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INTRODUCTION
PowerROC T30
Operator's Instructions
Index-2
Operator's Instructions
Reference
Note
Always read the information under Safety before starting to use the rig or
starting maintenance work.
Index-1
Operator's Instructions
Table of contents
Reference................................................................................................... Index-1
Table of contents ....................................................................................... Index-2
Section 1 Introduction
1.1 General...............................................................................................................1-2
How this manual divided ...............................................................................1-3
Terminology...................................................................................................1-4
Procedure when receiving the ROC T30 .......................................................1-5
ROC T30 Drill identification.........................................................................1-6
Engine identification......................................................................................1-7
Rock Drill identification ................................................................................1-8
Abbreviation ..................................................................................................1-9
Parts ordering instructions ........................................................................... 1-10
California proposition 65 information ......................................................... 1-11
Modification/alternations on the machine ...................................................1-12
General information..................................................................................... 1-13
Component description ................................................................................1-13
Standard feature on the ROC T30/Optional equipment............................... 1-16
1.2 Main components..............................................................................................1-18
General system description ..........................................................................1-20
Hydraulic system.......................................................................................... 1-22
Air system ....................................................................................................1-24
1.3 Technical data....................................................................................................1-25
Hydraulic Rock drill .....................................................................................1-27
Dimensions ...................................................................................................1-28
Weight...........................................................................................................1-30
Coverage areas .............................................................................................1-31
Feed swing angles ........................................................................................1-32
Front face drilling coverage area..................................................................1-33
Section 2 Specifications
2.1 ROC T30Drill ................................................................................................... 2-2
General description ..................................................................................... 2-2
Deck engine................................................................................................. 2-3
Air Compressor ........................................................................................... 2-4
Air cleaners ................................................................................................. 2-5
Hydraulics ................................................................................................... 2-6
Cooling Package.......................................................................................... 2-7
Dust collector DCT13.8m2 ......................................................................... 2-8
Controls ....................................................................................................... 2-9
Boom and Feed ........................................................................................... 2-11
Rock drill (COP1640) ................................................................................. 2-12
Undercarriage.............................................................................................. 2-13
General specification and capacities ........................................................... 2-14
Index-2
Operator's Instructions
Index-3
Operator's Instructions
Index-4
SECTION 1 - INTRODUCTION
1-1
Operator's Instructions Section 1 Introduction
1.1 General
This Operation Manual has been developed to present the safety and operations
requirements for effective operation of the ROC T30.
The primary purpose of this manual is to provide operators with the appropriate
information needed to:
The correct ROC T30 operation, use and regular maintenance are also essential elements
to provide the highest performance and safety.
1-2
Section 1 Introduction Operator's Instructions
1-3
Operator's Instructions Section 1 Introduction
Terminology
Throughout the manual, Dangers, Cautions, Warnings, Notices and Notes are used to
provide the reader with special noteworthy information.
In this manual, these terms have the following significance:
! 危 険
Danger is used to indicate the presence of a hazard which will cause
severe personal injury, death, or substantial property damage if the
warning is ignored.
注 記
Notice is used to notify people of installation, operation, or maintenance
information which is important but not hazard-related. Hazard warnings
should never be included under the Notice signal word.
1-4
Section 1 Introduction Operator's Instructions
Identification data
General Information
An exact description of the model type and the serial number of your ROC T30 will
facilitate fast and efficient response from our parts and service support operations.
Always provide the model of your machine and it’s serial number when you contact the
local Atlas Copco service or parts office.
We advise you to enter your drill data in the following lines to maintain drill and engine
information necessary to facilitate fast and efficient response from our parts and service
support operations.
1-5
Operator's Instructions Section 1 Introduction
注 記
All information, illustrations, and specifications in this manual are based
on the latest information available at the time of publication. Product
improvement is a continuing goal at Atlas Copco. Design and
specifications are subject to change without notice or obligation.
1-6
Section 1 Introduction Operator's Instructions
Engine Identification
The engine identification number can be found on the identification plate. Refer to the
engine instruction manual for further information on identification information.
1-7
Operator's Instructions Section 1 Introduction
General information
All safety rules in Section 1 must be observed.
If further information is required concerning recommended drilling applications,
contact your local Atlas Copco customer center or the product company at the following
location.
Atlas Copco KK
Rock Drill
Surface serial
Drilling number:
Equipment
50 - 1 kawawa-cho Tsuzukiku
Yokohama
Kanagawa 224-0057
Japan
(Technical Service Warranty) (Aftermarket Spare Parts)
Telephone: (81) - 45-933-6430 Telephone: (81) - 45-933-6313
Fax: (81) - 45-933-3591 Fax: (81) - 45-933-3591
Atlas Copco reserves the right to make any changes or modifications without prior
notice and without incurring any liability to retrofit machines previously shipped from
the factory.
Component Description
1-8
Section 1 Introduction Operator's Instructions
Abbreviations
ABBREVIATIONS for components used this machine.
A All–Purpose Grease
acfm Actual Cubic Feet per Minute
CL Centerline
C Celsius
dia. Diameter
deg. Degree
etc. Etcetera
ft. Feet
ft.lb Foot Pounds
F Fahrenheit
FDO Final Drive Oil
GO Gear Oil
gpm Gallons per Minute
HO Hydraulic Oil
hp Horsepower
hr Hour
in. Inches
IM Instruction Manual
kg Kilogram
kg/cm2Kilograms Per Square Centimeter
km Kilometer
km/hr Kilometer Per Hour
kW Kilowatts
L Liter
L.H. Left.Hand
lpm Liters per Minute
max. Maximum
min. Minimum
mm Millimeter
MPa Mega Pascals
mph Miles Per Hour
m Meter
MO Motor Oil
mm hg Millimeters of Mercury
m3/min. Cubic Meters Per Minute
Nm Newton Meter
pt Pint
PL Parts List
psi Pounds Per Square Inch
psig Pounds Per Square Inch Gauge Pressure
RDO Rock Drill Oil
R.H. Right.Hand
rpm Revolutions per Minute
scfm Standard Cubic Foot Per Minute
TL Thread Lubricant
RPM Revolutions Per Minute
WS Water mist systemSolution
Safety Alert Symbol
1-9
Operator's Instructions Section 1 Introduction
Important:
The Atlas Copco Surface Drilling Equipment Distributor/Dealer serving the area in
which your equipment is working will be able to give you the BEST and FASTEST
SERVICE of Genuine Atlas Copco Surface Drilling Equipment Replacement Parts.
By giving complete information, you will enable us to fill your order correctly and avoid
unnecessary delays!
Refer all communications concerning this unit to our nearest Branch Office,
Distributor, Dealer or Agent
1-10
Section 1 Introduction Operator's Instructions
CALIFORNIA
Proposition 65 Warning
1-11
Operator's Instructions Section 1 Introduction
1-12
Section 1 Introduction Operator's Instructions
General information
All safety rules in Section 1 must be observed.
If further information is required concerning recommended drilling applications,
contact your local Atlas Copco customer center or the product company at the following
location.
Atlas Copco KK
Surface Drilling Equipment
50 - 1 kawawa-cho Tsuzukiku
Yokohama
Kanagawa 224-0057
Japan
(Technical Service Warranty) (Aftermarket Spare Parts)
Telephone: (81) - 45-933-6430 Telephone: (81) - 45-933-6313
Fax: (81) - 45-933-3591 Fax: (81) - 45-933-3591
Atlas Copco reserves the right to make any changes or modifications without prior
notice and without incurring any liability to retrofit machines previously shipped from
the factory.
Component Description
1-13
Operator's Instructions Section 1 Introduction
Engine
The ROC T30 uses a water cooled engine with direct injection and turbo chargers.
Electric starting and belt driven alternator battery charging is standard on all ROC T30
models. The ROC T30 is equipped with dual system air filtration. Dry type 2-stage air
cleaners provide clean air to the engine and the compressor. The engine power / rpm is
controlled by the engine speed control. The engine is shutdown either by the removable
key “ON/OFF” switch or the emergency stop switch.
Main Frame
The ROC T30 is based a Main Frame which supports the power pack assembly (engine/
compressor/hydraulic pump drive) transported on a dual oscillation track system. The frame is
more than sufficient to resist flexing as the drill is moved over rough terrain while anchoring a
drill boom as it drills at a variety of angles making this drill one of the most diversified on the
market.
1-14
Section 1 Introduction Operator's Instructions
operation.
The Drill Boom and Feed assembly also contains the automatic rod changer allowing
quick and easy rod changes, increasing drilling productivity. The hydraulic Rock Drill
moves easily up and down using a managed hose arrangement that reduces cost and
makes maintenance easy.
Controls
All drilling functions are controlled from inside the cabin of the ROC T30.
The operators cabin is designed for operator comfort and utilizes excavator type
controls with the drilling and drill controls mounted in the armrests of the seat.
The drill tram control mounted in the side operate box with a hydraulic pilot control.
All controls are designed for convenience, ease of control, comfort and safety while
providing maximum visibility of the work area. Full details of all controls are provided
in later chapters.
Serviceability
The engine, compressor and hydraulic pump drive are accessible from either side of the
drill. All daily checkpoints are positioned to encourage preventive maintenance. In
addition, the pilot operated hydraulic controls increase reliability and simplify
troubleshooting. Segmented and uniform hydraulic hoses are intelligently routed to
increase life and reduce costly downtime.
! 危 険
Your life may be in danger if the following is not complied with: DO NOT
add attachments to the drill that intrude into operator’s protective area,
reduce visibility, restrict emergency exits or add weight exceeding
certification weight. See the operator’s manual or contact your dealer for
complete inspection requirements and maintenance instructions.
1-15
Operator's Instructions Section 1 Introduction
Selective Components
1-16
Operator's Instructions Section 1 Introduction
Optional equipment
Carrier
• Super rotation system
• Anti-freezing system
• Cold weather kit
• COP Logic
-Rotaion pressure controlling
-Feed speed controlling - Impact pressure
-Feed pressure controlling - Impact pressure
-Flushing air controlling - Feed direction
Safety cabin
• Warning light – BEACON type
• Radio (Japan only)
• Rear and Side view mirror (L/R)
Hole measuring systems
• 2D angle indicator
• 3D angle indicator with speed and depth
Lube oil, lube system and water mist system
• Water mist system (150 litres water tank)
Dust control
• Dust pre-separator
Delivered equipment, not mounted
• Gas charging equiopment for rock drill
• Hydraulic pressure test kit
Service agreements
• ROC Care
• COP Care
1-17
Operator's Instructions Section 1 Introduction
Main Components
1.Operator’s Cab
2.Fuel Tank
6
3.Hydraulic Tank
2
4.Compressor
3 5.Speparator Tank
6.Hydrauric pumps
2
Main Components
1.Cooling Unit
2.Dust Collector
1-18
Section 1 Introduction Operator's Instructions
Main components
1
5
1-19
Operator's Instructions Section 1 Introduction
3
Figure:
7
5
1-20
Section 1 Introduction Operator's Instructions
Power pack
This hydraulic drill rig is powered by a turbocharged, water-cooled diesel engine.
The diesel engine is equipped with a monitoring system that includes automatic shutdown
functions.The drill rig is driven by two traction motors with gears. The traction motors
with gears are mounted on the track frames.The hydraulic pumps and the compressor are
driven by a diesel engine.
Boom system
The boom system consists of inner/outer boom bodies, boom head, feed holder and
associated hydraulic cylinders. The boom system is controlled by directional valves
for positioning the feed with the rock drill at different distances and directions.
Dust collector
The hydraulically driven dust collector features automatic cleaning and consists of a
filter unit, pre-separator, suction fan and suction hose.
Electrical system
The 24 V electrical system is supplied with current by an alternator and two batteries.
The electrical system comprises starting equipment, work lighting, electric controls
and safety devices.The emergency stop buttons/cables are connected in series with the
diesel engine cutout system. As soon as an emergency stop button/cable is activated, the
diesel engine will be stopped immediately. Reset the emergency stop buttons before
restarting the engine. The engine cannot be started while one of the emergency stops is
still activated.For further details, see separate wiring diagram.For details of the diesel
engine, see separate diesel engine instructions.
1-21
Operator's Instructions Section 1 Introduction
Hydraulic system
The principal components of the hydraulic system comprise oil cooler, hydraulic oil
tank, valves, hoses and five hydraulic pumps.The five hydraulic pumps create hydrau-
lic pressure in order to control the different functions. The table below indicates which
hydraulic pump controls which function.
The hydraulic oil tank is located on the left-hand side of the drill rig, behind of the
cabin
The combination cooler is located in the rear side of the drill rig.
(For further details, see separate hydraulic system drawing.)
1-22
Section 1 Introduction Operator's Instructions
Figure:
1-23
Operator's Instructions Section 1 Introduction
Air system
The air system consists of the compressor with oil separator, hoses and valves. The
compressor is driven directly by the diesel engine.
The system supplies air for flushing the drill hole, cleaning the dust collector filter
and for the rock drill's lubricating systems for oiling the drill
steel threads.
Pump configuration, see separate instructions
1-24
Section 1 Introduction Operator's Instructions
Diesel engine,
Turbo charged Engine,Cummins QSB4.5, Tier3
Power rating at 2,300rpm 119kw 160HP
Feed
Hydraulic cylinder feed with hose feed and drill steel
centralizer with movable dust hood
• Feed extension.............. 1 ,500 mm 59’’
• Feed rate, max.............. 0.85 m/s 167 ft./min
• Feed force, max............. 19.6 kN 4406 lbf
• Tractive pull, max.......... 19.6 kN 4406 lbf
• Total length................ 7, 770 mm 306’’
• Travel length............... 4, 420 mm 174’’
Safety cabin
• ROPS and FOPS approved with rubber vibration dampers
• 2 x wipers with washer
• Clear laminated glass (front and roof windows)
• Clear toughened glass (side and rear windows)
• Fully adjustable operator’s seat
• Foot rest
• Cabin light
• Rig inclination indicator
• Front and side mounted platform
• Engine monitoring system(Engine diagnostics)
• Safety alarm light for hydraulic oil and engine oil in low level.
1-25
Operator's Instructions Section 1 Introduction
Air conditioner
• Refrigerant...........................................R134a
• Cooling capacity..................................5.1 kW
• Air flow volume...................................135 l/s 288 cfm (Max.)
Compressor
Doosan CF75G, screw type compressor
• Working pressure, max........................ 8.8 bar 128 psi
• FAD, at normal working pressure........ 95 l/s 201 cfm
Hydraulic system
Hydraulic oil cooler
• Max ambient temperature....................50°C 122°F yes
Pumps
• Gear pump (1)......................................49.3 l/min 13.0 US gal/min
• Gear pump (2) .....................................49.3 l/min 13.0 US gal/min
• Gear pump (3)......................................25.4 l/min 6.70 US gal/min
• Gear pump (4)......................................48.8 l/min 12.9 US gal/min
• Gear pump (5)......................................39.8 l/min 10.5 US gal/min
Return and suction filters
• Filtration rate.......................................Return : 10 μm absolute
Suction: 105 μm absolute
Electrical system
• Voltage.................................................24 V
• Batteries...............................................2 x 12 V, 120 Ah
• Alternator.............................................24 V, 70 A
• Work lights, front.................................3 x 70 W
• Work lights, rear..................................1 x 70 W
• Reverse buzzer.....................................yes
Volumes
• Hydraulic oil tank................................ 200 l 53 US gal
• Hydraulic system, total........................ 280 l 74 US gal
• Compressor oil..................................... 12l 3.2 US gal
• Diesel engine oil.................................. 10l 2.6 US gal
• Diesel engine, cooling water............... 32 l 8.4 US gal
• Diesel engine, fuel tank....................... 380 l 100 US gal
1-26
Section 1 Introduction Operator's Instructions
COP1640 ROCT30 16kw 21.5p 200bar 2,900psi 60Hz 530Nm 390 lbf/ft 193kg 425lb
1-27
Operator's Instructions Section 1 Introduction
Dimensions
Transport dimensions
Hauteur et longueur
Feed dumped1 Single Extendable
Hight (H1) 3,300mm 10 83” 3,500mm 11’48’’
Length(L1) 9,100mm 29’ 86” 9,100mm 29’86’’
Width (W1) 2,360mm 7’ 74” 2,360mm 7’74’’
Feed dumped2 Single Extendable
Hight (H1) 2,900mm 9’ 51” 2,900mm 9’51’’
Length(L1) 9,100mm 29’ 86” 9,400mm 30’84’’
Width (W1) 2,360mm 7’ 74” 2,360mm 7’74’’
1-28
Section 1 Introduction Operator's Instructions
Feed height
Single,Extendable 7,770mm 25’49’’
1-29
Operator's Instructions Section 1 Introduction
Weight
Weight
Standard unit excluding all options and drill steel
Single 11,900kg 26,230 lb
Extendable 12,300kg 27,120 lb
1-30
Section 1 Introduction Operator's Instructions
Coverage areas
1-31
Operator's Instructions Section 1 Introduction
1-32
Section 1 Introduction Operator's Instructions
1-33
Operator's Instructions Section 1 Introduction
1-34
SPECIFICATIONS
SECTION 2 - SPECIFICATIONS
2-1
Operator's Instructions Section 2 Specifications
General Description
The ROC T30 are built in accordance with state-of-the-art standards and
recognized safety rules. Nevertheless, their misuse may constitute a risk to the life
and limb of the user or third parties and may cause damage to the drills or other
material property.
The ROC T30 is a track mounted, self contained percussive drill, designed
primarily for construction and quarry applications.
The ROC T30 employs a variable angle boom ideal for construction and quarry
drilling. The boom has a maximum horizontal swing of 42 degrees right and 3
degrees left. The boom’s maximum vertical movement is 50 degrees up and 20
degrees down.
All drilling functions for the ROC T30 are controlled from inside the cabin of the
ROC T30.
2-2
Section 2 Specifications Operator's Instructions
Deck Engine
The ROC T30 uses a double-ended diesel engine to drive the air compressor from one
end and the hydraulic pump from the other.
2-3
Operator's Instructions Section 2 Specifications
Air Compressor
The Atlas Copco Surface Drilling Equipment, oil-filled, asymmetrical screw, single
stage air compressor is directly driven from one end of the deck engine through a
flexible coupling.
Maker: Doosan
Model: CF75G, screw type air compressor
FAD, at normal working pressure 95 l/s 201 cfm
Working pressure, max 8.8 bar 128 psi
Power Source: Direct drive from diesel engine
Air Cleaner: Two-stage, dry type (separate from engine
air cleaner)
Compressor
Hydraulics
All drilling and Tram functions are hydraulically powered. The hydraulic system consists of a
53 gallon (200 liter) hydraulic reservoir with 10 micron filtration. There are two hydraulic
pumps, mounted on the engine, and various motors, cylinders, valves, filters, gauges and
Bottom
hose piping. A hydraulic oil cooler assures Isometric
optimum View
oil temperatures to maximize system
efficiency and component life.
The main pump supplies hydraulic power to the drilling functions and the tramming functions.
2-4
Section 2 Specifications Operator's Instructions
Air Cleaners
The air cleaners are the dry type with two elements: A primary element that
is replaceable and can be cleaned, and a safety element that should only be
replaced and never cleaned.
2-5
Operator's Instructions Section 2 Specifications
Hydraulics
All drilling and Tram functions are hydraulically powered. The hydraulic system consists
of a 55 gallon (208.19 liter) hydraulic reservoir with 10 micron filtration. There are two
hydraulic pumps, mounted on the engine, and various motors, cylinders, valves, filters,
gauges and hose piping. A hydraulic oil cooler assures optimum oil temperatures to
maximize system efficiency and component life.
The main pump supplies hydraulic power to the drilling functions and the tramming
functions. The auxiliary tandem pump supplies oil to the dust collector fan motor, the
positioning cylinders and the cooling fan motors.
Reservoir:
Capacity: 53gallons (200 liters)
Filtration: Hydraulic oil filtered with 10-micron elements (quantity of two)
Pump Drive:
Main hydraulic pump coupled to front damper pulley of deck engine with a
flexible coupling.
Auxiliary pump driven direct from the engine power takeoff.
Pumps:
Main Pump: 33GPM (50 L/min. + 50 L/min. + 25L/min.) @ 2,300 rpm.
three (3) banks gear pump.
• Gear pump (1)......................................49.3 l/min 13.0 US gal/min
• Gear pump (2).....................................49.3 l/min 13.0 US gal/min
• Gear pump (3)......................................25.4 l/min 6.70 US gal/min
System Pressure: Max 3,480psi. (24Mpa)
Function: Supplies oil pressure to all hydraulic functions but dust collector,
positioning cylinders and cooler fan motors.
Auxiliary Pump: Tandem two (2) bank pump
• Gear pump (4)......................................48.8 l/min 12.9 US gal/min
• Gear pump (5)......................................39.8 l/min 10.5 US gal/min
Front Section: 12.7GPM (48 L/min.) @ 2,300 rpm.
Rear Section: 10.6 GPM (40 L/min.) @ 2,300 rpm.
System Pressure: Max 2,755 psi. (19 Mpa)
Function: Supplies oil pressure to the dust collector fan, the cooler fans and
positioning cylinders.
2-6
Section 2 Specifications Operator's Instructions
Cooling Package
Cooler
Compressor oil
cooler section
2-7
Operator's Instructions Section 2 Specifications
Dust Collector
2-8
Section 2 Specifications Operator's Instructions
Controls
All drilling functions are controlled from inside the cabin of the ROC T30.
The operators cabin is designed for operator comfort and utilizes excavator type
controls with the drilling and drill controls mounted in the armrests of the seat.
The drill tram control mounted in the side operate box with two hydraulic pilot
controls.
All controls are designed for convenience, ease of control, comfort and safety while
providing maximum visibility of the work area. Full details of all controls are provided
in later chapters
2-9
Operator's Instructions Section 2 Specifications
Hydraulic Pilot
Joystick control
2-10
Section 2 Specifications Operator's Instructions
Maximum Horizontal Boom Swing (Sngle) 55.5 degrees right, 10 degrees left
Maximum Horizontal Boom Swing (Extendable) 55.5 degrees right, 10 degrees left
Maximum Vertical Boom Movement (Single) 55 degrees up, 25 degrees down
Maximum Vertical Boom Movement (Extendable) 50 degrees up, 30 degrees down
Maximum Boom Extension Extendable boom only 31.5 inches (800 mm)
Maximum feed Swing (Single) 20 degrees right, 90 degrees left with repinning
Maximum feed Swing (Extendable) 45 degrees right, 45 degrees left with repinning
2-11
Operator's Instructions Section 2 Specifications
Rock Drill
The hydraulic Rock Drills are valued, hydraulically operated hammer drills that
incorporate an integral, independently-controlled, hydraulically-powered rotation
motor to rotate the drill steel and bit. It is especially suitable for pipeline work, drilling
vertical and angle blast holes in quarries, and on any construction jobs where large
volume rock excavations are required.
The ROC T30 is equipped with a COP1640 Rock Drill. The COP1640 Rock Drill is
used for holes 2.5 to 3.5 inches (64 to 89 mm) in diameter.
COP1640
Weight:
COP1640: 425 lb.(193 kg)
COP1640(EX):544 lb.(247 kg)
Hydraulic Pressure: 200bar (2,900 psi)
Impact power: 16kw (21.5hp)
Impact rate: 60Hz
Torque max: 390 bf/ft. (530 Nm)
Rotation Speed: 0-150 RPM
Frequency: 3,500 Bpm
Figure:COP1640
2-12
Section 2 Specifications Operator's Instructions
Undercarriage
The ROC T30 utilizes an excavator type undercarriage, built to Atlas Copco Surface
Drilling Equipment specifications. The undercarriage is driven by a planetary gear
system and two hydraulic motors with a combined rated 33 HP (24.6 kW) each.
The oscillation system is used to raise or lower the right-hand or the left-hand track
assembly to stabilize the machine when setting up the drill on rough terrain. Oscillation
control valves are located at the main control console. These controls allow the each
track to be moved separately or together.
Overall Length: 139.25 inches (3,537 mm)
Crawler Ground Contact Length: 108.15 inches (2,747 mm)
Grouser: Triple or Single bar grouser pad, Grouser with 13 inches (330mm)
Take-Up Adjustment: Hydraulic (grease) slack adjustment, spring recoil
Rollers: 7 Lower, 1 Upper
Location: Strategically located for load distribution relative to the boom/
feed position
Roller Bearings: Sealed - for - life
Brakes: Plate type, spring applied, hydraulically released
Tow Release: Track drive manually releases for emergency towing
Drive: Double hydraulic pilot joystick controlled hydraulic motors through
planetary reduction.
Tram Motors: Two speed piston motor with a displacement of 1.27 in.3
(20.9 cc/rev), together rated at 33 HP (24.6 kW)
Tram Speed Range: 0 to 2.1MPH (0 to 3.6 km/hr.)
2-13
Operator's Instructions Section 2 Specifications
Shipping Drill Height (Boom at 45 degree angle): 130 inches (3,300 mm)
Shipping Drill Length (Boom at 45 degree angle): 358 inches (9,100 mm)
Shipping Width (W/O Operator Platform: 93 inches (2,360 mm)
Shipping Weight With Automatic Rod Changer: 26,680 pounds (12,100 kg)
Shipping Drill Height (Boom at 45 degree angle): 138 inches (3,500 mm)
Shipping Drill Length (Boom at 45 degree angle): 358 inches (9,100 mm)
Shipping Width (W/O Operator Platform: 93 inches (2,360 mm)
Shipping Weight With Automatic Rod Changer: 27,560 pounds (12,500 kg)
2-14
SECTION 3 - SYMBOL IDENTIFICATION
3-1
Operator's Instructions Section 3 Symbol Identification
3. Symbol Identification
International & Combined Symbols
Understand Symbols
If further clarification of a
symbol interpretation is required and you need assistance,
contact your local Atlas Copco Surface Drilling Equip-
3-2 1
Section 3 Symbol Identification Operator's Instructions
Air intake
Low fuel indicator
restriction indicator
Engine logger
DLC Terminal Air blow pressure
Engine Electric
circuit on Start
3-3
Operator's Instructions Section 3 Symbol Identification
Engine speed
control Drill mode
Engine start
Engine idle mode Drill mode
3-4 1
Section 3 Symbol Identification Operator's Instructions
Oscillation
Revolving light
3-5
Operator's Instructions Section 3 Symbol Identification
Boom swing
Boom swing
Feed swing
Feed swing
Feed extension
Feed extension
3-6 1
Section 3 Symbol Identification Operator's Instructions
Carousel rotation
Upper clamp de control
Full flushing
RHS mode
3-7
Operator's Instructions Section 3 Symbol Identification
Half blow
Reverse Percussion
Percussion + forward
rotation Feed pressure adjustor
3-8 1
Section 3 Symbol Identification Operator's Instructions
Longitudinal Transverse
Battely Voltage
3-9
SECTION 4 - CONTROLS INSIDE THE CAB
4-1
Operator's Instructions Section 4 Controls inside the cab
FOLLOW INSTRUCTIONS
4-2 1
Section 4 Controls inside the cab Operator's Instructions
GENERAL INFORMATION
! WARNING
Read and understand Safety Precautions and Guidelines before you
operate or perform any maintenance, service or repairs on the drill.
Safety should be the main concern for anyone working on or around the drill. Do not perform
any function that could put someone in danger.
Always wear correct safety gear while working on or around the drill. This includes Approved
Hard Hat, Safety Glasses, Steel Toe Shoes, Gloves, Respirator and Ear Protection. Do not
wear loose fitting clothing that can become caught in rotating components.
! WARNING
If you are not experienced with the drill’s controls and instruments, read
and understand Section 5- Operating Controls AND Instruments.
! WARNING
Unexpected drill motion or moving parts can cut or crush. Shut down
engine before working on the drill.
4 -3
Operator's Instructions Section 4 Controls inside the cab
9. Never stop the drill against a high wall that is liable to collapse or cause a
crushing risk.
10. Before starting engine, always check to see that the drill/propel mode selector
is in the drill position and both propel control levers and drill feed are at stop
position and that the parking brake is applied.
4-4 1
Section 4 Controls inside the cab Operator's Instructions
Controls
General
The controls and gauges for operating the drill rig are located inside the operator's cab.
4 -5
Operator's Instructions Section 4 Controls inside the cab
Tramming levers
1
Figure: Tram Levers
2 1.Tram control (L.H)
2.Tram control (R.H)
Tram control
Tram Control (L.H.) The left hand tram control operates the left-hand tram motor.
Tram Control (R.H.) The right hand tram control operates the right-hand tram motor.
The tramming control levers (1, 2.) controls the L.H. Side track'sand the R.H. Side track's direction,
speed of travel, and service braking function.Use the following steps to properly tram the machine:
NOTICE
If one crawler track is operated while the other is stationary
the tracks are subjected to unnecessary stresses.
This should therefore be avoided.
4-6 1
Section 4 Controls inside the cab Operator's Instructions
4 -7
Operator's Instructions Section 4 Controls inside the cab
4-8 1
Section 4 Controls inside the cab Operator's Instructions
1 2
4 5
6 7
The Engine Monitoring System (EMS) unit has Yellow Warning Lamp (1) and Red Shutdown
Lamp (2) available for system related diagnostics. These diagnostics can be used for system
troubleshooting and information.
Beneath the warning lamps is located a digital display (3) for engine parameters.
When the EMS receives a fault code from an engine control unit the digital display will be
replaced with the “Active Fault Codes” message and the corresponding warning lights up.
When the EMS receives a severe fault code from an engine control unit the digital display will
be replaced with the “Shutdown!” message and the corresponding shutdown lamp lights up.
Beneath the warning lamps is located a digital display (3) for engine parameters.
The Power View has four buttons using self-calibrating charge transfer activation technology,
which eliminates the concern for push button wear and failure. In addition, operators can nav-
igate the display with ease.
– Menu Key - The Menu Key is touched to either enter or exit the menu screens.
– Left Arrow - The Left Arrow Key is touched to scroll through the screen either
moving the parameter selection toward the left or upward.
– Right Arrow - The Right Arrow Key is touched to scroll through the screen either
moving the parameter selection toward the right or downward.
– Enter Key - The Enter Key (also known as Enter Button) is touched to select the
parameter that is highlighted on the screen.
When powering up the machine and the ignition key is in the ON position, the EMS system
will undergo an automatic self test. While executing this internal test, the display will indicate
a visual indication of all the digits to the operator and show that the panel is, or is not, prop-
erly functioning, at the same time the warning lamp lights up.
The Warning and Shutdown lamps indicate the following message: (Refer to next page)
(Continued)
4 -9
Operator's Instructions Section 4 Controls inside the cab
4-10 1
Section 4 Controls inside the cab Operator's Instructions
EMS will page through the engine parameters in the order listed below.The following param-
eter will be displayed.
Display Value Parameter
ENG RPM Engine speed
COOL TEMP Coolant temperature
OIL TEMP Engine oil temperature
LOAD@RPM Percent Load at Current RPM
SYS VOLT Electrical Potential (Voltage)
ENG HRS Total Engine Hours
4 -11
Operator's Instructions Section 4 Controls inside the cab
4-12 1
Section 4 Controls inside the cab Operator's Instructions
2. Ignition key
The Ignition key is used to provide electrical power to the machine. Removal of the key
prevents unauthorized starting.
Key Positions:
First Position OFF ........... Off
Second Position (CW) ACC........... Accessories (Lights)
Third Position (CW) IGN/ACC ... Accessories and Run
When you start or stop the engine, be sure to set the engine speed control
valve in position“ = LOW “.
2. Turn the engine speed control switch to ““= HIGH” position when the engine will oper-
ate at high idle speed up to maximum 2300 rpm. Select position ““whenever full power
is required for compressor, drilling, long distance tramming, spin turn and maintenance
service duties.
3. Turn the engine speed control switch to the position“ = DRILL” before starting drill-
ing, and the engine rpm will change from 1800 rpm to 2300 rpm.
If the mode selector lever (7, refer page 5-14) is moved to one of the air flushing posi-
tions, the engine rpm will automatically increase up to maximum 2300 rpm, and falls
down to 1800 rpm when the flushing air demand is stopped.
4 -13
Operator's Instructions Section 4 Controls inside the cab
NOTICE: This switch must be in START MODE when start the engine. The machine
won’t start the switch in the other position.
NOTICE: This machine is equipped with the seat safety interlock device as standard.
This device controls stopping the “all the drill actions” and drilling rotation of the Rock Drill,
when operator leaves from operators seat more than 10 seconds.
“When the safety device worked” Reset this system by returning this switch to START posi-
tion once after sitting back in the seat.
5. Horn
The Horn Button activates the horn.
4-14 1
Section 4 Controls inside the cab Operator's Instructions
Open gripper
Hard clamps
Soft Clamps
4 -15
Operator's Instructions Section 4 Controls inside the cab
This is a seven (H pattern) position joystick. This joystick controls the rod clamp and rod swing move-
ments of the rod changer gripper arms. The normal joystick position is soft clamp.
Moving the joystick to the right opens the gripper arms. Moving the joystick to the right and then for-
ward swings the open gripper arms to the carousel.
Moving the joystick to the right and then backward swings the open gripper arms away from the carou-
sel. Moving the joystick to the left hard clamps the gripper arms. Moving the joystick to the left and then
forward moves the hard clamped gripper arms to the carousel. Moving the joystick to the left and then
backward moves the hard clamped gripper arms away from the carousel.
This is a momentary push button that controls the jaws on the clamping of the drill steel.
Pushing the button on the knob allows only the lower gripper arm to function.
This operation is only for the drill steel with coupling sleeve allows tightening the upper coupling for
removing the rod.
4-16 1
Section 4 Controls inside the cab Operator's Instructions
1
2
3
4
4 -17
Operator's Instructions Section 4 Controls inside the cab
Position Valve
Boom Lift
This control will raise the boom up or down. To raise the boom up; move the con-
trol to the back . To lower the boom; move the control forward .
Boom Swing
This control also pivots the boom left or right. To swing the boom to the right; move
the control right . To swing the boom to the left; move the control left .
Feed Dump
This lever will pivot the Feed up or down.To swing the Feed up ; move the
control back. To swing the Feed down ; move the control forward.
Feed Swing
The lever also swings the Feed left or right. To swing the Feed to the right ;
move the control right. To swing the Feed to the left; move the control left .
Feed Extension
This lever is also used to raise and lower the Feed. To raise the Feed; push the
lever forward .To lower the Feed; pull the lever back toward the operator
seat .
Oscillation
Both the track oscillation cylinders can be controlled individually in combination
with the Left/Right Track Oscillation Switches by locking/unlocking the desired
oscillation cylinder.
(Refer to previously mentioned Oscillation Lock Switch).
To lower the left/right track move the lever to the right . To raise the left/right
track move the lever to the left .
4-18 1
Section 4 Controls inside the cab Operator's Instructions
LeftControl
Left Control panel
panel
1
2
Figure: left control
This on/off rocker switch activates the dust collector filter cleaning. (Refer to Page 5-51)
Option: Cop logic System is equipped on this machine as the Auto Drilling System.
This Cop logic System matches percussion power and feed to the rock to optimize penetra-
tion rate and accessory life, as well as ensures high-quality straight holes.
4 -19
Operator's Instructions Section 4 Controls inside the cab
Oscillation Panel
Figure:Oscillation panel
1 2 unlocked
locked
The Oscillation Lock Switch (Left Hand) is used to help stabilize the machine when tram-
ming or setting up to drill on rough terrain. Move the switch to the unlocked position and the
right hand track can be raised or lowered using the Oscillation Control. Move the switch to
the locked position and the left hand track is locked in the selected position.
NOTE: This should be in the unlocked position during tramming.
2.Oscillation Lock Switch (Right Hand)
The Oscillation Lock Switch (Right Hand) is used to help stabilize the machine when tram-
ming or setting up to drill on rough terrain.
Move the switch to the unlocked position and the Right hand track can be raised or lowered
using the Oscillation Control Lever. Move the switch to the locked position and the Rght
hand track is locked in the selected position.
NOTE: This should be in the unlocked position during tramming.
NOTICE: Both oscillation switches must be open when tramming over uneven terrain to
allow hydraulic interaction between oscillation cylinders which will help to maintain stability
of the machine. Both switches must be closed when drilling to prevent the machine from
tilting out of drilling position.
4-20 1
Section 4 Controls inside the cab Operator's Instructions
Carousel
Figure:Carousel
4 -21
Operator's Instructions Section 4 Controls inside the cab
1.Fast feed
2.Grease to lubrication
3.Centralizer open
4.Centralizer close
1.Reserve Rotation
2.Reverse percussion
3.Dust pot open/rise
4.Dust pot close lower
5.Feed pressure control
4-22 1
Section 4 Controls inside the cab Operator's Instructions
Feed down
Connect coupling
Disconnect coupling
Feed up
Percussion
only
No function
4 -23
Operator's Instructions Section 4 Controls inside the cab
4-24 1
Section 4 Controls inside the cab Operator's Instructions
This is a four position lever. Moving the control Percussion & Rotation
forward controls the “hammer” action and drilling
rotation of the Rock Drill. Moving the control
backward allows for forward rotation for hole
cleaning. Moving the control to the left activates Percussion
percussion only for rattling the drill steel.
No function
2
2. Rock Drill Hydraulic Feed Pressure Control
The Rock Drill Hydraulic Feed Pressure Control
is used to adjust and pre-set the feed force of the
feed cylinder.
4 -25
Operator's Instructions Section 4 Controls inside the cab
Seat Adjustment
3. Seat Tilt
This knob allows the complete seat to be tilted forward or backward.
4-26 1
Section 4 Controls inside the cab Operator's Instructions
Emergency Hammer
1. In case the cab door is blocked, use the emergency hammer to destroy the windows
to get out of the cab.
4 -27
Operator's Instructions Section 4 Controls inside the cab
DCT Control
Board
Relay Description
Ref. No.
4-28 1
Section 4 Controls inside the cab Operator's Instructions
4 -29
Operator's Instructions Section 4 Controls inside the cab
Fuse box
Timers
4-30 1
Section 4 Controls inside the cab Operator's Instructions
Air Vent
1. The vents allow air to be directed for the operator’s comfort. The vents can be
individually shut off to allow air to be directed to other vents.
4 -31
Operator's Instructions Section 4 Controls inside the cab
2. 1. 3.
Push upper button to increase the fan speed. Push lower button to decrease the fan
speed.
Push right button to increase the cab temperature, push left button to decrease the
cab temperature.
4-32 1
Section 4 Controls inside the cab Operator's Instructions
1 2 3
This switch controls the front window wiper. There are two speeds to this system. The
first setting is for slow speed wiping; the second setting is for fast speed wiping.
2. Rear Wiper
This switch controls the rear wiper. There are two speeds to this system.
The first setting is for slow speed wiping; the second setting is for fast speed wiping.
3. Window Washers
This switch controls both the top windshield and the front windshield washer.
There are two positions to this system.
By pushing upper part of the switch the top windshield washer will be activated to
clean the top windshield.
By pushing lower part of the switch the front windshield washer will be activated to
clean the front windshield.
4 -33
Operator's Instructions Section 4 Controls inside the cab
1 2
Figure:Electric panel
1. Lights
2. Revolving Light
1. Lights
The drilling lights are used for night time drilling operations. The switches for these
lights are located left side of the operator’s cab seat.
4-34 1
Section 4 Controls inside the cab Operator's Instructions
1. These lights are turned on/off by depressing the RH side of the lens cover.
4 -35
Operator's Instructions Section 4 Controls inside the cab
The Track Final Drive must be disengaged when towing the drill.
4-36 1
Section 4 Controls inside the cab Operator's Instructions
4 -37
Operator's Instructions Section 4 Controls inside the cab
4-38 1
Section 4 Controls inside the cab Operator's Instructions
Door Controls
4 -39
Operator's Instructions Section 4 Controls inside the cab
SHUT DOWN THE MACHINE AND RELIEVE ALL INTERNAL AIR PRES-
SURE BEFORE LOOSENING OR REMOVING THE LUBRICTOR BOWL.
1. Lubricator Adjustment Valve
This is located on the lubricator, and will adjust the amount of Rock Drill oil allowed
into the air system to properly lubricate the Rock Drill hammer. The lubrication setting
of the lubricator should be set on 6 drops every minute, or one drop every 10 sec-
onds. (Refer to Section 7 to properly adjust this valve.)
2. Sight Glass
This sight glass allows the operator to see amount of Rock Drill oil being used, and to
make proper adjustments.
3. Bowl Latch
Pushing this allows the bowl lock ring to be rotated and removed. CAUTION –
Remove only with machine stopped and all air pressure bled off.
4-40 1
Section 4 Controls inside the cab Operator's Instructions
4 -41
Operator's Instructions Section 4 Controls inside the cab
4-42 1
Section 4 Controls inside the cab Operator's Instructions
1. Safety Wire
This wire is a safety device used for operator protection.
In the event of an emergency, pulling the wire will shutdown the machine completely.
2. Reset Button
This is used to reset the switch, after is has been tripped.
3. Indicator
This will show in bright yellow that the switch has been tripped. It is dark in color
during normal operation.
4 -43
Operator's Instructions Section 4 Controls inside the cab
1
3
Make sure the compressor oil level is never above the top of the sight gauge.
Add oil only if the level falls to the bottom of the sight glass when the unit is
not running.
4-44 1
Section 4 Controls inside the cab Operator's Instructions
4 -45
Operator's Instructions Section 4 Controls inside the cab
4-46 1
Section 4 Controls inside the cab Operator's Instructions
Backup Alarm
REAR ENCLOSURE
1. This alarm will sound (making a loud beeping noise) any time the machine is
trammed in reverse.
4 -47
Operator's Instructions Section 4 Controls inside the cab
1. On Time Dial
The On Time Dial should be adjusted to 0.1 seconds to set the duration of
the pulse jet.
2. Off Time Dial
The Off Time Dial should be adjusted to 7 to 10 seconds, depending on the load of
the dirt on the filters.
3. Water Separator
The Water Separator removes the moisture from the air before it goes into the dust
collector for the cleaning cycle of the dust collector. A water drain is at the bottom of
the separator.
4. Air Pressure Regulator
The Air Pressure Regulator adjusts the air pressure used for the cleaning cycle of
the dust collector. The pulse pressure should be set between 40 to 60 psi (2.8 to 4.2
kg/cm2). Never set the air pressure regulator to exceed 60 psi (4.2 kg/cm2), this can
damage the pneumatic components / the filter cartridges; causing failure.
4-48 1
Section 4 Controls inside the cab Operator's Instructions
5 5
4 -49
Operator's Instructions Section 4 Controls inside the cab
Horn
Horn button
1. The horn will sound anytime the horn button is depressed. (The horn button is
located on the tram control lever.)
4-50 1
Section 4 Controls inside the cab Operator's Instructions
Fire Extinguisher
1. The fire extinguishers are used if there is a fire on or around the machine.
For operation of the fire extinguishers read the operating instructions located on the
fire extinguisher.
4 -51
Operator's Instructions Section 4 Controls inside the cab
Lifting points
1. Always use appropriately rated chains or slings attached to the four (4) lift points marked with
symbol .
2. Always use appropriately rated lifting tackle. Refer to the total weight indicated on the
machine identification plate located on the machine (refer to INTRODUCTION to this man-
ual).
3. Ensure appropriate lifting equipment is rated to the machine weight before lifting (Refer Oper-
ating Weight marked on machine serial number plate).
1. After loading machine to the transporter, ensure that all pivoting assemblies are locked posi-
tions and there are not unsecured items which could dislodge during transportation.
2. Shut down engine and remove ON/OFF switch key.
3. Chock the tracks.
4. Tie-down machine using a chain and tensioning device or other appropriate equipment to the
5. The driver of the transport must be aware of its total weight load on the axles and overall
dimensions of the machine.
4-52 1
Section 4 Controls inside the cab Operator's Instructions
1. By opening the ball valve on the inside of the frame the engine oil can be drained.
4 -53
Operator's Instructions Section 4 Controls inside the cab
4-54 1
SECTION 5 - OPERATING INSTRUCTIONS
Operator's Instructions Section 5 Operating Instructions
Training
Before operating the machine on a job site, the operator
should be trained in the operation of drilling. Initial training
should be conducted at a site free of underground utilities.
Training should cover the following items:
_ Drilling.
_ Service.
5-2
Section 5 Operating Instructions Operator's Instructions
5-3
Operator's Instructions Section 5 Operating Instructions
Don’t allow anyone to approach the machine or any equipment connected to the machine if a
contact occurs. The machine and ground will become electrically charged.
When an electrical contact occurs, the ground surface near the machine will become electrically
charged. Large voltage differences may exist on the ground surface. If you stand or walk in these
electrically charged areas, a potentially strong current may pass through you if the surface volt-
ages at your feet are different. All personnel must be kept away from the work area, and any
equipment connected to the machine. An electrical strike may also be indicated by electrical arc-
ing, explosion, smoke, or popping where the contact occurs.
1. Do not get off the machine. The machine may be highly charged and cause injury or death if
you make contact with the machine and the ground while stepping off.
2. Retract the drill to the end of the stroke in an attempt to break contact with the electrical
power line.
3. Have someone who is clear of the work area contact the utility company to shut off the electri-
cal power.
5-4
Section 5 Operating Instructions Operator's Instructions
3. Do not return to the job site until the utility company has
given you permission to do so.
1. Do not look into the end. Fiber optic cables carry laser light
which will damage your eye. If you are not sure what kind
of cable it is, do not look into the end.
5-5
Operator's Instructions Section 5 Operating Instructions
Learn how to operate the machine and how to use the controls properly. Do not let
anyone operate this machine without proper instruction.
Make sure all safety devices, including shields are installed and functioning properly.
If you do not understand any part of this manual and need assistance, contact your
local Atlas Copco Surface Drilling Equipment customer center.
5-6
Section 5 Operating Instructions Operator's Instructions
5-7
Operator's Instructions Section 5 Operating Instructions
2. Turn the Drill selection function Control Switch to the“ = START” position.
If the outside air temperature is below 25 deg.F (-3.9 deg.C) turn the ETHER INJEC-
TION Switch to the ON position.
(Continued)
5-8
Section 5 Operating Instructions Operator's Instructions
5. Allow the engine to idle for a few minutes to allow for proper engine warm up.
5-9
Operator's Instructions Section 5 Operating Instructions
5-10
Section 5 Operating Instructions Operator's Instructions
Tramming
Tramming the machine
To prepare the machine for tramming, perform the steps in the sequence given:
1. Put the feed in a horizontal position, low enough to clear the ground but high enough to
clear all obstacles.
3. If the machine is to be trammed on a flat level surface, place the Engine Speed Control
Switch to the ““= HIGH” position. Place the Engine Speed Control Switch in the“ =
LOW “position if tramming over rough or uneven terrain.
4. Move the TRAM CONTROL lever; and position the machine to the desired location.
5-11
Operator's Instructions Section 5 Operating Instructions
Towing
Towing the machine
To prepare the machine for towing, perform the steps in the sequence given:
1. Put the feed in a horizontal position, low enough to clear the ground but high enough to
clear all obstacles.
4. Connect the machine to the heavy machinery that will move the machine.
5. Remove the two bolts and the plate in the middle of the drive cover. Turn the plate over
and reinstall using the same two bolts. Tighten the bolts until the plate is flush with the
outer surface of the outer drive cover.
FINAL DRIVE
DISENGAGEMENT PLATE
5-12
Section 5 Operating Instructions Operator's Instructions
7. Remove the two bolts and the plate in the middle of the drive cover. Turn the plate
over and reinstall using the same two bolts. Tighten the bolts until the plate is flush
with the outer surface of the outer drive cover.
9. Slowly operate the tram lever to be sure that the pinion has engaged.
5-13
Operator's Instructions Section 5 Operating Instructions
To use the Water Mist system during any drilling operation, perform the steps in the
sequence given:
1. Be sure that the Water Mist tank is filled with water and detergent mixture.
3. Once the operator has pushed the Low Flushing Air Switch during any drilling operation,
the operator may adjust the Water Mist WATER FLOW CONTROL KNOB located near
the compressor air receiver to get the proper dampness in the hole.
Half blow
Water mist
RHS.Control panel
5-14
Section 5 Operating Instructions Operator's Instructions
Before Drilling:
1. Check the dust hood seal to the pickup hood is correctly sealing around the drill
steel. Change the dust hood seal if damaged.
2. Check that the pick up hood and suction hoses are free from blockages.
3. Check that the suction hose has no sharp bends or has been crushed and that it can
be supported in the correct way.
Operation
To use the Dust Control System during any drilling operation, move the Air and Dust
Collector Selection Control (located on left hand seat pod) to the “on” posi-
tion. The dust control system will activate and collect dirt and dust automatically.
The dust control system will activate a self cleaning system and empty the dirt and
dust out of the dust collector to the ground.
When drilling through overburden, there is a risk of blockages in the suction hose
and pickup hood due to the concentration of heavy and dense material.
If a blockage occurs, shut the dust collector off and remove the suction hose from
the pickup hood outlet, let the heavy and dense material fall out of the pickup hood
and remove, by hand any blockages in the cushion hose.
If continual water is noticed in the hole, you should stop the dust collector. If water is
not noticed in the hole and filters become clogged with dust and water, then remove
the filters and allow them to dry.
5-15
Operator's Instructions Section 5 Operating Instructions
These devices are used in the event of an incident where the machine needs to be
stopped.
This button is used to shut down the machine in an emergency situation. PUSH TO STOP
will stop the machine completely. To release the emergency button after being pressed;
turn the button clockwise to release the button from its engaged position.
This wire is a safety device used for operator protection. In the event of an emergency,
pulling the wire will shutdown the machine. If the switch has been tripped it will show a
bright yellow flag in the indicator window. It is dark in color during normal operation. Use
the RESET Button to reset the switch, after is has been tripped.
Indicator
Safety wire
5-16
Section 5 Operating Instructions Operator's Instructions
Drilling procedure(cont.)
Setup
To prepare the machine for drilling, perform the steps in the sequence given:
DO NOT ATTEMPT TO DRILL WITH THE MACHINE UNLESS YOU ARE THOR-
OUGHLY FAMILIAR WITH ALL CONTROLS AND INDICATORS OF THIS MACHINE.
Three people are required for loading the carousel; one operator in the cab and two assis-
tants on the ground.
1. Place the feed in a slightly inclined position (low enough to the ground to load drill steel).
3. Always grease all drill steel connections; for ease of disconnecting and long tool life.
5. Place a drill steel with a coupling (female end) into the centralizer. Remove all hands
from the steel and close the centralizer. Screw it onto the striking bar and open the cen-
tralizer. Move the drifter back up the feed until the coupling is above the centralizer.
Close the centralizer.
6. Move the drifter back up the feed until part of the bottom of the drill steel thread is just
above the centralizer.
7. Swing out the rod changer arms and grip the drill steel with soft clamp.
8. Feed the drill steel up far enough that the bottom of the drill steel is above the bottom
plate of the carousel.
9. Grip the drill steel using the hard clamp function with the selector in “Both” clamp
position
(Continued)
5-17
Operator's Instructions Section 5 Operating Instructions
Setup (cont.)
11. Raise the drifter a little to disconnect it from the coupling.
14. Perform steps 4 through 12 of these instructions until the carousel is loaded with six (6)
drill steels.
15. Make sure the rod changer is hard clamped to a drill steel on the carousel.
17. Always grease all drill steel connections; for ease of disconnecting and long tool life.
18. Place a starter rod coupling (female end) into the centralizer and screw onto
the striking bar. Move the drifter back up the feed until the coupling is above the central-
izer. Close the centralizer.
20. Move the drill steel until the threads are below the dust hood. Screw on a bit to the
drill steel. Do not use the machine to turn steels while a helper is holding the drill bit
21. Retract the drifter so that the bottom of the bit is at the bottom of the dust hood.
5-18
Section 5 Operating Instructions Operator's Instructions
Drilling procedure(cont.)
Drilling
3. Place both Right and Left Oscillation Control switches in the locked position.
4. Retract the drifter so that the bit is inside the dust hood.
7. Be sure the foot piece is planted firmly against the ground or drilling face.
When vertically drilling, apply a downward force by using feed Extension Cylinder to
lift the tracks off the ground to a position so that there is clearance under the FIRST
track roller. This applies enough weight on the feed to prevent it from “kicking” out
while drilling.
USE THE FEED EXTENSION CYLINDER TO APPLY A DOWN FORCE ON THE FEED.
APPLYING AN EXCESSIVE DOWN FORCE ON THE FEED BY USING THE BOOM LIFT
CYLINDER MAY CAUSE THE BENDING OF THE FEED AND /OR THE MOUNTING PIPE.
8. If drilling conditions require it, turn the Water Mist ON/OFF CONTROL to the ON
position. This will be activated any time the COLLARING AIR control is used.
9. Push the left hand feed control forward to move the bit until it comes into contact with
the ground.
10. Move the BLOW AIR control too the left to provide low flow flushing air and the dust
collector for collaring a new hole. Press Low Flushing Air Switch to activate the low flow
bit flushing air without dust collector when you use Water Mist SYSTEM for collaring.
(Continued)
5-19
Operator's Instructions Section 5 Operating Instructions
Drilling (cont.)
11. Push the right control forward to start the hammer and forward rotation.
12. Push the feed Control forward to feed the drifter down the feed to collar the hole.
13. After collaring the hole, push the BLOW AIR control forward for full air.
14. After the hole has been drilled, pull the feed, ROTATION, DRILL, and BLOW AIR
Control Levers back to the neutral or off position.
16. Refer to Adding Drill Steel if more drill steels are to be added, if not, continue on
with Step 18 of this paragraph.
17. Bring the bit out of the hole to the bottom of the dust hood by pulling back on feed
control.
18. Be sure to use forward rotation by pulling back on drill control so that the bit will
not unscrew.
19. Once the bit is out of the hole, pull the feed and ROTATION Control Levers to the
neutral or off position.
20. Perform Steps 1 through 20 of this paragraph to drill a new hole, or refer to
Adding Drill Steel to drill deeper holes.
1. Feed the drill steel up far enough so that the bit is off the bottom of the hole.
2. Move the Drill control to the left to give short bursts of hammer action to break loose
the drill steel.
3. Depress the “e” button located in front of the drill control handle to activate the
reverse rotation in rattling mode to ease the breaking of the Drill Steel.
(Continued)
5-20
Section 5 Operating Instructions Operator's Instructions
7. Move the feed Control to the left to unscrew the drifter from the coupling.
8. After the drifter has been disconnected from the coupling, return the feed Control Lever
to the neutral position.
9. Press the grease switch button on the back of the feed Control lever handle to lubricate
the striking bar threads.
11. Make sure the rod clamp is in the Hard Clamp position.
12. Swing the rod changer with the drill steel into the feed.
13. Feed the drifter down until the drifter is making contact with the top coupling.
14. Move the feed control lever right to screw the drifter into the top coupling.
15. Place the ROD CLAMP control in the Soft Clamp Position.
16. Press the grease switch to lubricate the drill steel threads.
17. Feed the drifter down until the drill steel is making contact with the bottom coupling.
18. Move the feed control forward to screw the drifter and drill steel into the bottom
coupling.
20. Place the ROD CLAMP control in the Open Clamp Position.
(Continued)
5-21
Operator's Instructions Section 5 Operating Instructions
25. Push the BLOW AIR Control Lever forward to provide hole cleaning air to the bit and
activate the dust collector.
26. feed the drifter down until the bit is on the bottom of the hole.
27. Push Drilling control forward to start the drifter hammer action and rotation.
28. Close the centralizer after the coupling has passed through.
29. The feed Control Lever can be pushed all the way forward and the dust hood can be
lowered, and the hole can be drilled.
30. After the hole has been drilled, pull the feed, DRILL, and the BLOW AIR control Levers
back to the neutral position.
31. Refer to Steps 1 through 30 of this paragraph to add more drill steel, if not, refer to
Removing Drill Steel to remove drill steel.
Steps 1 through 30 Adding Drill Steel of must have been performed in order to remove a
drill steel.
1. Feed the drill steel up far enough so that the bit is slightly off the bottom of the hole.
2. Move the DRILL control left quickly to give short bursts of hammer action to break loose
the drill steel.
3. Depress the “e” button located in front of the drill control handle to activate the reverse
rotation in rattling mode to ease the breaking of the Drill Steel.
5. Feed the drill steel up far enough so that the coupling between the drill steels is in the
centralizer.
(Continued)
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Section 5 Operating Instructions Operator's Instructions
8. Move the Rod Changer Control lever to the left to close the gripper arms.
push the button on the knob to close only the bottom gripper arm to allow tightening the
upper coupling.
9. Move the feed control lever right to tighten the top joint.
11. Raise the drifter a little to unscrew the drifter from the coupling.
12. Move the feed control lever left to unscrew the drill steel from the bottom coupling.
13. Feed the drill steel up far enough that the bottom of the drill steel is above the
bottom plate on the carousel.
14. Move the Rod Changer Control lever to the left to close the gripper arms. (Hard Clamp)
15. Move the feed Control to the left to unscrew the drifter from the top coupling. After the
drifter has been disconnected from the drill steel, push the feed control to
the neutral or off position.
16. Swing the rod changer in to the carousel and unclamp the rod.
18. Lower the drifter to the bottom coupling. Slowly screw the drifter into the bottom
coupling.
19. Perform Steps 1 through 18 of this paragraph to remove more drill steel.
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Operator's Instructions Section 5 Operating Instructions
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