Operating Manual Terminal ZCS

Operating manual
Terminal ZCS
CONTENTS
8Contents ..............................................................................................................................1
1 Guide ..............................................................................................................................2
1. SYMBOLS USED IN THIS MANUAL ............................................................................................................... 2
2 Main components ..........................................................................................................4
2.1 Terminal ZCS ............................................................................................................................................ 4
2.2 ZCS-Command module ....................................................................................................................... 5
3 Operating .......................................................................................................................6
3.1 Main screen .............................................................................................................................................. 6
3.2 RCV Parameters .................................................................................................................................... 10
3.3 Maintenance .......................................................................................................................................... 11
3.4 Counter .................................................................................................................................................... 12
3.5 Emptying ................................................................................................................................................. 13
3.6 Packing configuration......................................................................................................................... 14
3.7 Lifter configuration .............................................................................................................................. 15
3.8 Video configuration............................................................................................................................. 17
3.9 Other function configuration ........................................................................................................... 18
3.10 Calibration menu .................................................................................................................................. 21
3.11 Weighing system menu ..................................................................................................................... 21
3.12 Menu documentation ......................................................................................................................... 22
4 Symbols ........................................................................................................................23
5 Error messages .............................................................................................................25
Guide 1
1 GUIDE
This operating manual applies to Terminal ZCS.
All users of the terminal or persons carrying out maintenance and repair work must be trained
for the appropriate operation of the terminal.
ZOELLER TECH Sp. z o. o. assumes no liability or warranty for:
o use of the terminal for other purposes than indicated in this manual
o damages which are due to negligent operation
o damages resulting from manipulation with terminal
Please study the operating instructions closely before operating the terminal.
1. SYMBOLS USED IN THIS MANUAL
When studying these operating instructions, you will notice a number of symbols and text
formats designed to give you a visual orientation in this manual. The following five symbols
are of major importance since they indicate such information or warnings which you must
absolutely take account of when using the terminal.
DANGER
These warnings indicate dangerous situations which cause immediate injury to people and must be
observed. Severe injuries or death can be caused by disregarding these warnings.
WARNING
These warnings give you important information on how to avoid dangerous situations and what to do in
cases of emergency or any malfunction.
ATTENTION
These phrases warn about possible damage to the vehicle itself or its direct environment which may
occur if the instructions are ignored.
IMPORTANT
Passages marked with this symbol contain important instructions and functional characteristics of the
vehicle.
Guide 2
FOR YOUR INFORMATION
This symbol indicates helpful advice on how to use the vehicle.
Components
This format is used to mark main components and operational controls in pictures and text
passages.
Guide 3
2 MAIN COMPONENTS
2.1 TERMINAL ZCS
Fig. 2.1 Elements of ZCS terminal
Function buttons
ESC
USB port
Knob
Main components 4
2.2 ZCS-COMMAND MODULE
Fig. 2.2 ZCS Command module
START button
A1 button
A2 button
Restriction override button
Emergency stop button
Main components 5
3 OPERATING
Terminal turns on automatically with the ignition. To start work, press START button on
ZCS-Command module after turning on the terminal.
Selection and confirming functions:
1. Function can be selected by pressing function buttons
or
2. By turning the knob and pressing it to confirm the choice.
Function status indications:
Function unavailable
Function available, inactive
Function available, active
3.1 MAIN SCREEN
Fig. 3.1 Main screen
Operating 6
Main screen displays all error messages and information e.g. information about weighted
footboards or opened tailgate. List of icons and error messages are shown in chapters 4 and 5.
On the background of the main screen video from CCTV is displayed. Using buttons
warning lights can be switched on. Button turns on working lights (back and side, if they
are installed). Pressing the button turns on or turns off the light. Activating the button is
signaled by the icon changing to dark gray.
Fig. 3.2 Turned on warning lights
It is possible to choose waste fraction using button and knob . Fractions are
represented by icons:
Bio waste
Mixed waste
Paper
Plastics
Glass (option)
Bulky waste
Operating 7
Using the knob and/or button one of menus can be selected:
RCV Parameters
Maintenance
Counter
Emptying
Packing configuration
Lifter configuration for small containers
Lifter configuration for large containers
Video configuration
Other function configuration
Calibration menu
Weighing system menu
Menu documentation
Operating 8
Options:
Pushing wall laser sensor:
If body is equipped with pushing wall laser sensor, on the bottom of main screen information
about position of pushing wall (distance between wall an front frame), left volume and
percentage of body loading are displayed. Figure below shows example of values.
Fig. 3.3 Example values and explanation
If body is equipped with crane, terminal displays messages if crane is not in transport position.
Crane is not in transport position
Crane is not retracted and disables compaction

mechanism operation
Crane is lifted and disables tailgate operation
Banke:
If body is equipped with Banke generator, the additional icon is available on the main screen
(next to warning lights icon):
Fig. 3.4 Banke icon on main screen
Operating 9
Long pressing of button turns on and off Banke pump, short pressing allows to adjust
warning lights. Light grey color of the icon means, that pump is off, dark grey means that it is
ready to use, and flashing of the icon signalize the error (e.g. low battery level). Error code is
displayed in right upper corner. Bar on the bottom of the icon shows percentage of battery
charge.
3.2 RCV PARAMETERS
RCV Parameters menu is used to preview the set parameters and to upload and download
parameters from an external drive.
Fig. 3.5 RCV Parameters menu
Button allows to search parameters by number. To select the required number, turn the
knob until the required digit is indicated, then confirm by pressing the knob and move to
the next digit. After entering the entire number, confirm the selection by pressing the button
In order to upload parameters from an external drive, insert the USB flash drive into the USB
port and press the button . The data will be uploaded automatically.
The button is used to download the set parameters to an external drive. The downloading
procedure is the same as uploading.
Operating 10
Fig. 3.6 Progress bar of uploading data
3.3 MAINTENANCE
The maintenance menu provides an overview of the status of the sensors.
Fig. 3.7 Maintenance menu
Operating 11
3.4 COUNTER
Counter menu is used to checking the counters for compaction cycles number, engine running
time etc. To reset the counters, press and hold button .
Fig. 3.8 Counter menu
Number of counters can vary depending on installed options. Daily time is counted in
minutes, total time is counted in hours.
Service interval – days left Number of days until next service inspection
Service interval – hours left Number of work hours until next service inspection
Greasing low – hydraulic The counter value is increased when a low grease level
working time is detected and there is a need for oil by any function.
Compaction cycles number Daily and total value of the counter is increased every
time slider start moving up
Emptying cycles number Daily and total value of the counter is increased every
time systems detects open position of tailgate
Lifter cycles number Daily and total value of the counter is increased every
time lifter is lowered
The number of kilometers The number of kilometers traveled is taken from the
traveled chassis via the CAN connection.
Operating 12
Waste collection day number Daily and total value of the counter is increased if in day
at least 10 press cycles was performed
Vehicle stopped for wastes Daily and total value of the counter is increased every
collection time the vehicle is stopped and there is demand for
hydraulic pressure
Engine running time The value of the counter is increased when engine
speed is greater than zero. In case of lack of information
about vehicle speed, system detects engine state every
time the ignition is on
Waste collection time Daily and total value of the counter is increased when
the vehicle is ready to work. Vehicle is ready to collect
waste when pump is on – start button on Command
Module is on
Running time vehicle at neutral Daily and total value of the counter is increased when
position the vehicle is stopped (N on the screen) and ready to
work
Compaction running time Daily and total value of the counter is increased when
press oil demand is greater than zero
Lifter running time Daily and total value of the counter is increased when
lifter oil demand is greater than zero
Hydraulic running time Daily and total value of the counter is increased when
the vehicle is stopped (N on the screen) and pump is on
(Start button on Command Module)
3.5 EMPTYING
Emptying menu allows to control the tailgate and the pushing wall from the terminal. Holding
button opens the tailgate. Button closes it and it is active only when the tailgate is
opened. Tailgate cannot be closed fully from the terminal it has to be closed completely with
the buttons on the side of the body. Button retracts the pushing wall and button
ejects it - it is active only when the tailgate is closed.
Operating 13
Fig. 3.9 Emptying menu
If vehicle is equipped with control buttons on the front of body, it is necessary to choose using
button if tailgate is closed/opened with buttons or from the terminal. When control by
buttons on the body was chosen, control from terminal is unavailable. When control from
terminal was chosen, buttons on the body are disabled.
3.6 PACKING CONFIGURATION
Packing configuration menu allows to adjust the numbers of cycles of press in automatic mode.
Button sets the number of cycles during the collection of waste. Button sets the
number of cycles during the moving the vehicle, and button sets the number of cycles
during opening the tailgate.
Operating 14
Fig. 3.10 Packing configuration menu
3.7 LIFTER CONFIGURATION
Lifter configuration menu allows to set press parameters related to lifter.
Operating 15
Fig. 3.11 Lifter configuration – small containers
Button allows to set after how many lifter cycles the press will activate.
Button allows to decide which part of the compaction mechanism will be stopped during
the lifter operation (to avoid collision):
0. Press is not stopped

1. Slider is stopped
2. Slider and scraper are stopped
Button allows to see second page of a menu, where using button it is possible to
set when lifter positions to transport position.
Lifter moves to transport position when vehicle reaches a speed of 6 km/h
Lifter moves to transport position when reverse gear is engaged
Lifter moves to transport position when vehicle reaches a speed of 6 km/h or

when reverse gear is engaged
Lifter moves to transport position when reverse gear is engaged or when stop
conditions are not met (neutral gear is not engaged and no brake is pressed)
Operating 16
Lifter will not set to transport position automatically
Lifter moves to transport position when breaks are released, and lowers when
vehicle speed drops below the set speed (usually 3 km/h). The lifter will also raise
when the R gear is active.
3.8 VIDEO CONFIGURATION
Video configuration menu allows to adjust parameters, such as:
• Icon contrast
• Backlight
• Buzzer volume
• Date and time
• Language
• Contrast
• Brightness
• Color saturation
Operating 17
Fig. 3.12 Video configuration menu
3.9 OTHER FUNCTION CONFIGURATION
Other function configuration menu allows to set:
• Operating mode of the lighting
Fig. 3.13 Lighting mode menu
Operating 18
Mode of warning lighting can by set using button and knob. There are four modes to
set:
The lights turn on automatically when a hydraulic function is activated (e.g. moving
press, lifter). They turn off when the hydraulic functions are turned off. They can also
be turned on and off manually.
The lights turn on automatically when the gear is in neutral and the hydraulic
function is activated. The lights are turned off when N gear is disengaged. They can
also be turned on and off manually.
The lights turn on automatically when the vehicle speed is less than or equal to 6
km/h and the hydraulic function is activated. The lights are turned off when the
speed exceeds 6 km/h. They can also be turned on and off manually.
The lights turn on automatically when the vehicle speed is less than or equal to 30
km/h and the hydraulic function is activated. The lights are turned off when the
speed exceeds 30 km/h. They can also be turned on and off manually.
The working lights can be configured by entering the submenu for the selected lights (on the
tailgate, on the upper side of the body, under the body). In the submenu, you can set different
light triggers and necessary conditions - you can turn on several triggers and conditions
simultaneously.
The lights turn on automatically when a hydraulic function is activated

(e.g. moving press, lifter). They turn off when the hydraulic functions are
turned off. They can also be turned on and off manually.
The lights turn on automatically when reverse gear is engaged. They turn
off when reverse gear is disengaged, after a defined period of time. The
time until the lights turn off can be set between 0-9 seconds. To do this,
hold down the function button for a while and change the value using
the knob. The lights can also be turned on and off manually.
This is a necessary condition - the lights only turn on when the vehicle's
running lights are on.
This is a necessary condition - the lights only turn on when the brake is
applied.
This is a necessary condition - the lights only turn on when the vehicle
does not exceed the set speed. The speed (from 0 to 30 km/h) can be
set by holding down the function button and selecting the value using
the knob.
Operating 19
• Loaders handle heating
Manual mode – when manual mode is turned on, handles

heating can be switched on and off directly from main screen.
After turning off the ignition, function is automatically switched
off and it has to be switched on again after starting the system.
Switching on with ignition – handle heating is turned on

automatically with ignition. In this mode it is possible to switch
on/off heating manually on main screen.
Outside temperature mode (available if outside temperature

sensors are installed) – handles heating is switched on
automatically, if outside temperature drops below the set
value. In this mode it is possible to switch on/off heating
manually on main screen.
Fig. 3.14 Other function configuration function
Operating 20
3.10 CALIBRATION MENU
Calibration menu allows to calibrate laser sensor of pushing wall. Calibration should be
performed by authorized service.
3.11 WEIGHING SYSTEM MENU

When the vehicle is equipped with weighing system, information on the total weight of the
vehicle, the weight of the waste in the body and the axles loads can be found in the menu.
The figure below shows example values.
Fig. 3.15 Weighing system
From the sample screen above, you can find out that the total weight of the vehicle with waste
is 18,200 kg (75% of the total permissible weight of the vehicle), the weight of waste is 5,200
kg (40% of the permissible weight of waste), which means that the weight of the vehicle is
13,000 kg (18,200 kg). -5200kg = 13000kg). The loads on the two rear axles are respectively
63% and 64% of the permissible load.
Button allows to change unit of parameters (% or kg) displayed on main screen.
Fig. 3.16 Weighing system icon on main screen
Operating 21
3.12 MENU DOCUMENTATION
Menu documentation allows to view operating manuals on terminal screen. To do that, choose
manual from the list using buttons or . Turning the knob scroll the pages of
manual, and pushing the knob turns on full screen mode.
Fig. 3.17 Menu documentation
Operating 22
4 SYMBOLS
Change the oil filter (option)
Lubrication error (option)
Oil temperature is too high
Low oil level (option)
Mounting frame is opened (option)
Tailgate open
Low water level in Karcher washer (option)
Compaction mechanism is stopped (option)

After emptying the body collection is possible again.
Loading status has reached the maximum value
Loading status is approaching the maximum value (option)
Crane is not in transport position (option)
Left footboard weighted
Right footboard weighted
Left footboard weighted – too high speed
Right footboard weighted – too high speed
Symbols 23
Central lubrication active (option)
Low lifter position (option)
Lifter active
Transport position of the lifter (option)
Driving restriction active: reversing not possible
Speed limit
Drive gear
Reverse gear
Neutral gear
Neutral gear required
Warning lights
Working lights
Symbols 24
5 ERROR MESSAGES
No. Message
0001 Saved datas version file wrong size
0002 Saved datas version file reading error
0003 Saved datas version file writting error
0004 New FNCOM - No datas in EEPROM
0005 RCV config: Fix table wrong size
0006 RCV config: Fix table reading error
0007 RCV config: Fix table writing error
0008 RCV config: Fix table new version
0009 RCV parameters: Par table wrong size
000A RCV parameters: Par table reading error
000B RCV parameters: Par table writing error
000C RCV parameters: Par table new version
000D RCV parameters: Def table wrong size
000E RCV parameters: Def table reading error
000F RCV parameters: Def table writing error
0010 RCV parameters: Def table new version
0011 RCV calib data: Tmp table wrong size
0012 RCV calib data: Tmp table reading error
0013 RCV calib data: Tmp table writing error
0014 RCV calib data: Tmp table new version
0015 RCV saved datas: Imd table wrong size
0016 RCV saved datas: Imd table reading err.
0017 RCV saved datas: Imd table writing err.
0018 RCV saved datas: Imd table new version
0019 Cycle counter table wrong size
001A Cycle counter table reading error
001B Cycle counter table writing error
001C Cycle counter table new version
Error messages 25
001D Error history list wrong size
001E Error history list reading error
001F Error history list writing error
0020 New parameters to set
0021 RTC time error
0022 Reading error in one of Vrs table
0023 Reading error in one of Fix table
0024 Reading error in one of Par table
0025 Reading error in one of Def table
0026 Reading error in one of Tmp table
0027 Reading error in one of Cnt table
0040 Error initialization SRDO module 5
0042 Error initialization internal diagnosis
0043 Error with flash memory test
0044 Error initialization test memory flash
0045 Overheating of the Command Modul
0080 Engine oil pressu. sensor wrong settings
0081 Engine oil pressure sensor discon. / Gnd
0082 Engine oil pressure sensor to 24V
0090 Bdy2 Gener. pressure sensor bad settings
0091 Bdy2 Gener pressure sensor discon. / Gnd
0092 Bdy2 General pressure sensor to 24V
0095 Oil temperature sensor bad settings
0096 Oil temperature sensor discon. / Gnd
0097 Oil temperature sensor to 24V
0098 Oil temperature too high
0100 Bdy1 Gener. pressure sensor bad settings
Error messages 26
0101 Bdy1 Gener pressure sensor discon. / Gnd
0102 Bdy1 General pressure sensor to 24V
0103 No general hydraulic pressure
0104 General pressure bad plausibility
0105 LS pump pressure sensor wrong settings
0106 LS pump pressure sensor discon. / Gnd
0107 LS pump pressure sensor to 24V
0108 LS pump pressure insufficient
010A Large blade press. sensor wrong settings
010B Large blade press. sensor discon. / Gnd
010C Large blade press. sensor to 24V
010D Small blade press. sensor wrong settings
010E Small blade press. sensor discon. / Gnd
010F Small blade press. sensor to 24V
0110 Bdy1 Left PB start cycle always activ.
0111 Bdy1 Left PB stop always activ.
0112 Bdy1 Left PB disengaging always activ.
0113 Bdy1 Right PB start cycle always activ.
0114 Bdy1 Right PB stop always activ.
0115 Bdy1 Right PB disengaging always activ.
0116 Bdy1 PB open blade always activ.
0117 Bdy1 PB select carrier always activ.
0118 Bdy1 PB close blade always activ.
0119 Bdy2 Left PB start cycle always activ.
011A Bdy2 Left PB stop always activ.
011B Bdy2 Left PB disengaging always activ.
011C Bdy2 Right PB start cycle always activ.
011D Bdy2 Right PB stop always activ.
011E Bdy2 Right PB disengaging always activ.
011F Bdy2 PB open blade always activ.
Error messages 27
0120 Bdy1 Sensor blade open always activat.
0121 Bdy1 Sensor blade closed always activat.
0122 Bdy1 Sensor carrier down always activat.
0123 Bdy1 Sensor carrier up always activat.
0124 Bdy2 Sensor blade open always activat.
0125 Bdy2 Sensor blade closed always activat.
0126 Bdy2 Sensor carrier down always activat.
0127 Bdy2 Sensor carrier up always activat.
0128 Bdy2 PB select carrier always activ.
0129 Bdy2 PB close blade always activ.
0130 Sensor tailgate open always activated
0131 Sensor tailgate open never activated
0132 Sensor R. tailgate open always activated
0133 Sensor tailgate closed always activated
0134 Sensor tailgate closed never activated
0135 Sensor R. tailgate open never activated
0136 PB open tailgate always activate
0137 PB close tailgate always activated
0138 PB ejector out always activated
0139 PB ejector in always activated
013A PB final closure 1 always activated
013B PB final closure 2 always activated
013C Too less pressure to open tailgate
0141 Ejector sensor calibration error
0142 Ejector sensor above upper limit
0143 Sensor R. tailgate closed always activ.
0144 Sensor R. tailgate closed never activ.
0145 PB final closure R. 1 always activated
0146 PB final closure R. 2 always activated
0147 Too less pressure to open R. tailgate
Error messages 28
0148 Right ejector sensor calibration error
0149 Right ejector sensor under lower limit
014A Right ejector sensor above upper limit
0151 EStop: Always voltage to 24V_AU
0152 EStop: Intern input1 always activated
0153 EStop: Line1 always supplied
0154 EStop: Relay K2 always closed
0155 EStop: Intern input2 always activated
0156 EStop: Line2 always supplied
0158 EStop: Line 1 and 2 crossed
0159 EStop: Default remote control panel
015D Bdy2 Left top footstep sens. not activ.
015E Bdy2 Left bott footstep sens. not activ.
015F Bdy2 Right top footstep sens. not activ.
0160 Bdy2 Righ bott footstep sens. not activ.
0161 Bdy1 Left top footstep sens. not activ.
0162 Bdy1 Left bott footstep sens. not activ.
0163 Bdy1 Right top footstep sens. not activ.
0164 Bdy1 Righ bott footstep sens. not activ.
0168 Bdy1 Left footstep position sensor fault
0169 Bdy1 Righ footstep position sensor fault
016A Bdy2 Left footstep position sensor fault
016B Bdy2 Righ footstep position sensor fault
0171 Opt. Barrier Bdy1: Test beam1 failed
0175 Opt. Barrier Bdy1: beam1 occupied
Error messages 29
017A Safety Barrier 1 Bdy1: wrong signal
017B Safety Barrier 2 Bdy1: wrong signal
017C Safety Barrier 1 Bdy1 occupied
017D Safety Barrier 2 Bdy1 occupied
017E Safety Barrier 1 Bdy1: test failed
017F Safety Barrier 2 Bdy1: test failed
0180 Reverse signals information failure
018A Safety Barrier 1 Bdy2: wrong signal
018B Safety Barrier 2 Bdy2: wrong signal
018C Safety Barrier 1 Bdy2 occupied
018D Safety Barrier 2 Bdy2 occupied
018E Safety Barrier 1 Bdy2: test failed
018F Safety Barrier 2 Bdy2: test failed
0190 Bdy1 Left footstep sensor calibra. error
0191 Bdy1 Left footstep signal < lower limit
0192 Bdy1 Left footstep signal > upper limit
0195 Bdy1 Righ footstep sensor calibra. error
0196 Bdy1 Right footstep signal < lower limit
0197 Bdy1 Right footstep signal > upper limit
0199 Bdy2 Left footstep sensor calibra. error
019A Bdy2 Left footstep signal < lower limit
Error messages 30
019B Bdy2 Left footstep signal > upper limit
019C Bdy2 Right footstep sensor calibr. error
019D Bdy2 Right footstep signal < lower limit
019E Bdy2 Right footstep signal > upper limit
01A0 Bdy1 Left footstep sensor calibra. error
01A1 Bdy1 Left footstep signal < lower limit
01A2 Bdy1 Left footstep signal > upper limit
01A3 Bdy1 Left footstep inconsistent signal
01A5 Bdy1 Right footstep sensor calibr. error
01A6 Bdy1 Right footstep signal < lower limit
01A7 Bdy1 Right footstep signal > upper limit
01A8 Bdy1 Right footstep inconsistent signal
01B0 Bdy2 Left footstep sensor calibra. error
01B1 Bdy2 Left footstep signal < lower limit
01B2 Bdy2 Left footstep signal > upper limit
01B3 Bdy2 Left footstep inconsistent signal
01B5 Bdy2 Right footstep sensor calibr. error
01B6 Bdy2 Right footstep signal < lower limit
01B7 Bdy2 Right footstep signal > upper limit
01B8 Bdy2 Right footstep inconsistent signal
01C0 Bdy1 Left footstep sensor calibra. error
01C1 Bdy1 Left footstep signal < lower limit
01C2 Bdy1 Left footstep signal > upper limit
01C3 Bdy1 Left footstep inconsistent signal
01C4 Bdy1 Left footstep sensors synchro error
01C5 Bdy1 Right footstep sensor calibr. error
01C6 Bdy1 Right footstep signal < lower limit
01C7 Bdy1 Right footstep signal > upper limit
01C8 Bdy1 Right footstep inconsistent signal
01C9 Bdy1 Right footstep sensors synchro err.
Error messages 31
01D0 Bdy2 Left footstep sensor calibra. error
01D1 Bdy2 Left footstep signal < lower limit
01D2 Bdy2 Left footstep signal > upper limit
01D3 Bdy2 Left footstep inconsistent signal
01D4 Bdy2 Left footstep sensors synchro error
01D5 Bdy2 Right footstep sensor calibr. error
01D6 Bdy2 Right footstep signal < lower limit
01D7 Bdy2 Right footstep signal > upper limit
01D8 Bdy2 Right footstep inconsistent signal
01D9 Bdy2 Right footstep sensors synchro err.
0200 Grease level low
0201 Greasing motor rotation not detected
0202 Hydraulic oil level low
0203 Oil filter clogged
0210 Lift.1: Closed syst from ground failure
0211 Lift.1: Closed syst from footstep fail.
0212 Lift.1: Sensor frame closed failure
0215 Lift.2: Closed syst from ground failure
0216 Lift.2: Closed syst from footstep fail.
0217 Lift.2: Sensor frame closed failure
0220 Engine Power Take Off wrong parameters
0221 Engine Power Take Off wrong parameters
0230 Failure start comp. cycle from remote Cd
0231 Failure start comp. cycle from rescue Cd
0240 Bdy1 Sensor handrail up never activated
0241 Reserved
0242 Bdy1 Sensor handrail down never activat.
0243 Reserved
0244 Bdy1 Sensor handrail up always activated
0245 Reserved
Error messages 32
0246 Bdy1 Sensor handrail down always activ.
0247 Reserved
0250 Bdy2 Sensor handrail up never activated
0251 Reserved
0252 Bdy2 Sensor handrail down never activat.
0253 Reserved
0254 Bdy2 Sensor handrail up always activated
0255 Reserved
0256 Bdy2 Sensor handrail down always activ.
0257 Reserved
0290 PB On/Off Molock crane always activated
0291 PB On/Off Hydr. source always activated
0292 PB On/Off winch always activated
0293 PB On/Off Hydr. arms always activated
0294 Bdy1 PB On/Off rave plate always activ.
0295 PB On/Off damper always activated
0296 Bdy2 PB On/Off rave plate always activ.
0297 Left PB lower jack leg always activated
0298 Right PB lower jack leg always activated
0299 Left/right PB lift jack legs alw. Active
029A L. jack leg press. sensor bad settings
029B L. jack leg press. sensor discon. / Gnd
029C L. jack leg press. sensor to 24V
029D R. jack leg press. sensor bad settings
029E R. jack leg press. sensor discon. / Gnd
029F R. jack leg press. sensor to 24V
0300 Lft1 Rot2 cylinder sensor calibra. error
0301 Lft1 Rot2 cylinder sensor lower limit
0302 Lft1 Rot2 cylinder sensor upper limit
0304 Bdy1 Left PB synchro always activated
Error messages 33
0305 Bdy1 Left PB start auto always activated
0306 Bdy1 Left PB lift bin always activated
0307 Bdy1 Left PB lower bin always activated
0308 Bdy1 Left PB reset always activated
0309 Lft1 Left bin hung sensor always activ.
030A Lft1 Left bin detect sensor alw. activ.
030B Lft1 Left bin sensors bad plausibility
030C Lft1 Left side protect sensor alw. activ
030D Lft1 Left bottom side protect alw. activ
030E Lft1 Middle bin detect sensor alw. activ
030F Lft1 Middle bin hung sensor alw. activ.
0310 Lft1 Middle bin sensors bad plausibility
0314 Lft1 Left PB Slow/Fast always activated
0315 Lft1 Test left side protect sens. failed
0316 Lft1 Test left bott. side protect failed
0317 Lft1 Test 4 wheels bin sensors failed
031A PB On/Off receiver always activated
031B PB On/Off crane always activated
031C PB On/Off shutter always activated
031D Left PB lift shutter always activated
031E Left PB lower shutter always activated
031F Right PB lift shutter always activated
0320 Right PB lower shutter always activated
032A Lft1 L. pressure sensor bad settings
032B Lft1 L. pressure sensor discon. / Gnd
032C Lft1 L. pressure sensor to 24V
032D Lft1 R. pressure sensor bad settings
032E Lft1 R. pressure sensor discon. / Gnd
032F Lft1 R. pressure sensor to 24V
Error messages 34
0354 Bdy1 Right PB synchro always activated
0355 Bdy1 Right PB start auto always activat.
0356 Bdy1 Right PB lift bin always activated
0357 Bdy1 Right PB lower bin always activated
0358 Bdy1 Right PB reset always activated
0359 Lft1 Right bin hung sensor always activ.
035A Lft1 Right bin detect sensor alw. activ.
035B Lft1 Right bin sensors bad plausibility
035C Lft1 Right side protect sensor alw. activ
035D Lft1 Right bottom side protect alw. activ
0360,0370,0390 Lifter cylinder sensor calibration error
0361,0371,0391 Lifter cylinder sensor under lower limit
0362,0372,0392 Lifter cylinder sensor above upper limit
0364 Bdy1 Right PB Slow/Fast always activated
0365 Lft1 Test righ side protect sens. failed
0366 Lft1 Test righ bott. side protect failed
0380 Shutter cylind. sensor calibration error
0381 Shutter cylind. sensor under lower limit
0382 Shutter cylind. sensor above upper limit
0394 PB rescue mode always activated
03A0 Comb cylind. sensor calibration error
03A1 Comb cylind. sensor under lower limit
03A2 Comb cylind. sensor above upper limit
03B0 Calibration error position sensor J5_15
03B1 Position sensor J5_15 under lower limit
03B2 Position sensor J5_15 above upper limit
03B5 J5_15 pressure sensor bad settings
03B6 J5_15 pressure sensor discon. / Gnd
Error messages 35
03B7 J5_15 pressure sensor to 24V
0401 Front right weight cell calib. Error
0402 Front Left weight cell calib. Error
0403 Rear right weight cell calib. Error
0404 Rear left weight cell calib. Error
0411 Front right weight cell under low limit
0412 Front left weight cell under low limit
0413 Rear right weight cell under low limit
0414 Rear left weight cell under low limit
0421 Front right weight cell above up limit
0422 Front left weight cell above up limit
0423 Rear right weight cell above up limit
0424 Rear left weight cell above up limit
0431 Front right weight cell filtering error
0432 Front left weight cell filtering error
0433 Rear right weight cell filtering error
0434 Rear left weight cell filtering error
0461 Axle 1 weight filtering error
0465 Axle 1 weight information error
0500 CinLifter pressure sensor wrong settings
0501 CinLifter pressure sensor discon. / Gnd
0502 CinLifter pressure sensor to 24V
0503 Default CinEnergy CAN info chassis
0504 Default CinEnergy CAN info Stop & Start
Error messages 36
0510 CinEngine pressure sensor wrong settings
0511 CinEngine pressure sensor discon. / Gnd
0512 CinEngine pressure sensor to 24V
0514 Engine oil pressure too low
0515 Engine oil pressure bad plausibility
0604 Bdy2 Left PB synchro always activated
0605 Bdy2 Left PB start auto always activated
0606 Bdy2 Left PB lift bin always activated
0607 Bdy2 Left PB lower bin always activated
0608 Bdy2 Left PB reset always activated
0609 Lft2 Left bin hung sensor always activ.
060A Lft2 Left bin detect sensor alw. activ.
060B Lft2 Left bin sensors bad plausibility
060C Lft2 Left side protect sensor alw. activ
0614 Bdy2 Left PB Slow/Fast always activated
0615 Lft2 Test left side protect sens. failed
0617 Lft2 Test 4 wheels bin sensors failed
0654 Bdy2 Right PB synchro always activated
0655 Bdy2 Right PB start auto always activat.
0656 Bdy2 Right PB lift bin always activated
0657 Bdy2 Right PB lower bin always activated
0658 Bdy2 Right PB reset always activated
0659 Lft2 Right bin hung sensor always activ.
065A Lft2 Right bin detect sensor alw. activ.
Error messages 37
065B Lft2 Right bin sensors bad plausibility
065C Lft2 Right side protect sensor alw. activ
0664 Bdy2 Right PB Slow/Fast always activated
0665 Lft2 Test righ side protect sens. failed
0700 Bdy3 Lifter sensor calib. error
0701 Bdy3 Lifter sensor lower limit
0702 Bdy3 Lifter sensor upper limit
0704 Bdy3 PB Select body always activated
0706 Bdy3 PB lifter up always activated
0707 Bdy3 PB lifter down always activated
0708 Bdy3 PB reset always activated
0710 Bd3 Sensor Frame retracted always activ.
0711 Bd3 Sensor Frame extended always activ.
0712 Bd3 Sensor Damper up always activated
0713 Bd3 Sensor Damper down always activated
0714 Bd3 Sensor Frame retracted never activ.
0715 Bd3 Sensor Frame extended never activ.
0716 Bd3 Sensor Damper up never activated
0717 Bd3 Sensor Damper down never activated
0720 Bd3 Body sensor calib. error
0721 Bd3 Body sensor lower limit
0722 Bd3 Body sensor upper limit
1120 No response from module 1 at starting
1121 Wrong Type Module 1
1122 No response Module 1 during running
1123 Configuration Error Module 1
1124 Default virtual ground module 1
1125 Warning internal error module 1
1126 Not critical internal error module 1
1127 Critical internal error Module 1
Error messages 38
Error messages 39
Error messages 40
1A20 No response from module 10 at starting
1A21 Wrong Type Module 10
1A22 No response Module 10 during running
1A23 Configuration Error Module 10
1A24 Default virtual ground module 10
1A25 Warning internal error module 10
1A26 Not critical internal error module 10
1A27 Critical internal error Module 10
1B20 No response from module 11 at starting
1B21 Wrong Type Module 11
1B22 No response Module 11 during running
1B23 Configuration Error Module 11
1B24 Default virtual ground module 11
1B25 Warning internal error module 11
1B26 Not critical internal error module 11
1B27 Critical internal error Module 11
3001 Can bus 3 with vehicle without messages
3002 Can bus 3 with vehicle warning
3003 Can bus 3 with vehicle off
6101..6919 Over temp/short cut to gnd output
6A01...6A19 Over temp/short cut to gnd output 10
6121..6929 Over temp / short cut to gnd fuse SS
6530 Over temp / short cut to gnd fuse SS510
6A21...6A29 Over temp / short cut to gnd fuse SS10
Error messages 41
6A30 Over temp / short cut to gnd fuse SS1010
6141..6949 Over temp / short cut to gnd fuse S
6A41...6A49 Over temp / short cut to gnd fuse S10
6A51 Over temp / short cut to gnd C1_AU
7101..7919, Open load/short cut to 24V output
7A01...7A19 Open load/short cut to 24V output 10
7121..7929 Open load / short cut to 24V fuse SS
7530 Open load / short cut to 24V fuse SS510
7A21...7A29 Open load / short cut to 24V fuse SS10
7A30 Open load / short cut to 24V fuse SS1010
7141..7949, Open load / short cut to 24V fuse S
7A41...7A49 Open load / short cut to 24V fuse S10
7A51 Open load / short cut to 24V C1_AU
7A52 Open load / short cut to 24V C1_Cnt
8512 GI512 disconnected
8513 Bdy1 L sensor bin detect. disconnected
8515 Bdy1 L sensor bin hung disconnected
8517 Bdy1 M sensor bin hung disconnected
8518 Bdy1 Left footstep vertical disconnected
8521 Bdy1 L PB start comp. cycle disconnected
8522 Bdy1 L PB disengaging disconnected
8523 Bdy1 L PB start auto lifter disconnected
8612 Bdy1 R sensor safety guard disconnected
8613 Bdy1 R sensor bin detect disconnected
8615 Bdy1 R sensor bin hung disconnected
8617 Bdy1 Sensor rave plate closed disconnect
8618 Bdy1 Righ footstep vertical disconnected
Error messages 42
8621 Bdy1 R PB start comp. cycle disconnected
8622 Bdy1 R PB disengaging disconnected
8623 Bdy1 R PB start auto lifter disconnected
8912 Bdy2 R sensor safety guard disconnected
8913 Bdy2 R sensor bin detect. disconnected
8915 Bdy2 R sensor bin hung disconnected
8917 Bdy2 Sensor rave plate closed disconnect
8918 Bdy2 Righ footstep vertical disconnected
8921 Bdy2 R PB start comp. cycle disconnected
8922 Bdy2 R PB disengaging disconnected
8923 Bdy2 R PB start auto lifter disconnected
8A12 Bdy2 L sensor safety guard disconnected
8A13 Bdy2 L sensor bin detect. disconnected
8A15 Bdy2 L sensor bin hung disconnected
8A18 Bdy2 Left footstep vertical disconnected
8A21 Bdy2 L PB start comp. cycle disconnected
8A22 Bdy2 L PB disengaging disconnected
8A23 Bdy2 L PB start auto lifter disconnected
9512 GI512 shorted Gnd
9513 Bdy1 L sensor bin detect shorted Gnd
9515 Bdy1 L sensor bin hung shorted Gnd
9516 Sensor rave plate closed shorted to Gnd
9517 Bdy1 M sensor bin hung shorted Gnd
9518 Bdy1 Left footstep vertical shorted Gnd
9521 Bdy1 L PB start comp. cycle shorted Gnd
9522 Bdy1 L PB disengaging shorted Gnd
9523 Bdy1 L PB start auto lifter shorted Gnd
9612 Bdy1 R sensor safety guard shorted Gnd
9613 Bdy1 R sensor bin detect shorted Gnd
Error messages 43
9615 Bdy1 R sensor bin hung shorted Gnd
9617 Bdy1 Sensor rave plate closed short. Gnd
9618 Bdy1 Right footstep vertical shorted Gnd
9621 Bdy1 R PB start comp. cycle shorted Gnd
9622 Bdy1 R PB disengaging shorted Gnd
9623 Bdy1 R PB start auto lifter shorted Gnd
9626 GI626 shorted Gnd
9912 Bdy2 R sensor safety guard shorted Gnd
9913 Bdy2 R sensor bin detect. shorted Gnd
9915 Bdy2 R sensor bin hung shorted Gnd
9917 Bdy2 Sensor rave plate closed short. Gnd
9918 Bdy2 Right footstep vertical shorted Gnd
9921 Bdy2 R PB start comp. cycle shorted Gnd
9922 Bdy2 R PB disengaging shorted Gnd
9923 Bdy2 R PB start auto lifter shorted Gnd
9A12 Bdy2 L sensor safety guard shorted Gnd
9A13 Bdy2 L sensor bin detect. shorted Gnd
9A15 Bdy2 L sensor bin hung shorted Gnd
9A18 Bdy2 Left footstep vertical shorted Gnd
9A21 Bdy2 L PB start comp. cycle shorted Gnd
9A22 Bdy2 L PB disengaging shorted Gnd
9A23 Bdy2 L PB start auto lifter shorted Gnd
A512 GI512 shorted 24V
A513 Bdy1 L sensor bin detect shorted 24V
A515 Bdy1 L sensor bin hung shorted 24V
A516 Sensor rave plate closed shorted to 24V
A517 Bdy1 M sensor bin hung shorted 24V
A518 Bdy1 Left footstep vertical shorted 24V
A521 Bdy1 L PB start comp. cycle shorted 24V
A522 Bdy1 L PB disengaging shorted 24V
Error messages 44
A523 Bdy1 L PB start auto lifter shorted 24V
A612 Bdy1 R sensor safety guard shorted 24V
A613 Bdy1 R sensor bin detect shorted 24V
A615 Bdy1 R sensor bin hung shorted 24V
A617 Bdy1 Sensor rave plate closed short. 24V
A618 Bdy1 Right footstep vertical shorted 24V
A621 Bdy1 R PB start comp. cycle shorted 24V
A622 Bdy1 R PB disengaging shorted 24V
A623 Bdy1 R PB start auto lifter shorted 24V
A626 GI626 shorted 24V
A912 Bdy2 R sensor safety guard shorted 24V
A913 Bdy2 R sensor bin detect. shorted 24V
A915 Bdy2 R sensor bin hung shorted 24V
A917 Bdy2 Sensor rave plate closed short. 24V
A918 Bdy2 Right footstep vertical shorted 24V
A921 Bdy2 R PB start comp. cycle shorted 24V
A922 Bdy2 R PB disengaging shorted 24V
A923 Bdy2 R PB start auto lifter shorted 24V
AA12 Bdy2 L sensor safety guard shorted 24V
AA13 Bdy2 L sensor bin detect. shorted 24V
AA15 Bdy2 L sensor bin hung shorted 24V
AA18 Bdy2 Left footstep vertical shorted 24V
AA21 Bdy2 L PB start comp. cycle shorted 24V
AA22 Bdy2 L PB disengaging shorted 24V
AA23 Bdy2 L PB start auto lifter shorted 24V
B512 GI512 common error
B513 Bdy1 L sensor bin detect common error
B515 Bdy1 L sensor bin hung common error
B516 Sensor rave plate closed shorted to 24V
B517 Bdy1 M sensor bin hung common error
Error messages 45
B518 Bdy1 Left footstep vertical common err.
B521 Bdy1 L PB start comp. cycle common error
B522 Bdy1 L PB disengaging common error
B523 Bdy1 L PB start auto lifter common error
B612 Bdy1 R sensor safety guard common error
B613 Bdy1 R sensor bin detect common error
B615 Bdy1 R sensor bin hung common error
B617 Bdy1 Sensor rave plate closed common err
B618 Bdy1 Right footstep vertical common err.
B621 Bdy1 R PB start comp. cycle common error
B622 Bdy1 R PB disengaging common error
B623 Bdy1 R PB start auto lifter common error
B626 GI626 common error
B912 Bdy2 R sensor safety guard common error
B913 Bdy2 R sensor bin detect. common error
B915 Bdy2 R sensor bin hung common error
B917 Bdy2 Sensor rave plate closed common err
B918 Bdy2 Right footstep vertical common err.
B921 Bdy2 R PB start comp. cycle common error
B922 Bdy2 R PB disengaging common error
B923 Bdy2 R PB start auto lifter common error
BA12 Bdy2 L sensor safety guard common error
BA13 Bdy2 L sensor bin detect. common error
BA15 Bdy2 L sensor bin hung common error
BA18 Bdy2 Left footstep vertical common err.
BA21 Bdy2 L PB start comp. cycle common error
BA22 Bdy2 L PB disengaging common error
BA23 Bdy2 L PB start auto lifter common error
Error messages 46
Revision Date Changes
00 25.08.2020
A 22.09.2020 Update of terminal layout
B 20.11.2020 Added waste fraction icons
C 13.07.2021 Added, crane option, laser sensor and handles heating
Soft version – Display (11.10.28), Command Module (11.28.16)
D 11.08.2022
Changes in chapters: 3.1, 3.4, 3.5, 3.7, 3.9, added 3.10, 3.11, 3.12
Nr 5871201060
Error messages 47

Operating Manual Terminal ZCS

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Operating Manual Terminal ZCS

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Operating manual

This operating manual applies to Terminal ZCS.

ZOELLER TECH Sp. z o. o. assumes no liability or warranty for:

o damages which are due to negligent operation

o damages resulting from manipulation with terminal

1. SYMBOLS USED IN THIS MANUAL

This symbol indicates helpful advice on how to use the vehicle.

2.1 TERMINAL ZCS

Fig. 2.1 Elements of ZCS terminal

Fig. 2.2 ZCS Command module

Restriction override button

Emergency stop button

Selection and confirming functions:

1. Function can be selected by pressing function buttons

2. By turning the knob and pressing it to confirm the choice.

Function status indications:

Function available, inactive

Function available, active

3.1 MAIN SCREEN

Fig. 3.1 Main screen

Fig. 3.2 Turned on warning lights

Lifter configuration for small containers

Lifter configuration for large containers

Other function configuration

Weighing system menu

Pushing wall laser sensor:

Fig. 3.3 Example values and explanation

Crane is not in transport position

Crane is not retracted and disables compaction

Crane is lifted and disables tailgate operation

Fig. 3.4 Banke icon on main screen

3.2 RCV PARAMETERS

Fig. 3.5 RCV Parameters menu

The maintenance menu provides an overview of the status of the sensors.

Fig. 3.7 Maintenance menu

time etc. To reset the counters, press and hold button .

Fig. 3.8 Counter menu

3.6 PACKING CONFIGURATION

3.7 LIFTER CONFIGURATION

Lifter configuration menu allows to set press parameters related to lifter.

0. Press is not stopped

Lifter moves to transport position when vehicle reaches a speed of 6 km/h

Lifter moves to transport position when reverse gear is engaged

Lifter moves to transport position when vehicle reaches a speed of 6 km/h or

3.8 VIDEO CONFIGURATION

Video configuration menu allows to adjust parameters, such as:

3.9 OTHER FUNCTION CONFIGURATION

Other function configuration menu allows to set:

• Operating mode of the lighting

Fig. 3.13 Lighting mode menu

The lights turn on automatically when a hydraulic function is activated

Manual mode – when manual mode is turned on, handles

Switching on with ignition – handle heating is turned on

Outside temperature mode (available if outside temperature

Fig. 3.14 Other function configuration function

3.11 WEIGHING SYSTEM MENU

The figure below shows example values.

Fig. 3.15 Weighing system

Button allows to change unit of parameters (% or kg) displayed on main screen.

Fig. 3.16 Weighing system icon on main screen

Fig. 3.17 Menu documentation

Change the oil filter (option)