pHOx Serv Man PN24301 (2020 - 08 - 20 02 - 50 - 44 UTC)

Service Manual
Stat Profile pHOx Service Manual
Contents
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 The Stat Profile pHOx Analyzer ........................................................................... 1-1
1.1.1 Environmental........................................................................................... 1-1
1.1.2 Energy consumption ................................................................................. 1-1
1.1.3 Physical Dimensions................................................................................. 1-1
1.1.4 Regulatory Compliance ............................................................................ 1-1
1.1.5 Location - Stable stationary surface. ........................................................ 1-2
1.1.6 Operational ............................................................................................... 1-2
1.1.7 General...................................................................................................... 1-2
1.2 Cautions and Hazards ........................................................................................... 1-3
1.3 Required tools ....................................................................................................... 1-4
2.0 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 Mechanical Assemblies ........................................................................................ 2-1
2.1.1 Pump ......................................................................................................... 2-2
2.1.2 Sampler Assembly .................................................................................... 2-2
2.1.3 Rotary Valve Assembly ............................................................................. 2-2
2.1.4 Sensor Module Assembly ......................................................................... 2-3
2.2 Electronic Assemblies. ......................................................................................... 2-3
2.2.1 Power Entry Module ................................................................................. 2-3
2.2.2 Power Supply ............................................................................................ 2-3
2.2.3 Digital Control Board ............................................................................... 2-4
2.2.4 Analog Board ............................................................................................ 2-6
2.2.5 SO2 Control Board .................................................................................... 2-6
2.2.6 Electrode Interface Boards ....................................................................... 2-7
2.2.7 Door Assembly Electronics ...................................................................... 2-7
PN 24301 Rev. A 8/99 TOC-1

Table of Contents
3.0 Replacement Procedures . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 Cover Removal ..................................................................................................... 3-1
3.2 Tubing Harness ..................................................................................................... 3-2
3.3 Power Supply Removal ........................................................................................ 3-4
3.4 Sampler Assembly ................................................................................................ 3-5
3.5 Rotary Valve Assembly ....................................................................................... 3-10
3.6 Valve Assembly .................................................................................................. 3-11
3.7 Rotary Valve Motor ............................................................................................ 3-12
3.8 Pump Assembly .................................................................................................. 3-13
3.9 Digital Control Board ......................................................................................... 3-14
3.10 Analog Board ...................................................................................................... 3-15
3.11 Printer Assembly ................................................................................................ 3-16
3.12 Sensor Module Light Source .............................................................................. 3-17
3.13 Door Removal /Reinstallation Procedure ........................................................... 3-18
3.14 Display Assembly ............................................................................................... 3-20
3.15 Distribution board ............................................................................................... 3-21
3.16 Keypad Assembly ............................................................................................... 3-21
3.17 Sensor Module Assembly ................................................................................... 3-22
3.18 Electrode Interface Boards ................................................................................. 3-23
3.19 Pinch Valve Assemblies ...................................................................................... 3-24
4.0 Troubleshooting Information . . . . . . . . . . . . . . . . . . 4-1

4.1 Service Screens ..................................................................................................... 4-2
4.1.1 System Test Screen ................................................................................... 4-3
4.1.2 Analog Input Screen ................................................................................. 4-4
4.1.3 Sensor Subsystem .................................................................................... 4-4
4.1.4 Printer Menu ............................................................................................. 4-6
4.1.5 Communication Tests ............................................................................... 4-7
4.2 Flow Problems ...................................................................................................... 4-8
4.2.1 Isolating a Plug in the W/R to Waste Tubing ............................................ 4-9
4.2.2 Isolating a flow problem in the Sampler/Sensor module ......................... 4-9
4.2.3 Isolating a flow problem between the Fluid Pack & the Fluid Fountain 4-10
4.3 Status Codes ....................................................................................................... 4-11
4.3.1 Analyte Troubleshooting ( Series code 1-6 and Digit codes 1-4)........... 4-16
4.3.2 Single Channel Failures .......................................................................... 4-18
4.3.3 Temperature Problems ............................................................................ 4-19
4.3.4 Air Detector (ADT ) Problems ............................................................... 4-19
Operator Flow Test ............................................................................................. 4-25
Sensor Module Back Flush Procedure................................................................ 4-26
TOC-2 PN 24301 Rev. A 8/99

Stat Profile pHOx Service Manual
A Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
A.1 Specifications ....................................................................................................... A-1
A.2 General Maintenance/QC .................................................................................... A-7
A.2.1 Other Analyzer Maintenance ................................................................... A-9
A.3 pHOx Electrode/Standards ................................................................................ A-10
A.4 Electronics and Mechanicals Overview............................................................. A-11
A.5 Shutdown Procedure .......................................................................................... A-12
A.6 Start Up Procedure............................................................................................. A-12
Installation Check List ....................................................................................... A-13
Preventive Maintenance Check List .................................................................. A-15
Explosion Parts List ........................................................................................... A-17
S Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1
#10-1087A Wiring Doucument ...................................................................................... S-1
S-2 Wireing Charts ............................................................................................. S-2
#10-1071B 24292-01 Cortex Digital Board Processor and Memory ............................. S-3
#10-1072B 24292-02 Cortex Digital Board Comm. Printer, Display Touch Memory .. S-4
#10-1073B 24292-03 Cortex Digital Board Motor & Valve Drivers ............................. S-5
#10-1074B 24292 Cortex Digital Board Assembly Drawing ................................... S-6
#10-1075A 21642 Cortex SO2 Board ........................................................................ S-7
#10-1076B 24727 Cortex Distribition Board ............................................................ S-8
#10-1077B 24291 Analog Board - Cortex Assembly Drawing .............................. S-9
#10-1078B 24292-01 New Gen. Sensor Board ............................................................ S-10
#10-1082B 23897 Pump Assembly......................................................................... S-14
#10-1083B 23899 Sampler Assembly..................................................................... S-15
#10-1084B 23898 Rotary Valve Drive Assembly ................................................... S-16
#10-1085B 24614 Printer Interface IF3001 Seiko .................................................. S-17
#10-1086A 24720 Power Supply Universal input ................................................... S-18
PN 24301 Rev. A 8/99 TOC-3

Table of Contents
TOC-4 PN 24301 Rev. A 8/99

Preface pHOx Service Manual
Stat Profile® pHOx® Service Manual
Part Number and Ordering Information
The Stat Profile® pHOx® Service Manual (PN 24301) can be ordered from Nova Biomedical
Order Services. Write or call:
Nova Biomedical
200 Prospect Street
Waltham, MA 02454-9141
U.S.A.
Tel: 1-800-458-5813 FAX: (781) 893-6998 (in the U.S.A.) or
(781) 899-0417 (outside the U.S.A.)
Technical Assistance (USA)

For technical assistance, call Nova Biomedical Technical Services at:
Tel: 1-800-545-NOVA or FAX: (781) 894-0585

(781) 894-0800
Trademarks
Stat Profile® is a registered trademark of Nova Biomedical.
pHOx® is a registered trademark of Nova Biomedical.
Copyright
Printed in the U.S.A. Copyright 1999, Nova Biomedical, Waltham, MA 02454.
Updated 2/2000 i
Preface pHOx Service Manual
ii
1 Introduction
1. Intro.
1.0 Introduction
This manual contains information and procedures used in servicing the Stat Profile
pHOx Analyzer. The intent is to supplement the information provided in the Stat
Profile pHOx Reference Manual (PN 22363). This manual does not supercede any
current performance specification claims, expendable maintenance procedures, or
warranty criteria as outlined in the reference manual.
1.1 The Stat Profile pHOx Analyzer
1.1.1 Environmental
Ambient Temperature: 15° - 32° C ( 59° - 86° F)

Ambient Humidity: 0% - 95% Non-condensing
1.1.2 Energy consumption
Air Conditioning Load: Peak 44 BTU/Hour

Power Consumption: ~130 watts peak
Power requirements: 100-120; 230-240 VAC, 50/60 Hz
• 2 Amp Time Delay (SB 2A or T2A) at 100-120VAC line
• 1 Amp Time Delay (T1A) at 220-240 VAC line
1.1.3 Physical Dimensions
Weight:: 8.1 Kg (18 lbs)

Dimensions: 38 cm high (15 in) x 31cm (12 in) wide x 38cm (15 in) depth
1.1.4 Regulatory Compliance
The analyzer is tested and acceptable to attach the CSA, GS (Europe), JIS (Ja-
pan), and CE (self declaration) safety marks, and complaint with ENG1010-1,
ENG55011, and IEC 801-2.
1-1
pHOx Service Manual
1. Intro.
1.1.5 Location - Stable stationary surface.
• ~8cm ( 3 in) clearance to a wall or adjacent instrumentation

• Not intended for operating room use
• Not intended for use on vibrating ( helicopter, etc.) surface
• Placement on a cart is acceptable if the cart is stationary during operation.
1.1.6 Operational
The analyzer is designed to be on at all times. It may be turned off without special
procedure or consideration for up to 1 hour with no detrimental effect on the sen-
sors or fluidics.
The tubing should be flushed and the pump tubing relaxed prior to extended shut-
down periods.
Any shutdown period will require a 2-point calibration and verification by control
material upon restarting operation.
1.1.7 General
The analyzer utilizes an Intel 386EX processor, PCMCIA ROM programming.

There are four RS-232 connectors, utilizing ASTM protocol, and one optional Bar
Code reader connection.
The display is a backlit liquid crystal (LCD) with type that is CCFT backlit with 320
x 240 pixel resolution.
The internal optional printer is a 20 column thermal international font /166 dot
graphics printer with ~5 cm (2 in) wide paper.
NOTE: The circuit boards use fine pitch surface mount technol-
ogy. Field repair of these circuit board is not possible. DO
NOT attempt to repair any components on the board.
1-2
1 Introduction
1. Intro.
1.2 Cautions and Hazards
There are NO users serviceable assemblies inside the analyzer. Only a trained,
authorized service representative should remove the cover of this analyzer.
WARNING: Removal of the top cover allows access to power supply

voltages. Care should be taken to avoid electrical shock.
When possible, remove the power cord prior to accessing
any internal assemblies.
WARNING: Blood samples and blood products are potential sources of hepatitis
and other infectious agents. Handle all blood products and flow path
components (waste-line, capillary adapter, probe, sensor module, etc.)
with care. Gloves and protective clothing are recommended.
! NOTE: This International Caution Label appears on the rear of

the pHOx Analyzer and means refer to the manual.
It is the responsibility of the service representative to decontaminate any assembly
or analyzer being returned to Nova for repair or warranty claim.
Decontamination of external surface of the flow path may be accomplished by a
wipe down with cleaning agent or 10% bleach solution.
The Internal surfaces of the flow path and tubing should always be considered
contaminated. Prior to removal from the analyzer, insure the flow path and tubing
are emptied.
WARNING: Internal surfaces may have sharp edges. Care should be

taken to avoid cuts and scrapes when accessing internal
assemblies.
Used tubing, biosensors, electrodes, reagents, controls, etc. may be disposed by
normal laboratory waste procedures.
1-3
pHOx Service Manual
1. Intro.
1.3 Required tools
The analyzer is designed to require no unique or special tools. Flow path cleaning
wires/kits are provided in the accessory kit. Avoid metal wires or other material
that may scratch the internal surfaces of the flow path.
• Digital Volt Meter (2 decimal accuracy)
• Phillips screwdriver (crosshead) preferably one with 15 cm (6 in) shank
• Spring clip expander wrench or comparable means of releasing tension of
retention clips
• Pliers Needle nose or small snub nose
1-4
2 Product Description
2.0 Product Description

The pHOx analyzer accepts syringe or capillary samples through a sample probe.
The operator selects the sample mode via the keypad. The probe moves from its
2. Descrip.
home position in the analyzer to an extended 45° position for syringe sampling. If
the capillary sample was selected, the probe moves to a horizontal position that is
back inside the capillary adapter.
2.1 Mechanical Assemblies

W Ref
W
The analyzer is design to cali- R
brate using calibration stan-
dards and reference solution
Flowcell
contained in a reagent pack.
The tubing automatically con-
Air Detector
nects with the pHOx when the
R
pack is placed into the analyzer.
W
Likewise, a space is provided R
for a plug in control pack. The

Probe
content and serial number of
the pack is coded in a “Dallas
Semiconductor Add-Only
S-line
Memory,” which is read by a
R W
One-Wire MicroLAN® system.
The analyzer has 4 major me-
chanical assemblies to move
calibrator or sample in front of
the biosensors.
R D C B A W E F G
R D C B A W E F G
DWG #10--1018A
Reagents Controls
Cartridge Cartridge
Figure 2-1 Flow Diagram
2-1
pHOx Service Manual
2.1.1 Pump
The analyzer uses one pump (PN 21492) for 2 functions. The pump aspirates
either sample or calibration standards from the sample probe, through the sensor
2. Descrip.
module/reference electrode, through a solenoid actuated pinch valve, and delivers

to waste bottle of the reagent pack.
The second function of the pump is to aspirate the reference solution from the
reagent pack and deliver it to the reference electrode through a solenoid actuated
pinch valve.
2.1.2 Sampler Assembly
The sampler assembly (PN 21504) utilizes a probe that rotates to 1 of 4 possible
positions. The HOME position is vertical with the tip of the probe seated against a
"Fluid Fountain” assembly that is the common port of the rotary valve. This is
described below.
The syringe position is when the probe tip extended out the front of the analyzer at
approximately a 45° angle. The Capillary position is horizontal, but the tip is totally
inside the capillary adapter. This allows the capillary to be used without a separate
adapter. (This position is also used to change the capillary adapter.) The fourth
position (air) is used for expired gas samples. (The probe extends similarly to the
syringe, but only partially out of the capillary adapter.
The capillary adapter is pushed onto the end of the sampler. Extending the probe
outward from the capillary position insure the probe will be seated inside the
adapter. The sampler will exert enough force to push the adapter off the sampler if
not aligned correctly.
2.1.3 Rotary Valve Assembly
The rotary valve assembly (PN 22215) has one common port connected to the
sampler’s fluid fountain. Each calibration standard and quality control standard is
connected to a port on the rotary valve. The rotor positions a central port connect-
ing one of the fluids to the outlet port. The outlet port is connected to the Fluid
Fountain by the S-Line. Starting the pump aspirates the selected fluid into the flow
path.
The rotary valve's manifold also has positions that allow air to enter the S-line.
Refer to the replacement procedures for actual positions.
2-2
2.1.4 Sensor Module Assembly
The Sensor Module Assembly (PN 21494) contains the flow cell and preheater.
The pH, PO2, PCO2, Na+ sensors clip into place upon insertion. The sensors have
2. Descrip.
contacts instead of cabled connectors. When mounted, the sensor module forces
the sensor contacts to align with the matching contacts on the left/right intercon-
nect boards. The module also contains the light sources and detector for the
SO2% channel and 2 air detectors.
Please refer to drawing section and Appendix A for individual part numbers.
2.2 Electronic Assemblies.
2.2.1 Power Entry Module
The power entry module ( PN 22818) provides the interconnect to wall power. The
fuses are found in the accessory kit for the operating voltage (120 VAC PN 22814,
236 VAC PN 22817). The power entry module connects to the power supply
through TB1.
2.2.2 Power Supply
The power supply (PN 21602) provides all the power requirements for the ana-
lyzer. The analog and logic voltage used in the pHOx are + 5VDC. The stepper
motors are driven by +24 VDC. This module has no repairable parts inside. The
power supply connects to the digital control board by TB2
2-3
pHOx Service Manual
2.2.3 Digital Control Board
The Digital Control Board (PN 20488), the main controlling board of the analyzer,
uses an Intel 386X processor with the following integrated peripheral functions:
2. Descrip.
• Clock and Power Management unit

• Watchdog Timer Circuit
• Asynchronous Serial I/O unit
• Synchronous Serial I/O unit
• Parallel I/O unit
• Refresh control unit
• JTAG- Complaint Test Logic Unit
The digital control board provide one 72 pin socket for a 4 MB SIMM module of
RAM. This volatile memory stores the calibration, slope, millivolt data.
Major circuit identification:
U25 is the main clock generator; it is crystal controlled 14.318 Mhz and a phase-
locked-loop frequency generator. This generates a 50.11 MHz CPU clock,
14.318 MHz for VGA video timing, and 1.84 MHz for Baud rate generation.
U35 is the real time clock containing a battery which will retain the date/time, setup
options, daily QC (up to 144 points), Error log (last 96 errors FIFO), and
sample counter data. The battery has an expected 10 year life.
U37 PEROM stores the monthly (256 data points) and YTD QC data, QC setup
information, and recognition of the QC fluid pack presence.
PCMCIA contains the operational program and boot program. This card must be
in place for the unit to function.
U43 is the video control chip. U26 controls the printer output and the I/O ports
Comm 1 and Comm 2. U36 is the DUART that controls the Comm 3 I/O port.
U16 provides the serial interface for the (RMS) interface, fluid pack memories.
The control of the mechanical devices is controlled by U18. The Keypad and
“home” sensors for the rotary valve and sampler are ported through U18. The
stepper motors are 4 phase stepper motors. U18 controls the speed and direction
each phase is powered. U3 and U4 provide the power for each winding of the
pump motor. U5 and U6 power each phase winding of the sampler motor. U7 and
U8 power each phase of the rotary valve motor.
U18 also provide the logic signal to operate the other mechanical devices. Typi-
cally the devices are connected to either 12 VDC or 24 VDC and the logic provides
a ground path through a transistor. The waste valve solenoid (12 VDC) grounds
through Q3, the reference solenoid (12 VDC) through Q4, the sensor module lamp
(24 VDC) through Q6, the preheater (24 VDC) through Q2. The 24 VDC valve
boost circuit is on the board but not used on the pHOx analyzer.
Power is received from the power supply through the J7 connector on the digital
control board.
2-4
Power Supply Connector TB2

1 2 3 4 5 6 7 8
+12 VDC. -12 VDC +24 VDC. Ground Ground Ground +5 VDC +5 VDC
2. Descrip.
Digital Board Connector J7
Pin 1 2 3 4 5 6 7 8
Ground +24 VDC. +5 VDC +5 VDC Ground +12 VDC. Ground -12 VDC
Sensing
Wire Color
Black Violet White Red Black Orange Green Yellow
Individual circuits are protected from an over current condition by the use of Posi-
tive Temperature Coefficient Resistors (PTC) These resistors act as a direct short
if the current is below a set current. If the current increases, the resistors heat up
and open, similar to a fuse. When the device cools off, the connection is remade
allowing the circuit to function. The following list these devices:
R22 - Solenoid common boost circuit ( not used on pHOx)
R24 - Heater power circuit
R29 - Printer motor power
R43 - Print Head heater power
R44 - +24 VDC
R45 - +5 VDC
R71 - Bar Code Reader +5 VDC out)
R249 - Distribution board power (This board is mounted in the door.)
The LED indicators on this board are mostly unused. All will light at power up and
then go off. The exceptions are D8 - 100 Hz Clock. D9 - 386 Strobe will appear to be
always on. D7 is your program fail indicator and will come on with a software reset.
Connectors:
J1 Bar Code Reader
J2 COMM 1
J3 COMM 2
J4 COMM 3
J5 JTAG
J6 PCMCIA
J7 Power Supply
J8 Mechanical Assemblies
J9 Printer Connector
J10 Analog Board J11 - Display/Keypad (Motors/heater/lamp/solenoids and door)
2-5
pHOx Service Manual
2.2.4 Analog Board
Analog Board (PN 21549) - U34 is the microprocessor that controls the signal
acquisition and digital conversion. The signals are connected through several
2. Descrip.
connectors.
• Left Sensor Interface board J6 - PCO2, pH, Reference, Air Detector ( ADT) 4
• Right Sensor Interface board J7 - PO2, Na
• Sensor module J4 -SO2% detector, Preheater temp, ADT2, ADT3/Hct
• Mechanical assemblies J3 - ADT1
Barometric pressure sensor U9 is on the analog board. The Analog to Digital Conver-
sion (ADC) is performed by U31. The signals are multiplexed through U26 and U32.
Preheater temperature control circuits are on the analog board. +24 VDC are
ported through J3 to the SO2%/sensor module board (J4). The heater power
wiring is protected on the digital control board by a PTC Resistor; the Heater has
an in line thermostat (50°C) in the sensor module. The thermistor has 18.25
Kohms resistance at 37°C. The signal will change at a rate of 22.5 millivolts/0.1°C.
There are 4 ADTs in the system. ADT1 holds the sample probe (40 uL setting).
ADT2 at the inlet to the sensor module (70 uL). ADT3 is at the input to the sensors
and is also used for the Hct. ADT4 is in the reference electrode housing.
Logic and analog power is supplied to the analog board from the digital control
board. Logic voltage (+5 VDC) enters J1 pin 14. The analog +5 VDC enter J1 pin 3
and -5 VDC J1 pin 4. The analog board provides power to the SO2 board through
+5 VDC J4 pin 5 and -5 VDC J4 pin 6.
2.2.5 SO2 Control Board
The SO2 Control Board (PN 21642) (sold only as part of the PN 21494) is located
in the sensor module assembly. The preheater, thermistor, and ADTs 2 and 3 are
wired to this board. It has one connector which connects to the analog board
through J4. The SO2 control board and sensor module are designed to be change
as one assembly.
The SO2 board contains the 2 LED light sources ( 880 nM and 660 nM) and the
detector. The digital control board controls the frequency at which these LEDs are
pulsed and read.
2-6
2.2.6 Electrode Interface Boards
The Electrode Interface Boards have 2 part numbers: PN 20641 (Left) and
PN20674 (Right). The electrodes are wireless. The electrodes have point contacts
2. Descrip.
which engage the Interface board contacts when inserted into the sensor module.
The left interface board, connecting to the analog board through J6, has 3 sets of
contacts: one set for the reference electrode/ADT4, one set for Na+, and one set
for PCO2 sensors. The reference electrode/ADT4 has 3 individual point contacts
while the Na+ and PCO2 have 2 individual point contacts.
The right interface board has 2 sets of contacts: one for the pH and one for the
PO2 sensors. Each consisting of 2 individual point contacts. This board is con-
nected through J7 to the analog board.
2.2.7 Door Assembly Electronics
The door assembly electronics include the Display Assembly (PN 22620), the
Distribution Board (PN 21499), and the Keypad Assembly (PN 20632). The digital
control board sends/receives signals to the door via the flat cable J104 on the
distribution board.
The keypad, which is glued onto the door, connects to the distribution board via
J102 and has a ground cable clamped to the conductive surface on the inside of
the door. The Analyze key also connects to the distribution board through this
connector.
The distribution board also provides the signal path to the display assembly and
power to the display back lighting lamp. The display is a liquid crystal, graphics
display. It has a 320X240 dot matrix (1/4 VGA) yielding a 122 X 92 mm (4.99X1.33
inch) viewing area. This translates to a 40 X 20 character display using a standard
character set. The display is backlit by cold cathode fluorescent tube (CCFT).
An 8 ohm voice coil loudspeaker is mounted on the distribution board producing all
associated sounds.
2-7
pHOx Service Manual
2. Descrip.
2-8
3 Replacement Procedures
3.0 Replacement Procedures
CAUTION: Assemblies may have loose hardware mounting. Insure

no loose hardware is left in the unit before restoring
power to the analyzer.
WARNING: Removal of the analyzer cover will allow access to line

voltage wiring. Power should be turned off and the power
3. Replace.
cord disconnected before any assembly replacement
procedure is performed.
3.1 Cover Removal
1. Turn the unit OFF,

disconnect the line
cord, and have the
back of the unit fac-
ing you.
2. Remove the 4 rear- Screws (2)
panel-corner-mounting
screws. Lift the
printer cover and re-
move the last 2
cover mounting
screws.
3. Slightly spread the
bottom sides and
slide the cover to-
ward the back. This Mount
will disengage the Screws (4)
internal clips at the
DWG #10-1029A
front of the cover.

4. Lift the cover off the
unit. Take care not
to damage any
cables or wiring dur-
ing removal.
Figure 3-1 Cover Removal
3-1
pHOx Service Manual
3.2 Tubing Harness
1. Remove the analyzer cover per Section 3.1.

2. Remove the digital control shield. There are 4 mounting screws:
One at the top front
One at the bottom front
Two at the bottom rear (above and below the PCMCIA card)
NOTE: Take care not to loose the spacers on the screws.
3. Replace.
NOTE: It is optional to remove the digital control board and

mount plate when accessing the reference and waste
line. To remove the digital control board and mount plate,
follow these steps:
a. Disconnect the electrical connectors (J7, J8, J9, and J10)

from the top of the board.
b. Disconnect J11 connector at the bottom front of the board.
Digital Control Board

c. The digital control board and Mount Plate
mount plate come off as one
assembly. There are 3
mounting screws: two on the
rear panel and one at the
top front on the printer box. Mount
Digital Control
(Take care not to damage Screws (3)
(4)
Board
the board.)
DWG #10-1030A
d. Slightly lift the board and
mount plate upward and out
the side of the analyzer.
e. Remove the ground strap on

the back of the board
Figure 3-2 Removing the Digital
Control Board/Mount Plate
3. Remove the R and W-lines from their front panel fitting. (Looking at the front
panel, R is on the left.) If you have not removed the digital control board, it may
be easier to remove the panel fitting nut on the front panel and move the fitting
to the new tubing.
3-2 Update to Rev. A 1/2000

4. Carefully remove the tubing from

the rotary valve including the cen-
ter port to fluid fountain.
NOTE: Take care not to damage
the valve ports. Push the
tubing end off the port to
reduce the risk of damag-
ing the valve.
3. Replace.
0A
04
0-1
#1 G
DW
Figure 3-3 Removing Tubing from Rotary Valve
5. The tubing bracket is held in place on each end by a screw. Two screws hold
the bracket in alignment; access them from the bottom of the analyzer.
Remove both screws.
6. Lift the bracket and tubing set, re-
moving it from the sampler side of
the analyzer.
Front Panel W and R Fittings
7. Slide the new assembly into the
analyzer and reconnect the W and
DWG #10-1039A
WR
R-tubing to the front panel ports.
Insure they go to the correct ports
and brackets.
8. Reinstall the 2 mount screws at the
bottom of the analyzer and the 2
end mount screws. W
9. Place the reagent tubing and S-line

R
onto their ports on the rotary valve.
Take care that the metal ports are
not damaged.
NOTE: The A line connects at the
lower left (7 O’clock position).
Figure 3-4 Reconnect W and R-lines
10. If the control board and mount plate were removed, replace them.
11. Reinstall the cover and restore the unit to operation.
Update to Rev. A 1/2000 3-3

pHOx Service Manual
3.3 Power Supply Removal
The Power Supply (PN 24720) is removed as follows:
WARNING: Unplug the Analyzer before preceding.

2. Disconnect the power harness connectors: P1 and P3 (top of the power
supply assembly)
3. Replace.
3. Remove the 4 power supply mounting screws from the rear analyzer panel.
NOTE: Support the power supply before removing the mounting
screw.
4. Carefully lower the supply. Rotate it to access the line input module wiring
(TB1) on the bottom of the power supply.
Use Center Holes

to Mount
P1 Rear
P3 Panel
Power Supply
Mount Screws
(4)
Power Supply
DWG #10-1038B
Power Plug
On/Off Switch
Figure 3-5 Power Supply Removal
5. Disconnect TB1 and remove the power supply.

6. Position the new power supply with the lower side toward the analyzer. Plug
in TB1.
3-4
NOTE: TB1 male end has 3 wires. The female end has 5 sock-
ets. The Green/Yellow wire is closet to you.
7. Position the new power supply to align with the mounting holes in the back panel.
NOTE: The holes closest to the
middle of the supply bracket
Brown Black Green &
are the ones used to mount Yellow
the supply.
8. Connect P1 and P3.
3. Replace.
TB1
NOTE: The wires leave the top of
Guide Power
P1. The white wire of P3 Supply
goes to the digital display
board P7.
DWG #10-1037A
9. Reinstall the unit cover and power
cord.
Figure 3-6 Power Supply Position
3.4 Sampler Assembly
The Sampler Assembly (PN 23899) is removed as follows:

1. Remove the probe and the air detector.
a. From the Menu screen, select Flowpath/Probe Maintenance and press
Enter.
b. Press Move Probe (soft key). Open the door.
c. Remove the capillary adapter from the front of the probe by gently
pulling it off.
d. Disconnect the air detector's sample line from the sensor module.
e. Disconnect the 2-prong cable.
f. Push the air detector down and pull the air detector with the probe out
of the sampler assembly.
WARNING: Unplug the Analyzer before preceding.
2. Remove the analyzer cover per Section 3.1
3. Cut the tie wraps on the rear of this assembly.
NOTE: Care should be taken to avoid cutting wires.
3-5
pHOx Service Manual
4. Disconnect the following connectors:

J5 Motor cable connector
J10 Home detector
P6 door switch cable
- Sensor module light cable
- Ground wire
5. Remove the S-Line from the fluid fountain assembly.
STOP: There are washers and nuts that are NOT captive. Do not
lose any hardware into the unit.
3. Replace.
Flow Cell Light Source
Mount Mount
Screw Screws
Ground Power
Supply
S-Line J5, J10
CN3
DWG #10-1032B
Figure 3-7 Sampler Assembly

6. Remove the 4 mounting

screws. Mount
One at the sensor module Screw
light bracket to front
panel
One at the lower front of
bracket
Two at the rear of the sam-
pler bracket, they also Mount Screws
mount the rotary valve.
3. Replace.
7. If NOT replacing the entire
assembly, skip to Step 8,
otherwise:
a. Install the sensor mod-
ule light bracket onto
the new sampler as-
DWG #10-1034B
sembly. Mount Screw
b. Position the new as-
sembly onto the unit.
Install the mounting
screws and tie wraps.
Figure 3-8 Removal of Sampler Assembly
8. Remove sampler subassemblies.

a. Motor assembly
1. From the Gear set side of the
assembly. Remove the fly-
wheel (solid metal disk) by
loosening the set screws on
its side.
2. On the motor side remove
the 2 mount screws.
3. Remove the motor (some tie
wraps may need cutting). In- Mount Screws
stall the new motor by
reversing these steps. Use
new tie wraps as required.
b. Home detector (PN 21504)
1. Remove the sensor module
DWG #10-1035A
light and bracket.

NOTE: Touching the light glass will
shorten use life.
Figure 3-9 Removal of Motor Assembly
3-7
pHOx Service Manual
2. Remove the 2 mounting screws from the home detector.

3. Install the new detector by reversing these steps. Use new tie wraps as
required to prevent fouling of the wires.
4. After restoring power, insure the capillary adapter seals against the
Fluid fountain in the Home position. If not, adjust the Home flag on the
top gear.
NOTE: Insure the home flag enters the detector without obstruc-
tion.
3. Replace.
C. Gear Set (PN 24628)

1. The gears are held in position by compression springs. These can be
removed by spreading the open end and lifting.
2. Remove the old gears
noting the position and
orientation of each
gear. The noise Gear
DWG #10-1045A
damper is behind the Compression Spring

middle gear.
Spread Compression
3. After installing the new Spring to loosen
gears, insure the
gears run freely. Post
Figure 3-10 Removal of the Compression Spring
3-8
D. Fluid Fountain Assembly (PN 24620)

1. Rotate the gears so the capillary adapter lifts off the fluid fountain
assembly.
2 . Remove the S-Line
from the bottom of the
spike assembly.
3. Loosen the mounting
nut (under the sam-
pler bracket). Capillary
Adapter
3. Replace.
4. Slide the fluid foun-
tain assembly off the
sampler.
5. Move the washer and
mount nut to the new
DWG #10-1041A
assembly.
6. Slide the new assem- Fluid
bly onto the sampler. Fountain
7. Rotate the sampler
Sampler
gears until the capil-
lary presses down on
the fluid fountain
assembly Washer
Nut
NOTE: The fluid fountain
should be centered
and should move
S-Line
downward between
0.06 to 0.08 inches
(1.5 to 2.0 cm).
Figure 3-11 Fluid Fountain Assembly
3-9
pHOx Service Manual
3.5 Rotary Valve Assembly

Flow Cell Light Source
The Rotary Valve Assembly (PN
23898) is removed as follows.
1. Remove the cover per Sec-
tion 3.1.
2. Optional: Perform this step
to enhance accessibility.
3. Replace.
Remove the sampler assem-

bly per Section 3.4.
3. Remove the 7 tubes and S-
Line from the rotary valve. Mount
Screws
DWG #10-1036B
(2)
CAUTION: Care should be taken
not to scratch the metal
tubes of the valve.
4. Disconnect the motor connector J2 and
the optical detector connector J9.
5. Loosen the 2 mounting screws at the
bottom of the assembly.
6. Slide the assembly toward the front and
lift.
NOTE: The front of the valve bracket is
hook shaped.
7. Slide the assembly toward the back of
the unit to clear the sampler bracket.
0A
04
0-1
#1 G
DW
Figure 3-12 Removing Rotary Valve Assembly
8. If replacing the entire assembly, install the new rotary valve assembly by
following Steps 1 thru 7 in reverse order.
NOTE: Ensure the red, nonmetallic washers for the sampler
mount screws stay in place during the remounting pro-
cess. If only repairing the rotary valve assembly, refer to
Section 3.6. If repairing the rotary valve motor, refer to
Section 3.7.
3-10
3.6 Valve Assembly
The Valve Assembly (Valve Repair Kit PN 24626) is removed as follows:

NOTE: The rotary valve assembly must be removed first before proceeding. (If not
already removed, see Section 3.5.)
1. Remove “C” clamp on the valve shaft and remove the drive gear.
CAUTION: Do not lose the shaft pin when removing the drive gear.
3. Replace.
2. With the drive gear removed, access and remove the 2 optical-detector
mount screws.
3. Remove the optical detector.
4. Remove the 4 screws from the compression spring washer.
5. Remove the washer and compression spring.
6. Slide the rotor and tube manifold out of the valve body.
NOTE: Before proceeding, note the alignment pin in the valve
body that aligns with the slot in the manifold.
NOTE: Before installing the new parts, lubricate with a small

drop of sealing oil on the mating surfaces.
7. Slide the new rotor into the valve body. The large flange side goes in first.
Align with the drive pins.
B
A
J9
S
DWG #10-1019A
DWG #10-1033A
G
E
F
Figure 3-13 Valve Assembly Removal
3-11
pHOx Service Manual
8. Align the manifold with the pin and slide it into place.
9. Reinstall the compression spring and washer
NOTE: Insure the drive gear goes all the way over the shaft pin.
10. Install the “C” clamp on the drive gear shaft.
11. Install the valve by reversing Steps 1 - 10 above.
12. Install the rotary valve assembly. See Section 3.5 and reverse Steps 1 thru 7.
3. Replace.
3.7 Rotary Valve Motor
WARNING: Unplug the power from the analyzer.

The Rotary Valve Motor (PN 24627) is removed as follows:
NOTE: The rotary valve assembly must be removed first before

proceeding. (If not already removed, see Section 3.5.)
1. Remove the drive gear/opto detector as in Steps 1 and 2 in Section 3.6.
2. Remove the 4 mounting screws from the motor.
3. Remove the fly wheel from the motor shaft by loosening the Allen (hex) screw.
4. Mount the new motor and opto detector.
5. Reinstall the rotary valve assembly. See Section 3.5 and reverse Steps 1 thru 7.
Optical
Detector
on Reverse Side
Optical
Detector
Access Holes DWG #10-1026B
DWG #10-1027A
in Gear
Mounting Screws
Figure 3-14 Optical Detector
3-12
3.8 Pump Assembly
The Pump Assembly (PN 23897) is removed as follows:

1 Remove the analyzer cover per Section 3.1.
2 Remove the digital control board shield. There are 4 mounting screws:
One at the top front
One at the bottom front
Two at the bottom rear (above and below the PCMCIA card)
3. Replace.
NOTE: Take care not to loose the spacers on the screws.
3. Remove the digital control board and mount plate.
a. Disconnect the electric connectors (J7, J8, J9, and J10) from the top of
the board.
b. Disconnect J11 connector at the bottom front of the board.
c. The digital control board and mount plate come off as one assembly.
There are 4
mounting plate
DWG #10-1048A
WR
screws: two on
the rear panel and
two under the
printer box.
Pump
NOTE: Take care not to Assembly
damage the
W
board.
d. Slightly lift the R
mount plate and

the board upward
and out the side
of the analyzer.
Figure 3-15 Pump Assembly
4. Disconnect the motor connector J1.

5. Remove the pump cap (on the front side of the pHOx) by pulling it off.
6. Remove the 4 corner mounting screws then remove the pump.
7. Install the new pump by reversing the above steps.

pHOx Service Manual
3.9 Digital Control Board
WARNING: Unplug the power from

the analyzer.
The Digital Control Board (PN
24292) is removed as follows:
1. Remove the analyzer cover
3. Replace.
per Section 3.1.

2. Remove the digital control
board shield. There are 4 Mount
Screws
mounting screws:
DWG #10-1047A
Shield (4)
-One at the top front,
-One at the bottom front
-Two at the bottom rear (above
and below the PCMCIA card)
Figure 3-16 Digital Board Removal

NOTE: Take care not to lose the
spacers on the screws. Mount Screws
3. At the top of the board, disconnect

the electrical connectors:
• J 7 - Power Supply
• J 8 - Mechanical devices Shield
harness Stand
• J 9 - Printer (Pull side tabs Offs
Digital Control
outward to release the cable.) Board
• J10 - Analog Board
4. At the front lower cor-

DWG #10-1046B
ner disconnect J11 – PCMCIA

Display/keyboard (pull Release
Button
side tabs outward to
release cable).
Figure 3-17 Install PMIC Card
5. Remove the PCMCIA card (PN 22805) Push the button below the PCMCIA
card (bottom rear corner) to release the card.
6. Remove the 2 mounting screws and 2 shield standoffs:
One screw is at the top rear corner
One screw is between J8 and J9 connectors
One shield standoff is at the top front and the other is at the bottom front
3-14
7. Remove the 8 COM connectors screw standoffs at the rear of the pHOx by
unscrewing 2 standoffs from each COM port
8. Remove the board.
9. Position the new board on the mount plate.
10. Install the 2 mounting screws and the 2 shield standoffs.
11. Install the 8 COM connector screw standoffs
12. Reinstall the PCMCIA card into its slot.
13. Reconnect all the cable connectors.
14. Reinstall the digital board shield (4 screws).
15. Reinstall the cover and restore the analyzer to operation.
3. Replace.
3.10 Analog Board
The Analog Board (PN 24291) is removed as follows:
NOTE: To access the top/rear mounting screw, use a long shank

(15 cm or 6 inch) Phillips head (cross head) screwdriver.
2. Disconnect the sampler ground strap.
3. Disconnect the cable connectors from the Analog board
Sensor Interface board
connectors:
J6 - 3 sensor board
J7 - 2 sensor board J4
J4 - Sensor module/SO2 J3
cable J6 J1
Analog
J3 - RMS/Fluid Deck (Pull Board
side tabs outward to J7
Mount
release cable.) Screws
J1 - Digital control board
4. Remove the 3 mounting screws:
one in each corner of the board.
You may need to place a screw
driver through the holes in the
power supply to access the
DWG #10-1049B
screw in the upper back corner

of the board.
5. Install the analog board by re-
versing the above steps.
Figure 3-18 Analog Board Removal
3-15
pHOx Service Manual
3.11 Printer Assembly

The Printer Assembly (PN 24615) is removed as follows:
2. Remove the digital control board per Section 3.7.
3. Open the front door; remove the 2 screws on top of the printer cover plate;
3. Replace.
remove the printer cover plate by pushing the plate from the inside outward;
then remove the pa-
per and roller bar. Printer Cover
4. Remove the 3 print
head mounting screws: 2 Screws
two at the top of the
print head and one at
the lower right
5. The flat ribbon cable
from the print head sits
in a connector. Slide
the top of the connec-
tor upward to release
the cable. The connec-
DWG #10-1050A
tor stays on the board.
Tilt the print head from
the assembly. Remove
the paper advance
motor cable that is con-
nected into the printer
control board.
Figure 3-19 Printer Cover Removal
6. The Printer Control Board (PN 24614) is mounted to the paper box by 2
screws that fit into the slots. Loosen the screws and slide out the board.
NOTE: Save cable that goes from the printer control board to J9
of the digital control board.
7. When installing the new assembly, install the printer control board first. Do not
tighten the 2 slotted screws. This allows access when connecting the print
head cable. Attach the paper advance motor cable to the printer control
board.
8. Install the print head. Connect the flat ribbon cable. The easiest way to plug
in the print head cable is using one finger on each side. Tighten the 3 print
head screws.

NOTE: The print head cable is clamped in place. Lift up on the

white connector to release the flat cable for easy removal
or replacement.
Use 2 Fingers to
9. After connecting the print head, tighten
Connect Printer Cable
the printer control board mounting
to Printer Board
screws inside the paper box.
10. Attach the cable from the printer
control board (key faces up, blue or
black wire faces towards the front of
3. Replace.
unit) to the digital control board.
11. Reinstall the digital control board,
0-1051A
shield, printer cover, analyzer cover,
DWG #1
and paper. Restore unit to operation.
Figure 3-20 Attaching the Printer Cable
3.12 Sensor Module Light Source

Flowcell Light Source Mount Screws
The Sensor Module Light Source
(PN 24717) is removed as follows:
1. Remove the analyzer cover per
Section 3.1.
2. Remove the 2 screws of the
light source mounting bracket.
DWG #10-1052A
3. The light bulb is removed by

pushing it into the socket, rotat-
ing it counterclockwise a 1/4
turn, then releasing it.
Figure 3-21 Removing Mounting Screws
CAUTION: Do not touch the glass surface of the new light.

4. Place the glass end of the new light bulb into the tubing provided.
5. Insert the light bulb into the socket. Push it in and rotate it clockwise a 1/4 turn.
Then pull off the tubing.
6. Reinstall the bracket.
7. Reinstall the covers and restore the unit to operation.
3-17
pHOx Service Manual
Push and rotate 1/4 turn counterclockwise to

unscrew light.
Push plastic tube

over lamp . Do not
DWG #10-1053B
touch glass of new light bulb.

3. Replace.
Push and rotate 1/4 turn

to clockwise to install new
bulb into socket
Figure 3-22 Tubing for Light
3.13 Door Removal /Reinstallation Procedure
1. Turn the unit OFF and

disconnect the line cord.
STOP: Use a pencil to 3 Mounting
trace the position Screws
of the hinge onto
the door mounting
plate.
CAUTION: Until free of the

hinge and cables,
support the door
4B
105
to prevent stress
10-
G#
to other cables/
DW
assemblies.
Figure 3-23 Door Removal
3-18
2. Remove the 3 hinge screws from the door plate.

3. Remove the 5 plate-mounting screws: one in each corner, plus one at right
side.
NOTE: Care should be Keypad Display Shield
taken not to strip
the threads.
4. Remove the plate and
3. Replace.
1055B
disconnect the flat
cable (J101). This frees
DWG #10-
the door. Place it face
down on a protective
surface to prevent
scratching. 5 Plate
Mounting
Screws
Door Distribution
Board
Figure 3-24 Door Removal Continued
5 Reinstall the Door by reversing the above steps. Use the pencil marks made
on the door plate to realign the door to the hinge. Insure the door opens and
closes easily and aligns with the chassis.

pHOx Service Manual
3.14 Display Assembly
The Display Assembly (PN 24716) is removed as follows:

1 Remove the analyzer door assembly per Section 3.13.
2. Disconnect the cable from the display board (CN2).
3. Disconnect the light source, J103, on the distribution board.
4. Remove the 4 corner mounting screws.
CAUTION: When reinstalling the mount screws, DO NOT over-
3. Replace.
tighten. Assure the door plastic is not stripped. The

screws will tighten in about one turn clockwise.
5 Position the new display an install the 4 mounting screws. Reconnect the
cables CN2 and J103.
6 Reinstall the door per Section 3.13.
CN2
Keypad
J104
J101
DWG #10-1065A
J102
J102
Light Source
J103
Keypad Clip
Ground
Strip
Figure 3-25 Display Removal
3-20
3.15 Distribution board
The Distribution Board (PN 24727) is removed as follows:

1 Remove the analyzer door per section 3.13.
2 Disconnect the cable connectors J104 and J103 coming from the display
board, J101 coming from the digital control board (should already be
disconnected), and J102 coming from the Keypad. (Refer to Figure 3-25.)
3 Remove the 4 corner mounting screws.
4 Position the new distribution board (J101 will be on the hinge side of the door)
3. Replace.
and remount.
CAUTION: When reinstalling the mount screws, DO NOT over-
tighten. Assure the door plastic is not stripped. The
screws will tighten in about one turn clockwise.
5. Reconnect cables J104, J103, J102, and J101.
6. Reinstall the door per Section 3.13.
3.16 Keypad Assembly
The Keypad Assembly (PN 24625) is removed as follows:

1. Remove the analyzer door per Section 3.13.
2. Disconnect the cable connector J102 from the distribution board.
3. Remove the clip holding the keypad
DWG #10-1056A
ground strip to the door. Save this for
reuse.
4 The Keypad is held by adhesive to the
front panel. Peel the old assembly from
the front of the door.
5 Clean the surface of any debris.
6 Remove the protective backing from
the new keypad.
7 Slide the cable /ground strap through
the hole in the door. Align and press
new keypad in place.
8 Fold the ground strap over the ledge
and reinstall the clip.
9 Plug in J102 and reinstall the door per Keypad Clip
Ground
Section 3.13. Strip
Figure 3-26 Keypad Removal
3-21
pHOx Service Manual
3.17 Sensor Module Assembly
WARNING: Unplug the power from

the analyzer. W
The Sensor Module Assembly R
(PN 21494) is removed as follows:
1. Remove the sensors (elec-
3. Replace.
trodes) and sample probe/

ADT1 assemblies.
2. Remove the reference elec-
trode assembly.
3. Rotate the retaining clamp on
the top and the bottom of the
assembly.
4. Pull the assembly toward you.
5. Remount by reversing these
DWG #10-1059A
steps.
NOTE: The preheater and SO2
component are all part of
this assembly.
Figure 3-27 Removing the Sensor Module
3-22
3.18 Electrode Interface Boards

The Electrode Interface Boards (PN 24719 {left} and PN 24718 {right}) are re-
moved as follows:
1. Remove the analyzer's cover per Section 3.13.
2. Remove the sampler assembly per Section 3.4.
3. Replace.
3. Remove the sensor module assembly per Section 3.17.
4. Remove the spring loaded sensor module retaining clips (front of pHOx).
5. Remove the 3 remaining mount screws.
NOTE: The top left corner screw was removed with sampler
removal.
3 Mount Screws
to Remove
Electrode Interface Board
Bracket
A
057
10-1
G#
DW
Figure 3-28 Removing the 3 Mount Screws
6. Pull the electrode interface board out thru the inside of the pHOx.
3-23
pHOx Service Manual
7. Each interface board is held to the plate by 2 screws. Insure the 3 connector
board is on left, and the 2 connector board is on the right when looking at it
from the front.
3 Connector
Board
2 Connector
3. Replace.
Board
DWG #10-1058A
Figure 3-29 Correct position of Interface Board
8.. Disconnect the affected board form the analog board: 3 connector board to
J6, 2 connector board to J7.
9. Install new assembly by reversing the above steps.
3.19 Pinch Valve Assemblies
The Pinch Valve Assemblies

(PN 16928) are interchangeable. #10 Screw
The assembly plugs into the front
panel and is held in by one
0-1059A
screw.
DWG #1
#10 Screw
Figure 3-30 Pinch Valve Assemblies
3-24
4 Troubleshooting
4.0 Troubleshooting Information

This section contains suggestions for individual error codes, cycle information to
help identify the cause of an error condition, and hints on basic troubleshooting.
1. Troubleshooting is recognizing the variance from normal operation. The

calibration cycle can be used as the sequence of events where the cycle
response and results are known.
Time Calibration
Approximate Fluid Function
200 seconds ——— Start cycle

160 Std. A all 4 ADTs, Hct, PCO2, Na+
4. Trouble.
120 Std. B PCO2
95 Air PO2
60 Std. D all ADTs, Hct, pH, Na+
25 Std. C pH
2. Multiple channel failures should be analyzed first on a global level. Looking

for the common standards, configuration, or dependencies, may identify a
problem source.
Configuration: ISE sensors - Na+, pH and PCO2
ISE requiring a reference signal - Na+, pH
ISE with its own internal reference - PCO2
Reflected Impedance - Air Detectors 1,2,4
- Air Detector 3/ Hct
Amperemetric - PO2
Optical Reflectance - SO2%
Calibrator Functions other reagent use

Standard A B C D
PO2 Std.B is used to flush system
PCO2 PCO2 Refer. sol. pumps on every cycle
Na + Na + 1 point Cal uses Std. A and C
pH pH SO2% uses external Calibrators
ADTs ADTs PO2 uses air to calibrate
Hct Hct
4-1
pHOx Service Manual
3. Dependencies (Refer to the quick reference guide in the appendix.)

PCO2 - pH required Hct requires Na+ calibrated
SO2% requires Hct and PO2 Hb requires Hct and SO2%
Calculated values will not be reported if a needed test is suppressed.
4. Password protection - One password for Set Up, QC, and Service menus.
Should the password be lost, enter the following number when asked for the
password.
Date Code
“Back-door” Password = (( ( month x 31) + day) x 137) + ( year x 16 )) + 5987
2 digits 2 digits last two digits
Example: If today is 02 January 2003 the “back-door” password would be:

Password = ((( 01 x 31) + 02) x 137) + ( 03 x 16)) + 5987
= (33 x 137) + 48 + 5987
4. Trouble.
= 4521 + 48 + 5987 = 10556
Change the password to a known value and write it down.
4.1 Service Screens
Pressing the “MENU” soft key from the “Ready Screen” displays an “Operation
Menu”. Note that the soft key labels change. The “QC” label changes to “Service” (
Second key from the left) Pressing this key will display the Service Menu. If the
home key is pressed, the system returns to the “Ready Screen.”
Manual Device Control
Service Menu
Manual Device
Control Use to select. Press to change / enter.
+ Flow test System Test Active analog
Analog Input - Real Time mV input signal (1 - 25)
Calibration data Sensor Subsystem Printer enable, Error log,
Printer Menu System configuration print
Error log Error Log I/O Signals / Loop
(Last 100 FIFO) Communications Tests Back Test
Home Exit
4-2
4 Troubleshooting
4.1.1 System Test Screen

System Test Rev: 123.456 11-23-96 10:54 am
Use to select. Press to select / enter.
Measured Parameters/ pH: +047.43 LED1: +314.3 Na: +147.4 AD3: +314.3
Current signal (millivolt) PCO2: -082.12 LED2: +314.3 AD1: +314.3 AD4: +314.3
PO2: -051.20 HCT: +007.43 AD2: +314.3 Temp: 37.0
Rot. Valve: STD A Sampler: Home
Pump: CTRL 1 SO2 % LEDs: On
Device Names (column 1&3) /
Waste valve: Open Air Osc: On
Current state of the device (column 2&4)
Ref. valve: Closed X level: Hct
Operator Service
Home Exit Exit Flow Test
Flow Test Flow Test
4. Trouble.
Manual Control of a mechanical device:
• Move the cursor over the device /Press “ENTER.”
• The Option selections will appear.
(If there are only 2 options, the device will toggle its state when the “ENTER”
key is pressed, i.e., solenoid valves.)
• Move the cursor over the option wanted /Press “ENTER.”
NOTE: To successfully move fluids, a knowledge of the complete
flow path is required.
NOTE: To perform the Operator Flow Test, press the “Operator

Flow Test” soft key. The guide is on the analyzer's door
and in the reference manual.
NOTE: To perform the Service Flow Test, press the “Service

Flow Test” soft key. This test will display flow time.
4-3
pHOx Service Manual
4.1.2 Analog Input Screen
Selecting this option, displays the 25 possible input channels. The display is ac-
tive.
CHANNEL / USAGE CHANNEL / USAGE
1 Analog Ground - 0 mv 13 Hct channel
5 pH channel 14 PO2 channel
6 Na+ channel 20 Sensor module temp -37oC
7 PCO2 channel
8 Barometric Pressure 22 SO2 LED 1
(mv = B.P. mmHg) 23 SO2 LED 2
9 + 5 Volt A/D reference signal 24 pH, Na+ Reference signal
(Reference electrode)
10 Voltage monitor 25 PCO2 Reference signal
4. Trouble.
Sums +24 and + 5 Analog VDC - No associated flag
Channels 2,3,4,11,12,15,16,17,18,19,and 21 - NOT USED
4.1.3 Sensor Subsystem
This set of screens shows the calibration data for each analyte measured by the
pHOx. Use the “NEXT” soft key to page to the analyte of interest.
pH Sensor
Callibration & Analysis Data
Last 2-point calibration data mV mV
Millivolts for each standard STDA + 43.1 STDA + 43.1
Slope calculated STDB + 43.1 SAMPLE + 43.1
STDC + 43.1 CONC 97.4
STDD + 43.1
Last 1 point data SLOPE - 7.1

(Millivolts should be similar
to the same Standard in 2 point cal) Next
Home Print E xit
Page
4-4
4 Troubleshooting
Sample millivolts and concentration - Unknown and therefore not relevant to

troubleshooting
Useful to the clinician for any possible dilution
SO2 LED 1
SO2 sensors - Each LED has its own screen. Callibration & Analysis Data
Displays similar data to the other mV mV

STD1 + 379.1 SAMPLE + 379.1
Measured parameters, plus
STD2 + 379.1 CONC
DARK + 379.1
The “dark” (off) and “Light” (full) LIGHT + 379.1
Signals are shown
SLOPE +11.4
Next
4. Trouble.
Home Print Exit
Page
Air Detector Subsystems Air Detectors

Callibration Data
AIR FLUID THRESHOLD
+ 117.0 + 54.0 + 99.0
Displays the millivolts for Air and AD1
A D2 + 117.0 + 54.0 + 99.0
Liquid. (Air column is actually Standard D.)
AD3 + 117.0 + 54.0 + 99.0
A D4 + 117.0 + 54.0 + 99.0
Shows the AIR/Liquid threshold
(set by the analyzer) millivolt level
Home Print E xit Next
Page
*Numbers shown on this screen

are not real values.
4-5
pHOx Service Manual
4.1.4 Printer Menu
This menu is straight forward. Move the cursor to the desired action and press
“ENTER”
Printer Menu
Use to select. Press to change / enter. Enable/Disable internal printer
Printer: Enabled
Print System Error Log Prints last errors
Print System Dump
Character Set Test Prints setup configuration and
millivolt data
4. Trouble.
Test Print
Cancel
Home Exit
Printout
4-6
4 Troubleshooting
4.1.5 Communication Tests
This screen allows you to transmit out a particular port for testing. Likewise using a
test plug you can perform a Loopback test for each I/O function.
Communications Tests
Use to select. Press to change / enter.
Loop Back Tests

Send test characters.
4. Trouble.
Hom e Exit
Loopback Tests
COOX 1. Select Port and install loopback plug.
ASTM 2. Press to begin testing.
Remote Tests Completed: 0
Bar Wand RXD DTR RTS
TXD DSR DCD CTS RI
Errors 0 0 0 0 0
Home Exit
Loopback Tests
COOX 1. Select Port and install loopback plug.
ASTM 2. Press to begin testing.
Remote Tests Completed: 0
Bar Wand RXD DTR RTS
TXD DSR DCD CTS RI
Errors 0 0 0 0 0
Home Exit
Pressing the “HOME” key returns to the READY screen, or EXIT to go back one
screen.
4-7
pHOx Service Manual
4.2 Flow Problems
NOTE: Each of the following troubleshooting procedures has an

associated flow diagram that may be found at the end of
this chapter.
General procedures when isolating flow problems
NOTE: Refer to the FLOW TEST decision tree. Do not be con-

fused with the Flow Test Cycle that only shows the flow
times.
Unit calibrates, but the sample will not aspirate. This usually means you have an
air leak into the system. The sample, being more viscous than the aqueous stan-
4. Trouble.
dards, causes more vacuum to be created by the roller pump. If a membrane is

leaking, this increase in vacuum will pull the aqueous fill solution from the elec-
trode, easier than pulling sample from the probe. Likewise, a poor connection at
the interconnect tubing or between the electrode sealing washer and the sensor
module will allow air to enter easier than pulling sample up the flow path.
• Check the connections between probe and sensor module, sensor module,
and reference electrode.
• Check the electrodes for the loss of internal fill solution.
• Check the flow cell window during a pump cycle, looking for bubbles entering
the flow path or pump and waste tubing.
A No flow or obstructed flow cause can be isolated by performing the FLOW

TEST. The fluidic system can be isolated into three large sections. This will limit
the area of your search. The 3 sections are Fluid Pack to Fluid Fountain, Sampler/
Sensor module, and W/R to Waste tubing. Use the SYSTEM TEST screens to
control the mechanical devices.
1. Extend the sampler to the syringe position.

2. Open the waste line solenoid.
3. Turn on the pump and attempt to aspirate water then air from a sample cup.
4. If water is aspirated from the cup, the sample probe, sensor module, external
tubing, and waste line are functioning. The problem exist between the Fluid
Fountain and Fluid Pack.
5. If water is NOT aspirated from the cup, remove the tubing from the outlet port
of the Reference electrode. Place it in a cup of water.
NOTE: This assumes the waste solenoid has functioned and is
not pinching the tubing.
4-8
4 Troubleshooting
6. If step 5 fails to aspirate from the cup, the problem lies between the W/R
tubing and the waste bottle of the Fluid Pack.
7. If Step 5 does aspirate water, the problem is in the Sampler/ Sensor module.
4.2.1 Isolating a Plug in the W/R to Waste Tubing
NOTE: If the reference flow is obstructed, the sample may not

stop in the sensor module due to increased vacuum.
Flow time decreases due to increased flow rate.
1. Disconnect the waste tubing from the reference electrode and place in a cup
of water. If water is NOT aspirate, there is a plug.
4. Trouble.
2. Lift the waste tubing out of the waste solenoid. If flow starts, the valve is dirty.
Clean the dirt from the waste solenoid or replace it.
3. If flow does NOT start, remove the waste line from the front panel connection.
If water flows from this tube there is a plug in the internal waste tubing or waste
bag of the fluid pack.
4. Turn off the pump. Connect a syringe of water to the waste port on the front
panel. Attempt to inject water through the line to clear the plug.
5. If there is no flow, remove the Fluid Pack to insure the problem is not a poorly
seated or damaged waste connection. Should problem continue replace the
internal tubing set.
4.2.2 Isolating a flow problem in the Sampler/Sensor module
1. You noted flow when aspirating from the waste tubing in step 2 of Section
4.2.3.
2. Raise the Sampler to the Syringe position. The Pump should be OFF for this test.
3. Connect a syringe of water to the reference electrode outlet port. Attempt to
inject the water.
4. If water flows freely, air is entering the system preventing aspiration.
a. Inspect each electrode to assure the internal fill solution level is not
dropping.
b. If yes replace the electrode or membrane as required.
c. Inspect the seal between the reference electrode and sensor module
(interconnect tubing) .
NOTE: If the flow path starts to empty while the syringe is still
attached, only the water below the leak will leave the flow
path out the tip of the probe.
4-9
pHOx Service Manual
d. Inspect the sensor sealing washers for distortion or misalignment.

Replace as necessary.
e. The seal between the air detector and the sample probe may be tested
by attaching the syringe to the sample probe, blocking the air detector
outlet tube. Apply pressure to the syringe and look for water leaking out.
5. If water does not flow freely, there is a blockage.
a. Loosen the reference electrode. Water should pass through or the
electrode is plugged. Flushing with cleaning agent or hot water may free
the blockage.
b. If the reference is clear reinstall it and remove the bottom electrode.
c. Apply a moderate pressure with the syringe.
d. If water does not enter the sensor module of the bottom electrode the
blockage is above it.
e. Removing one electrode at a time look for water entering the sensor
module. If no water enters the module as the electrode is remove the
4. Trouble.
plug is above it.

f. If water did enter the bottom sensor module in step C above, the plug
is in the Sample Probe/Air detector. Remove these assemblies and
flush through them or replace them.
4.2.3 Isolating a flow problem between the Fluid Pack and the Fluid Fountain
1. If you are here, you successfully aspirated a sample, but the analyzer will not
calibrate or aspirate on-board controls.
2. Position the sampler in the syringe position and inspect the capillary adapter
for signs of wear. Replace if necessary.
3. Lower the sampler to the Home position; connect a syringe to the reference
outlet port.
4. Remove the analyzer cover.
5. Disconnect the S-Line (center tube) from the rotary valve.
6. Inject the water and look for flow from the S-Line
7. Look for a leak between the fluid fountain and the capillary adapter. Realign
if necessary.
8. If there is no flow from the S-Line, remove the fluid fountain/S-Line and flush
with hot water or cleaning agent, or replace the assembly.
9. If there is free flow through the S-Line, the problem is in the rotary valve,
tubing harness, or connection to the fluid pack.
10. Reconnect the S-Line and remove the fluid pack.
11. Move the rotary valve to all the possible positions, observing which ports do
not allow flow.
12. If there is no flow in ALL positions, remove the valve and clean or replace it.
4-10
4 Troubleshooting
13. Remove the tubing for each position that does not flow freely.
14. If water can be flushed through the individual lines, remove and clean or
replace the valve.
15. If water cannot be flushed through the affected lines, replace the tubing
harness.
4.3 Status Codes
Error codes come in 2-digit groups. The tens ( first) number, called the “series
code”, identifies the affected component.
Series 1 through 6 are sensors,
0 = pH 1 = PCO2 2 = PO2 3 = SO2 % 4 = Hb 5 = Hct 6 = Na+
4. Trouble.
Series 7 = flow, 8 = Q.C. 9 = Electronic/Mechanical/Hardware 10 = CO-Oxime-
ter codes.
The ones (second) number, called the “digit code”, provides more information on
the failure.
Series - 1-6 7 8 9 10
Digit code
-1 Slope No Std.A No QC1 Barometer Not assigned
-2 Instability No Std.B No QC2 Printer
-3 Overload No Std.C No QC3 Flow Cell Temp
-4 Drift No Std.D Communication
-5 Dependency Digital Board
-6 Sample flow Analog Board (ADX)
-7 Air flow Software
pH Status Codes
Code Status Screen Text Error Log Text
01 pH Slope pH Slope
02 pH Instability pH Instability
03 pH Overload pH Overload
04 pH Drift pH Drift
96 Hardware pH ADC
97 Software pH Math
4-11
pHOx Service Manual
PCO2 Status Codes

11 PCO2 Slope PCO2 Slope
12 PCO2 Instability PCO2 Instability
13 PCO2 Overload PCO2 Overload
14 PCO2 Drift PCO2 Drift
15 PCO2 Dependency PCO2 Dependency
96 Hardware PCO2 ADC
97 Software PCO2 Math
PO2 Status Codes

21 PO2 Slope PO2 Slope
22 PO2 Instability PO2 Instability
23 PO2 Overload PO2 Overload
4. Trouble.
24 PO2 Drift PO2 Drift

96 Hardware PO2 ADC
97 Software PO2 Math
SO2 LED 1 Status Codes

31 SO2 % Slope SO2 % LED1
32 SO2 % Instability SO2 % LED1
33 SO2 % Overload SO2 % LED1
34 SO2 % Drift SO2 % LED1
35 SO2 % Dependency SO2 % Dependency
96 Hardware SO2 % LED1 ADC
97 Software SO2 % LED1 Math
SO2 LED 2 Status Codes

31 SO2 % Slope SO2 % LED2
32 SO2 % Instability SO2 % LED2
33 SO2 % Overload SO2 % LED2
34 SO2 % Drift SO2 % LED2
96 Hardware SO2 % LED2 ADC
97 Software SO2 % LED2 Math
Hb Status Codes
41 Hb Slope Hb Slope
45 Hb Dependency Hb Dependency
97 Software Hb Math
4-12
4 Troubleshooting
Hct Status Codes

51 Hct/Air Det Slope Hct
52 Hct/Air Det Instability Hct
53 Hct/Air Det Overload Hct
54 Hct/Air Det Drift Hct
55 Hct/Air Det Dependency Hct
96 Hardware Hct ADC
97 Software Hct Math
Na+ Status Codes

61 Na Slope Na Slope
62 Na Instability Na Instability
63 Na Overload Na Overload
4. Trouble.
64 Na Drift Na Drift
96 Hardware Na ADC
97 Software Na Math
AD1 Status Codes

51 Hct/Air Det Slope AD1
52 Hct/Air Det Instability AD1
53 Hct/Air Det Overload AD1
96 Hardware AD1 ADC
97 Software AD1 Math
AD2 Status Codes

96 Hardware AD2 ADC
AD3 Status Codes

96 Hardware AD3 ADC
4-13
pHOx Service Manual
AD4 Status Codes

96 Hardware AD4 ADC
Flow Status Codes

71 StdA Flow StdA Flow
72 StdB Flow StdB Flow
73 StdC Flow StdC Flow
74 StdD Flow StdD Flow
75 Flowtime Flowtime
4. Trouble.
76 Sample Flow Sample Flow

77 Air Flow Air Flow
78 Back Flow Back Flow
Control Status Codes

81 Ctrl 1 Flow Ctrl 1 Flow
System Status Codes

91 Barometer Barometer
92 Printer Printer
93 Temperature Temperature
94 Communication Communication
95 Hardware PEROM Write
95 Hardware PEROM Read
95 Hardware PEROM CRC
96 Hardware Hardware
97 Software Software
99 Scheduled QC Not Run Scheduled QC Not Run
RMS Status Codes

688 N/A Software (Pack Not Present)
690 N/A Software (Pack Empty)
691 N/A Software (Pack Lot Date Expired)
693 N/A Software (Pack Use Life Expired)
694 N/A Communication Error
4-14
4 Troubleshooting
CMS Status Codes

696 N/A Software (Pack Not Present)
698 N/A Software (Pack Empty)
699 N/A Software (Pack Lot Date Expired)
701 N/A Software (Pack Use Life Expired)
702 N/A Communication Error
Expected slope and millivolt references:
Slope Limits Standards Nominal Millivolts differentials

pH 9.1 - 11.6 C&D 33
pO2 -15.0 to -1.6 A & Room Air not shown (std. A=0)
pCO2 7.9 - 12.6 A&B 15-17
4. Trouble.
Na + 8.8 - 11.5 A&D 17
SO2%(LED1) 6.9 - 18.2 External ( 2) not shown
Hct 12.0 - 50.0 8.0 - 12.0 A & D 1100
Millivolt difference: all ADTs 700 - 800 ( threshold >500)
4-15
pHOx Service Manual
4.3.1 Analyte Troubleshooting ( Series code 1-6 and Digit codes 1-4)
Multiple Channel failures:

Slope
• Insure the Reagent Pack is fully plugged in.
• The pack box edge closest to you should
lie inside the small lip of the chassis.
• Check the flow times displayed on the
service screens.
• Inspect the Reference tubing to assure
flow.
• Inspect the waste line
for bubbles.
• Prime the system,
4. Trouble.
Reagents
DWG #10-1063A
check each fluid for air. Cartridge Reagents
• pH and Na require a Must Drop Cartridge
working reference Behind the
electrode. Chassis Edge
Figure 4-1 Reagent Pack Placement
• Note if the channels that fail use the same standard from the fluid pack.
• Loss of the +5 Vdc on the analog board
• Loss of the Analog board A/D/ converter
• Loss of +5 Vdc to the Analog Board
• Analog Board over heated ( PTC resister open) If unit is allowed to cool off
by shutting it off for 5 minutes. Investigate why the unit or Analog board is
overheating.
Dependency Rules
• Hct requires calibrated Na+ for calibration and results.
• PCO2 requires calibrated pH for results (pH checked on standards to assure
bicarbonate is correct).
• SO2 requires calibrated Hct and PO2 for results. Calculated SO2% is
reported if measured SO2 is not available.
• Hb requires Hct and SO2 for reporting.
Priority:
1. If linked with COOX, the COOX HGB is reported.
2. If no COOX link, the measured result is reported, if available.
3. If no COOX or measured result, the calculated result from the Hct reading
(Hct/3) is reported.
4. If no COOX, no measured, and no Hct, the default value (Hb) is reported.
4-16
4 Troubleshooting
• P50 is measured and is reported only when PO2 is between 30-75 mmHg.
P50c is reported when PO2 is outside those limits. P50 also requires
calibrated SO2% and Hgb/Hct for reporting.
• Qsp/Qt requires 2 separate blood samples for determination: mixed venous
and arterial.
• RI utilizes input or default FIO2% for calculation.
• Calculated Results require calibrated and proper results by measured tests
used in the calculation.
• Suppression rules - If measured test is suppressed in the Setup, the
calculated results based on test also will not be shown or printed.
• Password (One) is used for Setup, Service Menu, and QC. (No user
passwords are available.)
• Interfaces are NOVA COOX, PDM, and ASTM.
• Standby Mode:
There is no time dependency. Analyzer will prime and calibrate after coming
4. Trouble.
out of standby.
Idle pumping is active, but no fluidic or gas calibrations are performed.
Features Auto-Wake-Up, Auto-Cal, and Auto-QC
• Micro Sample Analysis:
Micro-Mode Tests: pH, PCO2, and PO2
Stepped Analysis: Stage 1 = Tip of probe to ADT1 (40 µL)
Stage 2 = Up to ADT3
Stage 3 = Between ADT3 (up to ADT4): Other Tests
Reading (including contact with reference electrode)
Instability
• Inspect sensor module for bubbles during the measurement cycle
• Insure the waste valve stops the fluid flow during analysis. Fill the flow path
with any standard, raise the probe to the syringe position
Look for droplets forming at the sampler tip.
• Insure the waste and Reference solenoid valve are functioning.
• Fill the flow path with any standard and view the system test screen.
The signals should be steady and there is no flow of fluid there are three
Possible conditions, a loose sensor module, an analog board failure, or a
poor connection between a set of electrodes and an interconnect board.
• Inspect the electrode washers to assure proper alignment which may cause
a flow problem
• In rare cases the tubing harness may have become contaminated. Using the
cleaning adapter flush the system with cleaning agent followed by distilled water.
4-17
pHOx Service Manual
4.3.2 Single Channel Failures
Slope
View the Sensor Subsystem screens. If the change in millivolts between standards
is 0 or less than that mentioned in Section 4.3.1, there are several possibilities:
• Membrane or sensor has reached the end of its use life.
• Bubble of Air is covering the sensing material at the electrode tip.
• The electrode is not making good contact with the Interconnect board
contacts.
• Loss of the Analog board multiplexer will cause a zero input to the A/D
converter.
• Insure calibration on required channels: Sodium is required for Hct, Hct is
required for SO2%.
• Viewing the Sensor subsystem screens you note an overload condition
4. Trouble.
(999.9 mv).
• Check for NO connection to the Interconnect board.
• Check the PO2 /PCO2 for loss of the Internal Fill solution ( membrane
rupture).
• Loss of the multiplexer or individual channel circuit on the Analog board.
• The pH electrode may need conditioning.
• Na+ sensor over 30 days of use. The Na+ sensor will be destroyed by
conditioning.
Instability
Single channel instability is seldom a flow problem unless a standard is unique to
a particular channel.
• De-bubble the electrodes.
• Insure a good connection between the electrode and the Interconnect Board.
• Insure a good connection between the sensor module and Chassis.
• Insure the analyzer's door is closed and the ground strap is making good
connection.
4-18
4 Troubleshooting
4.3.3 Temperature Problems
• Insure the room ambient temperature is within specification ( 18o - 32o C).
• Insure the sensor module is plugged in correctly.
• View the Analog Input screen channel 20. This channel will be a 0 if the
module is at 37o C and change at a rate of 22.5 mv/1oC, + if above and - if
below 37o C.
• The power for the preheater comes from the digital control board.
• The heater control circuitry is on the analog board.
4.3.4 Air Detector (ADT ) Problems
4. Trouble.
• Air Detectors are only calibrated during a 2-point calibration.
• Typically the Fluid /Air millivolt difference will be about 700.
• Check the sample probe for air being introduced below the sensor module.
• Check the sensor module for air being introduced at the electrode/sensor
module seal.
• Insure the electrode sealing washers are centered and seated correctly.
• The Air detector signals are processed by the analog board. They are only
displayed on the System Test screen. Alternately aspirate air and then fluid
to see the change in the signal.
NOTE: Remember to turn on the air oscillator to obtain an ADT reading.
• Flow Test
- During a flow test, the rotary valve rotates to each fluid position.
- The pump turns on to fill the lines from the rotary valve S-line port to the
ADT1.
- The rotary valve rotates to an air position.
- The pump turns on and the time in milliseconds until the ADT senses air
is recorded.
- The time i normally 1200 msec. The acceptable range is 100 to 1700
milliseconds.
• Run a Flow Test, press the soft key on the Service screen.
- Typical result for Standard A, B, C, D is 1300.
- If all are high (3000-5000), there is a flow path obstruction.
- If only one is high,
1. Check for correct fluid pack installation.
2. Check that the valve is in the correct position.
3. Connect a syringe to the S-line port of the valve. Remove the
reagent pack and move the valve to each position. Verify that the
link is clear by purging air through the S-port.
4-19
pHOx Service Manual
Sheet
FLOW TEST
1 of 4
Raise the Sampler

to the Syringe
position
Turn ON theR&W
pinch valves
Turn the Pump

on High
4. Trouble.
Place Sample
Probe in a
Cup of water
NO YES
Flow seen
through
Flowcell
Turn OFF the

Ref. Pinch
Valve
Disconnect the
W tubing from
theRef.
Electrode
Place the
tubing end in Flow observed in
the cup of the waste line
water
NO
YES
Go To Sheet 2 Go TO Sheet 4
Go To Sheet 3
4-20
4 Troubleshooting
No Flow in
Flow Test
W/R line
Sheet 2
from Sheet 1
Lift the tubing

from the
Waste Pinch
valve
DWG #10-1061A
YES W
Flow R
observed in
R
waste line
4. Trouble.
NO
W
Clean dirt from
the valve slot
Disconnect the
or
W tubing from
Replace valve
the front panel
fitting
NO
Flow coming
out the pump
outlet tube
Replace the YES

W/R tubing
Stop the Pump
062A
DWG #10-1
Connect a syringe of
water to the front
panel waste fitting
NO YES
Water may be
injected into the
port?
Replace Plug is cleared
the internal Restore operation
tubing set
4-21
pHOx Service Manual
No Flow in
Flow Test
SensorModule/
Sheet 3
Tubing Harness
Connect a syringe
of water to
the Reference
outlet port
Inject water
into the
module
4. Trouble.
NO YES
Does
water
exit the
probe?
Disconnect the
Sample line from
the bottom of
the Sensor module
Try to
inject
again
YES NO
See water exit
module?
DWG #10-1025A
Remove the
Starting with the
Probe/Air
bottom
Detector assy.
electrode,disconnect
the electrode and try
Flush the to inject water.
probe with
water
The plug will be just
NO below the electrode
Water where water comes into
flows the cuvette.
freely?
YES Inspect for air leak. for
Inspect Loss
anof IFS,
Air Leak.
Replace or
Replace or Replace
Replaceor use
or use Clear the
Clear plug
plug by by
flushing, Loss of I.F.S.,bad
bad washer, ruptured membrane, washer
Backflush the
backflush the plastic cleaning
plastic line
cleaning lineflushing
plasticplastic
line, orline or
replace ruptured
or interconnect tubing membrane,
seal. or
air detector. to clear the plug.
4-22 replace the module
4 Troubleshooting
NOTES:
Flow Path Clear/No Leaks
Assumes Fluid from Probe to Waste Bottle
Pack Installed Flow Test
correctly. Sheet 4
Turn Pump
OFF
Remove the
Instrument
Cover Move theSampler tothe
HOME position
Disconnect the S-Line

from the Rotary Valve
Connect a syringe of water to the Sline.
4. Trouble.
Disconnect the waste line
from the Reference Electrode
Inject water,
NO YES
Water exits
Ref.Eltrde?
YES
Remove the
Water seen at
Fluid Pack
Fluid Fountain?
Connect the syringe to the

S port of the rotary valve
Raise Sampler
& reinject
Inject water at each
standard's position.
YES
Water
flows? NO YES
Flow seen at
each position?
Disconnect each
line from the
valve and
backflush.
Replace or Clean
Fluid Fountain with NO
YES
Plastic line All Flush
O.K. Disassemble/clean
Replace Capillary Adapter or theRotary valve . Insure
Realign Fluid Fountain for a Restore to
good seal between rotor
Better seal to the adapter Operation
and stator (oil seal)
4-23
pHOx Service Manual
4. Trouble.
4-24
4 Troubleshooting
Operator Flow Test

From Ready→Service→System Test→Customer Flow Test
1
1. - Lift the tubing out of the Waste solenoid.
- If tubing remains pinched, roll it between fingers to loosen.
1 - Place the sample probe in a cup of water.

Is fluid flow noticed in the waste line tubing?
A. IF YES, call your Nova Service Representative.
B. IF NO, go to Step 2.
2. - Disconnect the Waste (W) from the Reference Electrode.

2
- Place this end of the W tubing into a cup of water.
Is fluid flow seen in the Waste line tubing?
A. IF YES, press “PUMP” to turn off the pump motor.
Go to the other side of this page, “Sensor Module Back
Flush” procedure.
B. IF NO, go to Step 3.
3. - Disconnect the Waste line tubing from the front panel port.
3
4. Trouble.
- Place this end of the tubing over a gauze to prevent spilling.
- Aspirate water from the same location as in Step 2 above.
Is fluid seen exiting the Waste tubing end you just disconnected?
A. IF YES, go to Step 4.
B. IF NO, Replace the W/R Tubing Harness ( P/N 23023)
4. - Press the “PUMP” key to stop the Pump Motor

4
- Remove the Reagents Cartridge from the unit.
- Install the flush adapter.
- Place the flush adapter tubes into an empty beaker.
- Inject water to the front panel Waste port.
- Water should flow through the adapter waste tube.
(Adapter waste line is last to the right)
* Loss of Reference flow will change the flow rate.
Reference solution will flow at a rate of 1 -2 drops/second
during a pumping cycle.
2 ** If this tubing cannot be flushed call your Nova Service
Representative. If tubing flushes easily, change the Reagents
Cartridge. In a small number of cases the original problem
may have been poor alignment of the Reagents Cartridge.
4-25
pHOx Service Manual
Sensor Module Back Flush Procedure

5 If you are starting from the Operator Flow Test
5.
-Turn the Pump OFF by pressing the “PUMP” key.
7 6 If you are starting from the Ready Screen

6.
- Press Service, System Test and select the Operator Flow Test.
- Turn the pump OFF as in Step 5.
7 Connect a syringe filled with water to the Reference

7.
electrode waste port.
8 Back flush the flow path by injecting the water.

4.
Caution: Place a gauze or towel at the sample probe tip to
receive the obstruction or water.
8 9 If the water easily flushes through the sensor module,

9.
you may have an air leak into the flowpath. This will be
4. Trouble.
from an interconnect tubing, failed membrane, or poorly
10 seated electrode. Go to Step 15.
10
6. If water does NOT exit the sample probe.
- Lift the Reference electrode off the sensor module.
- Flush the Reference electrode.
11 If it flows freely, confirm that the interconnect tubing is
properly positioned and reinstall the Reference Electrode.
11
7. Disconnect the Air Detector from the bottom of Sensor
Module.
12
8. Inject water into the W port of the Reference Electrode.
Does water flow through the sensor module?
IF YES, go to Step 13.
IF NO, go to Step 14.
13 9. - Connect the syringe to the Sample Probe tip.

13
- Inject water through the Probe
Water should exit the Air Detector (ADT) tubing.
IF NO flow is noted, flush the ADT and probe separately.
IF the water flows easily, the seal between the ADT and
probe may be leaking. Replace the Air Detector.
14 14 (NO from Step 12) The obstruction lies in the flowcell.

While continuing to inject, remove one electrode at a time.
Starting with the bottom electrode. When water starts to
flow either the obstruction flushed into the flowcell or the
electrode just removed was the cause. Re-membrane if
needed. Dry the flowcell before re-inserting the electrode.
15 (From Step 9) Connect the syringe with water to the

sample probe tip. Reconnect the Reference electrode
Waste line. Apply a slight pressure to the syringe. Look
for water entering a flowcell, electrode cap, or leaking
from the interconnect tubing. Replace the membrane, or
tubing as required.
15 If the above does not identify the problem,

please contact your Nova Service Representative.
4-26
Appendix
Appendix
A Appendix
A.1 Specifications
Measured Tests:
pH, PO2, PCO2, SO2%, Hb/Hct, (Na+ is not reported)
Calculated Tests:
• A Alveolar Oxygen Concentration
• a/A Arterial Alveolar Oxygen Tension Ratio
• A-aDO2 Arterial Alveolar Oxygen
• BEecf Base Excess, Extracellular Fluid
• BEblood Base Excess, Blood
• HCO3- Actual Bicarbonate Concentration
• O2Ctc Oxygen Content
• p50c p50 Calculated (when PO2 is <30 or >75)
• Qsp/Qt Physiologic Shunt
• RI Respiratory Index
• SBC Standard Bicarbonate
• SO2%c Oxygen Saturation % (Calculated)
• TCO2 Total Carbon Dioxide
• Temp pH/PCO2/PO2 (Temperature Patient Corrected, if selected)
Slope Limits:
pH 9.1 to 11.6 (1,7) PCO2 7.9 to 12.6 (1,2,4,8)
PO2 -15.0 to -1.6 (1,2,4,8) SO2 6.9 to 18.2 (1,5,8)
Na+ 8.8 to 11.5 (1,7,8,9) Hct: 12.0 to 50. (1,6,7)
Electrode Notes:
1 = Long Life Sensor 6 = Impedance
2 = Int’l Ref Electrode 7 = No Washer
3 = Membrane Cap; Push-On 8 = Internal Washer
4 = Membrane Cap; Screw-On 9 = Non-Reported Test
5 = Reflectance 10= Obtained from SO2 and Hct
A-1
pHOx Service Manual
Appendix
Flow Limits:
Flow Test (Service Menu): Typical/Ideal Value = 1300 (milliseconds)
** High Values (ie: > 3000) or “ERROR” note on Std Channel:
Indicates major flow blockage.
Offset Limits (Slope/Intercept):

Test Y-Intercept Range Slope Range
pH +/- 100 mpH NONE
H+ NONE 0.8 to 1.2
pCO2 +/- 10 mm Hg 0.8 to 1.2
pO2 +/- 20 mm Hg 0.9 to 1.1
SO2 % NONE 0.9 to 1.1
Hct +/- 10.0 % 0.8 to 1.2
Hb +/- 2.0 g/dl 0.9 to 1.1
Flow Cell Positions:
Reference
Top Reference Biosensor ADET 4
Adet 1 Located above Sample Probe
Na+
Used to detect 40 uL MicroSample
pH
Adet 2 In Sensor Mod/Flow Cell
Used to detect 70 uL sample pCO2
Adet 3 Reads Hct, then blood pulled up and air is pO2
seen telling stop for electrode sample
sO2
reading; sample position ADET 3
Adet 4 Positions top of sample for electrode readings ADET 2
Calibration Details (Analysis Time/Throughput)::

Two Point Calibration: User Selects (not auto control),
2,4,6 hour intervals (turned off in Standby Mode).
One Point Cal: User selects for 30 or 45 minutes (same as STP/UL),
One point cal for ALL (gases plus pH/Hct),
One point SO2 done with each full 2-point calibration.
Standard One Point Cal: Done with blood samples: Single Mode (each sample);
NOT available with product release; will be for low
volume users only.
Throughput Details: Analysis Cycle = 45 sec. T/Put = approx. 50/Hour
(time to view results) (Run Time = 72 sec)
Micro Mode: Analysis (view) = 80 sec. Run Time = 105 sec.
A-2
Appendix
Appendix
Default Values:
Hb 14.5 g/dL (Range 10.0 to 20.0 g/dL)
Temperature 37 ° C (Range 10.0 to 40.0°C)
FIO2 % 20.9 % (room air) (Range 20 to 100.0%)
Sample Volume:
Regular Mode 70 uL (all tests)
Micro Mode 40 uL (pH, PO2, PCO2)
Software Version:
Version = 1.00 English (German/French/Italian/Japanese/Spanish are Pending)
(Selected on analyzer, no new PCMCIA Card required)
Sample Type:
Arterial, venous, capillary, mixed venous, Quality Controls, and Proficiency
One-Point Cal Modes:

Mode A One point fluid cal performed with each Gas Cal I (30-45 min intervals).
(Best for medium-high volume customers)
Mode B One point fluid and Gas Cal performed with EACH analysis.
(Best for LOW volume customers only - No separate Gas Cal I)
A-3
pHOx Service Manual
Appendix
Rotary Valve Positions:
Closed
("Air Std D") AIR
("Air Cntrl 1")
Std C Std D
Cntrl 1
AIR Closed
("Air Std C") ("Air Cntrl 2"
Std B Cntrl 2
Sample
Closed AIR
( "Air Std B") ("Air Cntrl 3"
Cntrl 3
Std A
"Dummy"/Closed
AIR ("Air Std A") (not used)
Home: Closed
Figure A-2 Valve Manifold Assembly (Tubing Connections and Rotation Positions)
Control/Position Valve Manually and View Positions: Service Menu, System Test
AIR Positions: Air Std A, Air Std C, Air Cntrl 1, Air Cntrl 3
Closed Positions: HOME, Air Std B, Air Std D, Air Cntrl 2, Dummy
Fluid Positions: Std A Std B Std C Std D

Connections on Valve: (A) (B) (C) (D)
Control (Fluid) Positions: Cntrl 1 Cntrl 2 Cntrl 3

Connections on Valve: (E) (F) (G)
Not Used Position: Dummy
Linear (Measurement) Ranges:

pH 6.50 to 8.00 pH units
PCO2 3.0 to 200 mmHg (0.4 to 26.7 kPa)
PO2 0 to 800 mmHg (0.0 to 106.7 kPa)
SO2% 0.0 to 100%
Hct 12% to 70%
Hb 4 - 23.3 g/dL - based on Hct
Na+ not reported - 1.0 to 200.0 mmol/L)
A-4
Appendix
Appendix
Memory Storage Capability:
Patient Storage 18 Samples (FIFO)
QC Storage 6 QC Files (FIFO)
Stores up to 10 daily points/level - condensed to 1 monthly point
Monthly Data - 32 points for each level
Error Codes 96 total codes stored (FIFO)
6 shown per screen (16 potential screens)
QC Files Details:
6 QC Files plus “File 0” (proficiency)
3 On-Board QC files (combined gases/Hct/SO2 controls; 3 levels)
3 External QC files (3 levels for BG; 2 levels for Hct/SO2)
Features Auto QC (on-board QC) w/ preset times
Control reminder/lockout;
Setting daily QC analysis times.
Tracking Daily, Monthly, Cumulative, Levy-Jennings.
Fluids Details:
Std A - It is sed to calibrate PCO2, Na+, Hct, and PO2 (1-point check) and sits in
flow cell during idle.
Std B - It is used to calibrate PCO2, contains surfactant, and is used to clean flow
path during cycles.
Std C - It is used to calibrate pH.
Std D - It is used to calibrate pH, Na+, and Hct.
External SO2 Calibrators - There are 2 levels used to calibrate SO2 (approx 50 and
95 %; final values TBD). Calibrate monthly (or as needed).
Dependency Rule and Information:

HCT Requires Na+ calibrated for calibration/results.
PCO2 Requires pH calibrated for results (pH checked on stds to assure bicarb
is correct)
SO2 Requires Hct and PO2 calibrated for results. Uses SO2%c if ‘meas SO2’ is
not
available.
Hb Requires Hct and SO2 for reporting.
Use priority:
(1) If linked with COOx, then COOx Hb will be reported.
(2) If no COOx link, measured result are reported (if available).
(3) If no COOx or measured result, calculated result from Hct reading
(Hct/3) is reported.
(4) If no Coox, no measured, and no Hct: Reports ‘Default’ Value (Hb).
P50 Measured Reported only with PO2 between 30 and 75 mmHg.
P50c is reported when PO2 is outside above limits.
Also requires calibrated SO2% and Hb/Hct for reporting.
A-5
pHOx Service Manual
Appendix
Qsp/Qt Requires 2 separate blood samples for determination: Mixed Venous and
Arterial.
RI Utilizes input or default FIO2 % for calculation.
Calculated Results Require calibrated and proper results by measured tests used
in calculation.
Suppression Rule If measured test is suppressed in Setup, calculated results
based on test are not shown or printed.
Password There is one password for Setup, Service Menus, and QC.
(No user passwords are available.)
Interfaces NOVA CO-Oximeter, PDM/computer, and Bar Code Scanner.
Standby Mode:
There is no time dependency.
Analyzer will prime and calibrate after coming out of Standby.
Only idle pumping operates - no fluidic/gas calibration.
Features: Auto-Wake-Up, Auto-Cal, and Auto-QC.
Micro Sample Analysis:
Micro Mode Tests:pH, pCO2, pO2
Stepped Analysis: Stage 1 - Tip of Probe to Adet 1 (40 µL)
Stage 2 - Up to Adet 3
Stage 3 - Between Adet 3 (up to Adet 4)
Other Tests Reading (including contact w/ Ref Elect)
Error Code Overview:

Code Groups Summary
Group: 1 - 6 pH
Group: 7 - 13 PCO2
Group: 14 - 19 PO2
Group: 20 - 32 SO2
Group: 33 - 35 Hb
Group: 36 - 42 Hct
Group: 43 - 48 Na+
Group: 49 - 53 ADET 1
Group: 69 - 75 Flow-Related
Group: 76 - 78 QC-Related
Group: 79 - 104 Hardware-Software Related
Group: 602 - 684 QC Related
Group: 686 - 703 RMS Reagent Pack Related
(Refer to the reference manual for specific code details.)
A-6
Appendix
Appendix
A.2 General Maintenance/QC
1. Flowpath Conditioning (AS NEEDED)

(Use serum/plasma/whole blood - Automated Cycle.
a. Done daily for low-mid volume users (as needed).
b. Not required for higher volume users (>10 samples per day).
2. Control(s) Analysis (DAILY)

a. Internal Controls - 3 levels (gases, Hct, SO2)
(Can be run on-demand or programmed for auto-analysis; 3
time selections daily) (Not available at product release)
b. External Controls - 3 levels (Combined BG and Hct/SO2)
Special pHOx Controls (Combined)
( Only controls to be available at product release)
3. Flowpath Cleaning (MONTHLY)

a. For product release: Do monthly.
b. Automated aspiration cycle, use Deproteinizing Solution.
c. Remove Na+ electrode (non-glass sensor) and use a blank electrode.
4. Calibrate SO2 Channel (MONTHLY)

a.) Calibrate using 2 external Calibrators (latex suspension).
b.) Do monthly or more frequently as needed.
A-7
pHOx Service Manual
Appendix
5. Electrode Maintenance Details
pH Electrode
• Condition (manually). Troubleshoot w/ pH Cond Soln (10 min. soak).
• Do not condition at start of use, Cond Soln in electrode pouch
(presoaked).
PO2 Electrode
• Screw-On Membrane Cap (w/ Washer attached)
• Polish electrode (manually) (10 sec. circular on paper) w/ each
membrane change.
• Membrane estimated life is 3-6 months.
• Blood Condition after new electrode is install (membrane changed as
needed).
• Prefilled Membrane Caps, add no IFS.
PCO2 Electrode
• Screw-On Membrane Cap (w/ Washer attached).
• Membrane Life is 1-3 months.
• Do not condition (PCO2 Cond Soln) at start up.
• Condition with PCO2 Condition Solution (for troubleshooting only: a
15 minute soak).
• Blood Condition after new electrode is install (change membrane as
needed).
• Prefilled Membrane Caps (No IFS addition is required.)
Na+ Electrode
• Disposable Electrode (no maintenance)
• Expected Lifetime is 1-3 months. Warranty is 1 month from installa-
tion.
• Do NOT condition with pH Cond Solution; it will damage the elec-
trode.
• You must remove the Na+ electrode when doing Flow Path Cleaning.
(Use a blank electrode.)
SO2 Channel
• Clean flow channel with cotton tipped swab.
A-8
Appendix
Appendix
A.2.1 Other Analyzer Maintenance
Tubings
1. Pump Tubings QUARTERLY
2. Waste and Reference Lines (through Solenoids) QUARTERLY
3. Other External Tubings YEARLY
4. Internal Tubings (Manifold) YEARLY
(done only at time of PM by field engineer)
Analyzer Shutdown AS NEEDED

1. Short-Term (<2 Hours)
• Power-off the analyzer.
• No need to rinse/clean unit for this period of time
2. Long Term (> 48 Hours)

• Requires water and air purge of flowpath and all reagent lines
• Utilize special Purge Manifold to attach to reagent needle ports and
place
• Put all lines (except waste) in distilled water. Process 2-3 fluid primes
with water.
• Then remove lines from water and leave open to air; process 2 fluid
primes with air.
• After air prime, unit may be shut-off and remove electrodes as
needed.
• Take pump tubing off pump roller to relieve tubing tension.
A-9
pHOx Service Manual
Appendix
A.3 pHOx Electrode/Standards
Electrode Standards Used in Approximate Delta mV

Calibration/Slope (between standards)
______________________________________________________________________
pH Stds C & D 33
Na+ Stds A & D 17
PO2 Stds Room Air, Std A and 0 Not Shown (Air to 0)

(Ratio Air to Fluid (A) 1 (typical ratio Air/A)
for 2 pt Cal; (should be almost same)
Std A used for 1 pt Cal)
PCO2 Stds A and B 17

(HCO3- for
dissolved gas>>monitor pH)
Hct and ADET’s Stds A and D (all ADET’s) > 500 (Adet 3 = Hct)
(ideal > 800)
Hb Based on SO2 and Hct TBD
SO2 External Stds 1 and 2 n/a

______________________________________________________________________
A-10
Appendix
Appendix
A.4 Electronics and Mechanicals Overview
Electronics
Circuit Boards and Main Assemblies
NOTE: Almost all circuit boards on the pHOx utilize surface-

mount technology, therefore board component repair is
not recommended except for socketed chips.
• Analog Board/Sensor Board

• Digital/Controller Board
• Display Assembly
• Distribution Board
• Electrode (Left and Right) Interconnect Boards
• Keypad
• Power Entry Module
• Power Supply Assembly
• Printer Printhead and Printer Interface Board
• SO2 Sensor Board
A-11
pHOx Service Manual
Appendix
A.5 Shutdown Procedure
If the analyzer is to be turned off for more than 24 hours, flush the tubing harness first with
distilled water then with air. Use the Flush Fixture (PN 24327) to perform this procedure.
1. Remove the Reagent Pack from the analyzer.
2. Install the Flush Fixture into the analyzer in the same way as the Reagent
Pack.
3. Place the W-line of the fixture into an empty container.
4. Place the other tubing ends into a beaker of distilled water.
5. From the Ready/Not Ready screen, press Menu (soft key).
6. Select Flowpath Maintenance and press Enter.
7. Press Purge (soft key).
8. When the cycle ends, take all the tubings out of the distilled water. Leave the
W-line in its container.
9. Repeat the purge with air.
10. When this cycle is completed, remove the flush fixture.
11. The pHOx Analyzer is now ready to be powered off for extended time.
A.6 Start Up Procedure
1. Insert the Reagent Pack and the Quality Control Pack.

2. Reinstall the pump tubing.
3. Power up the analyzer.
4. Perform normal fluid priming and biosensor maintenance.
5. Calibrate the analyzer.
6. Run QC per your normal procedures.
A-12
Stat Profile pHOx
Installation Check List
Model _____________________ Serial # ____________________ SMR(s) ____________________
DONE
DONE
Set Up Check Out Instrument Check Out
Inspect Unit for Shipping Damage W/R Pump Tubing Harness
Remove Cover, Check all Cable Connections Reagent Cartridge
Fuses Control Cartridge (when available)
Correct Line Voltage Tubing Harness
Barometric Pressure Electrode / Membranes
Sensor Module Temperature SO2 Sensor Module
Software Card and Version
Probe/Microsample Adapter
YES
N/A
Operator Training Subjects W and R Lines

System Identificaion
Running an Analysis
Operational Status
YES
N/A
Calibrating the Analyzer Troubleshooting Training Subjects
Using and Handling Controls Solenoid Valve Tubing Incorrectly Seated
Replacing Reagents and Paper Water Test
Troubleshooting Flow Blockage
Flow Test and Flushing Other __________________________
Maintenance Other __________________________
Set Up Other __________________________
Performance Verification
Calibrate the analyzer
DONE
Analyze three (3) replicate samples of Stat

Profile pHOx Controls
Verify all control results are within insert Fill out and review PACE forms
sheet ranges Review customer warranty or service
Attach Performance Verification Test Data financing coverage
with checklist and SMR(s)
The above checks have been performed on your NOVA analyzer as part of your INSTALLATION. We at NOVA BIOMEDICAL believe that you, our valued customer,
are entitled to the highest quality support available. As part of this service, we are leaving a copy of this check list for your records. If any questions arise, feel free to
contact us TOLL FREE at 1-800-545-NOVA.
Biomed
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Nova Support Representative Date Customer Signature Date
Rev. 6/28/99 A-13

A-14
Nova Biomedical pHOx
Preventive Maintenance Check List
Model _____________________ Serial # _____________________ SMR _____________________
REPLACE
REPLACE
INSPECT
INSPECT
ADJUST
ADJUST
CLEAN
CLEAN
Mechanical Checkout Electronic Checkout
Pump Assy LCD Screen

Sampler Assy Electronics Bay
W & R Valve Electrical Grounds
Rotary Valve RS232 Connections
Printer Assy Software Version ______
REPLACE
INSPECT
ADJUST
CLEAN
Fluidic Checkout
Flowcell
SO2 Sensor
Sensors (replace membrane,
if applicable)
External Tubing
Internal Tubing
Fluids Bay
Fluid Fountain
Sample Probe
Capillary Adapter
DONE
Analysis of Laboratory Quality Control

Attach copy of QC Data to SMR
Final Instrument Cleaning
Review Instrument Information (CIB, GSL, ...) with lab personnel
PM Sticker placed on upper front corner of left side cover
The above checks have been performed on your NOVA analyzer as part of your scheduled PREVENTIVE MAINTENANCE service call. We at NOVA BIOMEDICAL
believe that you, our valued customer, are entitled to the highest quality support available. As part of this service, we are leaving a copy of this check list for your
records. If any questions arise, feel free to contact us TOLL FREE at 1-800-545-NOVA. The PM sticker placed on the upper, front corner of the left side cover indicates
today’s date, the month your next scheduled PM is due, the initials of the Nova Support Representative and the service report number.
Biomed
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Nova Support Representative Date Customer Signature Date

Rev. 6/21/99 A-15
A-16
18
15 17
21
20 22
16 19
23
14
4 35
5 13
1 7
24
3
12
36 11 25
2
8
10
31
W 32
8 R
26
Reagent 33
Cartridge 27
QC
1. Keypad, PN 24625 Cartridge
2. Door, PN 22352 9
3. Latch, PN 01009
4. Display Assembly, PN 24716
5. Shield, PN 21890 28 34
6. Display Data Cable, PN 21508
7. Door Interface Cable, PN 21983 29
8. Valves, PN 16928 30
9. Pump, PN 23897
10. Manifold Tubing Assembly (Internal), PN 21924 20. Power Entry Module, PN 21716
DWG #10-1031B
11. Air Detector Assembly, PN 21513 21. Power Supply Assembly, PN 24720
12. Sample Probe Assembly, PN 21519 22. Flowcell Lamp, PN 24717
13. Electrode Interconnect (Left) Board, PN 24719 23. Optical Detector, PN 24622 30. SO2 Sensor Block, PN 21512
14. Electrode Interconnect (Right) Board, PN 24718 24. Sampler Assembly, PN 23899 31. Reference, PN 21520
15. Digital Control Board, PN 24292 25. Fluid Fountain, PN 24620 32. pH Sensor, PN 21522
16. Printer Assembly, PN 24615 26. Optical Switch, PN 24613 33. pO2 Sensor, PN 21521
A-17
17. Paper Holder, PN 21841 27. Rotary Valve Assembly, PN 23898 34. Flowcell/Sensor Module, PN 24297
18. Printer Interface Board, PN 24614 28. Sodium Sensor, PN 21523 35. Capillary Adaptor, PN 21238
19. Analog/Sensor Board, PN 24291 29. PCO2 Sensor, PN 21524 36. Distribution Board, PN 24727
A-18
PCMCIA COM3 COM2 COM1 BARCODE
POWER SUPPLY
AC
J7 TB2 TB1 INPUT
J8
DIGITAL CONTROL BOARD

J9
CN3 P1 P5
PUMP SAMPLER
J11 J10
SEIKO
PRINTER
ROTARY P2 P4 FRONT
VALVE PANEL
J101 DISTRIBUTION BOARD J1
ANALOG BOARD J2
TEST
J102 J104 J103 J6 J3 J7
FLUID FP CP CONTROL
CN2 CN1 PACK PACK
RIGHT ELECTRODE CLIP

LEFT ELECTRODE CLIP
CCFL
OPTREX
SENSOR
KEYPAD LCD PANEL MODULE
Title:
WIRING DOCUMENT
FOR PRODUCT: NOVA PHOX
Page S-1
Size Drawing Number Rev
D
Do not scale drawing Sheet 1 of 1
DWG #10-1087A
AC Mains Entry Module To Power Supply TB1 Digital Control Board J11 to Distribution Board J101 Digital Control Board J10 to Analog Board J1 Digital Control Board J8 to Main Wire Harness Distribution Board J102 to Membrane Keypad
AC Line Brown 1 GND --- 1 PGND --- 1 PGND P9 Black 1 KBY5# --- 1
AC Neutral Blue 3 D LP --- 2 ANA V+ --- 2 PGND P6 Black 3 KBY4# --- 2
Earth Ground Green/Yellow 5 GND --- 3 +5VANA --- 3 PMD1 P1 Red 5 KBY3# --- 3
DM --- 4 -5VANA --- 4 PMD3 P1 Yellow 6 KBY2# --- 4
Analog Board J3 to Sensor Module CN1
ADT1-E Yellow 1 GND --- 5 ANAGND --- 5 PMD0 P1 Black 7 KBY1# --- 5
ADT1-M Blue 2 D FLM --- 6 ANAGND --- 6 PMD2 P1 Grey 8 KBY0# --- 6
THERMISTOR Red 3 GND --- 7 ANAGND --- 10 VALVECOM P4 Black 9 KBX3# --- 7
FPACK White 4 D CP --- 8 ANARXD# --- 12 TOUCH FP Orange 10 KBX2# --- 8
AGND Black 5 GND --- 9 ANATXD# --- 13 SMD3 P5 Red 11 KBX1# --- 9
N.C. --- 6 D DD0 --- 10 VCCPROT --- 14 DOORSW# P6 White 12 KBX0# --- 10
HEATER+ Red 7 GND --- 11 GND --- 15 SMD2 P5 Grey 13 G AN --- 11
HEATER- Brown 8 D DD1 --- 12 GND --- 16 PGND P10 Black 14 G KA --- 12
N.C. --- 9 GND --- 13 INT7 --- 18 SMD1 P5 Yellow 15 Y AN --- 13
N.C. --- 10 D DD2 --- 14 HTRCTL# --- 19 GND P10 Black 16 Y KA --- 14
GND --- 15 FAIL# --- 20 SMD10 P5 Black 17
Digital Control Board J9 to Seiko Printer CN3 Distribution Board J103 to Optrex Backlight CN1
D DD3 --- 16 $1N3313 --- 22 PGND FP Black 18
PV1 --- 1 COM White 1
GND --- 17 PGND --- 24 RVD3 P2 Red 19
GND --- 2 N.C. --- 2
D SPARE --- 18 SAMPLED P10 Red 20
PV2 --- 3 Main Wire Harness J8 to Fluid Deck P4 N.C. --- 3
GND --- 19 RVD2 P2 Grey 21
PV2 --- 4 VALVE1# White 1 HOT Black 4
D ENAVDD --- 20 ROVLED P9 Red 22
PGND --- 5 VALVE0# Violet 2
D VEEN --- 21 HEATER+ P3 Red 23 Distribution Board J104 to Optrex LCD Panel CN2
PGND --- 6 VALVECOM Black 3
D ENABKL --- 22 HOME# P9 White 24 D FLM --- 1
P STB# --- 11 N.C. --- 4
D YELLOW# --- 23 DOORLED --- N.C. 25 D LP --- 2
P DR1 --- 12 ADT1-E Yellow 5
D GREEN# --- 24 SAMHOME# P10 White 26 D CP --- 3
P DR2 --- 13 ADT1-M Blue 6
D VCC --- 25 HEATER- P3 Brown 27 DM --- 4
P DR3 --- 14 Main Wire Harness J8 to Pump P1
D VCC --- 26 LAMP- P7 Brown 28 VADJ --- 5
P DR4 --- 15 PDM1 Red 1
D VCC --- 27 GND --- N.C. 29 VCCS --- 6
P DR5 --- 16 PDM3 Yellow 2
D VCC --- 28 LAMP+ P7 Red 30 GND --- 7
P DR6 --- 17 PDM0 Black 3
KBY5# --- 29 VALVE1# P4 White 31 VEE --- 8
P DR7 --- 18 PDM2 Grey 4
KBY4# --- 30 RVD0 P2 Black 32 D DD3 --- 9
P DR8 --- 19
KBY3# --- 31 Main Wire Harness J8 to Sampler P5 VALVE0# P4 Violet 33 D DD2 --- 10
P BUSY --- 20
KBY2# --- 32 SMD1 Yellow 1 RVD1 P2 Yellow 34 D DD1 --- 11
P ACK# --- 21
KBY1# --- 33 SMD3 Red 2 PGND P9 Black 2 D DD0 --- 12
P ERR# --- 22
KBY0# --- 34 SMD0 Black 3 PGND --- N.C. 4 DISPOFF# --- 13
P PE --- 23
KBX3# --- 35 SMD2 Grey 4
GND --- 24 Power Supply TB2 to Digital Control Board J7 Main Wire Harness J8 to Rotary Valve P2
KBX1# --- 36 N.C. --- 5
P RESET# --- 25 PGND Black 1 RVD1 Yellow 1
KBX2# --- 37 N.C. --- 6
P ONLINO --- 26 +24VDC Violet 2 RVD3 Red 2
P ONLINI --- 27 KBX0# --- 38 Main Wire Harness J8 to Rot Val P9 POWER-FAIL White 3 RVD0 Black 3
P FEED# --- 28 SPCLK --- 39 N.C. --- 1 +5VDC Red 4 RVD2 Grey 4
P BFEED# --- 29 DACLK --- 41 N.C. --- 2 GND Black 5 N.C. --- 5
P NMI# --- 30 DADAT --- 42 ROVHOME# White 3 +12VDC Orange 6 N.C. --- 6
PV2 --- 31
SPKR- --- 43 ROVLED Red 4 GND Green 7
Main Wire Harness J8 to Sampler P10
PV2 --- 32 SPKR+ --- 44 GND Black 5 -12VDC Yellow 8 N.C. --- 1
GND --- 33 GND Black 6
Main Wire Harness J8 to Control Pack CP Main Wire Harness J8 to Fluid Pack FP N.C. --- 2
PV1 --- 34 TOUCH Orange 1 TOUCH Orange 1 SAMHOME# White 3
Main Wire Harness J8 to Door Switch P6
Main Wire Harness J8 to Lamp P7 N.C. --- 2 DOORSW# White 1 N.C. --- 2 SAMPLED Red 4
LAMP- Red 1 N.C. --- 3 N.C. --- 2 N.C. --- 3 GND Black 5
LAMP+ Brown 2 GND Black 4 PGND Black 3 GND Black 4 GND Black 6
8 7 6 5 4 3 2 1
P1 P2
VCC
DIAGNOSTIC LEDS
DB0 1 16
DB8
GND 1 16 P3 P4
ADB8
DB1 2 15
DB9 ADB1 2 15 ADB16 1 16
1 16
P6
ADB9 ADB24 VCC BCLK2
DB2 3 14 ADB17
3 14 2 15 1 16
DB10 ADB2 RAMADD0 RAMADD8 R137 R138 R123
H H
2 15
ADB10 ADB25 BADS# CLKOUT
DB3 4 13 ADB18
4 13 3 14 2 15
DB11 ADB3 ADB11 GND BRD# 3 14 RAMADD1 RAMADD9 221 221 221
DB4 5 12 ADB19 BRSTSYNC
5 12 4 13 3 14
DB12 ADB4 4 13 RAMADD2 RAMADD10
ADB12 BBHE# BWR#
DB5 6 11 ADB20 PMPCLK
6 11 5 12 4 13
DB13 ADB5 5 12 RAMADD3 GND
ADB13 BBLE# LATERD#
DB6 7 10 ADB21 1.8MCLK
7 10 6 11 5 12
DB14 ADB6 6 11 RAMADD4 RAS0#
ADB14 BW/RD# CHOKEWR# BUSY GREEN GREEN GREEN
DB7 8 9
DB15 ADB7 8 9 ADB22 7 10
7 10 RAMADD5 6 11
RAS1#
D8
ADB15 BD/C# READY# DREQ0
ADB23 8 9 RAMADD6 7 10 CASH#
8 9
BM/IO# GND DACK0#
8 9
RAMADD7 CASL# D9 D7
TP2 TP1 LOGIC ANALYZER TEST POINTS U21

DB15 41
1 1 D15
3 4 DB14 40
CLK100 OC D14
7406D "RST" "ADS" "DRV" DB13 39
38
D13
CLOCK GENERATOR U21

DB12
DB11 37
D12
D11
DB10 66
9 8 D10
AV9154-27CS16 BADS# OC DB9 65
R149 D9
4 7406D DB8 64
VCC VCC1 D8
13 DB7 6
1 OHM 1W VCC2 D7
C75 C64 C63 3 R136 10 U21 DB6 5
X1
50.113 MHz D6
14 11 10 DB5 4
47 0.1 0.1 50MHZ
CLK2 OC D5
G 16V
4
2
16
X2
F0 14.3MHZ
24MHZ
6
11
R150 33
14.318 MHz
DRIVENB#
7406D PATIENT DATA DB4
DB3
3
2
D4
G
VIDCLK D3
15 7 DB2 32
1 R133 33 STORAGE
F1 12MHZ
10 1 1.8474 MHz DB1 31
D2
MBRS140T
F2 1.8MHZ
1.8MCLK D1
9 30
Y1 OE
RTC / NVRAM DB0
D0
14.318MHZ VCC
U25 AT29C010A-90JC
2 A16 21
VCC SYSTEM BUS BUFFERS 34
NC3 NC1
1
ADB16 D7
DB7
MANUAL RESET R177

4.75K ADB14
33
32
NC2
A14
A15
A16
2
3
ADB15
ADB16
ADB15
ADB14
3 A15
29 A14
D6
D5
20
19
DB6
DB5 J6
MAX707CSA D10 74ABT18245ADL ADB13 31 4
ADB13 28 A13 D4
18 DB4
E5 A13 PFO
4 A12 17
SUICIDE 1 MR# RST
8 CLK2 2 1B1 1A1
55 BCLK2 ADB12 30
A12 VCC
5 VCC
ADB12 D3
DB3
VCC 7 RST# RST# 3 54 ADB11 29 6 CHOKEWR# ADB11 25 A11 D2

15 DB2
ADB25 56
RST# 1B2 1A2 BRST# A11 WE
C96 4 5 RSTSYNC 5 52 ADB10 28 7 BRD#
ADB10 23 A10 D1
14 DB1
ADB24 55
A25
PFI PFO# 1B3 1A3 BRSTSYNC A10 OE
RSTSYNC
ADS# 6 51 ADB9 27 8 CS2#
ADB9 26 A9 D0
13 DB0
ADB23 54
A24
100PF 1B4 1A4 BADS# A9 CE

27 A8 A23
U32 W/RD# 8 1B5 1A5
49 BW/RD# ADB8 26
A8 DQ7
9 DB7
ADB8
ADB22 53
9 48 ADB7 5 A7 50
A22
R114
4.75K
POWER ON RESET D/C#
M/IO# 10
1B6
1B7
1A6
1A7
47
BD/C#
BM/IO#
ADB7
ADB6
25
24
A7
A6
DQ6
DQ5
10
11
DB6
DB5
ADB6 6 A6
ADB21
ADB20 49
A21
RD# 12 45 ADB5 23 12 DB4

ADB5 7 A5 A18 1 ADB18
ADB19 48
A20
1B8 1A8 BRD# A5 DQ4
WR# 13 44 ADB4 22 13 DB3
ADB4 8 A4 ADB18 47
A19
1B9 1A9 BWR# A4 DQ3
R134 14 43 ADB3 9 A3 A17 30 ADB17 46
A18
PCMCIA CARD CONNECTOR

A25 ADB25 ADB3 21 14 DB2 ADB17
R145 2B1 2A1 A3 DQ2
10 A2 A17
PWRFAIL# A24 15 42 ADB24 ADB2 20 15 DB1
ADB2
ADB16 19
4.75K 2B2 2A2 A2 DQ1
11 A1 A16
221 16 41 ADB1 20
F C65 VCC A23
17
2B3 2A3
40
ADB23 ADB1 19
A1 DQ0
16 DB0
BBLE# 12 A0
ADB15
14
A15 F
BARCODE 100PF
A22
A21 19
2B4
2B5
2A4
2A5
38
ADB22
ADB21
BBLE# 18
A0 GND
17
128K x 8
ADB14
ADB13 13
A14
20 37 DS1644P CS1# 22 CE# 21

A13
CLK2 A20 2B6 2A6
ADB20 ADB12
A19 21 36 ADB19
BRD# 24 RD# ADB11 10
A12
install BARCODE pullup OR pulldown only

so software sees the right levels when nothing is connected
KU386EXTC A18 23
2B7
2B8
2A7
2A8
34 ADB18 U35 CHOKEWR# 31 WR# ADB10 8
A11
A10
110 115 A17 24 33 ADB17
R50 R254 R175 RESET CLK2 2B9 2A9
U37
VCC 33 40 ADS#
BS8# 4.75K BS8# ADS#
R176
U24 41 30 W/RD# 1 30
4.75K 4.75K 5 NA# W/R# 1DIR TDI
6
4 NMI 90
73
NMI D/C#
29
27
D/C#
M/IO#
221 26
56
2DIR TDO
27
29 TCLK
DRAM CONTROLLER
SMI# M/IO#
R189 1OE# TCK
J1 R49 221 74HC02D R170 120 SMIACT# READY#

32
4
READY#
31 2OE# TMS
28 TMS
R46 221 R135 4.75K LBA# 221

DCD 1 U23 101 P1.0/DCD0# RD#
34 RD# U34 ADB9 11
A9
DSR 6 BCODE 74HCT14 4.75K 105 P1.3/DSR0# WR#
35 WR# 74ABT18245ADL U38 ADB8 12
A8
RXD# 2 BCRXD 1 2 129 ADB7 22
P2.5/RXD0
A16 2 55 ADB16 A7
RTS 7 TMRGATE0 102 72 A25
1B1 1A1
ADB6 23
VCC P1.1/RTS0# A25
A15 3 54 ADB15 A6
TXD# 3 BCTXD 8 9 131 70 A24
1B2 1A2
CS0# 94 CS0# CS3A# 70 CS3A# ADB5 24
P2.6/TXD0 A24
A14 5 52 ADB14 A5
CTS 8 132 68 A23
1B3 1A3
XTDO 6 TDI CS3B# 71 CS3B# ADB4 25
74HCT14 LAMPON# P2.7/CTS0# A23
A13 6 51 ADB13 75 TDO A4
DTR
RI
4
9 BCVCC
C28 C7
U23 AUDIOENB
DOOR R148
104
106
P1.2/DTR0# A22
67
66
A22
A21
A12 8
1B4
1B5
1A4
1A5
49 ADB12
64
17
TCK
TMS
CS4A#
CS4B#
72
69
CS4A#
CS4B#
SYSTEM DRAM ADB3
ADB2
26
27
A3
100PF 100PF P1.4/RI0# A21

A11 9 48 ADB11 A2
5 65 1B6 1A6
28
E SGND
DRIVENB# 111
A20
63
A20
A19
A10 10 1B7 1A7
47 ADB10
M/IO#
ADS#
10
11
IO#
ADS#
CS5A#
CS5B#
66
65
CS5A#
CS5B# U28
ADB1
BBLE# 29
A1 E
P1.7/HLDA A19
A9 12 45 ADB9 A0
SHELL
MECHENB# 4.75K 108 62 A18
1B8 1A8
RD# 27 RD# UCS# 7
P1.6/HOLD A18
A8 13 44 ADB8 CE1#
NMIENB# 107 61 A17
1B9 1A9
W/RD# 26 W/R# CHWR# 80 BRD# 9
P1.5/LOCK# A17
A7 14 43 ADB7 CHOKEWR# OE#
126 59 A16
2B1 2A1
D/C# 95 D/C# LTRD# 81 BWR# 15
P2.4/CS4# A16
A6 15 42 ADB6 LATERD#
MT8D132M-6 WE#
CS3 12 OD13 CS3# 125 58 A15
2B2 2A2
BRST# 91 /RESET
P2.3/CS3# A15
A5 16 41 ADB5
33
R71 124 57 A14
2B3 2A3
RAS0# 79 RAS0# R187 44 2 DB0
ACT05 CS2#
P2.2/CS2# A14
A4 17 40 ADB4
33
RAS0# DQ0
CARD ACCESS 16
123 56 A13
2B4 2A4
CLK2 89 CLK2 RAS1# 78 RAS1# R199 34 4 DB1 BSY#
SMD050 CS1#
P2.1/CS1# A13
A3 19 38 ADB3
RAS1# DQ1
33
T U14
CS0#
122 P2.0/CS0# A12
55 A12
A2 20
2B5 2A5
37 ADB2
CLKOUT 92 CLKOUT DQ2
6 DB2 BS8#
2
36
WP
54 A11 2B6 2A6

CASL# 82 CASL# R196 33 40 8 DB3 CD1
A11
A1 21 36 ADB1
33
CAS0# DQ3 8-BIT 16-BIT 42
VCC 87 53 A10 2B7 2A7
CASH# 86 CASH# R198 43 20 DB4 CE2#
R47 1.8MCLK
P3.7/COMCLK A10
BHE# 23 34 BBHE#
33
CAS1# DQ4
E6 43
86 52 A9 2B8 2A8
WDTOUT 96 WDTOUT R195 41 22 DB5 RFSH
P3.6/PWRDWN A9
BLE# 24 33 BBLE#
33
CAS2# DQ5
R211 4.75K R215 44
85 51 A8
2B9 2A9
MECHENB# 8 MECHENB# R197 42 24 DB6 RFU1
4.75K U23 INT3
P3.5/INT3 A8 CAS3# DQ6
45
DOORSW# R51 84 50 A7 R174 26 DB7 221 RFU2
3 4 INT2
P3.4/INT2 A7
1 30 DQ7
57
82 49 A6 1DIR TDI
BBHE# 50 BHEN# R154 33 47 49 DB8 RFU3
INT1
P3.3/INT1 A6
26 27 BWR# WE# DQ8
R212 4.75K 58
1.00K 74HCT14 80 48 A5 221 2DIR TDO
BBLE# 32 BLEN# 51 DB9 BRSTSYNC RST
C8 CLK100
P3.2/INT0 A5
56 29 TCLK
DQ9
59
75 45 A4
1OE# TCK
ADB1 31 RA0 85 RAMADD0 12 53 DB10 WT#
22 TMROUT1
P3.1/TMROUT1 A4
31 28 TMS
A1 A0 DQ10
R218 60
100PF 40V 74 44 A3
2OE# TMS
ADB2 29 RA1 83 RAMADD1 13 55 DB11 C119 RFU4
TMROUT0
P3.0/TMROUT0 A3 A2 A1 DQ11
61
R164 43 A2 R188 U33 ADB3 2 RA2 54 RAMADD2 14 57 DB12 REG#
C29 A2 A3 A2 DQ12
62
93 42 A1 221 ADB4 39 RA3 67 RAMADD3 15 61 DB13 4.75K BVD1
4.75K
INT4 TMRCLK0/INT4 A1 A4 A3 DQ13
4.75K 47 63
94 39 BHE# ADB5 22 RA4 74 RAMADD4 16 63 DB14 R144 BVD2
TMRGATE0/INT5 BHE# A5 A4 DQ14
D0 67
95 37 BLE# ADB6 33 RA5 73 RAMADD5 17 65 DB15 4.75K CD2
INT6 TMRCLK1/INT6 BLE#
74ABT18245ADL
A6 A5 DQ15 R156 16V 18
D INT7
5 6 3 OD
4 96 TMRGATE1/INT7
23 D15 55 2 DB15
DRAM SELECTION
ADB7
ADB8
100
98
A7 RA6
RA7
57
62
RAMADD6
RAMADD7
18
28
A6 DQ16
3
5
DB0
DB1 R140 4.75K
D1
52
VPP1
VPP2
D
U19 74LS14D ACT05 BIST# D15 1A1 1B1
1MEG = No jumper
A8 A7 DQ17
D2 17
U11 92 22 D14 54 3 DB14 ADB9 99 RA8 60 RAMADD8 31 7 DB2 4.75K VCC1
BUSY#/TMRGATE2 D14 1A2 1B2
4MEG = No jumper
A9 A8 DQ18 R129 51
89 21 D13 52 5 DB13 ADB10 4 RA9 58 RAMADD9 32 9 DB3 D3 VCC2
PEREQ/TMRCLK2 D13 1A3 1B3
16MEG = Yes jumper A10 A9 DQ19
4.75K 1
91 20 D12 51 6 DB12 ADB11 3 RA10 59 RAMADD10 19 21 DB4 R125 GND1
U23 PMPCLK
ERROR#/TMROUT2 D12 1A4 1B4 A11 A10 DQ20
D4 34
19 D11 49 8 DB11 ADB12 1 23 DB5 4.75K GND2
RXD3
D11 1A5 1B5 A12 DQ21
R142 35
11 10 IPCMRX 118 18 D10 48 9 DB10 ADB13 23 DRVEN# 77 25 DB6 D5 GND3
ANARXD# DRQ1/RXD1 D10 1A6 1B6
VCC
A13 DRIVENB# DQ22
4.75K 68
TXD3 112 DACK1#/TXD1 D9
16 D9 47 1A7 1B7
10 DB9 ADB14 18 A14 RSTSYN 56
RSTSYNC DQ23
27 DB7 R127 GND4
74HCT14 D6
IPCM PORT DREQ0
117
128
DRQ0/DCD1#
DACK0#/CS5#
D8
D7
14
13
D8
D7
45
44
1A8
1A9
1B8
1B9
12
13
DB8
DB7
ADB15
ADB16
37
34
A15
A16
POEH
55
POEH#
R200
DQ24
DQ25
50
52
DB8
DB9
R157 4.75K
D7
FUJITSU FCN565PO68G0231E4
12 13 IPCMTX
DACK0#
113 12 D6 43 14 DB6 ADB17 24 51 54 DB10 R139 4.75K
ANATXD#
XCDONE
EOP#/CTS1# D6 2A1 2B1 A17 RDYIN
READY# 4.75K DQ26
D8
R147 11 D5 42 15 DB5 ADB18 25 52 56 DB11
74HCT14 D5 2A2 2B2 A18 POEL POEL# DQ27
R124 4.75K
98 STXCLK/DSR1# D4
10 D4 41 2A3 2B3
16 DB4
R213 ADB19 7 A19 BUSY 42 DQ28
58 DB12 D9
4.75K 77 8 40 17 DB3
BUSY VCC 60 R141 4.75K
U23 SRXCLK/DTR1# D3
D3 2A4 2B4
ADB20 9 A20 PSTB# 43 DQ29
DB13
XCRLD#
79 7 38 19 4.75K PSTB#
62
D10 FRAME OF PCMCIA
R183 SSIOTX/RTS1# D2
D2 2A5 2B5
DB2
R209
ADB21 14 A21 ACK 44
ACK# DQ30
DB14 VCC
R126 4.75K
XCDATA
78 SSIORX/RI1# D1
6 D1 37 2A6 2B6
20 DB1 4.75K ADB22 16 A22 PDEN 46
PDEN
67 AT0 DQ31
64 DB15 D11
4.75K XINIT
4.75K R162 MEMSIZ0# R12833 4.75K
5 D0 36 21 DB0 ADB23 30 DREQ0 47 68
D0 2A7 2B7 4.75K A23 DREQ0 AT1
D12
76 R166 34 23 E7 MEMSIZ0# 15 DACK0 48 69 33 4.75K
TCK
VCC
2A8 2B8
VCC
SIZ0 DACK0# AT2 NC0
R167 CONNECTS TO CHASSIS GND
25 TDI UCS#
1 R165 33 2A9 2B9
24 MEMSIZ1# 12 SIZ1
70 AT3 NC1
45 D13
24 2
UCS#
R163 R168 4.75K
TDO CS6#/REFRESH# 4.75K 19 BWR DB00 21
26 114
CS6#
30 1 4.75K BWR# DB0 R173 4.75K 4.75K
D14
TMS WDTOUT
WDTOUT
TDI 1DIR
35 4.75K R169
C C
PP35
119 27 26 DB1 R155
J5 BRST#
R158
TRST#
CLKOUT
103 29
TDO
TCK
2DIR
1OE#
56
RD#
PP38 38 DB2
D15
99
CLKOUT
28 31 PP49 49 256K X 32, 1M X 32,
FLT# TMS 2OE#
87 DB3
386BIST
BIST#
JTAG PORT R182 4.75K U29 U27
R143
1.00K
OR 4M X 32 SIMM DRAM
J7
VCC 4.75K R17 JUMPER SELECTS SIZE
10 9 R208 +24VDCIN
8 7
TDI
4.75K PP63 63
SUICI
6 5 TMS VCC 1.0 OHM 1W
1
4 3 TDO TMS PGND
R18
2 1 TCLK TCLK
2
1.0 OHM 1W +12VDC
J10 PWRFAIL#
3
R1 R70
4
10 OHM 1W VCC
1.0 OHM 1W
R44 MC78M05CDT 5
1 3 1
ANA_V+ R16 +5VANA OUT IN
2 6
+24VDC ALTERA U10
3 +5VANA C41 C33
4 T Epm7128SQC100-7 1.0 OHM 1W 47 GND 22 7
-5VANA
5 SMD050 16V 4 40V
B 6
ANAGND VCC
+24VDC
ANAGND
-12VDC 8 B
7 R146
8 4.75K 1
R98 C2 C34 C27
9 100 ESR =< 0.1 ohms GND
47 22
10 1000 Ripple I => 1.5AS12
16V U9 40V R48
11 R15 105c / 3000 hr 3 4
35V -5VANA OUT IN
12 ANARXD#
R45 4.75K E501 10 OHM 1W
13 ANATXD# SUICIDE SUICI MC79M05CDT
14 VCCPROT
15
16 T
17 SMD050 INT7
LOCATE THESE PARTS
POWER SUPPLY CONNECTOR
18
19 HTRCTL# RIGHT NEXT TO J7
20 FAIL# 6 5
NET MUST CARRY 5A CURRENT
21 DRIVENB#
22
74HCT14
U23
NOVA Biomedical 200 Prospect Street P.O. Box 9141
23 12 13
24 ANARST DRAWING TITLE
74LS14D
A
U44 Schematic, Cortex Digital Board A
PGND
Processor & Memory
SIZE DRAWING NUMBER REV.
24292-01
Page S-3
ANALOG BOARD CONNECTOR E

DO NOT SCALE DRAWING LAST MODIFIED ON: 10-5-1998_13:54 SHEET 1 OF 3
8 7 6 5 4 3 2 1
DWG #10-1071B
8 7 6 5 4 3 2 1
U15
R221 10
MAX211ECAI C43
VCC
12 13
C42
C1+ V+
VCC R216
0.1 0.1 C121 C116 C71
H 14
15
C1-
C54
4.75K
0.1 47 0.1 H
C2+ R232 16V
17 0.1
V- R230 4.75K
J2 C55 0.1
16 C2-
4.75k
C120
R220 C90
F65535A 0.1
DCD 1 DCD1 27 26 DCD1# 10 0.1
R3D R3Q 11 157
DSR 6 DSR1 4 5 DSR1# R219 STANDBY# CVCC1 C115
R2D R2Q 7 158 DOORBOARD FUSE
2 RXD1# 23 22 RXD1 4.75k BE3# CVCC2
COM1
RXD#
RTS 7 RTS1 1
R4D
T3Q
R4Q
T3D
20 RTS1# DUART/PRINTER PORT 159 131
47 16V
VMD15
MT4C16257-70
39 D15
VCC
TXD# 3 TXD1# 2 7 TXD1 BRSTSYNC RESET MD15

R249
T1Q T1D 155 130 VMD14 38 D14
CTS 8 CTS1 9 8 CTS1# VIDCLK 14.3MCLK MD14
R1D R1Q
MD13
129 VMD13 37 D13 D_VCC
DTR 4 DTR1 3 T2Q T2D
6 DTR1# TL16C552FN 8 128 36 D12
VMD12
RI 9 RI1 18 19 RI1# 29 21 BBHE# BHE# MD12
5 28
R5D R5Q
21
DCD0# D7
DB7 ADS#
9 ADS# MD11
127 VMD11 34 D11 T
SGND
R99 T4Q T4D 31 20 10 126 VMD10 33 D10
IPCMTX
DSR0# D6
DB6 M/IO# M/IO# MD10 SMD100
R73 R72 41 19 33 125 VMD9 32 D9
SHELL 25 24
RXD0 D5 DB5 W/RD# RD# MD9
1.0 OHM 1W SHDN EN# 24 18 124 VMD8 31 D8
RTS0# D4 DB4 MD8
26 17 34 123 VMD7 10 D7
1.00K 1.00K TXD0 D3 DB3 R201 CPURST MD7
28 16 35 122 VMD6 9 D6
CTS0# D2 DB2 BCLK2 CLKIN MD6
25 15 4.75k 121 VMD5 8 D5
MAX211ECAI DTR0# D1 DB1 MD5
C66 30 14 36 120 VMD4 7 D4
12 13
RI0# D0 DB0 LDEV# MD4
IPCM DEBUG PORT C1+ V+ VCC 37 119 5 D3
G 0.1
14 C67 0.1 TRI
2 READY# LRDY# MD3
MD2
117
VMD3
VMD2 4 D2
J11 G
E8 C1-
R205 4.75k
40 BCFG2 MD1
116 VMD1 3 D1
2
15 DCD2# 8 33
C2+
DCD1# A2
ADB2 39 114 VMD0 2 D0
C68 17 C70 0.1 DSR2# 5 34 R202 221 BCFG1 MD0 1 2 D_LP
V- 38
J3 0.1 16 C2- RXD2 62
DSR1#
RXD1
A1
A0
35
ADB1
BBLE#
R204 4.75k
BCFG0
MA8
108 VMA8 26 A8
3
5
4
6
D_M
D_FLM
RTS2# 12 RTS1# R244 1.00k 6 107 VMA7 25
DCD 1 DCD2 27 26 TXD2 10 32
ADDHI MA7 A7
7 8 D_CP
R3D R3Q
TXD1 CS0#
CS3A# CS3 106 VMA6 24
DSR 6 DSR2 4 5 CTS2# 13 3
MA6 A6
9 10 D_DD0
R2D R2Q
CTS1# CS1#
CS3B# 5 105 VMA5 23
RXD# 2 RXD2# 23 22 DTR2# 11 38 ADB23 A23 MA5 A5
11 12 D_DD1
R4D R4Q
DTR1# CSP#
CS5A# 4 104 VMA4 22
RTS 7 RTS2 1 20 RI2# 6 ADB22 A22 MA4 A4
13 14 D_DD2
T3Q T3D 3 103 VMA3 19
COM2 TXD# 3
8
TXD2#
CTS2
2
9
T1Q T1D
7
8
RI1#
IOWR#
36
CHOKEWR#
ADB21
ADB20
2
A21
A20
MA3
MA2
102 VMA2 18
A3
A2
15
17
16
18
D_DD3
D_SPARE
CTS R1D R1Q 37 1 101 VMA1 17
4 DTR2 3 6
IORD#
LATERD# ADB19 A19 MA1 A1
19 20 D_ENAVDD
DTR T2Q T2D FSELA 53 PD0
153 100 VMA0 16
RI 9 RI2 18 19 FSELB 52 PD1
4 ADB18 A18 MA0 A0
D_VEEN 21 22 D_ENABKL
R5D R5Q
CLK
1.8MCLK 152
SGND 5 28 21 FSELC 51 PD2
39 ADB17 A17
R225 33 D_YELLOW# 23 24 D_GREEN#
T4Q T4D
RESET#
BRST# 151 110 14
R151 R100 1.00K R117 IPCMRX FSELD 50 PD3
44 ADB16 A16 RAS#
33
RAS#
25 26 D_VCC
BDO
R159 1.00K 150 112 R223 28
SHELL 25 24 49 PD4
43 ADB15 A15 HCAS#
33
HCAS#
D_VCC 27 28
SHDN EN#
INTSEL# 149 113 R222 29
1.0 OHM 1W 48 PD5
45 ADB14 A14 LCAS# LCAS#
KBY5# 29 30 KBY4#
INT0
INT2 148 111 R224 33 13 KBY2#
U20 1.00K 47 PD6
60 ADB13 A13 WE# WE#
KBY3# 31 32
INT1 INT3 147 27 KBY1#
46 PD7
59 ADB12 A12 OE#
33 34 KBY0#
146
RS232 DRIVER/RECEIVERS P_INIT#
INTP
ERR#
63
PERR_INT
ADB11
ADB10
145
A11
A10
R233 R231
R214
221
U40
KBX3#
KBX2#
35
37
36
38
KBX1#
KBX0#
F N74F373D
U2 57
56
INIT# SLCT
65
66 ADB9
144
143
A9 4.75K 4.75K SPCLK 39 40 F
2 3
AFD# BUSY BUSY ADB8 A8 DACLK 41 42 DADAT
DB8 55 67 141
5 4
STB# PE PE_INT ADB7 A7 43 44 SPKR+
DB9 58 SLIN# ACK#
68 140
6 7 DB10 1 ADB6 A6
BIDEN 138
R29 9 8 DB11 ADB5 A5
SPKR-
137
ADB4 A4
R152 VCC 136

12 13 DB12 ADB3 A3
U26 1.00K 135
VCC 15 14 DB13 ADB2 A2
N74F244D
134
16 17 ADB1 A1
T DB14
BBLE#
133 BLE#
2 18 D_FLM
19 18 DB15 53 FLM 4 16
J9 SMD050 EN OE FLM
LP
54 LP 6 14
D_LP
D_CP
11 1 DB15 13 56 CP 8 12
PV1 POEH# D15 SHFCLK D_M
1 DB14 14 M 55 M
D14
34 U31 DB13 15 17 3
T D13 D_ENAVDD
N74F373D TP3
DB12 16 15 5
R43 R31 D12 D_VEEN
3 PV2 221 2 3 DB0 DB11 17 48 13 7 D_ENABKL
D11 ENAVDD
4 SMD100 R6 221 5 4 DB1 R203 4.75k DB10 18 47 11 9
31 R32 221 6 7
D10 ENAVEE
PSTB# BPSTB#
DB2 1
DB9 20 D9 ENABKL
76
32 R7 221 9 8 DB3 DB8 21 U39 1 19 R210
R153 4.75k D8
DB7 23 D7 PNL7
66
E 2
5
R33
R8
221
221
12
15
13
14
DB4
DB5 R35 4.75k
DB6
DB5
24
25
D6 PNL6
65
64 U41
221 E
D5 PNL5
6 R34 221 16 17 DB6 DB4 26 63 N74F244D
D4 PNL4
24 R9 221 19 18 DB7 DB3 27 U43 61 DD3 2 18
R38 4.75k D3 PNL3
D_DD3
33 EN OE
DB2 28 60 DD2 4 16
D2 PNL2 D_DD2
11 1 DB1 30 58 DD1 6 14
7 R161 4.75k
D1 PNL1 D_DD1
DB0 31 57 DD0 8 12
8 POEL# D0 PNL0 D_DD0
9 17 3
PDEN YELLOW# D_YELLOW#
10
11 P_STB# R10 221 ACK#
VGA VIDEO CONTROLLER GREEN#
15
13
5
7
D_GREEN#
D_SPARE
12 P_DR1 11 9
R36 221
13 P_DR2
14 P_DR3 221 1 19
R37 221 R255
15 P_DR4 U45
16 P_DR5
R39 221 R217
17 P_DR6 1 SHUTDOWN VO2 8
18 P_DR7 221
R11 221 2 BYPASS GND 7
19 P_DR8 C143 R4 3 +IN VDD 6
VCC
4 -IN VO1 5
20 P_BUSY
R5 .22uF LM4861M
21 P_ACK# 221 BPSTB# 20.5K
1.5uF
D D
1.5uF
22 P_ERR# +15VDC
23 P_PE
R503 R504 R28 C142
25 P_RESET# R40 221 OPTION 0.1 C141
26 P_ONLINO stb used for b_feed output
OPTION C5 20.5K
27 P_ONLINI R41 221 R102
1 2 3
28 P_FEED# R12 221 TMROUT0
CW R3 C44 49.9
29 P_BFEED# R42 221 2
30 P_NMI# AUDIOENB 8 1 0.1
10 3 R30 10K
R13 4.75k VCC 9
CLICK 74HC02D
74HC02D 4.75k
U24 R401
U24 C400
PRINTER CONNECTOR MAX211ECAI +15VDC U16 1000PF 560
C85 12 13 C97
C1+ V+
VCC
0.1 0.1 MIC6211
C500 .1UF 3 C
14 U21 3
COM3 15
C1-
C86 0.1
5
1
22657
DUART
V+ 1 B
C2+
17 PROGPULSE 1 2 4
J4
V-
C87 V-
OC
0.1
16 C2- U500 7406D
2 R104 2 E
Q5
TL16C552FN R121
20K 4.75K
1 DCD3 27 26 DCD3# 29 21
C C
MBRS140T3
DCD R3D R3Q DCD0# D7 DB7 MIC6211
DSR 6 DSR3 4 5 DSR3# 31 20
R2D R2Q DSR0# D6
DB6 +2.5VREF 3 5 C56 10PF D5
RXD# 2 RXD3# 23 22 RXD3 IPCMRX 41 19 11.8VDC
R4D R4Q RXD0 D5
DB5 V+ 1
RTS 7 RTS3 1 20 RTS3# 24 18
T3Q T3D RTS0# D4
DB4 4 V-
TXD# 3 TXD3# 2 7 TXD3 IPCMTX 26 17 2 R120
T1Q T1D TXD0 D3
DB3 R122 4.75K
CTS 8 CTS3 9 8 CTS3# 28 16
R1D R1Q CTS0# D2
DB2
DTR 4 DTR3 3 6 DTR3# 25 15
T2Q T2D DTR0# D1
DB1 R501
RI 9 RI3 18 19 30 14 C58 10K
R5D R5Q RI0# D0
DB0
SGND 5 28 21 VCC +15VDC
R171 T4Q T4D
100PF 24.9K
2
R160 1.00K TRI
SHELL 25 24
1.0 OHM 1W SHDN EN#
PERR_INT 8 33
DCD1# A2
ADB2 D500 R118
U30 PE_INT 5 34 R119
DSR1# A1
ADB1 MBRS140T
62 35 3.32K
RXD4 RXD1 A0
BBLE# 1.00K
12
PGMEN# RTS1#
R172 221 10 32
TXD4 TXD1 CS0#
CS4A# RXD4
13 3 R400
PROGPULSE CTS1# CS1#
CS4B# R502
11 38 R101
R179 DTR1# CSP#
CS5B# 6.81K
6 RI1# 324K MBRS140T
36 U22 U21
220 IOWR# CHOKEWR# D6 1.0 OHM 1W
37
IORD# LATERD# 8
VCC 53 PD0
10 5 6
B SYSTEM STATUS LEDS YELLOW#
52
51
PD1
PD2
CLK
4
39
1.8MCLK TXD4
9 OC
7406D
TOUCH
B
74HC02D
GREEN# RESET# BRST# U46
GREEN 50 PD3
BDO
44 DS2505 option for either package
GREEN GREEN GREEN XCCLK
49 PD4
INTSEL#
43 R190 221 install only one ds2505
48 PD5
45 3
47 PD6
INT0
INT1
60
INT4
INT6
TOUCH MEMORY INTERFACE R103 4.75K
DATA
NC
2
U501
46 PD7
59
INTP
VCC GND 1 1 6
D11 D12 D13 D14 R207 63 GND NC
ERR#
R194 221 2 5
R206 57 65 DATA NC
221 INIT# SLCT
R193 221 3 4
56 66 NC NC
221 AFD# BUSY
R186 221
55 67
221 STB# PE
R185 221
58 68 DS2505P
221 SLIN# ACK#
R184 221
BIDEN
1
R192 R181 221
R191 U36

DRAWING TITLE
TP4
Schematic, Cortex Digital Board
A 1 Comm, Printer, Display A
Touch Memory
Page S-4
E 24292-02
8 7 6 5 4 3 2 1
DWG #10-1072B
8 7 6 5 4 3 2 1
FUNCTION SELECT
H SYSTEM CLOCK DIVIDER VCC
H
R110 R109 R108 R107
R132 4.75K
KEYBOARD SCANNER R130 4.75K
4.75K
PGND
R131 4.75K
MOTOR CONTROLLER VCC 4.75K 4.75K 4.75K FSELD
E1 D POWER GROUND
XC5202-6PQ100C
FSELC
E2 C +24VDC 2
VS
L6203
OUT1
3 C10
PMD3
1 29 0.01
DB7
DB6
85
DB7
DB6
M2
M1
25 FSELB
E3 B U3
5
IN1 BOOT1
4
2 1
22 27 7
DB5
DB4
13
DB5
DB4
M0
FSELA E4 A DENNA 11
IN2
ENABLE OUT2
1 C11
PMD2 ROVLED2
4
6
3
5 ROVHOM2#
36 81 ANARST 0.01
DB3 DB3
ANARST
8 7
11 82 BRSTSYNC C9 9 8
DB2 DB2
BRSTSYNC
R252 4.75K VREF BOOT2 R52 10 9
93 83 XXSP7 0.1 6 10
DB1 DB1
SP7
GND SENSE PMD3 12 11 PMD1
87 84 R253 4.75K
DB0 DB0
SP8 XXSP8 1.0 OHM 1W PMD2 14 13 PMD0
+24VDC L6203 TOUCH 16 15 VALVECOM
96 63 PUMP1 2 3 C13
ADB2 AB2 PUMP1 VS OUT1 PMD1 DOORSW# 18 17 SMD3
97 64 PUMP2 0.01
ADB1 AB1 PUMP2 U4 R53 20 19 SMD2
94 58 PUMP3 5 4
BBLE# BBLE PUMP3 IN1 BOOT1 GND 22 21 SMD1
98 62 7
G CS6# CE# PUMP4
20
PUMP4
PUMPHOLD DENNA 11
IN2
1 C14
4.75K
24 23 SMD0 G
38 PUMPHOLD ENABLE OUT2 PMD0 SAMLED 26 25 RVD3
BRD# RD# 86 PMPCMP12 0.01
10 PMPCMP12 ROVLED 28 27 RVD2
CHOKEWR# WR# 61 PMPCMP34 C12 9 8
PMPCMP34 VREF BOOT2 R57 ROVHOME# 30 29 HEATER+
21 0.1 6 10
INT1 KYBDINT
GND SENSE SAMHOME# 32 31 DOORLED
44 32 SAMP1
1.0 OHM 1W
ADB4 AB4
LAMP- 34 33 HEATER-
XCCLK
77
SAMP1
SAMP2
19
35
SAMP2 5 OD
6 Pump Motor LAMP+ 36 35 GND
75
CCLK
SAMP3
SAMP3 U11 ACT05
R75 24.9K C30 RVD0 38 37 VALVE1#
XCDATA DIN 18 SAMP4 6
55 SAMP4 RVD1 40 39 VALVE0#
XCRLD# PROG# 12 SAMPHOLD VCC 1
53 SAMPHOLD U12 220PF
XCDONE DONE 95 SMPCMP12 7 R77 21.5K
SMPCMP12 R55 4.75K
34 SMPCMP34
XTDO
79
7
TDO
SMPCMP34
U11 R81
LM339AD
100K R56 J8
TDI 90
TCLK
8
TDI
TCK
ROV1
88
ROV1
ROV2 9 8 R79 20K 4.75K PUMP and SAMPLER MOTORS:
9 ROV2
OD
TMS 70
TMS
ROV3
89
ROV3
ROV4
ACT05
R74 24.9K
4
C31 RUN: 1300 MA
XINIT 39 ROV4
INIT# 65 ROVHOLD VCC 2
R111 31 ROVHOLD U12 220PF
HDC 17 ROVGOOSE# 5
VCC 33 ROVGOOSE# R54 4.75K R78
LDC# 69 ROVCMP12 LM339AD 21.5K
4.75K 76 ROVCMP12
DOUT 68 ROVCMP34
ROVCMP34
R80 100K +2.5VREF
57
F PGMEN#
56
PGMEN#
1 2
U44
R76 20K F
PROGPULSE PROGPLS SPCLK +24VDC L6203
23 2 3
74LS14D VS OUT1 SMD3
100 SP1
24 ROV2IN U5
1.8MCLK COMCLK C16
2 SP2
51 5 4
CLK100 CLK100 IN1 BOOT1
50 SP3
72 7 0.01
PMPCLK PMPCLK IN2
SP4 U19 DENNA 11 1
ENABLE OUT2 SMD2 R24
13 12 DACLK +24VDC
VCC C17 HEATER+
eepot increment C15 9 8
74LS14D VREF BOOT2 R62
0.1 6 10 0.01
GND SENSE T SMD100
5 CLICK 73 U19
ADB3 AB3
CLICK 1.0 OHM 1W R25 1000
9 8 DADAT VCC
74 +24VDC L6203 DOORLED
30 VBOOST VALBOOST eepot direction 2 3
GCK2 74LS14D VS OUT1 SMD1
99 U6
VALVE1# VALEN1# C19 R61
5 4
R242 R113 6 IN1 BOOT1
R116 VALVE0#
VALEN0# 7 0.01 4.75K R14 R500
IN2
20.5K 20.5K 20.5K DENNA 11 1 HEATER-
42 XOUT0 ENABLE OUT2 SMD0 4.75K 4.75K
XOUT0
U19 U19 43 XOUT1 C20
XOUT1
47 XOUT2
C18 9 8
R65 5 6 HEATER DRIVER
R112 221 XOUT2 0.1 6
VREF BOOT2
10 0.01 OD
1 2 16 45 XOUT3 GND SENSE
SAMHOME# SAMHOME XOUT3
1.0 OHM 1W
ACT05
4 D
E ROVHOME#
11 10 74LS14D
71
ROVHOME 46 YIN0
13 OD
12 Sampler Motor U14
U24
Q2
E
R115 221 74LS14D
YIN0
59 YIN1
U11 ACT05 R97 24.9K C32 R250
YIN1 8 11
37 13 1
2
YIN2
YIN2 14 12
3 4 48 YIN3 VCC U13 220PF G
ROVHOM2# YIN3 9 R95 21.5K MTD3055EL
R506 49 YIN4 R63 4.75K E500 74HC02D 221 3 S
221 U19
74LS14D YIN4 LM339AD
60 YIN5
YIN5 U11 R91 R105 HTRCTL#
U18 100K R93 4.75K DRIVENB#
11 OD
10 20K
R83 24.9K C48
HOME DETECTORS
ACT05
6
R2 221 VCC 1
U13 220PF
HEATER CONTROL POLARITY
R60 7
SAMLED VCC 4.75K
LM339AD R85 21.5K
Jumper 1-2: normal sense (original state) Jumper 2-3: inverted sense (requires new sw)
R23 221
ROVLED R89 100K
+2.5VREF
R505 221
ROVLED2 L6203 R87 20K R243
U42 U42 +24VDC 2 3
VS OUT1 RVD3 +24VDC LAMP+
U42 U42 UNUSED GATES U7 C22 1.0 OHM 1W
5 4
U42 U42 IN1 BOOT1
LAMP-
7 0.01
4.75K
R241
R240
R239
R238
R229
R228
IN2
R58 DENNA 11 1
D KBY5# 4.75K
R226 221 3 4
VCC
C21
ENABLE OUT2
C23
RVD2
4 D
D
4.75K 1000 9 8 Q6
VREF BOOT2 R67 U22
KBY4# R227 221 74LS14D 5 6 0.1 6 10 0.01
4.75K GND SENSE
LAMPON# 11
KBY3# R234 221 9 8 74LS14D LM339AD 1.0 OHM 1W 13 1
4.75K 9 12
L6203 G
KBY2# 4.75K R235 221 11 10 14 +24VDC 2 3 MTD3055EL
74LS14D
VS OUT1 RVD1 DRIVENB# 74HC02D R128 3 S
KBY1# 221 8
R236 13 12 74LS14D
U12 U8 C25 R66 221
5 4
KBY0# R237 221 74LS14D 1 2 7
IN1 BOOT1
0.01 4.75K
IN2
DENNA 11 1
74LS14D RVD0
11
LM339AD
C24
ENABLE OUT2
C26
LAMP DRIVER LAMP IS T3/4 BULB 28V .17A
KBX3# R245 100 10 11 9 8
13 VREF BOOT2 R69
KBX2# 100 0.1 6 10 0.01
R247 74LS14D 8 9 10 GND SENSE
KBX1# R246 100 6 5 74LS14D

U12
1 OD
2
1.0 OHM 1W
ROV Motor U1
+15VDC
KBX0# R248 100 74LS14D 4 3 U14 ACT05
R96 18.2K
9 8
74LS14D
R106
OD
R94 21.5K
ROTARY VALVE MOTOR: LM317LM
2
U14 ACT05
10
C49 RUN: 1700 MA +24VDC
1
OUT1
3
IN OUT2
U44 1000 6
100PF
100PF
100PF
100PF
100PF
100PF
100PF
100PF
100PF
100PF
U44 VCC 13 U13 OUT3 R19

220PF
C U44 U44 R64 4.75K
LM339AD
11
R92
C3 GND
OUT4
7
220 C
10K C1 4
1.5uF
R90 100K 22 0.1
3 4 40V
U14
MBRS140T
C138
C136
C137
C135
C132
C131
C130
C129
C125
C124
OD
R68 R20
TP5 ACT05
R82 18.2K
U14 11 10 C144
OD 4.75K 2.49K
1 VALVE1# R84 21.5K
ACT05 C47 220PF
+24VDC
4
VCC 2
D3
4 D U13 Local +15VDC
Q3 4.75K 5
R59
KEYBOARD CONNECTOR VALEN1# U22
LM339AD R86 +2.5V REFERENCE
2 10K
1 1 +2.5VREF
VCC 3 VCC R251
DRIVENB# G
MTD3055EL R88 C46
74HC02D R26 3 S 100K 1000
0.001 C45
221 MAX872CSA
2 6 0.1
C61 C133 C94 C113 C109 C74 C107 C39 C139 C35 C51 C57 C140 VCC VIN
VO
INSTALL ONE DIODE ONLY 8 5 DRIVENB#
0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 4
COMP TR
3 1 OD
2 DENNA
+12VDC VCC GND
TEMP
B U17
ACT05
U11 B
C92 C98 C99 C100 C81 C80 C69 C77 C37 C91 C126 C122 C89
D1 D2
MBRS140T
VP0610T
0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 Q1
MBRS140T MBRS140T
VALVE0# 3
+24VDC
C52 C59 C53 C128 C88 C40 C38 C62 C50 C60 C79 C78 C84 +24VDC 2
D
D4
S
0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 4 D C6
Q4 1
G
22
VALEN0# U22
5 40V VALVECOM
4 1
DRIVENB# 6 R21
C117 C103 C104 C95 C93 C101 C102 C83 C82 C72 C76 C73 C36 G MTD3055EL 324K
74HC02D R27 3 S SMD050 T
0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 C4
221
13
OC
12 R22
7406D 0.1 DRAWING TITLE
C127 C108 C134 C123 C111 C110 C114 C106 C105 C118 C112
A 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
VALBOOST
U21
Schematic, Cortex Digital Board A
VALVE DRIVERS Motor & Valve Drivers
VALVE BOOST SIZE DRAWING NUMBER REV.
Page S-5
E 24292-03
8 7 6 5 4 3 2 1
DWG #10-1073B
Page S-6
PN 24292
DWG #10-1074B
P10
Page S-7
PN 21642
DWG #10-1075A
8 7 6 5 4 3 2 1
VCC
C9
.1UF
U6 R16
X9C103 8.45K
DADAT
2 U/D
8
D 7
VCC
3
D
CS VH R18 2
E
DACLK 1K 1
1 5 Q2
INC VW
B MMBT4403LT1
4 6 C
VSS VL
3
U8
VADJ 74ACT05 J104
D_ENAVDD 11 OD 10
D_FLM 1
D_LP 2
R21 R17
182K R4 R2 Q3 D_CP 3
20.5K 1K 1
1K VP0610T D_M 4
G
VADJ 5
D
VEE VCC VCCS 6
2 3 7
VEE 8
C16
47
16V
note:
C2 pixels swizzeled here
J101 0.1 R11 -23.5V @ 10mA
0.47 D_DD0 12
1 2 D_LP D_DD1 11
3 4 D_M D_DD2 10
5 6 D_FLM R5 R6 D_DD3 9
C 7 8 D_CP 1K 1K U5 DISPOFF# 13 C
9 10 D_DD0 MAX775 14
11 12 D_DD1
U8 5 6
VCC CS Q6 N.C.
13 14 D_DD2 74ACT05 S
R37 MTD2955E
15 16 D_DD3 9 OD 8 3 7 G
1 3
1K D_VEEN SHDN EXT
17 18
19 20
SPAREPIN
D_ENAVDD 4 REF OUT
1
LCD DISPLAY
D_VEEN 21 22 D_ENABKL 4 D2
D_YELLOW 23 24 D_GREEN 2 8 D MBRS140T3
FB GND
25 26 VCCU
VCCU 27 28 R10 R9
KBY5# 29 30 KBY4# L2 20.5K 324K
KBY3# 31 32 KBY2# .15PH
KBY1# 33 34 KBY0# VCCU VCC
KBX3# 35 36 KBX1#
C4 L1
KBX2# 37 38 KBX0# C3 C1 C17
47 0.1 47UH 22
SPCLK 39 40 SPDAT 16V 0.1
DACLK 41 42 DADAT
35V
J102
43 44
KBY5# 1
Y2
.2W TP1
SPKR- SPKR+ VCC KBY4# 2
R8
1K
KBY3# 3
KBY2# 4
B R33
B
KBY1# 5
1K
VCC U8
74ACT05 KBY0# 6
VCC
SPCLK 13 OD 12
KBX3# 7
KBX2# 8
R3 R1
1K R29 U4 KBX1# 9
1K 1K E1636C R35 R36 R15 R14
1K 1K 4.75K 4.75K KBX0# 10
1 4 HOT
R12
VIN
4 221
HOT
U8 G_AN 11
5 ADJ 3
COM 74ACT05
COM 3 2 5 OD 6 G_KA 12
GND D_GREEN
C15 1 R13
U8 R19 3
C 2
74ACT05 1K 47 221 13
D_ENABKL Q1 16V J103 U8 Y_AN
1 OD 2 B
1
E
MMBT4401LT1
BACKLIGHT D_YELLOW
74ACT05
3 OD 4 Y_KA 14
VCC
KEYPAD
A A
C10
.1UF
C11
.1UF
C12
.1UF
C7
.1UF
C8
.1UF NOVA Biomedical 200 Prospect Street P.O. Box 9141
DRAWING TITLE
BYPASSING NOTES: SCHEMATIC,

Page S-8
Place power supply filter as close to J101 as possible. CORTEX DISTRIBITION BOARD
Bypass each chip with one 0.1uF from Vcc to Gnd unless bypass capacitors are explicitly shown.
D 24727
8 7 6 5 4 3 2 1
DWG #10-1076B
PN 24291
Page S-9
DWG #10-1077B
12.4K
3 U4
5V REF.
1
LM324
R65 2
BAROMETER
3
4
24.9K NC 24.9K 24.9K
COMMON MODE VOLTAGE CLAMP 5 1
NC U9
R51
6 R500 R197
2
4.75K NC
CLAMP2 3 1
+5V C27
MPX4115AP 2 C34 C26
SSTPAD5 R11
D2 BAV99LT1 R69 100PF A
2 1 2.5V 24.9K
1 3 100PF 100PF
C2
2
SSTPAD5 3 A BAR
1000PF D1
D3 A
C3 2 A
3 1
A
1000PF
SSTPAD5 4.75K
D5
-5V
R10
2
1 3
SEE SHEET 3
CLAMP1 D4
SSTPAD5 ISE 5 = PCO2+
2
J6 R167 LMC6484
4 12 U1
J6
200MEG 14 ISE5
6
J6 R3 13
3 1K
J6
5 LOW RES ANALOG BUS
J6 2.5V
C12
A
1000PF
7
J6
LMC6484
R166 GUARD REF2 ~CLEAN0,~CLEAN1,PEAK0,PEAK1 CLEAN/PEAK CTRL BUS
9 3
J6
200MEG 1
11 R2 2
J6 U1
1K
J6 HIGH RES ANALOG BUS

10 CLAMP2 A/D+,A/D-,F+,F-,E+,E-,D+,D-,C-,ISE[0:5],BAR,2.27V,HX,CAIR,HCTD,I/V[0:2]+,I/V[0:2]-,PK[0:2],TMPR,REF[1:2],VMN,HTR-,BTMP,MH
8 REF2
J6
R178 Not used in CORTEX
22
J6
A 24.9MEG
ISE 4 = PH
12
J6 LMC6484 23
R164 U1 J6 R49
14 10
J6 10.0K 20K
200MEG 8 ISE4 C130 R61
16 R1
J6 9 24 10.0K A
J6 0.01
1K R80
13 1 2
J6 J6 J8 3+
REF U22 I/V1+
15 5 6
J6 GNDCHS 4 R62 2 AD622
J8 2- RG 8
100K 1 RG1
C8 6 R50 3
A J8
1000PF 1K U21 R98A
51.1K
REF1 LMC6484
10.0K
R165 LMC6484 22 3
U1 J7 J8
20 5 R98
J6 5
7 J8
23
200MEG 6 J7 A
CLEAN1
REF1 A
REF1 24
J7
18 CLAMP1 2.49K
J6 1
J7
+5V
21
J6 D20
GNDCHS U16 1 3 R94
C54
21.5K 1
A 3 2 BAS21LT1
32 33 1000PF S D
J8 J8 I/V 1 R81 1K C56
2 34 DG444DY
J7 LMC6484 J8 35 6 8
R171 ISE 3 = NA U2 J8 24.9K .1
4 12 36 D21 R83A
J7 J8
200MEG 14 ISE3 37 LT1004CD-1
6 R9 J8 R82 cw
J7 13 LT1004 4
6 R180
1K 38 44.2K 1.235V
J8 7
5 10.0K
3 39 9
J7 J8 R83 U21
8 4 LT1004CD-1 LMC6484
5 10 D19
J7 C14 6 8
40 U21
A 1000PF J8 LMC6484 C55
.011.235V LT1004
17 1 A
J7 LMC6484 J8 R48
19 R169 ISE 2 10 U2
J7 GNDCHS 1K
200MEG 8 ISE2 LMC6484
21 R6 7 U21
J7 9 J8 12
51.1K
1K R60 14
9
18 J8 13
J7 100K
R7 11 R97
20 J8 R59
J7
1K C13 10.0K
A 8
1000PF J8 1
2 RG 8 I/V1-
- RG
10 R79 6
J8 C129 AD622
22 3 REF
J8 LMC6484 + U23
R174 ISE 1 U2 0.01 5
24 5 10.0K
J8
200MEG 7 ISE1 A R97A
26 R54
J8 6
R47 10.0K
1K R177
23 24.9MEG
J8 R55 20K
25
J8 A
1K C24
A
DG444DY
1000PF
11 S D 10
+5V
9
27 G Q4
J8 LMC6484 R196
ISE 0 U2 U5
29 R175 3 2N7002
J8 51.1K R89 LMC6484
200MEG 1 ISE0 U17 PEAK1
31 R56 100K 10
J8 2 S D
LMC6484 8
1K 12 U17 9
28
J8 R57 14 PK1
30 13
J8
MMBD914LT1
.22 3 10.0K
1K C57 C71
D13
2
1 R90
TP1 C25
4700pf 1
1000PF 100K
A R86
A
R84
100K C123
.22UF
CTHRU2
R170
DG444DY
24.9MEG
6 S D 7
+5V
8
C124 100K G Q5
U5
PO2+ 2200PF A A 2N7002
R17 PEAK0
7 I/V0+ R87 S D
J7 3+ U14
REF
5 6 51.1K LMC6484
9 R19 2 R16 AD622
R92 U17
J7 2- RG 8 5
100K 1 RG1 100K PK0
R8 LMC6484 7
11 3 51.1K U17
J7 3 6
1K U13 10.0K
BAV99LT1 1
LMC6484 R18 R74 2
1
MMBD914LT1
10.0K 10.0K
3
2
D14
8 2 R91
J7 3
C72
10 D10 CLEAN0 .22 1
J7 C58 4700PF
100K
A 2.49K
I/V 0 R88
+5V
1000PF
R52
C18 U16 R85
16 A 100K C127
21.5K
14 15 .22UF
S D R42A CTHRU2
1K
24.9K R34 6 8
DG444DY D11 C20
LT1004CD-1 .1 cw
R33
LT1004 4 R172
44.2K 6
1.235V
9 7 10.0K
8 5
10 R42 A
U13
4 LT1004CD-1 LMC6484
U13
LMC6484 C23 D9 6 8 A
.01
LT1004 HIGH RES ANALOG BUS
1.235V
PO2-
R5 51.1K
12 1K LMC6484
J7 U13 APC CTRL BUS
12
R15 R75
14 14
J7
100K 13
16
J7
R14
I/V0-
13 10.0K
J7 R20 R4
1
15 C118 2 RG 8
J7 - RG
2200PF 6
10.0K AD622
100K 3 REF
+ U15
A R168
5
NOVA BIOMEDICAL
24.9MEG
A
NEW GEN. SENSOR BD.
SIZE REV.
E 24292-01
SHEET 1 OF 4
DWG #10-1078B Page S-10

DG444DY
11 S D 10
+5V
9
G Q6
U16
2N7002
S D
R124 LMC6484
10 U30
100K
R125 LMC6484 8
12 U30 9
14 PEAK2
51.1K 13
MMBD914LT1
C95 3
R96A
D37
2 R127
10.0K
C94 10.0K
.22 1
4700pf R126
A
A 100K
V+
R123
C126
100K .22UF
-5V
CTHRU2
R146
6.81K
PK2
A
R158
R162
R163
4.99K 100K
10.0K
A- R159
MMBD914LT1
100K 13
1 14
2
D40
3 A+ R160 12 ACH6
100K U33 SEE SHEET 3
LMC6484
+5V
R161
100K
VMN
A/D+,A/D-,F+,F-,E+,E-,D+,D-,C-,ISE[0:5],BAR,2.27V,HX,CAIR,HCTD,I/V[0:2]+,I/V[0:2]-,PK[0:2],TMPR,REF[1:2],VMN,BTMP,MH
2.5V
HI RES ANALOG BUS
~CLEAN2,PEAK2 CLEAN/PEAK CTRL BUS
LOW RES ANALOG BUS 2.5V,AIR[1:4],PHTR,ACH6,MHTRTEMP
GEN CTRL BUS

CAIR
MHTRTEMP
R130 500mV/C
C104
1K 1000PF
+5V
2.5V
D26
2
10PF R133 9.53MEG
FLUID_TEMP. 3
A BTMP 1
R101
AIR DETECTOR #1 AIR1 J3 3
30.1K BAV99LT1
R144
C63 +5V 475K
L7 R108 R107 200
2 AD1M C61 A
J3 T R106 2
R143 1
.22 475K R100 R105 4.75K
IND11 .15UH 1K 4 3
J3
10.0 U33
LMC6484
13 38 JUMPER 100
J2 5 U25
14 J3
1 2 PAKPRESENT
12
U10
LMC6484 39 A 74HC14
J2 PHTR
AIR DETECTOR #2 10PF
R115
500mV/C
TMPR
10.0
AD2M L2 R116
J4 16 C69 MH
C65 R110
AIR2
.22 1K R111 FLOW CELL TEMP
IND11 .15UH
200 R138
475K J4 11
2.5V
D7
2 18.2K
9 R31 J4 12
3 C105
8
1 1000PF
2.5V 10
475K
BAV99LT1 U10
LMC6484 A
A 10PF 9.53MEG
HEATER TEMP
R137
R145
HCT/AIR DETECTOR #3 C17
J4 13
475K
J4 R32 HCTD
18 HCT-M 6 18.2K
J4 14 6
7
R142 7
HCT/AIR DETECTOR 1K 5 R102
4700pf 5
U6 HCT1 R139 R136 475K
LMC6484 U33
LMC6484
10.0K
C59
10PF 18.2K 18.2K R141
A A
R109 C101
R140
THERMISTOR RETURN
1000PF 9.53MEG
C66 10.0K
AIR DETECTOR #4 R112 2
1 AIR3
475K 3
AD4M L1 R117
C70 U10
19
J6 LMC6484
.22 1K
IND11 .15UH
6 +5V
7 D38
5 2
U10 3
LMC6484 AIR4 1
BAV99LT1
R114
1.25V
D39
10.0K 2
3
A R113 1
10.0K
C67
BAV99LT1
4700pf
A
D8 [PASS THRU SIGNALS ONLY]
HCT EXCITATION
2
J4 17 HCT-E +5V
3
J4 23
1 2.5V
-5V
7
J3 HEATERHI
BAV99LT1
J4 24
1 C38
J3 AD1E 8
J3 HEATERLO
C62
.22 4700pf AIR EXCITATION MONITOR PWM0BUF,HSO.3
HX J4 25
J4 15 AD2E C37
9
.22 DG444DY J3 LAMPHI
2.49K
AIR EXCITATION PWM0BUF J4 26
C39 3 S D 2
17 AD4E
J6 1
10
.22 R103 J3 LAMPLO
U5 HSO.3
6
C64A J3
1.0UF R104
49.9
C64B
A
1.0UF
C64C
1.0UF
C64D A
1.0UF
C64E
1.0UF
NOVA BIOMEDICAL
NEW GEN. SENSOR BD.

SIZE REV.
E 24292-02
SHEET 2 OF 4
DWG #10-1079B
Page S-11
1
TP2
1 AGND
J5 REF1 2
3 ISE0 J5
29 J5 ISE1 4
J2 J5
5 ISE2 J5
ISE3 6 CLEAN/PEAK CTRL BUS
7 ISE4 J5
J5 ISE5 8 TO SHEETS 1 & 2
PEAK[0:2],~CLEAN[0:2]
9 REF2 J5
30 J5 PK0 10
J2 J5
11 PK1 J5
PK2 12
13 I/V0+ J5
J5 I/V0- 14 1 AGND
A 15 I/V1+ J5 J5A
J5 I/V1- 16 HI RES ANALOG BUS 3 AIR4
AIR3 2
J5A
17 I/V2+ J5 J5A
J5 I/V2- 18 5 HX
HCTD 4
J5A
19 MH J5 J5A
J2 27 J5 MHTRTEMP 20 7 SO2DET2 SO2DET1 6
J5A
21 BAR J5 J5A
J5 ACH6 22 9
8
J5A
23 TMPR J5 J5A
J5 VMN 24 ANALOG MUX BUS 10
J5A
25 BTMP J5
GND J5 CAIR 26
27 AIR1 J5
J5 HX 28
29 AIR2 J5
J5 PHTR 30
31 A+ J5
J5 A- 32
33 AGND J5 LOW RES ANALOG BUS
J5 PGND 34
J5
PHTR,ACH[0:2],ACH6,2.5V,AIR[1:4],MHTRTEMP
R181
40 2.5V
J2
100
A/D-
A/D+
-5V
-5V
.1 +5V .1
PMUX[0:3],NMUX[0:3],NMUXENA[0:1],PMUXENA[0:3] +5V
R118
1 PMUX0 A-
J2 4 F +V 1 C85 4 F +V 1 C106
2
E- 5 E NC 2 E+ 5 E NC 2
1 10.0K .1 .1
.01 D- 6 D -V 27 D+ 6 D -V 27
2 PMUX1 3
J2 C- 7 C NC 3 SO2DET2 7 C NC 3
U30 BTMP 8 B GND 12 SO2DET1 8 B GND 12
LMC6484 C84 C103
C90 MH 9 A NC 13 TMPR 9 A NC 13
3 PMUX2
J2 VMN 10 9 PK2 10 9
U26 U32
REF2 11 8 PK1 11 8
PMUXENA1 PMUXENA3
REF1 26 7 OUT 28 PK0 26 7 OUT 28
4 PMUX3 A A NMUXENA1
J2 I/V2- 25 6 I/V2+ 25 6 PMUXENA2
I/V1- 24 5 I/V1+ 24 5
A I/V0- 23 4 EN 18 NMUXENA0 I/V0+ 23 4 EN 18 PMUXENA0
5 NMUX0 A+
J2 HCTD 22 3 A3 14 NMUX3 HCTD 22 3 A3 14 PMUX3 R121 R155 R156 R157
6
CAIR 21 2 A2 15 NMUX2 CAIR 21 2 A2 15 PMUX2 4.75K 4.75K 4.75K 4.75K
7 .01
HX 20 1 A1 16 NMUX1 HX 20 1 A1 16 PMUX1
6 NMUX1 5
J2 19 0 A0 17 NMUX0 19 0 A0 17 PMUX0
U30 C91
LMC6484 R119
DG406DN DG406DN
7 NMUX2
J2 VDD
10.0K
C93
8 NMUX3 .1
J2
LT1009S8
+5V -5V
J2 A R151 R152 R153 R154
14 NMUXENA1 R131
9 J2 +5V D38A R132 C96 4.75K 4.75K 4.75K 4.75K
8 5 121K +5V
J2 GND
VDD R198 2.49k 100K .1
11 10 PMUXENA2 U31 C97 .1 6 4 U28
J2 2.27V
1 AD7710 24 NMUX0 NMUX1 NMUX2 NMUX3
J2 SCLK DGND A
2 23 R199 9 7 V- 3
13 MCLK IN DVdd +5V MONITOR
12 PMUXENA3 MCLKOUT 3 22 BAR 10 6 V+ 13
J2 MCLK OUT SDATA
R135 0.0
4 21 ISE5 11 5 GND 14 A
A0 /DRDY GND 100K
5 20 ISE4 12 4 OUT 8
/SYNC /RFS PMUX0 PMUX1 PMUX2 PMUX3
31 A/D+ 6 19 R134 C100 9 ISE3 7 3 EN 2 PMUXENA1
GND J2 MODE /TFS .1
7 18 8 ISE2 6 2 A2 15 PMUX2
AIN1(+) AGND
8 17 10 ISE1 5 1 A1 16 PMUX1
AIN1(-) Iout 0.0
32 A/D- 9 16 U33 ISE0 4 0 A0 1 PMUX0
J2 AIN2(+) REF OUT LMC6484 R148 R147 R149 R150
10 15 A
AIN2(-) REFIN(+) A
11 14 DG508ADY 4.75K 4.75K 4.75K 4.75K
Vss REFIN(-) 2.5V
12 13
AVdd Vbias
A NOT INSTALLED IN CORTEX
+5V A
36 E-
J2 C99 VDD
C109 C108
.1
23 J1
22PF
35 D- GND
J2 X1 U27 17 J1
SMDXTAL 22PF 1
C98 OC 9 J1
WRL 11
37 C- CLK
J2 A 2 19 PEAK0 7 J1
1D 1Q
.1 3 18 PEAK1
FPX-20MHZ 2D 2Q
4 17 PEAK2
3D 3Q
5 16 CLEAN0
-5V 4D 4Q
6 15 CLEAN1
5D 5Q
GND 7 14 CLEAN2
34 E+ 6D 6Q
J2 8 13 A/DSYNC U24 R188 SIGOUT
7D 7Q
9 12 BLKHTR 1 2 18 J1
8D 8Q
33 D+ VDD 74HC574 100
J2 67 66 65 64 63 62 74HC14
XTAL1 XTAL2 BUS INST ADV
RD 61
CLKOUT 2
2 /EA P3.0 60 PMUX0 PMUX0 VDD 3 D33
FAIL 3 NMI P3.1 59 PMUX1 PMUX1
VDD
1
PHTR 4 ACH3 P3.2 58 PMUX2 PMUX2
AIR3 5 ACH1 P3.3 57 PMUX3 PMUX3
BAV99LT1
AIR4 6 ACH0 P3.4 56 NMUX0 NMUX0
D28 LOGIC SUPPLY L3
MHTRTEMP 7 ACH2 P3.5 55 NMUX1 NMUX1
2 14 J1
ALE ACH6 8 ACH6 P3.6 54 NMUX2 NMUX2 GND
28 3
A
J2 2.5V 9 ACH7 P3.7 53 NMUX3 NMUX3

1 IND11 .15UH
AIR2 10 ACH5 P4.0 52 MOD0
AIR1 11 ACH4 P4.1 51 MOD1 C134 C138
MMBZ5V6A
26 12 ANGND P4.2 50 MOD2
J2 47UF .1
PWM2 13 VREF P4.3 49 MOD3
U34
P4.4 48 PMUXENA1
R129 R128 R120 R122
15 EXTINT P4.5 47 PMUXENA2 16 J1
16 /RESET P4.6 46 PMUXENA3 4.75K 4.75K 4.75K 4.75K
17 RXD P4.7 45 NMUXENA1
15 J1
18 TXD P2.3 44 MOD0 MOD1 MOD2 MOD3
19 P1.0 READY 43 P2.3 GND
20 P1.1 P2.4 42 PAKPRESENT
21 P1.2 8XC196KC WRH 41 SPARE1
+5V
PREHTR 22 PWM1 WRL 40

L6
23 PWM2 PWM0 39 PWM0 ANALOG SUPPLIES
-5V
3 J1
SYNC 24 HSI.0 P2.7 38 SPARE2 +5V
L8 DRDY 25 HSI.1 VPP 37 .15UH
+5VF VDD IND11
MODCTRL 26 HSO.4 L5
U34-1
HSO.5 27 HSO.5 HSO.3 35 HSO.3 4 J1
IND11 .15UH
C109A C109B HSO.1 P1.6 P2.6
15 C137 C136 IND11 .15UH
J2 .1 .01 HSO.0 P1.5 P1.7 HSO.2
LEDSEL0 C135 47UF
A 28 29 30 31 32 33 34 D27
2 47UF C133 .1 .1
16 U34-14,36,68 MIX/VAL
J2 3
LEDSEL1
RFS 1 5 J1
TFS
17
J2 GND PMUXENA0 MMBZ5V6A
LEDSEL2
NMUXENA0 A 6 J1
MODON
18
J2
LEDSEL3 10 J1
19
J2
LEDSEL6
MOD CTRL BUS
20 /LEDSEL U29
J2 LEDSEL0 15
LEDSEL7 Y0
LEDSEL1 14 1 MOD0
Y1 A
LEDSEL2 13 2 MOD1
23 Y2 B
J2 LEDSEL3 12 3 MOD2 GEN CTRL BUS
HSO.5 Y3 C
LEDSEL4 11 MOD2
Y4 TO SHEETS 1 & 2 D31 R193
LEDSEL5 10 6 MODON
24 P2.3 Y5 G1 2
J2 LEDSEL6 9 4 VDD 3
Y6 G2A
LEDSEL7 7 5 4.75K
Y7 G2B 1
74HC138
R64 GND BAV99LT1 GND
LEDDRV
21 GND
J2 R38
10.0 U24
HTRCTL
10.0 VDD PREHTR 3 4 R186 19 J1
R63 100
U25 74HC14
25 10.0 SYNCIN
J2 C33 SYNC 4 3 R192 21
100 J1
U25
74HC14 STXD
TXD 5 6 R187 12 J1
.1
2.5V 100
U24
R195 74HC14 SRXD
R27 R37 RXD 6 5 R185 13 J1
475 100
475 150 R200 U24
74HC14 RESETIN
681 1 2 RESET 8 9 R194 22 J1
Q2 Q1 Q3 A 100
U24
MMBT4403LT1 MMBT4403LT1 MMBT4403LT1 74HC14 INTIN
V+ EXTINT 12 13 R183 11 J1
100
U24
74HC14 FAILIN
2 5 FAIL 10 11 R190 20 J1
R21
R35 3 VP+ 100
1K VP- 1 PWM0 74HC14
J4 9 1K U3 4 D35 D34
LED2-A
MIC6211B PWM0BUF 2 2
VDD 3 3 VDD
LED2 U4 5
R28 C22 1 1
J4 10 7
24.9 R72 LM324
6
1K U5 BAV99LT1 BAV99LT1
D6 LED1 R36 R70 .01UF
16 D32 D29
J4 7 200K 100K R189 R182 R184 R191
LED1-A 14 15 2 2
S D 3 3 4.75K 4.75K 4.75K 4.75K
1 1
LED1 DG444DY
J4 A
8 BAV99LT1 BAV99LT1
R67 D36
D30
2
9.09K 2
3
3
LEDCOM C36 1
22 R23 R24 C29 1
J2 R22 R73
10.0 10.0 GND
10.0 49.9K BAV99LT1
470PF BAV99LT1
A GND
4700pf
R68
1K
NOVA BIOMEDICAL
A
NEW GEN. SENSOR BD.
SIZE REV.
E 24292-03
SHEET 3 OF 4
DWG #10-1080B Page S-12

VDD
V+
C28 U25 U25

C68 C92 C30 C44 C87 C86 C83 11 10 13 12
.1
.1 .1 .1 .1 .1 .1 .1 74HC14 74HC14
GND
+5V
C73 C5
C5A C45 C40 C19 C52 C89 C16 C48 C102 C107 C77 C81 C31 C42 C75 C79 C7
.1 .1
.1 .1 .1 .1 .1 .1 .1 .1 .1 .1 .1 .1 .1 .1 .1 .1 .1
C35 C46 C21 C53 C88 C49 C60 C78 C82 C32 C43 C76 C80 C1
C41 C74 C10
A .1 .1 .1 .1 .1 .1 .1 .1 .1 .1 .1 .1 .1 .1
.1 .1 .1
-5V
MAKE CONNECTION TO ALL SPARES WITH ETCH

SO THAT ECCH CUTS AND JUMPERS CAN USE THESE DEVICES FOR ECO'S
J4 1
J4 4
A 10 U4 12 U4
8 14
J4 LM324 LM324
5 9 13
+5V
J4 6
-5V
U25 R300
MCLKOUT 9 8 CLKOUT 8 J1
100
74HC14
U12 U11
15 SAM1 1 U11
Y0 3 IN1 B1 9 BKGND_IN
MOD0 1 14 B1 2 8
A Y1 B2 10
MOD2 2 13 SAM1 74HC08
B Y2 74HC08
MOD3 3 12 SAM2
C Y3
11 MEAS U11
Y4 SAM2 4
MODCTRL 6 10 6 IN2
G1 Y5 B2 5
4 9 B1 U11
G2A Y6 74HC08 12 SCOPETRIGGER
5 7 B2 11
G2B Y7 13
74HC138 74HC08
DG444DY DG444DY
R41 R40 SO2-1 LMC6484
2 D S 3 14 S D15 12 U6
1 16 14
475K
10.0K 13
U7 MEAS U7
SO2DET1
SAM1
C114 C115
DG444DY .22UF .22UF
CTHRU2
3 S D 2 CTHRU2
C119
1 C122
.033UF .033UF
U8
DG444DY CTHRU CTHRU DG444DY
SAM2
6 S D 7 11 S D 10
8 9
U8 U8
A A
IN1 C121
C120
.033UF
.033UF CTHRU DG444DY
CTHRU R66 SO2-2 LMC6484
14 S D 15 3 U6
DG444DY
16 1
475K
6 S D 7 2 SO2DET2
8 U8
C116
U7 C117
.22UF
.22UF
CTHRU2
BKGND_IN
CTHRU2
IN2
DG444DY
11 S D 10
9
MEAS
U7
A
A
MEAS
CO2INPUT
A
R30
200K
R29
J4 2 9
8
10.0K 10
J4 3 R26 U6
LMC6484
10.0K
CTHRU2
.22UF
C113
SO2DET-C
R25
36.5K
NOVA BIOMEDICAL
A
NEW GEN. SENSOR BD.

SIZE REV.
E 24292-04
SHEET 4 OF 4
DWG #10-1081B Page S-13

Page S-14
PN 23897
DWG #10-1082B
ITEM P/N DESCRIPTION
65 22745 Flowcell Lamp
5, 40, 58, 38 24628 Kit Sampler Gears
31 24622 Optosensor
8 24621 Motor, Sampler
52 20861 Fluid Fountain
PN 23899
Page S-15
DWG #10-1083B
ITEM P/N DESCRIPTION
2 24627 Motor Rotary Valve
3 24626 Kit Rotary Valve Gear
4 24613 Rep. Opto Sensor Rotary Valve
5 24624 Rep. Kit Ceramic Rotary Valve
Page S-16
PN 23898
DWG #10-1084B
TITLE SIZE DWG.NO. REV
SPECIFICATION PRINTER INTERFACE IF3001 SEIKO A
SHEET P/N 24614 SHT 1 OF 1
To Print Head
CN01: Head flexible printed circuit connector
CN01
CN02: Motor control connector
To Printer CN03: Input/Output control connector
Motor
CN02 SW01: Function switch
SW01
a, b: Position selection notches for mounting to the LTP3245

c: Holes for mounting to the LTP3245
d: Two holes for mounting to the outer case (or frame)
d
c
NOTE: CN01: Lift white plastic part to release print head flat cable
CN03
PT300 PT300 To Control

P01 GA1 Board J9
a b
Page S-17
APPROVED EFFECTIVE APPROVED EFFECTIVE

REV ECO# REV ECO#
For Doc.Cntrl Use

DRP/CO-DRP/DATE ECO MGR/DATE DRP/CO-DRP/DATE ECO MGR/DATE
Disk No.
Only
DWG #10-1085B
TITLE SIZE DWG.NO. REV
SPECIFICATION POWER SUPPLY UNIVERSAL INPUT A
5+/-12 24Vo
SHEET P/N 24720 SHT 1 OF 1
INPUT: J1 AMP P.C.B. HEADER P/N 640445-5

PIN 1) AC LINE TB1 1 1
PIN 2) N/C PIN 1) AC LINE
PIN 3) AC NEUTRAL PIN 2) AC NEUTRAL
PIN 4) N/C PIN 3) AC GROUND
TB1
PIN 5) AC GROUND
3 F1
SIGNALS: J2 AMP P.C.B. HEADER P/N 640456-4
T3.5A/250V~ TB2
PIN 1) N/C PIN 3) -SENSE
PIN 2) +SENSE PIN 4) POWER FAIL
OUTPUT: J3 AMP P.C.B. HEADER P/N 1-640445-6

NC
PIN 1) OUTPUT #4 PIN 14) OUTPUT #1 +S
V1 -S
PIN 2) OUTPUT #4 PIN 15) OUTPUT #1 ADJ. PF
PIN 3) OUTPUT #3 PIN 16) OUTPUT #1

V2
J2
PIN 4) OUTPUT #3 ADJ.
PIN 5) OUTPUT #2 TB2
PIN 6) OUTPUT #2 PIN 1) OUTPUT #4
PIN 7) COMMON PIN 2) OUTPUT #3 8.50" (215.9mm)
PIN 8) COMMON PIN 3) OUTPUT #2
PIN 9) COMMON PIN 4) COMMON 8.000" (203.2mm)
PIN 10) COMMON PIN 5) COMMON
PIN 11) COMMON PIN 6) COMMON
NOTE: 5A MAXIMUM RECOMMENDED CURRENT PER CONNECTOR PIN
WEIGHT: 2.3 LBS. MAX.
Output Current Total

Model Output Output Minimum Maximum Maximum Peak Noise Regulation
(Note A) Voltage (Note C) (Note D) P-P (Note B)
GPx130D 1 +5V 3A 16A 20A 25A 50mV 2%

2 +24V 0A 3.5A 3.5A 5A 240mV 2%
3 -12V 0A 1.2A 1.2A 1.5A 120mV 3%
4 +12V 0A 1.2A 1.2A 1.5A 120mV 3%
Page S-18
APPROVED EFFECTIVE APPROVED EFFECTIVE

REV ECO# REV ECO#
For Doc.Cntrl Use

DRP/CO-DRP/DATE ECO MGR/DATE DRP/CO-DRP/DATE ECO MGR/DATE
Disk No.
Only
DWG #10-1086A

pHOx Serv Man PN24301 (2020 - 08 - 20 02 - 50 - 44 UTC)

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Service Manual

Stat Profile pHOx Service Manual

2.0 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

PN 24301 Rev. A 8/99 TOC-1

3.0 Replacement Procedures . . . . . . . . . . . . . . . . . . . . . 3-1

4.0 Troubleshooting Information . . . . . . . . . . . . . . . . . . 4-1

TOC-2 PN 24301 Rev. A 8/99

PN 24301 Rev. A 8/99 TOC-3

TOC-4 PN 24301 Rev. A 8/99

Stat Profile® pHOx® Service Manual

Part Number and Ordering Information

Technical Assistance (USA)

Tel: 1-800-545-NOVA or FAX: (781) 894-0585

1.1 The Stat Profile pHOx Analyzer

Ambient Temperature: 15° - 32° C ( 59° - 86° F)

1.1.2 Energy consumption

Air Conditioning Load: Peak 44 BTU/Hour

1.1.3 Physical Dimensions

Weight:: 8.1 Kg (18 lbs)

1.1.4 Regulatory Compliance

1.1.5 Location - Stable stationary surface.

• ~8cm ( 3 in) clearance to a wall or adjacent instrumentation

The analyzer utilizes an Intel 386EX processor, PCMCIA ROM programming.

WARNING: Removal of the top cover allows access to power supply

! NOTE: This International Caution Label appears on the rear of

WARNING: Internal surfaces may have sharp edges. Care should be

1.3 Required tools

2.0 Product Description

2.1 Mechanical Assemblies

for a plug in control pack. The

Figure 2-1 Flow Diagram

module/reference electrode, through a solenoid actuated pinch valve, and delivers

2.1.2 Sampler Assembly

2.1.3 Rotary Valve Assembly

2.1.4 Sensor Module Assembly

2.2 Electronic Assemblies.

2.2.1 Power Entry Module

2.2.2 Power Supply

2.2.3 Digital Control Board

• Clock and Power Management unit

Power Supply Connector TB2

2.2.4 Analog Board

2.2.5 SO2 Control Board

2.2.6 Electrode Interface Boards

2.2.7 Door Assembly Electronics

3.0 Replacement Procedures

CAUTION: Assemblies may have loose hardware mounting. Insure

WARNING: Removal of the analyzer cover will allow access to line

3.1 Cover Removal

1. Turn the unit OFF,

front of the cover.

Figure 3-1 Cover Removal

3.2 Tubing Harness

1. Remove the analyzer cover per Section 3.1.

NOTE: It is optional to remove the digital control board and

a. Disconnect the electrical connectors (J7, J8, J9, and J10)

b. Disconnect J11 connector at the bottom front of the board.

Digital Control Board

e. Remove the ground strap on

3-2 Update to Rev. A 1/2000

4. Carefully remove the tubing from

9. Place the reagent tubing and S-line

Update to Rev. A 1/2000 3-3