 8
ISOLATION xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
VALVE
Page 220 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
C
) DESCRIPTION
F
TO
40 & Class 800, forged carbon steel, ASTM A 105, Ball
B valves, SS 316 ball and stem, PTFE seat &
e seal, socket weld ends, fire safe.
BV 2
l
o
w
Class 150, cast carbon steel, ASTM A-216, Gr. WCB
50 & ball valves with SS 316 ball & stem, PTFE seat
A & seal, fire safe, with companion flanges
b (ASTM A 105) & fasteners (ASTM A 193 B7,
BV
o ASTM A 194 2H & Spiral wound metallic
v Gasket, CL150 GR.304/GRAPHITE with
e CENTERING-& INTERNAL RING ASME
B16.20)
HOSE
& standard for mineral oil service at specified
working pressure, complete with reusable type
A end fittings with ‘O’ ring at both ends. Lengths
H
b as required.
o
v
e
Page 221 of 239
jjjjjjjjjjjjjjjjj)
XVIII. Material Spec no. Class : 150SS3
TYPICAL SERVICE HYDRAULIC FLUID (LP)- For Servo
application
CORROSION
0 mm.
ALLOWANCE
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
DIN 2391 DIN 2391
O
TH OD TH
6 1 16 2
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
8 1.5 20 2.5
10 1.5 25 3
12 2 30 4
38 5
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
BRANCH TABLE
15 1
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
20 2 1
25 2 2 1
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
40 2 2 2 1
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
50 5 2 2 2 1
ccccccccccccccc
Page 222 of 239
jjjjjjjjjjjjjjjjj)
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
65 5 5 5 4 4 3
80 5 5 5 4 4 4 3
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
cccccccccccccccccccccccccccccccccc
1005 5 5 4 4 4 4 3
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
RUN PIPE
1255 5 5 5 4 4 4 4 3
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
wwwwwwwwwwwwwwwwwwwwwwwwwwwwww
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
1505 5 5 5 5 6 4 4 4 3
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
2005 5 5 5 5 6 4 4 4 4 3
NB
YYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYY
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
ZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZ
' 1 ' : Equal Tee, 3000 lb Forged stainless steel A182, grade F304, socket welded as per ANSI
B16.11.
' 2 ' : Unequal Tee, 3000 lb Forged stainless steel A182, grade F304, socket welded as per ANSI
B16.11.
' 3 ' : Equal tee, Seamless stainless steel ASTM A312, Gr 304L butt welded as per ANSI B16.9, Sch
40
' 4 ' : Un-equal tee, Seamless stainless steel ASTM A312, Gr 304L butt welded as per ANSI B16.9,
Sch 40
' 5 ' : Forged SS Sockolet as per ANSI B16.11, seamless, ends SW, material ASTM A182 GR.
F304 , 3000#.
' 6 ' : Weldolet material conforming to ASTM A182 GR. F304, forged, butt weld ends to ANSI B16.9, Sch 40.
6 1
8 2 1
10 3 2 1
12 3 2 2 1
ddddddddddddddddddddddddddddddddddddddddddddddd
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
16 3 3 3 2 1
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
20 3 3 3 2 2 1
gggggggggggg
Page 223 of 239
jjjjjjjjjjjjjjjjj)
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
wwwwwwwwwwwwwwwwwwwwwwwwww
25 3 3 3 3 2 2 1
dddddddddddddddddddddddddddddddddddddddddd
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
ggggggggggggggggggggggggggggggggg
30 3 3 3 3 2 2 2 1
RUN PIPE
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
38 3 3 3 3 2 2 2 2 1
NB
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
' 1 ' : Equal Tees, Stainless steel weld nipple (3 Nos.) type with O Ring similar to AVIT/ TV or equiv.
' 2 ' : (E90)Equal tee stainless steel steel weld nipple type with O Ring similar to AVIT/ TV or equiv + 1 Reducer
(AR).
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
SIZE (NB)
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
C jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
DESCRIPTION
F T
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
T mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
T
6 3 Stainless steel, seamless tubes to DIN 2462,
Material 1.4541. Thickness as per Table-2.
PI uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
1 4 Stainless steel, seamless pipes to ASTM A 312
P
Gr.304L, schedule 40, Plain ends
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
5 2 Stainless steel, seamless pipes to ASTM A 312
P
Gr.304L, schedule 40, BE
BENDS
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
900 Bends, 3000 lb Forged stainless steel A182,
E 1 4
grade F304, socket welded as per ANSI
B16.11.
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
900 Bends, Seamless stainless steel ASTM A312,
E 5 2
Gr 304L butt welded as per ANSI B16.9,
Sch 40
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
Page 224 of 239
jjjjjjjjjjjjjjjjj)
SIZE (NB)
DESCRIPTION
F T
450 Bends, 3000 lb Forged stainless steel A182,

E 1 4
grade F304, socket welded as per ANSI
B16.11.
450 Bends, Seamless stainless steel ASTM A312,
E 5 2
Gr 304L butt welded as per ANSI B16.9,
Sch 40
90 degree elbow, weld nipple (2 Nos.) type fitting
with O-ring similar to AVIT WV or
equivalent, DIN 2353, PN 250, Body
stainless steel 1.4571, Weld nipple :
stainless steel 1.4571, Nut : stainless steel
1.4571 and “O” ring :NBR
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
E 6 3
TEES
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
Equal Tee, 3000 lb Forged stainless steel A182,
T 15 40 grade F304, socket welded as per ANSI
B16.11.
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Unequal Tee, 3000 lb Forged stainless steel
T 15 40 A182, grade F304, socket welded as per
ANSI B16.11.
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
Equal tee, Seamless stainless steel ASTM A312,
T 50 200 Gr 304L butt welded as per ANSI B16.9,
Sch 40
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Un-equal tee, Seamless stainless steel ASTM
T 50 200 A312, Gr 304L butt welded as per ANSI
B16.9, Sch 40
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
TS 15 40 Forged SS Sockolet as per ANSI B16.11,
seamless, ends SW, material ASTM A182
Page 225 of 239
jjjjjjjjjjjjjjjjj)
SIZE (NB)
DESCRIPTION
F T
GR. F304 , 3000#.

zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Weldolet material conforming to ASTM A182 GR.
T
50 100 F304L, forged, butt weld ends to ANSI
B16.9, Sch 40
Equal Tees, stainless steel weld nipple (3 Nos.)
type with O Ring similar to AVIT/ TV or
equiv, PN 400, DIN 2353, Body stainless
steel 1.4571, Weld nipple : stainless steel
1.4571, Nut : stainless steel 1.4571 and “O”
ring :NBR
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
TV
6
38 OD
REDUCER
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
3000 lb Forged stainless steel A182, grade F304,
R 15 40
socket welded as per ANSI B16.11.
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
Reducer, Seamless stainless steel ASTM A312,
R 50 200 Gr 304L butt welded as per ANSI B16.9,
Sch 40
Reduced welding cone, similar to AVIT/ARK or
eqiv.,DIN 3865, PN 250, DIN 2353, Weld
nipple : stainless steel 1.4571 and “O”
ring :FPM/NBR.
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
AR
6 wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
38 OD
Page 226 of 239
jjjjjjjjjjjjjjjjj)
SIZE (NB)
DESCRIPTION
F T
FLANGES & BLANKS
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
3000 lb SWRF, forged stainless steel to ASTM
F 40 & below
A182 grade F304.
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
50 WNRF, forged stainless steel A182, grade F304
F 200NB
to ANSI B16.5, class 150
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
6 Forged stainless steel 1.4571, 3000 lbs. SAE
F 38 OD
flange, DIN , Similar to AVIT AFA.
kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Blind Flanges/RF seratted finish, forged stainless
FB All Sizes steel A182, grade F304, ASME B16.5,
Class 150
6 Forged stainless steel 1.4571, 3000 lbs. SAE
F 38 OD
Blind, DIN , Similar to AVIT AFKB.
MISCLLANEOUS
Reducing tube adaptor
Reducing tube adaptor with swivle nut. Body
carbon steel, Nut : Steel, Weld nipple :
stainless steel 1.4571 and “O” ring
:FPM/NBR.
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
RP 6
38 OD
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Mail stud Coupling
Page 227 of 239
jjjjjjjjjjjjjjjjj)
SIZE (NB)
DESCRIPTION
F T
Mail stud coupling, stainless steel 1.4571, weld
nipple type with U Ring similar to AVIT,
GUV or equivalent, PN 250.
cccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
M 6
38 OD
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
Pressure test Coupling
Pressure gauge coupling , similar to AVIT /DEV or
equivalent, Stainless Steel , PN 250
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
PE 6
38 OD
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
ooooooooooooooooooooooooooooooooooooooooooooooooooooooo
Socket
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
pppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp
S 6 38 OD Welding socket, similar to AVIT SM type or
equivalent, Stainless Steel, PN 250
Page 228 of 239
jjjjjjjjjjjjjjjjj)
SIZE (NB)
DESCRIPTION
F T
Reducing Socket
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Reducing Welding socket, similar to AVIT RI type
or equivalent, Stainless Steel, PN 250
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww
RI
6
38 OD
GASKET
ddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
Spiral wound metallic Gasket, CL300,
G 15 40 GR.304/GRAPHITE with CENTERING-&
INTERNAL RING ASME B16.20
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
6 O-RING GASKET, MATERIAL FPM (VITON),
G 38 OD
DIN3865.
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
BOLTS
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
Studs ASTM A 193 Gr B8, nuts ASTM A 194 Gr
B ALL SIZES
8, Design standard ASME B 18.2.1
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
B
6 Socket head screw to DIN 912, class 8.8, nuts to
38 OD
DIN 934, Class 8
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
ISOLATION VALVE
BV 40 & Below Class 800, forged stainless steel to ASTM A182
grade F304, Ball valves, SS 304 ball and
Page 229 of 239
jjjjjjjjjjjjjjjjj)
SIZE (NB)
DESCRIPTION
F T
stem, seat and seal of PTFE, socket weld

ends, fire safe.
Class 150, cast carbon steel, ASTM A 351 CF8
ball valves with SS 304 ball & stem, PTFE
seat & seal, fire safe, with companion
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
flanges (SS 304) & fasteners (SS 304 nuts
BV 50 & Above
& bolts, Spiral wound metallic Gasket,
CL300, GR.304/ GRAPHITE with
CENTERING-& INTERNAL RING ASME
B16.20
2
ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccc
dddddddddddddddddddddddddddddddddddddddddddddddddd
HOSE
High pressure hose assembly conforming to
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
SAE/DIN standard for mineral oil service at
H 50 NB & Above specified working pressure, complete with
reusable type end fittings with ‘O’ ring at
both ends. Lengths as required.
Page 230 of 239
jjjjjjjjjjjjjjjjj)
XIX. Material Spec no. Class : 6000CS10
TYPICAL SERVICE GREASE (HP)
CORROSION
0 mm.
ALLOWANCE
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
THICKNESS : As specified and as given below
DIN 2391 DIN 2391
O
TH OD TH
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
6 1 16 2
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
8 1.5 20 2.5
pppppppppppppppppppppppppppppppppppppp
10 1.5 25 3
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
12 2 30 4
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
38 5
BRANCH TABLE
6 A
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
8 2 A
10 3 2 A
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
12 3 2 2 1
bbbbbbbbbbb
Page 231 of 239
jjjjjjjjjjjjjjjjj)
16 3 3 3 2 1
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
20 3 3 3 2 2 1
pppppppppppppppppppppppppppppppppppppppppp
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
25 3 3 3 3 2 2 1
RUN PIPE
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
30 3 3 3 3 2 2 2 1
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
38 3 3 3 3 2 2 2 2 1
NB
“A” : Carbon steel cadmium plated bite type (ERMETO or equivalent) compression tee.
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
' 2 ' : Equal tee carbon steel weld nipple type with O Ring similar to AVIT/ TV or equiv + 1 Reducer (AR).
SIZE
(
N
B gggggggggggggggggggggggggggggggggggggggggggggggggggg
C
) DESCRIPTION
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
F
TO
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
TU kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Carbon steel, normalised, bright annealed, seamless
6 38
TB tubes to DIN 2391, St. 37.4 NBK, Phosphated.
Thickness as per Table-2.
BEND sssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssss
S
E9 6 10 Carbon steel cadmium plated bite type (ERMETO or equivalent)
compression fittings.
E9 12 38 90 degree elbow, Carbon steel weld nipple(2 Nos.) type
with O-ring similar to AVIT WV or equivalent, DIN
Page 232 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
C
) DESCRIPTION
F
TO
2353, PN 400, Body carbon steel, Nut : Steel, Weld

nipple : C15 and “O” ring :FPM/NBR
TEES
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
T
6 10 Carbon steel cadmium plated bite type (ERMETO or
equivalent) compression tee.
Equal Tees, carbon steel weld nipple (3 Nos.) type
with O Ring similar to AVIT/ TV or equiv, PN 250,
DIN 2353, PN 400, Body carbon steel, Nut : Steel,
Weld nipple : C15 and “O” ring :FPM/NBR
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
T
12 38
REDUCER
Page 233 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
C
) DESCRIPTION
F
TO
Reduced welding cone, similar to AVIT/ARK or eqiv.,DIN
3865, PN 400, DIN 2353, Weld nipple : C15 and “O”
ring :FPM/NBR.
6 38 uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
AR
R 6 38 Reducing tube adaptor with swivle nut. Body carbon steel,
Nut : Steel, Weld nipple : C15 and “O” ring
:FPM/NBR.
FLANGES & bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
BLANKS
6 38 Forged carbon steel ASTM A105, 6000 lbs. SAE flange,
F
DIN , Similar to AVIT AFA.
6 38 Forged carbon steel ASTM A105, 6000 lbs. SAE Blind,
FB
DIN , Similar to AVIT AFKB.
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
MISCLLANEOUS
Mail stud nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
Coupling
Page 234 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
C
) DESCRIPTION
F
TO
Mail stud coupling, carbon steel weld nipple type with U Ring
similar to AVIT, GUV or equivalent, PN 400.
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
M 6 38
tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
Socket
Welding socket, similar to AVIT SM type or equivalent, carbon
steel, PN 400
S 6 38
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
Reducing Socket
Page 235 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
C
) DESCRIPTION
F
TO
equivalent, carbon steel, PN 400
RI
6 38
GASKET
G 15 50 GR.304/GRAPHITE with CENTERING-& INTERNAL
RING ASME B16.20
6 38
G O-RING GASKET, MATERIAL FPM (VITON), DIN3865.
ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt
BOLTS
B
6 38 Socket head screw to DIN 912, class 8.8, nuts to DIN 934,
Class 8
yyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy
ISOLATION zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
VALVE
B socket weld ends.
e
BV
l
o
w
HOSE
Page 236 of 239
jjjjjjjjjjjjjjjjj)
SIZE
(
N
C
) DESCRIPTION
F
TO
& standard for mineral oil service at specified working
pressure, complete with reusable type end fittings
A with ‘O’ ring at both ends. Lengths as required.
H
b
o
v
e
Page 237 of 239
jjjjjjjjjjjjjjjjj)
ANNEXURE – III : FUEL GASES & COAL TAR COMPOSITION
Quality of CO Gas
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Calorific Value (Net) of CO Gas, Kcal/Ncum 4000~4200
mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
Typical composition of CO gas, %(v/v)
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo pppppppppppppppppppppppppppppppppppppppppppppp
H2 50 ~ 55
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
CH4 21 ~ 23
CO 5~9
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
CnHm 2 ~ 3.5
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
N2 Balance
CO2 2~4
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
O2 0.4 ~ 1.0
Hydrogen Sulphide, mg/Ncum 100~1000
CO
gas
fffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
Napthalene, mg/Ncum CO gas 100 ~ 500
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
Benzol, gm/Ncum CO gas 30 ~ 35
lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll
Ammonia, mg/Ncum CO 500 ~2000
gas
nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn oooooooooooooooooooooooooooooooooooooooooooo
HCN, mg/Ncum CO gas 500-800
ppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppppp qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq
Pyridine Traces
rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
Tarfog, mg/Ncum 10~50
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu
Quality of BF Gas
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Calorific Value (Net) of BF Gas, 866 Kcal/Ncum
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Typical composition of BF gas, %(v/v)
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
CO 19~25
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
CO2 14 ~19
O2 0.1~1.0
eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
H2 1~6
ggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
Page 238 of 239
jjjjjjjjjjjjjjjjj)
N2 Balance
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
Maximum dust concentration, 7~20
mg/Ncum
Quality of LD Gas
Calorific Value (Net) of LD Gas, 1750 Kcal/Ncum
qqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
Typical composition of LD gas, %(v/v)
CO 20~45
uuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuuu vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
CO2 13~20
wwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwww xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
N2 Balance
H2 2~3
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb
Oxygen 0.4~1.5
Quality of Coal Tar :
Composition & Chemistry:
ffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffff
Density: 1170kg/m3
gggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggggg
Moisture<4%
hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh
Ash: <0.3%
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
Quinoline Index(QI): <8%
jjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj
Thermal Value: 8600Kcal/Kg
Design/Operating Temperature: 60 degree celcius.
Page 239 of 239

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jjjjjjjjjjjjjjjjj)

kkkkkkkkkkkkkkkkk) Piping Design Basis & Piping Material Specification

m) TATA STEEL LIMITED

o) PIPING DESIGN BASIS

q) PIPING MATERIAL SPECIFICATION

r) DOCUMENT NO. STD-21-00-15-11-000-001

kk) ll) mm) Descrip nn) oo) pp)

ff) Details of revision:

gg) hh) Detail of Revision ii)

jj) kk) 1st Issue ll)

mm) nn) 2nd Issue oo)

pp) qq) Revised as highlighted. PMS Branch table rr)

ddd) eee) Scope fff)

ggg) hhh) Applicable documents iii)

jjj) kkk) Design criteria & Design philosophy lll)

mmm) nnn) Selection of Pipe Diameters ooo)

ppp) qqq) Piping flexibility & stress Analysis rrr)

sss) ttt) Piping Materials uuu)

yyy) zzz) Service wise specific Piping Design Criteria aaaa)

bbbb) cccc) Installation of Valves & Isolation dddd)

hhhh) iiii) Flanged Connections jjjj)

kkkk) llll) Isolation for Gas services mmmm)

nnnn) oooo) Purging & venting pppp)

tttt) uuuu) Pipe supports & Spacing vvvv)

wwww) xxxx) Instrumentation interface yyyy)

zzzz) aaaaa) Insulation bbbbb)

ccccc) ddddd) Painting eeeee)

fffff) ggggg) Annexures hhhhh)

lllll) mmmmm) Piping Material Specifications nnnnn)

ooooo) ppppp) Fuel Gases & Coal Tar composition qqqqq)

3.7.4.1. Sizing of Compressed Air Lines

dlxxiii. Cycle life: 10,000(min.)

8.1. Slurry Piping

sssssssssssssssssssssssssss) Drains shall be provided on dead end portions of lines.

8.9.1. Indian Boiler Regulations (IBR):

 Steam generators (Boiler/Heat Exchanger) shall require exclusive IBR approval

11. FLANGED CONNECTIONS

14.6. Steam Traps / Moisture Traps for Steam / Compressed Air

15. PIPE SUPPORTS AND SPACING

ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt) Note: For any other service or same service with

ov E250 BR), Thickness as per pipe thickness

193 B7), nuts (ASTM A 194 2H) & non-

steel, valves to be supplied along with

ab bolts (ASTM A 193 B7), nuts (ASTM A 194

CLASS 150) & fasteners (Bolts of ASTM A

ASTM A216 Gr. WCB, ball & stem of SS316,

stellited, Flanged to ANSI B16.5 class 150,

ov (ASTM A 194 2H) & non-asbestos gaskets

194 2H) & non-asbestos gaskets (Champion

Bolts Bolt to ASTM A 193 B7, Nuts to ASTM A194 2H,

door, the hose box shall have handle with

 High Pressure Oxygen - HPOX

Fabricated from pipes by hot bending to 5 DN

Hydraulic & pneumatic body test pressure

M35-1, internal of monel K-400 as per

 Low Pressure Oxygen - LPOX

ANSI Class#300 non-ferrous (BS 1400 HTB#1)

class: Table-6, Valve face to face

n dimension as per – ANSI B 16.10, Testing

 Blast Furnace Gas - BFG

RPTFE. Design Standard ISO 17292, face to

material-ASTM A216 Gr. WCB with 13%

MG) actuators, IP 67 for all E&IC parts,