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This manual contains information for the safe and proper operation and maintenance of the
attachment. Read the entire manual and the manual provided with the carrier machine before the
initial start-up of the attachment. It is important to know the correct operating procedures of the
attachment and all safety precautions to prevent the possibility of property damage and personal
injury.

The LaBounty attachment has been designed and manufactured with high quality materials and
care in workmanship. The instructions in this manual have been prepared to assist that, when
followed properly, the attachment will provide efficient and reliable service.

Continuing product development and improvement may have caused changes in the attachment
which are not reflected in this manual. If a question arises regarding the operation or maintenance
of the attachment, contact a Stanley LaBounty dealer for the most current information available.

REFERENCE INFORMATION
All requests for information, service or spare parts should include attachment model and serial
number. For the nearest Stanley LaBounty dealer contact:

Stanley LaBounty
1538 Highway 2
Two Harbors, Minnesota 55616-8015 USA

Phone: (218) 834-2123


Fax: (218) 834-3879

MSD Saber Series Shear

Model Number MSD 2500R

Serial Number SN626350


626221

.121
10.12
TABLE OF CONTENTS
Decal and Label Maintenance....................................................................3
Model Description........................................................................................4
Basic Assembly ...........................................................................................5
Blade Kits...................................................................................................7
Rotation Assembly ......................................................................................8
Hose Kit – Rotation ....................................................................................9
Hydraulic Assembly....................................................................................10
Hose Kit – Hydraulic....................................................................................11
Manifold Assembly ......................................................................................12
Manifold Seal Kit.........................................................................................13
Cylinder Assembly.......................................................................................14
Seal Kit – Cylinder........................................................................................15
Port Kit Assembly........................................................................................16
Speed Valve Assembly ...............................................................................17
Mounting Kit Assembly.................................................................................18
Main Valve Assembly...................................................................................19
Check Valve Assembly.................................................................................20
Pilot Valve Assembly....................................................................................21
Hydraulic Requirements................................................................................22
Inspection Checklist (8 Hour) .......................................................................23
Inspection Checklist (8 Hour, Rotation)........................................................24
Inspection Checklist (80 Hour) .....................................................................25
SEQUENCE
DECAL AND LABEL MAINTENANCE
Be sure that all safety decals are installed and visible. Replacement decals -- and com-
plete label kits -- are available upon request; call your dealer or Stanley LaBounty.

7
3
8 5 9 2
6

10
4

No P/N Description Qty


1 116389 Danger Decal both sides (Keep 75' away during operation) 2
2 503647 CAB GUARD 1
3 116388 GREASE DECAL 13
4 510895 STANLEY/LABOUNTY LOGO 9" BOTH SIDES 2
5 511045 MODEL/SERIAL NUMBER PLATE 1
6 116404 PATENT PLATE 1
7 512144 MODEL 2
8 512182 MSD SABER SERIES BOTH SIDES 2
9 512554 NOTICE CYLINDER BLEED 2
10 512572 WARNING PRESSURE RELIEF BOTH SIDES 2
MODEL DESCRIPTION
ROTATOR
ROTATING HEAD TURNTABLE BEARING

CYLINDER FRONT CYLINDER PIN


CONNECTION REAR WEAR PLATE
(INSIDE)

UPPER SHEAR

HYDRAULIC
MANIFOLD
BLOCK
CUTTING
BOOM PIVOT BLADES
GUIDE
BLADE
REAR CYLINDER PIN

SPEED VALVE NOSE


(INSIDE SHEAR) BLADE
SHEAR STICK
(SHEAR
BODY) SLIDE PUCK LOWER
RIGHT SIDE SHEAR

NON ROTATOR
SHEAR
CYLINDER

SABER
TIP

ADJUSTMENT
PLATES MOUNTING
BRACKET
APEX
MAIN PIVOT
GROUP

NOSE PLATE SLIDE PUCK


LEFT SIDE
REV 4
BASIC ASSEMBLY
183876
REV 4

Item Part No Description Qty 26 140476 THRUST WASHER MACHINING 2


1 183877 UPPER SHEAR WELDMENT/MACHINING 1 27 510876 THRUST WASHER SHIM 4
2 170356 BEARING 1 28 510877 THRUST WASHER SHIM 4
3 512499 SPACER SHIM 4 29 510878 THRUST WASHER SHIM 4
4 183046 STICK WELDMENT AND MACHINING 1 30 510879 THRUST WASHER SHIM 2
5 511835 BLADE MACHINING 2 31 164922 ENDCAP MACHINING 2
6 513283 BLADE MACHINING 2 32 163688 TIE ROD MACHINING 1
7 144540 ADJUSTMENT PLATE PRIMARY MSD50 1 33 501446 FLAT WASHER M12 CL10.9 8
8 165109 ADJUSTMENT PLATE SECOND MSD50 1 34 502493 HEX HEAD CPSW M12X1.75X40 CL10.9 8
9 511734 SHIM SET KIT 1 35 503857 GREASE ADAPTER 8
10 512126 BLADE SHIM 1 36 503573 SOCKET HEAD CAPSCREW 16
11 513281 TIPBLADE MACHINING 1 37 163716 SLIDE SCREW MACHINING 2
12 512390 DOWEL PIN Ø2.03 X 3.63 2 38 156511 SPACER TUBE 1
13 512920 CROSS BLADE MACHINING 1 39 164812 SLIDE SCREW LOCK PLATE 2
14 510765 GUIDE BLADE SHIMSET 1 40 501554 FLAT WASHER M16 CL10.9 2
15 511992 GUIDE BLADE MACHINING 1 41 501585 HEX HEAD CAPSCREW 1
16 501445 FLAT WASHER M24 CL10.9 16 42 501548 HEX HEAD CPSW M16X2X140 CL10.9 1
17 501518 HEX HEAD CAP SCREW 8 43 164845 REAR PIN MACHINING 1
18 501732 HEX HEAD CPSW M24X3X140 CL10.9 4 44 164846 STOP PLATE 1
19 503082 HEX HEAD CAPSCREW 2 45 175176 COLLAR MACHINING 1
20 501517 HEX HEAD CPSW M24X3X150 CL10.9 2 46 512587 SOCKET HEAD CAPSCREW 2
21 513007 12 POINT FLANGE SCREW 4 47 174679 FRONT PIN MACHINING 1
22 164908 SHAFT MACHINING 1 48 183320 LABEL INSTALLATION 1
23 511086 DOWEL PIN .25 DIA X 1.25 2
24 512043 BEARING MACHINING 1
25 512056 BEARING MACHINING 1
6$%(56HULHV

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61DQGXS

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61DQGXS

06'

.,76 6161
61DQGXS

06'
61
61DQGXS
6$%(5/8%(6HULHV
06'
06'6/
61
61DQGXSDQGXS
61DQGXS
06'6/
06'
61WR
61WR
61WR
61DQGXS
61DQGXS
06'
06'6/
61DQGXS
61DQGXS
61
61DQGXS
61DQGXS

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QXPEHURIWKH/D%RXQW\DWWDFKPHQWZKHQ\RXFDOO
6SXEXMSR Assembly
147348

Item Part # Qty Description


1 501347 1 BEARING 24 501207 4 HEX PLUG
2 511491 1 PLANETARY GEARBOX 25 510796 2 DOWEL PIN
3 503340 1 HYDRAULIC MOTOR
4 513198 1 RELIEF VALVE MANIFOLD
5 501626 60 HEX HEAD CAPSCREW
6 501445 60 FLAT WASHER
7 502385 10 HEX HEAD CAPSCREW
8 501554 10 FLAT WASHER
9 503853 4 HEX HEAD CAPSCREW
10 503852 4 .50" A325 FLAT WASHER
11 503077 4 SOCKET HEAD CAPSCREW
12 500237 4 .38 WILLIAMS WASHER
13 500271 1 O-RING SEAL
14 134906 1 COVER PLATE
15 501581 14 HEX HEAD CAPSCREW
16 501446 14 FLAT WASHER
17 151404 4 COVER PLATE
18 503857 6 GREASE FITTING
19 107435 2 TUBE ASSEMBLY
20 501589 4 LOCK WASHER
21 501585 4 HEX HEAD CAPSCREW
22 502290 2 DIAGNOSTIC ADAPTER
23 511151 1 HOSE KIT

Revision 5
Rotation Hose Kit
511151

Item Part # Qty Description


1 108939 1 HOSE ASSEMBLY
2 500916 1 HYDRAULIC ADAPTER
3 500940 1 HYDRAULIC ADAPTER
4 500947 2 HYDRAULIC ADAPTER
5 137361 1 HOSE ASSEMBLY
6 108940 1 HOSE ASSEMBLY
7 108941 1 HOSE ASSEMBLY
8 500917 7 HYDRAULIC ADAPTER
9 501026 3 HYDRAULIC ADAPTER

Revision 0
164346
HYDRAULIC ASSEMBLY

PLUMB TO THE DRAIN PORT ON THE


SWIVEL AND TEE INTO THE MOTOR
CASE DRAIN LINE AT THE BULKHEAD

4 4
4

4 3

1
4
4

Item Part No Description Qty


1 501554 FLAT WASHER M16 CL10.9 32
2 194914 DRAIN HOSE 1
3 512753 MANIFOLD ASSEMBLY 1
4 501553 HEX HEAD CAPSCREW 32

REV 5
512162
HOSE KIT

1
2

3
2
7

4
5

Item Part No Description Qty


1 106867 HOSE ASSEMBLY 2
2 164953 HOSE ASSEMBLY 1
3 164954 HOSE ASSEMBLY 1
4 500101 ORING SEAL 8
5 500098 SPLIT FLANGE HALF 16
6 513929 HYDRAULIC ADAPTOR 1
7 194914 DRAIN HOSE 1
8 502979 HYDRAULIC ADAPTER 1

REV 2
Manifold Assembly
512753

Item Part # Qty Description


1 175359 1 SEAL KIT
4 512198 1 STOP MACHINING
5 513418 1 STOP MACHINING
6 512193 1 HOUSING MACHINING
7 513419 1 HOUSING MACHINING
10 511416 1 SLOTTED SPRING PIN

Revision 3
MANIFOLD SEAL KIT 1 1
175359 1 1
1

REV 2 1

1 1

1 1

2 3

1
1
1

5 PREVIOUS VERSIONS
3
USE ITEMS 12 & 13
4 (M10 FASTENERS)

PREVIOUS VERSIONS
USE SEALS ITEM 4 1

NOTE: CHECK REMOVED SEALS CLOSELY BEFORE ORDERING INDIVIDUAL SEALS,


AS SOME SWIVELS USE DIFFERENT SEALS. SEE NOTES ABOVE.

Item Part No. Description Qty


1 512068 SEAL KIT 1
2 501589 LOCK WASHER 8
3 501548 HEXHEAD CAPSCREW 8
4 501193 LOCK WASHER 4
5 502137 HEXHEAD CAPSCREW 4
MANIFOLD SEAL KIT 7
1 6 1

512068 1
6

REV 6 9

3
2

10 11

7
5
7

13
11 PREVIOUS VERSIONS
USE ITEMS 12 & 13
12 (M10 FASTENERS)

10

PREVIOUS VERSIONS
USE SEALS ITEM 4 4

NOTE: CHECK REMOVED SEALS CLOSELY BEFORE ORDERING INDIVIDUAL SEALS,


AS SOME SWIVELS USE DIFFERENT SEALS. SEE NOTES ABOVE.

CONTACT LABOUNTY SERVICE DEPARTMENT WITH ANY QUESTIONS 800-522-5059


Item Part No. Description Qty
1 513378 SQUARE SEAL 3
2 513379 THRUST WASHER 1
3 513380 THRUST WASHER 1
4 513381 SHAFT SEAL 2
5 513382 ORING SEAL 2
6 513383 WEAR RING SEAL 2
7 514211 ROTARY SEAL 3
8 513385 V-RING SEAL 1
9 513386 VRING SEAL 1
10 500344 O-RING SEAL 1
11 514212 V-RING SEAL 1
12 514213 O-RING SEAL 2
Port Kit Assembly
141751

Item Part # Qty Description


1 137284 2 MANIFOLD
2 106868 4 SPACER
3 501721 8 HEX HEAD CAPSCREW
4 501722 8 LOCK WASHER
5 500265 8 FLAT WASHER
6 500090 8 CODE 62 SPLIT FLANGE HALF
7 500091 4 FLANGE PLUG
8 501549 16 HEX HEAD CAPSCREW
9 501446 16 FLAT WASHER
10 500100 4 O-RING SEAL
11 501890 2 HEX PLUG

Revision 0
513029: Regen Valve, 200 GPM
Drawn By: JLW Date: 10/04/07
Item Part # Description Qty Note
1 513080 main-valve assembly 1 (A)
2 513081 piloting section assembly 1 (A)
3 511540 check-valve, lefthand 1
4 511513 o-ring 47,22 x 3,53 NBR 90sh 3
5 512210 socket head screw M8 x 35 4
6 513133 socket head screw M10 x 45 6
7 512347 o-ring 5 x 2 NBR 88sh 4
8 512515 o-ring 18.64 x 3.53 NBR 88sh 2

(A) ASSEMBLY
MAIN VALVE
513080
REV 01
DWN BY: JLW 7/9/10

Qty Description
Item # Part #
1 513876 1 MAIN VALVE HOUSING
2 511568 1 VALVE CAP
3 511569 1 VALVE CAP
4 511548 1 END STOP
7 511515 5 SCREW PLUG
8 513086 2 SCREW PLUG
9 513087 7 SCREW PLUG
10 513877 1 CHECK VALVE
13 513878 8 SOCKET HEAD CAPSCREW
14 511504 1 GROMMET NUT
15 511550 2 SPRING
16 511503 2 O-RING SEAL
18 511505 1 THREAD SEAL
19 512347 2 O-RING SEAL
512288: Pilot Valve Assembly
Drawn By: JLW Date:10/05/04
Item Parts # Description QTY
1 512316 Housing, cpl. 1
2 512317 Valve Seat, cpl. 1
3 511555 Thread Pin M12X50 1
4 512318 Spring Cap D50X72 1
5 511558 Washer D30X5 1
6 512319 Orifice D1 M6X8 1
7 512320 Orifice D1,2 M6X8 2
8 512321 Orifice D0.5 M6X8 1
9 512322 Orifice D1 M5X6 1
10 511562 Valve Seat D10.1X23 1
11 512323 Cap Screw M5 8
12 511514 Cap Screw M8X1, cpl. 10
16 512324 Spring C=141.723 DA=22 1
17 511565 Spring C=1.28 DA=05.6 1
21 511507 O-Ring 15.4X2.1 NBR-90SH 1
22 512325 O-Ring 36.2X3 NBR-70SH 1
23 511505 Thread Seal Ring M12 1
24 511504 Seal Nut M12 1
25 511508 Quadring 10.82X1.78 1
26 511509 Support Ring BP1500110 1
31 511563 Cap Screw VSTI M12X1.5-ED 1
32 512326 Thread Pin M6X8 1
33 511556 Washer B7.4 2
CHECK VALVE
511540
REV 01
DWN BY: JLW 7/9/10

Item # Part # Qty Description


1 513875 1 CHECK VALVE HOUSING
2 511580 1 PLUNGER
4 511578 1 SPRING
5 511579 1 SCREW PLUG
6 512515 2 O-RING SEAL
HYDRAULIC INSTALLATION REQUIREMENTS

CYLINDER CIRCUIT

Recommended Flow 75 - 140 gpm (284 - 530 lpm)

Recommended Pressure minimum: 4350 psi (300 bar)


maximum: 5500 psi (380 bar)

ROTATION CIRCUIT

Flow recommended: 8 - 10 gpm (30 - 38 lpm)


maximum: 12 gpm (45 lpm)

The hydraulic rotation motor is equipped with factory adjusted flow controls. They are set for normal
operation of the motor and are adjustable for speed preference (see Safety, Operation and Mainte-
nance Manual).

*Maximum input flow is not advised for continuous duty due to inefficiency of the circuit. If an OEM
auxiliary circuit is not available with these requirements, the LaBounty Rotation kit should be used.

Pressure recommended: 2000 - 2500 psi (138 - 172 bar)


maximum: 2500 psi (172 bar)

The hydraulic rotation motor is equipped with a factory adjusted crossover relief valve. This valve has
been installed to prevent damaging the motor due to excessive pressure from machine of overrunning
loads. Any adjustment to valve without consulting factory will void warranty.
ATTACHMENT MODEL ______________ EXCAVATOR HOUR METER__________

ATTACHMENT SERIAL NUMBER _______________________ DATE__________


8 HOUR INSPECTION CHECKLIST
_______ 1. Visually inspect entire shear for any damage, including cracks, dents, or missing parts

_______ 2. Inspect safety devices


_______ a. All safety decals in place and legible - see decal and label maintenance
section
_______ b. All cab protection in good condition
_______ c. All excavator warning systems working

_______ 3. Lubricate all points -- refer to lubrication section of the manual


_______ a. Each side of main pivot group (2 each side)
_______ b. End of slide puck assemblies
_______ c. End of front cylinder pin
_______ d. End of rear cylinder pin
_______ e. Boom pivot connection of mounting bracket
_______ f. Cylinder connection of mounting bracket

_______ 4. Inspect connecting pins and pin retaining hardware


_______ a. Boom pivot pin of mounting bracket
_______ b. Cylinder connection pin of mounting bracket
_______ c. Front shear cylinder pin
_______ d. Rear shear cylinder pin
_______ e. Pinheads and pinkeepers

_______ 5. Inspect all bolts


_______ a. Visually check all bolts for looseness or damage

_______ 6. Check slide pucks/back and front wear plate gaps


_______ a. Refer to manual if gap exceeds 0.010" (0.25 mm)

_______ 7. Check guide blade/upper front wear plate gap


_______ a. Refer to manual if gap exceeds 0.030" (0.76 mm)

_______ 8. Check cutting blade gap


_______ a. Refer to manual if gap exceeds 0.010" (0.25 mm)

_______ 9. Inspect piercing tip


_______ a. Piercing tip fits squarely in lower jaw, rotate or replace as needed
_______ b. Visually check bolts for looseness or damage

_______ 10. Inspect nose blade for looseness or damage


_______ a. Inspect lower nose wear plates, replace as needed
_______ 11. Inspect Hydraulic System
_______ a. Inspect hoses for wear and potential failure
_______ b. Inspect hose connections for leaks
_______ c. Inspect cylinder for leaks

INSPECTED BY: __________________


8 HOUR INSPECTION CHECKLIST

If rotator equipped:

_______ 1. Visually check all turntable bearing bolts and replace any that are loose or damaged

_______ 2. Grease the turntable bearing -- refer to Rotator Maintenance section for instructions

_______ 3. Inspect the rotation hydraulics system


_______ a. Inspect rotation hoses for wear and potential failure
_______ b. Inspect rotation hose connections for leaks

_______ 4. Visually check all rotation assembly bolts

INSPECTED BY: __________________


ATTACHMENT MODEL ______________ EXCAVATOR HOUR METER__________

ATTACHMENT SERIAL NUMBER _______________________ DATE__________

80 HOUR INSPECTION CHECKLIST


_______ 1. Inspect Blades
_______ a. Rotate or replace upper cutting blades
_______ b. Rotate or replace lower cutting blades, nose blade, and guide blade
_______ c. Measure blade gap, refer to manual for shimming procedure and toler-
ance range

_______ 2. Inspect Upper Shear


_______ a. Rotate or replace piercing tip\upper front wear plate if necessary
_______ b. Check for cracks
_______ c. Build-up and hardsurface upper shear

_______ 3. Inspect Lower Shear


_______ a. Build-up and hardsurface lower shear
_______ b. Check for cracks

If Rotator Equipped:

_______ 1. Inspect all bolts connecting the turntable bearing to the upper head and shear
_______ a. Replace bolts if retorque is necessary.

INSPECTED BY: __________________


Additional copies of this catalog are available by contacting your dealer or
the Stanley LaBounty Parts Department and requesting "Parts Catalog"
number 512142. You must include the attachment model number and
serial number.

Stanley LaBounty
1538 Highway 2
Two Harbors, Minnesota 55616-8015 USA

Phone: (218) 834-2123


Fax: (218) 834-3879
www.stanley-hydraulic-tools.com

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