REFERENCES:

ONLY FOR FILE USE

ISSUED FOR QUOTE SPIJ RHD YYT YK - 12/28/2022

0
REV. DESCRIPTIO CeCo Client OFFICE NRP Nº DRAWN CHECKED APPRO. VoBo DATE
N
PLANT N°

Date 12/28/2022
PLANT OR LINE
Drawn
GROUP
OR Finishing
USER
Designer RHD
COSMETIC & COATING
Check YYT

Approved YK
By plant
TECHNICAL SPEC VARNISHING
check
By plant
approved
FILTER-DUCT
SCALE:
0
M01-SP-FD-002
DIMENSION: mm

Replace to/for SIZE

UNLESS OTHERWHISE LETTE
STATED
R
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1. SCOPE

The following technical specification describe the minimum requirements needed to supply,
mounting and startup of the filter cabin for the exhaust system of the varnishing machine in the
API Line in the SPIJ facility.

2. DESCRIPTION OF FILTERS

The information include in this point shall be considered as a reference, and it is the
responsibility of the contractor to perform the calculations for the selection of the filter and fan
required to this application according to the information provided by PT.X

In addition, after the equipment selection by the vendor the equipment shall be approved by
PT.X previous the purchase of the equipment.

The scope of the contractor includes Provision, assembly, start-up of Cabinet with filters for
the aspiration of Varnishing process, with the following characteristics:

• Lower frame with support legs in painted, which acts as a plenum chamber.

• Air inlet
• Filter Air Flow max. 14,000 m³/h (8,250 CFM), VOC content such out properly and not
impact with product quality.
• Detail requirement air quality after filtering please refer to Local and PT.X Regulation:
o MENTERI NEGARA LINGKUNGAN HIIDUP NOMOR
KEP..13//MENLLH//3//1995 TENTANG BAKU MUTU EMISSI SUMBER
TIIDAK BERGERAK (see Annex 1)
o PERATURANMENTERIKETENAGAKERJAAN REPUBLIK INDONESIA
NOMOR 5 TAHUN 2018 TENTANG KESELAMATAN DAN KESEHATAN
LINGKUNGAN KERJA (see annex 2)
o As separate additional option the supplier should offer eventually filter
system needed to guarantee the respect of the VOC limits as per
Annex 3 and according to annex 4
• Main body panels with plate for the support of filter units and access hatch to replace
filters
• The main filter (HEPA H13 filter) as main filter must have filter efficiency with minimum
requirement according PT.X procedure is 98%. Reference filter type:
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• High efficiency pocket filter/similar brand(F9).
o Paint pockets – standard white high-capacity filter.
o Dimensions: 20"X20" 30/cardboard.
o Part number 29-2371-30 BINKS or similar.

Note:

The change of filters should not exceed 10 minutes, the vendor shall indicate the time
needed for this activity, as well as the estimated lifetime of the filter.
Figure 1 (ref Filter)

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The basic design above (Figure 1) only reference, If the seller their have own design with
similar concept, they can propose new concept with agreement from PT.X and fulfill
Local Regulation.

• Centrifugal Fan direct transmission.

o Installed on the top of the filter unit.

o Capacity: 5,000 CFM (8,500 m3/h)
o Total Pressure: 12 ins
o RPM: 1200
o The motor shall be prepared for Variable Frequency Drive (inverter by
PT.X)
o Sound pressure level at 1,5 m 85 dBA max.
o Explosion-proof fan/

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• Control Panel Control panel with inverter that acts on the fan revolutions, obtaining an
airflow and an energetic consumption commensurate with the number of open outlets.

The system consists of:

o Electric panel inserted in painted sheet complete with Inverter

o Pressure transducer.

General Notes:

1. Dimensions: See drawing M01-CT-014-R00 (Page 1 and 2)

2. Maintenance: periodical replacement of the filters

3. The system must have differential pressure gauge between the faces of the filter elements
(one for the pre-filter stage and one for the filter stage) to allow the detection of dirty filter with
"dirty filter" value to be determined by supplier, and with a value of "filter absence detection"
below a value indicating the absence of a filter element.

3. DESCRIPTION OF DUCT CONNECTION

This technical specification describes the minimum requirements for design and supply to the
duct from painting booth to inlet that will be installed in a new industrial building of PT.X
The scope include:
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a. Ducts with all the supports required for its own installation. See Dwg See dwg M01-CT-
014-R00 Page 2
• Join flanges with fast lock clamps or whatever device that allows the easy
dismounting of the ducts (no bolting joints).

b. Three manual dampers for each section hood. M01-CT-014-R00 Page 2

c. One duct “Y” connection. See dwg M01-M-V-FD-001

Figure 2- (Duct Connection from cabin booth to filter)

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The duct contractor will provide all the supervision, materials, tools, workforce and the necessary
equipment in order to do the job under the high standards known. Any exception will be specifically
mentioned and will be matched with drawings and support documents.
All the ducts most be manufactured and installed in order to be hard and rigid structure, free of
apparent deformations between supports. All the ducts most have transversal separators or flanges,
except in the use of isolating rigid cover.
If the contractor opinion says that part of the ducts should have wind bracing or additional tensors,
because of vibrations or malfunctioning, he shall provide and install the wind bracing or tensors required.
The cost, including patched, and repair for isolation or painting should be responsibility of the contractor,
everything executed to the complete satisfaction of the client.
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The path of the duct most be respected, nevertheless, the contractor could make some modifications
on the drawings and the path, if necessary, in order to improve the exposed ducts and avoid
interferences with other contractors.
All the exposed metal sheet unless otherwise indicated, shouldn’t be lower No. 18 caliber
(1.21mm) of galvanized sheet with minimum thickness G90.

All the supports and reinforcements should be galvanized.

In case of a structural element interfere with the path of any duct and be necessary enclose the
element with the duct, the contractor should provide an aerodynamic accessory sheet around the
structural element, as showing in the drawings and as the recommendations of the construction’s norms
for ducts HVAC in order to minimize air turbulence at this point.
The reinforcements of the ducts should be made of galvanized steel with chromate zinc painting
or bituminous for dielectric isolating or aluminum reinforcement from equivalent resistant. The joint shall
be sealed with silicon under owner’s approval.
All ducts should be manufacturing for each pressure class otherwise indicated.
Were acoustic duct is considered should be ducts size showing in drawings indicated lowerminimum
dimensions for recover.

4. ENVIROMENTAL CONDITIONS

• Location : CILEGON, INDONESIA.

• Latitude south : 5°59'38"S
• Longitude east :106°01'21"E
• Elevation : 19 m above sea level
• Barometric Pressure : 1013mb, 758mmHg
• Maximum Temperature : 33 ° C
• Minimum Temperature : 23° C
• Relative Humidity : 71% min, max 85 % (years 2022)

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5. PLANT TECHNICAL INFORMATION (T.O.P)

The technical data of the plant to be considered are:

• Voltage: 3PH, 3x 380 VAC, 50 Hz
• Icc: 630 A @ 380VAC.
• Powering for Electrical Control and Solenoid valves: 24 VCD.
• Analog signals 4 to 20 mA.
• Air pressure available: 5 bars

6. DELIVERY, STORAGE AND MANEUVERS

The parts thereof are stored and handled in accordance with the manufacturer's instructions. The
parts have to do with all accessories as specified in the equipment data sheet.

The parts have to do with the plates attached to the manufacturer's place, the model no., the
serial number.

7. OBSERVATIONS

As a reference and subject to the evaluation resulting from the calculations by the contractor, the
filter cabinet should cover the needs according to the information provided. This information is
indicative for the execution of basic engineering and should not be used in any way for final
dimensioning in the execution of detailed engineering.

For this purpose, the calculations required in point 2 must be executed. Therefore, it is the total
and absolute responsibility of the contractor to perform the calculation of the suction
system, for the selection of filters and sizing of the cabinet, this will be endorsed by PT.X
via email to receive an OK to manufacturing and / or construction.

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8. TESTING AND INSPECTION

Inspections
During the manufacture process of the equipment, the following inspections and tests are carried
out:
➢ Control of dimensions according to the approved plans and tolerance standards.

➢ Visual inspection of equipment manufacturing.

➢ Verification of brand, model and characteristics of components not manufactured by the

supplier (electrical panels, units, etc.).

Testing
Prior to the functional tests it will be verified that:
➢ The installation is complete in every detail, material and equipment.

➢ The execution of the works in accordance with what was contracted in the purchase order
and with the rules of the art in the matter

➢ No corrosion on metal surfaces

➢ The regulation of the facilities has been carried out.

➢ Time required to change the filter element.

➢ Filter lifetime (standard conditions).

Functionality test
➢ The tests will be carried out for 3 days. With these tests, it must be checked whether the
internal conditions match those indicated in the guaranteed data sheets.

➢ The supplier must supply all the necessary equipment to carry out tests, as well as the
consumables.

9. EQUIPMENT WARRANTY
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The equipment warranty period will last 24 months from the date of the provisional reception
certificate to THE END OF THE WORKS, that is, once the entire works system has been completed
and received in compliance.

During the period from the start-up of the equipment, until the end of the 24 months indicated, the
supplier will correct, repair, replace or complete, as the case may be, immediately at its own cost
and risk all defects and Damages that arise, caused by materials of inferior quality, defects in the
design, manufacture, construction, assembly or others until the equipment or teams comply with
the contract conditions.

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10. Annex (Local Government Regulation)

a. Annex 1 (Chimney)

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b. Annex 2 (Workplace Environment)

PERATURANMENTERIKETENAGAKERJAAN REPUBLIK INDONESIA NOMOR 5 TAHUN 2018

TENTANG KESELAMATAN DAN KESEHATAN LINGKUNGAN KERJA

c. Annex 3

The emission concentration outside the mill shall meets the below requirements:
• VOC Limits
o Coating application: 75mg/Nm3
o Driyer: 50 mg/Nm3
• PRD09655/1 - Air Emissions: PM <0,3 mg/Nm3.

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d. Annex 4
Type of coating to be applied: water-based varnish, according to the following product

• Material solid by weight: 42 +/- 2

• Material solid by volume: 40 ± 2 %
• Density: 1.05 +/- 0.1
• Viscosity (@ 86oF/30oC): 60 ± 10 seconds (DIN CUP 4)
• Flash point: 200°F / 93°C
• PH: 8 – 11
Data attached refer to product and MSDS Eon Coat 960 (Black Coating) and EON Guard
940 (transparent).

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