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Chennai Metro Phase 2 Corridor 3


Project: S-01327A Page 1/3

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on: 10.10.2023 at: 01:50:47 on: 10.10.2023 at: 04:50:54

Time:
Advance: 01:13:39 Ring building: 01:01:46 Stop: 00:44:42 Total: 03:00:07

Cutting wheel:
Average value Minimum Maximum
Speed [rpm] 1.99 1.31 2.21 Rotation left 50.8 [%]
Torque [MNm] 2.041 0.630 3.102 Rotation right 49.2 [%]
Working pressure [bar] 104 32 159

Advance:
Average value [kN] Average value [bar] Minimum [bar] Maximum [bar]
2,021 89 57 120
4,193 138 55 167
5,290 139 62 161
2,406 79 49 89

Force [kN]

Start [mm] End [mm]


547 1,902
566 1,937
582 1,936
570 1,908

Delta [mm] Delta [mm]


Average value Average value
Force [kN] 13,909 Hitch [kN] 54
Speed [mm/min] 18.3 Roll [mm/m] 0.0
Penetration [mm/rev] -1 9.2 Longitudinal tilt [mm/m] -16.7
Specific energy [MJ/m³] 40 Pump [bar] 160

Cutting wheel displacement:


Average value [kN] Average value [bar] Minimum [bar] Maximum [bar]
744 102 44 177
1,199 138 79 239
1,790 183 91 234

Force [kN]

Start [mm] End [mm]


807 807
810 813
800 800

Delta [mm] Delta [mm]


Contact force [kN] 3,733
Tilt moment [kNm] 878

Torque support:
Start [mm] End [mm]
Position [mm] Position [mm] Position [mm] Position [mm]
108 107 107 109
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Chennai Metro Phase 2 Corridor 3
Project: S-01327A Page 2/3

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on: 10.10.2023 at: 01:50:47 on: 10.10.2023 at: 04:50:54

Grout injection:
Average value [bar] Minimum [bar] Maximum [bar] A [l] B [l]
2.2 0.1 12.4 1,720 141
0.0 0.0 0.0 0 0
3.3 0.2 5.7 1,476 115
2.3 0.2 10.8 1,920 156

4,931 404
Pressure [bar]
Historical
Advance 234 235 236 237 238 239 240 241 242
Volume A [l] 5,074 5,074 5,377 4,945 5,241 4,073 4,062 5,180 5,180
Volume B [l] 448 448 450 436 436 246 362 399 404
11.3 : 1 11.3 : 1 11.9 : 1 11.3 : 1 12.0 : 1 16.6 : 1 11.2 : 1 13.0 : 1 12.8 : 1
Mixing proportion
8.1 [%] 8.1 [%] 7.7 [%] 8.1 [%] 7.7 [%] 5.7 [%] 8.2 [%] 7.2 [%] 7.2 [%]

Earth pressure:
Average value [bar] Minimum [bar] Maximum [bar]

1.75 1.39 2.02


1.97 1.61 2.27
5.30 3.08 6.00
1.97 1.80 2.23
2.66 1.82 3.53
1.71 1.36 2.00

Pressure [bar]

Screw conveyor:
Average value Average value
Speed [rpm] 1.9 Earth pressure front [bar] 0.4
Torque [kNm] 10 Earth pressure center [bar] 1.5
Working pressure [bar] 35 Earth pressure rear [bar] 0.0

Material transport:
[ t/ h ] [t] Advance 234 235 236 237 238 239 240 241 242
Belt scale 92 107 [t] 105 0 109 106 134 98 107 113 113
Back-up belt conveyor current [%] 39

Tailskin articulation:
Start [mm] End [mm]
38 52
52 63
58 48
39 30

Delta [mm] Delta [mm]


Average value
Tensile force [kN] 2,054
Pressure [bar] 73

Lubrication:
[g] [g]
Seal outside FA1-8 1,119 Erector pinion 1
Screw conveyor F1-2 446 Erector bearing 1
Bearing ball F3 57 Erector bearing 0
Rotary coupling FD1 438
EP2 [kg] 2
Labyrinth seal CA1-4 4,754 CONDAT [kg] 5
Advance 243
Chennai Metro Phase 2 Corridor 3
Project: S-01327A Page 3/3

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on: 10.10.2023 at: 01:50:47 on: 10.10.2023 at: 04:50:54

Foam installation:
Minimum [bar] Flow air [l/min] Volume liquid [l]
Average value [bar] Maximum [bar] Flow liquid [l/min] FER

Line 01 2.60 1.95 4.62 262 18.2 1,442 6.0


Line 02 1.76 0.34 2.88 261 18.2 1,459 6.0
Line 03 2.53 0.00 3.45 254 7.7 813 5.1
Line 04 3.85 0.67 4.34 264 18.1 1,453 6.0

Foam total [%] 100 [ l/min ] [l]


Water total [l] 8,626 Bentonite 0 4
Polymer pump [l] 171 Bentonite pump current [%] 0
Average value [bar] [ l/min ] [l]
Polymer pump 2.7 0 2

Temperature:
Average value [°C]
Hydraulic tank 54
Gearbox oil 52
Leakage oil drive 37

Gearbox oil:
Average value [bar] Minimum [bar] Maximum [bar]
Pump 14.7 14.2 22.3

Gas measuring:
Average value Minimum Maximum
Methane gas (CH4) [% LEL] 6.9 6.7 7.1
Methane gas (CH4) [% LEL] -0.6 -0.7 -0.6
Carbon monoxide (CO) [ppm] 0 0 1
Oxygen (O2) [%] 20.3 20.3 20.3
Carbon dioxide (CO2) [Vol%] 0.002 0.002 0.003

Ventilation [m³/s] 5
Ventilation [m³/s] 1

Tailskin sealing compound:

Front Strokes Rear Strokes


01 78 01 76
02 78 02 76
03 76 03 76
04 74 04 76
05 76 05 78
06 76 06 78

458 460

Pump [kg]: 118


Average value [bar] 4

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