You are on page 1of 7

DO NOT OPERATE YOUR UNIT BEFORE

READING THE INSTRUCTION MANUAL.


DOING SO MAY RESULT IN DEATH OR
INJURY TO PERSONNEL OR DAMAGE TO
THE UNIT AND ITS SURROUNDINGS

If you can NOT use the manual on the USB thumb drive provided,
E-mail BAUER COMPRESSOR’s Documentation Section at
documentation@bauercomp.com
You will be provided a manual in a format suitable for your use.

If you do not have the Adobe Acrobat software necessary to read PDF file(s), a
free copy may be downloaded from the following Internet website:
http://get.adobe.com/reader

This information is believed to be accurate by Bauer Compressors, Inc., as of it’s date of publication,
but Bauer offers NO WARRANTY regarding the accuracy, or continuing accuracy, of the information
set forth herein. Bauer shall not be liable for inaccuracies in, or consequences resulting from, your use
of this information. All information supplied is in connection with sales of Bauer’s products, and is thus
subject to Bauer’s standard terms and conditions of sale. Bauer reserves the right to change this infor-
mation and has no obligation to update these materials. This information is copyrighted by Bauer Com-
pressors, Inc., and Bauer reserves to itself all rights to this publication. Bauer’s customers have no right
to reproduce, rewrite, modify, license or permit allowing anyone else’s use of this information, without
the express written permission of Bauer Compressors, Inc.
General Safety Precautions
• Read the operating manual before installing or operating this compressor unit. Follow appropriate handling,
operation and maintenance procedures from the very beginning. Maintenance is simple, but must be done regu-
larly to achieve safe operation, maximum efficiency and long service life.

• This compressor unit must be installed, operated, maintained and repaired only by authorized, trained and qual-
ified personnel. Keep safety guards in place. Do not modify the compressor or its systems.

• Consult and follow all OSHA, NEMA, ASME and local regulations, laws and codes covering the installation
and operation of this compressor and accessories before operating the unit.

• All electrical installation must be in accordance with recognized national, state, and local electrical codes.

• Do not operate this unit in excess of it’s rated capacity, speed, pressure, temperature, or otherwise than in
accordance with the instructions contained in this manual. Operation of this unit in excess of the conditions set
forth in this manual will subject the unit to limits which it may not be designed to withstand.

• Do not wear loose clothing around machinery. Loose clothing, neckties, rings, wrists watches, bracelets, hand
rags, etc. are potential hazards.

• Make sure you are equipped with all required safety equipment; hearing protection, safety glasses, hard hats,
safety shoes and fire extinguisher.

• Visually inspect the unit before starting. Remove and / or replace any loose or broken components, tools,
valves, missing equipment, etc.

• Do not tamper with, modify, or bypass safety and shutdown equipment.

• Do not tighten or adjust fitting or connections under pressure.

• Before doing any work involving maintenance or adjustment, be sure the electrical supply has been discon-
nected, and the complete compressor system has been vented of all internal pressure.

• Before working on the electrical system, disconnect the electrical supply from the system at the circuit breaker
or other manual disconnect.

• The use of repair parts other than those listed in this manual or purchased from BAUER Compressors, Inc. may
create unsafe conditions over which BAUER has no control. Such unsafe conditions can lead to accidents that
may be life-threatening, cause substantial bodily injury, and/or result in damage to the equipment. Therefore,
BAUER Compressors, Inc. can bear no responsibility for equipment in which non-approved repair parts are
installed

• We recommend that all maintenance work be recorded in a service book, showing the date and details of the
work carried out. This will help to avoid expensive repairs caused by missed maintenance work. If it is neces-
sary to make a claim against the warranty, it will help to have proof that regular maintenance has been carried
out and that the damage has not been caused by insufficient maintenance.
CUSTOMER REPLY FORM
If this shipment does not meet your expectations in any way, please complete and mail or fax this docu-
ment to the Quality Assurance Department at (757) 855-6006. The QA Department will forward your
problem to the appropriate department for resolution and will contact you when corrective action has
been taken.

Company Name: Contact:

Telephone #: Fax #:

Date Unit Bauer Sales


Received: Order#:

 Missing Packing Slip / List  Missing Items


 Shipping Container Damage  Concealed Damage
 Other (Please Explain):

Comments:

Disclaimer of Safe Delivery


WE DO NOT GUARANTEE SAFE DELIVERY
• Our standard terms of sale are FOB our factory- the responsibility for damage in transit is the carrier’s, whether
it be visible damage or concealed damage.

• INSPECT YOUR SHIPMENT IMMEDIATELY UPON DELIVERY. Insist that visible damages be indicated
on your copy of the freight bill.

• Open shipments immediately and inspect the condition of delivered goods. Fill in Warranty Card and mail in
after start-up.

• In the event of damage contact the delivering carrier immediately, requesting that an inspection be made. YOU
MUST MAKE CLAIMS FOR DAMAGES IMMEDIATELY TO THE CARRIER.
WARRANTY
COMMERCIAL RECIPROCATING COMPRESSOR
PRODUCTS
Scope of Warranty: BAUER COMPRESSORS, INC. (“BAUER”) warrants that, for a period of twenty-four (24) months
from date of shipment from BAUER, this reciprocating compressor product shall conform to the applicable drawings and
specifications approved in writing by BAUER, and that such product shall be free of defects in both material and workman-
ship. This warranty is specific to this product and applies only to the first purchaser (“Customer”) during the twenty-four
month warranty period and may not be transferred or enforced by any other party. To be eligible for this warranty to cover
Customer’s product, Customer must return a properly completed start-up/warranty registration form to BAUER at the
address below within ninety (90) days from the date of start-up.

Warranty Service: If, in the sole judgement of BAUER or its designated representative, the product does not conform to
the applicable drawings and specifications approved in writing by BAUER for the product, or is found to be defective in
material or workmanship, BAUER will at its option, either: (a) Repair or replace the product, or refund the product pur-
chase price to the Customer, or (b) Furnish a service representative to correct the defects with the product.

Obtaining Service: To obtain warranty service, Customer should contact BAUER directly at the address below. BAUER
may, at its option, refer customer to a BAUER designated representative, such as an authorized distributor, or provide Cus-
tomer with authorized instructions on the return of the product to BAUER for assessment. Any product shipped to BAUER
pursuant to BAUER’s authorized return instructions shall be shipped F.O.B. to BAUER at the address below or as other-
wise specified by BAUER. All return freight charges incurred shall be the sole responsibility of the Customer.

Warranty Exclusions: This warranty does not cover or shall be void with respect to the following:
a. Any product for which the Customer has not submitted to BAUER a start-up/warranty registration form within ninety
(90) days of the start-up of such product.
b. Any product which Customer fails to ship to BAUER within thirty (30) days of receipt of BAUER’s authorized return
instructions after submitting a warranty claim to BAUER.
c. Any defective or damaged products, parts or components resulting directly or indirectly from the use of repair or
replacement parts, including filter and separator elements or oil, not manufactured or approved by BAUER or from
Customer’s failure to store, maintain, and operate the product according to recommendations contained in the
INSTRUCTION MANUAL AND REPLACEMENT PARTS LIST included with the product as well as under standard
engineering practices.
d. Any product for which Customer does not have a service record book showing that regular maintenance work has been
carried out utilizing Genuine Bauer Components. BAUER or its designated representative may require proof of
maintenance prior to rendering any decision on the validity of a warranty request.
e. Any alleged product defect resulting from deterioration or wear occasioned by chemical and/or abrasive action.
f. Component parts or assemblies not manufactured by BAUER to the extent that such component parts or assemblies are
not warranted by the original manufacturer. Further, BAUER shall have no responsibility for any cost or expense
incurred by Customer due to the inability of BAUER to repair a component part or assembly under said third-party
manufacturer warranty when such inability is beyond the control of BAUER or is caused solely by the Customer.

Additional Limitations: The warranty service and procedures described in this warranty constitutes Customer’s sole and
exclusive remedy for any claim hereunder. BAUER MAKES NO WARRANTIES, REPRESENTATIONS OR PROM-
ISES AS TO THE QUALITY, PERFORMANCE OR OTHERWISE WITH RESPECT TO ITS PRODUCTS
OTHER THAN THOSE SPECIFICALLY STATED IN THIS WARRANTY. FURTHER, TO THE EXTENT PER-
MITTED BY APPLICABLE LAW, BAUER EXPRESSLY DISCLAIMS ALL IMPLIED WARRANIES, INCLUD-
ING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR FITNESS
FOR A PARTICULAR PURPOSE. UNDER NO CIRCUMSTANCES SHALL BAUER’S LIABILITY, WHETHER
BASED ON CONTRACT, TORT, WARRANTY, STRICT LIABILITY, OR ANY OTHER THEORY, EXCEED
THE PRICE OF THE INDIVIDUAL PRODUCT WHOSE DEFECT FOR DAMAGE IS THE BASIS OF THE
CLAIM. BAUER SHALL NOT BE RESPONSIBLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL, CONSE-
QUENTIAL OR PUNITIVE DAMAGES, INCLUDING WITHOUT LIMITATION, LOSS OF PROFITS, OR
LOSS OF USE OF FACILITIES OR EQUIPMENT.

BAUER COMPRESSORS, INC.


1328 Azalea Garden Road, Norfolk Virginia 23502
Phone: (757) 855-6006 Telefax (757) 855-8654
Form: Effective Date:
#0063a March 1, 2011
WARRANTY ADDENDUM
PARTS SALES WARRANTY

BAUER COMPRESSORS, INC. provides only factory original replacement parts to its customers. To maintain
the integrity and performance of the original compressor only genuine BAUER parts should be used in the main-
tenance of your compressor.

BAUER COMPRESSORS, INC. assumes no liability for damage or nonperformance resulting from the use of
after market replacement parts.

BAUER COMPRESSORS, INC. warrants that all genuine replacement parts from our facility will be free from
defects in material and workmanship for a period not to exceed 90 days from the date of shipment. It is therefore
imperative that replacement parts be inspected immediately upon arrival.

If a problem exists upon receipt:

(a) Notify BAUER Parts Sales of the details of the problem by telefax or telephone within ten work-
ing days of the receipt of the part.

(b) If a shortage or overshipment has occurred no other paperwork will be required. Your salesman
will arrange for the corrective action.

(c) If damage has occurred during shipping, take pictures and file a claim with the shipping com-
pany. Bauer can assist you in making this claim if you require.

(d) If the external packaging is intact but the damage is concealed, photograph the damage and the
packing materials. This will help us correct the problem in the future. Return the item to BAUER
after notifying the Parts Sales department. Be certain to return the damaged part along with a
copy of the BAUER packing list and the warranty form.

(e) If a part fails within 90 days for reasons other than freight damage please follow the procedures
outlined in the BAUER standard warranty manual.

(f) Credit will be issued only after the correct paperwork and defective material have been returned
to BAUER. Evaluation for credit is contingent upon complete information and return of the
defective goods.

(g) Liability is limited to the original replacement cost of the item.

(h) BAUER COMPRESSORS, INC. shall not be responsible for freight charges, neither inbound
nor dispatch.

BAUER COMPRESSORS, INC.


1328 Azalea Garden Road, Norfolk Virginia 23502
Phone: (757) 855-6006 Telefax (757) 855-6224

FOR-0342 05/28/02
START-UP REPORT
WARRANTY REGISTRATION

To validate warranty, complete and return this page to BAUER COMPRESSORS, Inc. within 90 DAYS of initial operation; otherwise
WARRANTY WILL BE DENIED. Refer to operator’s manual for policies and procedures. This form should be filled out by the qualified
compressor technician performing start-up, and signed by an authorized customer representative.

CUSTOMER DISTRIBUTOR APPLICATION


Company: Company: Breathing Air:

Address: Address: Industrial:

City/State/Zip: City/State/Zip: Nitrogen:

Email: Email: Natural Gas:

Phone: ( ) Phone: ( ) Other:


Contact: Technician: Block Number:

Model: Sales Order Number: Start-Up Date:

UNIT LOCATION
Indoors Outdoors Under Canopy Heated Unheated Air Conditioned Clean Dusty Dry

SUPPLY SOURCE
At Compressor Piped From Outside / External Source Pipe Size Distance

PRE-START CHECKS
Oil Level within Upper and Lower Limits Oil Type:

V-Belt Drive Alignment and Tension Drive Coupling in Alignment (if direct drive)

Purification Installed Correctly Proper Voltage Connected (for E1 & E3 units only)

OPERATIONAL CHECKS (TO BE MADE AT OR NEAR FULL PRESSURE)


Final Pressure Shutdown: Restart Pressure:

Oil Pressure: Oil Return Line Flow

Interstage Pressures:1st 2nd 3rd 4th 5th Final

Discharge Temperature from Block (from Gauge, if Supplied)

Carbon Monoxide Monitor Optional Level: Not Applicable

ELECTRICAL POWER INPUT LEAKS (LOCATION)


Voltage Amps:1 2 3 Oil: Air:

IF WATER COOLED
Cooling Water Supply Temperature: Cooling Water Return Temperature:
Cooling Water Flow: Closed Loop Open Loop

Signature:
START-UP TECHNICIAN - TITLE - COMPANY - DATE
SUBMIT
Signature:
CUSTOMER REPRESENTATIVE - TITLE - DATE

You might also like