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Project Title: Project No: Engineering Design Estimate

CTR Sub Activity Activity/ Description Manhours per unit Doc Qty Estimated Remarks
CTR No Norms Standard Prj specific size Man-hours
Unit Eng Des Eng Des Eng Des Total
32 1 General activities
1 Meetings/ Discussions/ Reporting project 20 0 0 0
2 Document Handling/ Control project 5 0 0 0
3 Work Planning/ Scheduling project 10 0 0 0
4 Quality checks project 0 0 0
4.1 Interdiscipline checks (simple) doc 1 0 0 0
4.2 Interdiscipline checks (complex) doc 3 0 0 0
5 Audits (Quality/ HSE) each 5 0 0 0
6 Input to other disciplines 0 0 0
6.1 Projects doc 2 0 0 0
6.2 Process doc 3 0 0 0
6.3 Civil doc 3 0 0 0
6.4 Piping doc 3 0 0 0
6.5 Pipelines doc 3 0 0 0
6.6 Electrical doc 2 0 0 0
6.7 Control & Automation doc 2 0 0 0
6.8 0 0 0
7 Interfaces with other projects project 5 0 0 0
8 Project cost estimate (input) project 5 0 0 0
9 0 0 0
0 0 0
32 1 General activities 0 0 0
32 2 Site Survey
1 Site visits day/pers 12 0 0 0
2 Travelling visit/pers 20 0 0 0
3 Reports report 10 A4 0 0 0
0 0 0
32 2 Site Survey 0 0 0
32 3 Studies & Reviews
1 Review scope/Familiarisat'n/Data gathering project 25 0 0 0
2 Design verification report/ input project 5 A4 0 0 0
3 Design and scope challenges project 16 0 0 0
4 Feasibility study study 25 A4 0 0 0
5 Concept Selection study 25 A4 0 0 0
6 Design Basis/ Philosophies doc 5 A4 0 0 0
7 Technical Design Reviews
7.1 Design Reviews (Participation) review 10 A4 0 0 0
7.2 HAZOP review (participation) review 10 A4 0 0 0
7.3 IPF/SIL review (Participation) review 5 A4 0 0 0
7.4 Constructability review (participation) review 5 A4 0 0 0
7.5 Other Misc reviews 5 0 0 0
7.6 0 0 0
0 0 0
32 3 Studies & Reviews 0 0 0
32 4 Engineering Documents
1 Design Calculations
1.1 Compressor load calculation calcs 30 A4 0 0 0
1.2 Pump sizing calcs 20 A4 0 0 0
1.3 HVAC Heat load calcs calcs 20 A4 0 0 0
1.4 Vessel calculations calcs 20 A4 0 0 0
1.5 0 0 0
1.6 0 0 0
2 Design Reports
2.1 Compressor selection report report 20 A4 0 0 0
2.2 Pump selection report report 15 A4 0 0 0
2.3 0 0 0
2.4 0 0 0
3 0 0 0
4 0 0 0
0 0 0

Discipline: Mech#Rotray-static 03/19/2024 Page: 1 of 4


Project Title: Project No: Engineering Design Estimate

CTR Sub Activity Activity/ Description Manhours per unit Doc Qty Estimated Remarks
CTR No Norms Standard Prj specific size Man-hours
Unit Eng Des Eng Des Eng Des Total
32 4 Engineering Documents 0 0 0
32 5 Design Documents
1 Detail Engineering Scope of Work (input) each 5 A4 0 0 0
2 Front End Design Report (input) each 10 A4 0 0 0
3 WinPCS Package - Design Input system 15 A4 0 0 0
4 Construction Scope of Work (input) each 10 A4 0 0 0
5 Major Tenders/ EPC's 0 0 0
5.1 Tender Document Preparation (input) each 15 A4 0 0 0
5.2 Tender Scope of work (input) each 20 A4 0 0 0
5.3 Tender Technical Evaluation (input) each 20 A4 0 0 0
5.4 0 0 0
0 0 0
32 5 Design Documents 0 0 0
32 6 Material Requisitions
Requisition specs/ data sheets
1 Static Equipment items
1.1 Separator reqn 60 15 A4 0 0 0
1.2 Storage tank reqn 60 15 A4 0 0 0
1.3 Vessels reqn 60 15 A4 0 0 0
1.4 Heat Exchangers reqn 40 15 A4 0 0 0
1.5 reqn 0 0 0
1.6 reqn 0 0 0
2 Skid Packages
2.1 Filter/ MSV skid 25 5 A4 0 0 0
2.2 Foam proportioning skid 60 A4 0 0 0
2.3 Flare package skid 60 15 A4 0 0 0
2.4 Chemical Injection/ Odorizer skid 30 10 A4 0 0 0
2.5 Oil inlet/ Gas manifolds skid 20 5 A4 0 0 0
2.6 Hydrocyclone skid 50 10 A4 0 0 0
2.7 Water Treatment package skid 150 25 A4 0 0 0
2.8 Other items skid 0 0 0
2.9 skid 0 0 0
3 Heater Packages
3.1 Fired Heaters pack 80 A4 0 0 0
3.2 Water Bath Heaters pack 50 A4 0 0 0
3.3 Electric Heaters pack 40 A4 0 0 0
3.4 0 0 0
4 Rotating Equipment items
4.1 Compressors reqn 80 A4 0 0 0
4.2 Pumps - Heavy duty reqn 60 A4 0 0 0
4.3 Pumps - <500 kW reqn 30 A4 0 0 0
4.4 Instrument air skids reqn 20 A4 0 0 0
4.5 Generator Package reqn 50 A4 0 0 0
4.6 reqn A4 0 0 0
5 HVAC
5.1 Chiller unit reqn 20 A4 0 0 0
5.2 Spli A/C unit/ Window A/C unit reqn 15 A4 0 0 0
5.3 Package A/C unit reqn 40 A4 0 0 0
5.4 Air conditioning system reqn 60 A4 0 0 0
5.5 reqn 0 0 0
5.6 reqn 0 0 0
6 Materials entry - assistance item 5 A4 0 0 0
7 Technical Bid Analysis
7.1 Separator/ Storage tank/ Vessels reqn 60 A4 0 0 0
7.2 Fired Heaters reqn 100 A4 0 0 0
7.3 Heat Exch/Water bath/Elect Heaters reqn 60 A4 0 0 0
7.4 Filter/ MSV/Foam prportioning skids reqn 60 A4 0 0 0
7.5 Instrument air skids reqn 30 A4 0 0 0
7.6 Pumps - Heavy duty reqn 50 A4 0 0 0
7.7 Pumps - <500 kW reqn 15 A4 0 0 0

Discipline: Mech#Rotray-static 03/19/2024 Page: 2 of 4


Project Title: Project No: Engineering Design Estimate

CTR Sub Activity Activity/ Description Manhours per unit Doc Qty Estimated Remarks
CTR No Norms Standard Prj specific size Man-hours
Unit Eng Des Eng Des Eng Des Total
7.8 Compressors/ Generators reqn 50 A4 0 0 0
7.9 Water Treatment package reqn 200 A4 0 0 0
7.10 Chemical Injection/ Odorizer reqn 20 A4 0 0 0
7.11 Oil inlet/ Gas manifolds reqn 25 A4 0 0 0
7.12 Flare package reqn 80 A4 0 0 0
7.13 HVAC reqn 80 A4 0 0 0
7.14 Clarification with Vendors eqpt 5 0 0 0
7.15 Evaluation of Vendor claims eqpt 5 0 0 0
7.16 0 0 0
8 0 0 0
9 0 0 0
0 0 0
32 6 Material Requisitions 0 0 0
32 7 Vendor Data Control, Inspection/ Testing
1 Vendor Data Control
1.1 Separator - Drgs & Calcs reqn 100 20 A1 0 0 0
1.2 Storage tank - Drgs & Calcs reqn 100 20 A1 0 0 0
1.3 Vessels - Drgs & Calcs reqn 100 20 A1 0 0 0
1.4 Heat Exchangers - Drgs & Calcs reqn 60 10 A1 0 0 0
1.5 Water bath/ Electric heater reqn 30 10 A1 0 0 0
1.6 Filter/MSV skid reqn 20 15 A1 0 0 0
1.7 Foam proportioning skid reqn 60 A1 0 0 0
1.8 Water Treatment package reqn 200 50 A1 0 0 0
1.9 Inst air skids/ small pumps reqn 25 10 A1 0 0 0
1.10 Large pumps/ Flare packages reqn 40 10 A1 0 0 0
1.11 Packages reqn 50 10 0 0 0
1.12 Vendor liaison and meetings project 10 0 0 0
1.13 Input to Vendor Data manual project 10 0 0 0
1.14 0 0 0
1.15 0 0 0
2 Factory Acceptance Testing
2.1 Major Package items day 12 0 0 0
2.2 Compressors/ Generators day 12 0 0 0
2.3 Pumps - Heavy duty day 12 0 0 0
2.4 Heaters day 12 0 0 0
2.5 0 0 0
3 Site Acceptance Testing
3.1 Major Package items day 12 0 0 0
3.2 0 0 0
4 0 0 0
5 0 0 0
0 0 0
32 7 Vendor Data Control, Inspection/ Testing 0 0 0
32 8 Construction/ Commissioning
1 Construction Technical support project 25 5 A4 0 0 0
2 SAP PM Works project 50 0 0 0
3 Commissioning Plan (input) doc 5 0 0 0
4 Commissioning procedures (input) doc 10 0 0 0
5 Construction assistance day 12 0 0 0
6 Commissioning assistance day 12 0 0 0
0 0 0
32 8 Construction/ commissioning 0 0 0
32 9 Asbuilts (Pre-Design / Post Construction)
1 Pre-Design As-Built (Single) drg 1 5 0 0 0
2 Pre-Design As-Built (Multi-Sheet) drg 2 20 0 0 0
3 Asbuilt of drawings/ docs (single) drg 1 5 0 0 0
4 Asbuilt of drgs/docs (multi-sheet) drg 2 20 0 0 0
0 0 0
32 9 Asbuilts 0 0 0

Discipline: Mech#Rotray-static 03/19/2024 Page: 3 of 4


Project Title: Project No: Engineering Design Estimate

CTR Sub Activity Activity/ Description Manhours per unit Doc Qty Estimated Remarks
CTR No Norms Standard Prj specific size Man-hours
Unit Eng Des Eng Des Eng Des Total
Total 0 0 0

Break up of Manhours per position

Discipline Head 0 0
Dy Discipline Head 0.1 0
Principal Engineer 0.2 0
Sr Engineer 0.2 0
Engineer 0.2 0
Jr Engineer 0.1 0
Sr Engineer - Rotating Specialist 0.1 0
Engineer - Rotating Specialist 0.1 0

Principal Designer 1 0
Sr Designer 0 0
Designer 0 0
Jr Designer 0 0
Draughtsperson 0 0
Total 1 1 0 0 0 0 0

Break up of Manhours per position per sub-CTR


Total 32-1 32-2 32-3 32-4 32-5 32-6 32-7 32-8 32-9
Discipline Head 0 0 0 0 0 0 0 0 0 0
Dy Discipline Head 0 0 0 0 0 0 0 0 0 0
Principal Engineer 0 0 0 0 0 0 0 0 0 0
Sr Engineer 0 0 0 0 0 0 0 0 0 0
Engineer 0 0 0 0 0 0 0 0 0 0
Jr Engineer 0 0 0 0 0 0 0 0 0 0
Sr Engineer - Rotating Specialist 0 0 0 0 0 0 0 0 0 0
Engineer - Rotating Specialist 0 0 0 0 0 0 0 0 0 0
Sub-total 0 0 0 0 0 0 0 0 0 0

Principal Designer 0 0 0 0 0 0 0 0 0 0
Sr Designer 0 0 0 0 0 0 0 0 0 0
Designer 0 0 0 0 0 0 0 0 0 0
Jr Designer 0 0 0 0 0 0 0 0 0 0
Draughtsperson 0 0 0 0 0 0 0 0 0 0
Sub-total 0 0 0 0 0 0 0 0 0 0
Total 0 0 0 0 0 0 0 0 0 0

CTR Basis
1

Assumptions/ Exclusions
1

Discipline: Mech#Rotray-static 03/19/2024 Page: 4 of 4

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