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Project Title: Project No: Engineering Design Estimate

CTR Sub Activity Activity/ Description Manhours per unit Doc Qty Estimatd Remarks
CTR No Norms Standard Prj specific size Man-hours
Unit Eng Des Eng Des Eng Des Total
31 1 General activities
1 Meetings/ Discussions/ Reporting project 30 10 5 150 50 200
2 Document Handling/ Control project 10 10 100 0 100
3 Work Planning/ Scheduling project 10 5 50 0 50
4 Quality checks (SDC/IDC)
4.1 Interdiscipline checks (simple) doc 1 1 20 20 20 40
4.2 Interdiscipline checks (complex) doc 3 3 20 60 60 120
5.0 Audits (Quality/ HSE) each 5 2 10 0 10
6 Input to other disciplines
6.1 Projects doc 1 1 2 2 2 4
6.2 Process doc 3 2 2 6 4 10
6.3 Civil doc 3 2 2 6 4 10
6.4 Mechanical: Piping/ Static doc 3 2 2 6 4 10
6.5 Piping doc 3 2 2 6 4 10
6.6 Electrical doc 3 2 2 6 4 10
6.7 Control & Automation doc 1 1 2 2 2 4
6.8 0 0 0
7 Interfaces with other projects project 5 5 0 0 0
8 Project cost estimate (input) project 5 5 0 0 0
9 0 0 0
0 0 0
31 1 General activities 424 154 578
31 2 Site Survey
1 Site visits day/pers 12 12 4 48 48 96
2 Travelling visit/pers 20 20 4 80 80 160
3 Reports report 10 A4 2 20 0 20
0 0 0
31 2 Site Survey 148 128 276
31 3 Studies & Reviews
1 Review scope/Familiarisat'n/Data gathering project 25 5 1 25 5 30
2 Design verification report/ input project 5 5 A4 1 5 5 10
3 Design and scope challenges project 16 4 1 16 4 20
4 Feasibility study study 50 A4 0 0 0
5 Concept Selection study 25 A4 0 0 0
6 Design Basis/ Philosophies doc 25 A4 0 0 0
7 Technical Design Reviews
7.1 Design Reviews (Participation) review 5 5 A4 5 25 25 50
7.2 HAZOP review (participation) review 5 A4 2 10 0 10
7.3 IPF/SIL review (Participation) review 5 A4 0 0 0
7.4 Constructability review (participation) review 5 5 A4 1 5 5 10
7.5 Materials Selection Study and Report report 25 A4 0 0 0
7.6 Other Misc reviews review 10 A4 0 0 0
7.7 0 0 0
0 0 0
31 3 Studies & Reviews 86 44 130
31 4 Engineering Documents
1 Plot Plan
1.1 Plot Plan (update) drg 10 40 A1 4 40 160 200
1.2 Plot Plan (New) drg 20 80 A1 0 0 0
2 Hazardous Area Classification
2.1 Haz. Area Classification (update) drg 5 20 A1 0 0 0
2.2 Haz. Area Classification (new) drg 15 40 A1 0 0 0
3 Design Calculations
3.1 Wall thickness (metal pipes) calcs 15 A4 0 0 0
3.2 Road crossings calcs 15 A4 0 0 0
3.3 Hot tap calcs 50 A4 0 0 0
3.4 Liner thickness calcs 15 A4 0 0 0
3.5 Stress Analysis system 25 A4 0 0 0
3.6 0 0 0
4 Design Reports
4.1 Wall Thickness Selection Report report 10 A4 0 0 0
Discipline: 03/19/2024 Page: 1 of 4
Pipelines
Project Title: Project No: Engineering Design Estimate

CTR Sub Activity Activity/ Description Manhours per unit Doc Qty Estimatd Remarks
CTR No Norms Standard Prj specific size Man-hours
Unit Eng Des Eng Des Eng Des Total
4.2 Route Rennaissance Survey/Report report 10 A4 0 0 0
4.3 Route Survey Report report 30 A4 0 0 0
4.4 Crossings Design Report report 25 A4 0 0 0
4.5 Hydrostatic Test Report report 25 A4 2 50 0 50
4.6 Induction Bends Design Report report 15 A4 0 0 0
4.7 Stress Analysis Report report 25 A4 0 0 0
4.8 0 0 0
4.9 0 0 0
5 Hot Tap Specification spec 10 A4 0 0 0
6 Welding Specification spec 10 A4 0 0 0
7 NDT Specification spec 10 A4 0 0 0
8 Hydrostatic Test specification doc 10 A4 0 0 0
9 Interface description report (input) project 5 5 A4 0 0 0
0 0 0
0 0 0
31 4 Engineering Documents 90 160 250
31 5 Design Documents
1 Piping Key Plans drg 8 25 A1 4 32 100 132
2 Piping Plans drg 15 40 A1 10 150 400 550
3 Isometrics drg 8 35 3 15 A3 150 450 2250 2700
4 Route Key Plan drg 10 20 A1 20 200 400 600
5 Route Alignment Drawings drg 15 50 40 A1 70 1050 2800 3850
6 Station Approach Drawings drg 10 40 A1 4 40 160 200
7 Typical Crossing Drawings drg 5 20 A1 0 0 0
8 Trench Cross-section Drawings drg 5 20 A1 0 0 0
9 Hydrostatic Test Drawings drg 20 35 A1 0 0 0
10 Pig Trap GA Drawings drg 5 15 A1 0 0 0
11 Temporary pig trap GA drg 15 50 A1 0 0 0
12 Special Construction Details sheet 5 10 A3 20 100 200 300
13 Tie-in Schedule sheet 2 5 A3 0 0 0
14 Markers and Signs Specification spec 5 20 A4 0 0 0
15 MTO sheet 2 5 A3 2 4 10 14
16 Demolition drawings drg 1 3 A1 0 0 0
17 Detail Engineering Scope of Work (input) each 5 A4 0 0 0
18 Front End Design Report (input) each 10 A4 0 0 0
19 WinPCS Package- Design Input system 5 A4 0 0 0
20 Construction Scope of Work (input) each 5 5 A4 0 0 0
21 Major Tenders/ EPC's
21.1 Tender Document Preparation (input) each 15 10 12 A4 10 120 100 220
21.2 Tender Scope of work (input) each 20 10 A4 5 50 0 50
21.3 Tender Technical Evaluation (input) each 20 A4 5 100 0 100
21.4 0 0 0
0 0 0
0 0 0
31 5 Design Documents 2296 6420 8716
31 6 Material Requisitions
Requisition specs/ data sheets
1 Pipes
1.1 Line pipe reqn 5 A4 1 5 0 5
1.2 Line pipe External coating reqn 10 A4 1 10 0 10
1.3 Line pipe internal coating reqn 10 A4 0 0 0
1.4 GRP reqn 20 A4 0 0 0
1.5 PE Liner reqn 20 A4 0 0 0
2 Valve items
2.1 Mainline Ball valves reqn 10 A4 1 10 0 10
2.2 Thermal Relief Valves reqn 5 A4 0 0 0
3 Pipeline items
3.1 Pig Traps reqn 20 A4 0 0 0
3.2 Pig Trap end closures reqn 10 A4 0 0 0
3.3 Monolithic Isolation Joints reqn 10 A4 0 0 0
3.4 Pig Signallers reqn 10 A4 0 0 0
Discipline: 03/19/2024 Page: 2 of 4
Pipelines
Project Title: Project No: Engineering Design Estimate

CTR Sub Activity Activity/ Description Manhours per unit Doc Qty Estimatd Remarks
CTR No Norms Standard Prj specific size Man-hours
Unit Eng Des Eng Des Eng Des Total
3.5 Barred Tees reqn 10 A4 0 0 0
4 Pipeline Fittings
4.1 Shrink Sleeves reqn 5 A4 1 5 0 5
4.2 Butt weld fittings reqn 5 A4 1 5 0 5
4.3 Flanges reqn 5 A4 1 5 0 5
4.4 Cosasco Fittings reqn 10 A4 0 0 0
4.5 Elaflex couplings reqn 10 A4 0 0 0
4.6 Induction Bends reqn 15 A4 0 0 0
4.7 Anchor flanges reqn 10 A4 1 10 0 10
5 Input to Packages pack 20 A4 0 0 0
6 Materials entry - assistance item 1 2 0 0 0
7 Technical Bid Analysis
7.1 Line pipes Reqn 10 A3 1 10 0 10
7.2 Valve items Reqn 10 A3 1 10 0 10
7.3 Pipeline items Reqn 10 A3 1 10 0 10
7.4 Pipeline fittings Reqn 10 A3 0 0 0
7.5 Package items (simple eqpt) eqpt 5 A4 0 0 0
7.6 Package items (complex eqpt) eqpt 20 A4 0 0 0
7.7 Clarification with Vendors eqpt 5 10 50 0 50
7.8 Evaluation of Vendor claims eqpt 5 0 0 0
7.9 0 0 0
8 0 0 0
0 0 0
0 0 0
31 6 Material Requisitions 130 0 130
31 7 Vendor Data Control, Inspection/ Testing
1 Vendor Data Control
1.1 Review of Functional Design spec eqpt 25 0 0 0
1.2 Review of Vendor drgs- Major eqpt eqpt 50 0 0 0
1.3 Review of Vendor drgs- Minor eqpt eqpt 5 0 0 0
1.4 Review Package Vendor drgs pack 50 0 0 0
1.5 Vendor liaison and meetings project 50 0 0 0
1.6 Input to Vendor Data manual project 25 0 0 0
2 Factory Acceptance Testing
2.1 Major Package items day 12 0 0 0
2.2 0 0 0
3 Site Acceptance Testing
3.1 Major Package items day 12 0 0 0
3.2 0 0 0
4 0 0 0
5 0 0 0
0 0 0
31 7 Vendor Data Control, Inspection/ Testing 0 0 0
31 8 Construction/ Commissioning
1 Construction Technical support project 15 A4 0 0 0
2 SAP PM Works project 30 A4 0 0 0
3 Commissioning Plan (input) doc 5 A4 0 0 0
4 P/L Commissioning specification/ procedure doc 40 A4 0 0 0
5 Commissioning procedures (input) - Facility doc 5 A4 0 0 0
6 Construction assistance day 12 0 0 0
7 Commissioning assistance day 12 0 0 0
0 0 0
0 0 0
31 8 Construction/ commissioning 0 0 0
31 9 Asbuilts (Pre-Design / Post Construction)
1 Pre-Design As-Built (Single) drg 1 2 0 0 0
2 Pre-Design As-Built (Multi-Sheet) drg 2 10 0 0 0
3 Asbuilt of drawings/ docs (single) drg 1 2 0 0 0
4 Asbuilt of drgs/docs (multi-sheet) drg 2 10 0 0 0
0 0 0
31 9 Asbuilts 0 0 0
Discipline: 03/19/2024 Page: 3 of 4
Pipelines
Project Title: Project No: Engineering Design Estimate

CTR Sub Activity Activity/ Description Manhours per unit Doc Qty Estimatd Remarks
CTR No Norms Standard Prj specific size Man-hours
Unit Eng Des Eng Des Eng Des Total

Total 3174 6906 10080

Break up of Manhours per position

Discipline Head 0 0
Dy Discipline Head 0.05 159
Principal Engineer 0.15 476
Sr Engineer - Pipelines 0.2 635
Engineer - Pipelines 0.4 1270
Jr Engineer - Pipelines 0.1 317
Principal Engineer - Matl & Corrosion specialist 0.1 317
Sr Engineer - Matls & Corrosion specialist 0 0
Engineer - Matls & Corrosion specialist 0 0
Sr Engineer - Integrity specialist 0 0

Principal Designer 0.1 691


Sr Designer 0.2 1381
Designer 0.4 2762
Jr Designer 0.2 1381
Draughtsperson 0.1 691
Total 1 1 0 0 3174 6906 10080

Discipline: 03/19/2024 Page: 4 of 4


Pipelines

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