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Industrial Automation System

Prepared by
Teeraphat Dokmaited (6101013630104)
Phuping Krumsiripimar(6101013630171)

Prepared for
Asst.Prof.Chatchai Sermpongpan
KMUTNB
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Preface
This report it about industrial automation system subject. There are many
designed system control some process like PLC pneumatic system/ PLC system and
CNC and I have studied to be useful to the students. Publishers hope This report will
be useful to readers or students who are. Information for this story If you have any
suggestions or any errors. Who do you embrace them and apologize. At this
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Contents
canning process sensor……………………………………………………………………..4
pneumatic system………………………………………………………………………………6
PLC system…………………………………………………………………………………………..7
CNC………………………………………………………………………………………………………..9
HMI monitor………………………………………………………………………………………….10
Robot Arm……………………………………………………………………………………………..12
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About canning process sensor that install

1. Temperature sensors

A device, used to measure amount of heat energy that allows to detect a physical change in
temperature from a particular source and converts the data for a device or user.

2. Proximity sensor

A device that detects the presence or absence of a nearby object, or properties of that object, and
converts it into signal which can be easily read by user or a simple electronic instrument without getting
in contact with them.

3. Pressure sensor

A pressure sensor is a device that senses pressure and converts it into an electric signal. Here, the
amount depends upon the level of pressure applied. There are plenty of devices that rely on liquid or
other forms of pressure. These sensors make it possible to create IoT systems that monitor systems and
devices that are pressure propelled. the device notifies the system administrator about any problems
that should be fixed.

4. Water quality sensor

Water quality sensors are used to detect the water quality and Ion monitoring primarily in water
distribution systems.

5. Chemical sensor

chemical sensors can be found in Industrial environmental monitoring and process control, intentionally
or accidentally released harmful chemical detection in foods.
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6. Gas sensor

Gas sensors are similar to the chemical ones, but are specifically used to monitor changes of the air
quality and detect the presence of various gases.

7. Level sensors

A sensor which is used to determine the level or amount of fluids, liquids or other substances that flow
in an open or closed system is called Level sensor.

8. Image sensors

The major use of image sensor is found in digital camera to detect amount of canned foods.

9. Humidity sensors

Humidity is defined as the amount of water vapour in an atmosphere of air or other gases.

10. Optical sensors

A sensor which measures the physical quantity of light rays and convert it into electrical signal which can
be easily readable by user or an electronic instrument/device is called optical sensor.
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“2 pump > 1 pump”

How the system works

The circuit in the illustration has the equipment connected in a closed positional servo loop. Preliminary
adjustments will set the two displacements at zero when the cylinder is unloaded and not moving. The
two cylinder pressures will both be zero, or nearly so. This results in a lack of stiffness in the servo loop
— a condition that must be corrected. When the cylinder is at rest, adjusting the offset control causes
the displacement of one pump to increase. If this is done to the rod end, fluid from pump B will tend to
retract the rod. However, if the piston rod actually does retract, the position loop takes over and
increases the displacement of pump A to push the rod back.

The result is that cylinder position is almost completely maintained. However, the pressures at both
ends of the cylinder are now elevated. In a 2:1 area cylinder, and with the cylinder at rest with no load,
the offset would be adjusted so that the rod-end pressure would be about 2⁄3 of the maximum
anticipated pressure, and the cap-end pressure would be about 1⁄3. The elevated pressures deliver the
desired stiffness. In fact, it is the same stiffness that contributes to the success of a valve-controlled
servo loop. The next step is to tune the displacement ratio synchronizer.
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Start

stop

PLC automated Color mixing process

Let’s take a look on components used in process starting with tank we have one tank in which color
will mixed three valves, valve one and valves two used to fill the tank with two different colors and
valve three is the outlet valve put at the bottom of the tank in this process two sensors are also used
sensor one is put on the top of the tank and sensor two is placed at the bottom of the tank we also
have a rotor placed inside the tank for color mixing connected with the motor M1
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Buttons are given one is start button for to start the process and second is stop button to stop the
process so let’s look over process and see how can we program a PLC to automate this process.
Initially all the valves are closed when we press start button only valved 1 and valve 2 will open
when both valves open simultaneously tank will start filling by color at that instant the sensor 2 at the
bottom of the tank will high and when tank color level touched the sensor1, sensor1 become high
and valve 1 and 2 will close and motor M1 start rotating and color gets start mixing due to rotor here
motor is start for 1minute after that motor stop and valve three will open the level of the tank
decrease and sensor1 become low when the level goes just below the sensor one then the sensor
two will also low and due to this valve3 closed
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Select a piece of some part to making with CNC

Tailgate for Vans is The two main types of rear doors are Barn Doors which are hinged on the side of
the van and rotate about a vertical point and Tailgates which are hinged on the top and rotate about a
horizontal point.
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Design HMI monitor

A Human-Machine Interface (HMI) is defined as a feature or component of a certain device or software
application that enables humans to engage and interact with machines. Some examples of common Human
Machine Interface devices that we encounter in our daily lives include touchscreens and keyboards
Driver Monitoring : Is a screen that shows the radio and the call received.

Head-Up Displays : is any transparent display that presents data in the automobile without requiring users to
look away from their usual viewpoints.

Information Displays : Is a screen that displays information in the car, such as battery.
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eMirror :is a mirror that show position of your car and will have noise when have material is closer of your
car.

Cabin Experience : is often described as the AI-powered cockpit but goes beyond just the driver’s
experience.
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Delta Robot
A is a type of paralledelta robot l robot that consists of three arms connected to universal joints at the
base. The key design feature is the use of parallelograms in the arms, which maintains the orientation of the
end effector, by contrast to Stewart platform that can change the orientation of its end effector.

Advantages
They can also be referred to as spider and parallel robots due to their construction. Delta robots are designed
for low payload applications including packaging, assembly, and pick and place. They are commonly used to
serve the food, cosmetic, pharmaceutical, and electronic industries. These robots have become quite popular
when it comes to automating with industrial robots, especially for assembly processes. The FANUC M-2ia is
one of the more common delta robots, helping manufacturers increase productivity while also saving on
floorspace. The rapid growth of delta robots can be explained by their many advantages with some of the key
ones listed below.
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SCARA Robots stand for “Selective Compliant Assembly Robot Arm.” They are 4-Axis robots that are ideal
for high-speed assembly. It gets its name as the arm is selectivity compliant in the X-Y direction but rigid in
the “Z” direction to help with many types of assembly operations, such as inserting a round pin in a round
hole without binding. RobotWorx recommends the Motoman HM-20-1000 or the KUKA KR 10.
Robotic arm Robotic arms are the most common type of pick and place robots. A 5-axis robotic arm robot
can be used for standard pick and place applications where objects are picked up and moved to other locations
in a single plane. A 6-axis robotic arm robot is used for more complex applications, such as when objects must
be twisted or re-oriented before being placed in another location.
Packaging Pick and place robots used in the packaging process grab items from an incoming source or
designated area and place the items in a packaging container.
Bin picking Pick and place robots used in bin picking applications grab parts or items from bins. These pick
and place robots typically have advanced vision systems allowing them to distinguish color, shape and size to
pick the right items even from bins containing randomly mixed items. These parts or items are then sent to
another location for assembly or packaging.
Inspection Pick and place robots used for inspection applications are equipped with advanced vision systems
to pick up objects, detect anomalies and remove defective parts or items by placing them in a designated
location.
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