Project Title :

Floating Head Heat Exchanger Design

Director : Eng Alseddiq Oday

Producer : Rafied Ebrahiem
Company : Mostaql
Date : 2023 June 18
 Cross Section View :
Floating Head Heat Exchanger

Tube side Connection

Shell Covcer
Shell Side Connection

lifting lug
Flange

Shell

Support Saddles Rear Channel

Front Channel

Tubes

Baffles

Tubes Bundle

Tie Rods and Spacers

Tubes Sheet

The floating tube stack design heat exchanger and oil coolers comprise straight-length
tubes connected at each end by expansion or welding. The tube bundle is designed Blue Arrow cold Stream
with baffles to ensure that the shell side fluid is decreased and flows evenly over all of
the tubes for the best thermal performance.The headers or water boxes at each end
are designed to either allow one pass flow through the tubes or, one end is blanked off Orange Arrow hot stream
to cause a two pass flow through the tubes.
June 18, 2023 PROJECT TITLE Heat Exchanger A 01
 Dimension :
Floating Head Heat Exchanger
Side View

Top View Front View Back View

Lenght 5m

Diameter 0.5 m

tubes per pass Count 50

Shells Count 4

Flange Count 4 , Di 0.7 m

( Count 3 , Di 0.25 m ) , ( Count 1 , Di 0.30

Tubes Connection
m)

Thickness 0.4 mm

Cover Head Count 2 , Di 0.5 m , L 0.14 m

Support Count 2 , L 0.4 m

Bolts Count 100-150 , Thickness 0.03 mm

Baffles Count 5 , Di 0.25 m

Tie Rods and Spacers

Count 2 , L 4 m

June 18, 2023 PROJECT TITLE Heat Exchanger A 02

 Material :
Floating Head Heat Exchanger

Floating Head :
� Tube sheet: Stainless Steel (such as SS 304 or SS 316) -
Stainless steel offers good corrosion resistance and
mechanical properties, making it suitable for a wide
range of applications. And color red black
� Floating Head Shell: Carbon Steel (such as ASTM A516
Grade 70) - Carbon steel provides good strength and is
commonly used for floating head shells in various
industrial applications.
� Flange: Stainless Steel (such as SS 304 or SS 316) -
Stainless steel flanges offer corrosion resistance and
mechanical strength, ensuring a reliable joint.
Tubes:
� Copper and Copper Alloys: Copper or Copper-Nickel
Alloys (such as Cu-Ni 90/10 or Cu-Ni 70/30) - These
materials have excellent thermal conductivity and
corrosion resistance, making them suitable for various
heat exchanger applications.
Gaskets and Seals:
� Elastomer Gasket: Nitrile (NBR) - Nitrile gaskets offer
good sealing properties, and chemical resistance, and
are suitable for a wide temperature range.

June 18, 2023 PROJECT TITLE Heat Exchanger A 03

Perspective :
Floating Head Heat Exchanger

June 18, 2023 PROJECT TITLE Heat Exchanger A 04

Perspective :
Floating Head Heat Exchanger

June 18, 2023 PROJECT TITLE Heat Exchanger A 05

Perspective :
Floating Head Heat Exchanger

June 18, 2023 PROJECT TITLE Heat Exchanger A 06