2006 - Wiring Diagram (Upgrade CRDe Rev1)

SCORPIO CRDe BS3
UPGRADE
ELECTRICAL WIRING MANUAL

APPLICABILITY – VIN 62A 60000 Onwards
CONFIDENTIAL RELEASED BY :
• ONLY FOR INTERNAL CIRCULATION WITHIN
M&M AUTHORISED DEALERS & SERVICE CENTRES TECHNICAL PUBLICATION CELL
• PASSING ON TO THRID PARTY IS NOT PERMITTED MAHINDRA & MAHINDRA LTD – NASHIK
• ALWAYS CHECK FOR THE LATEST VERSION
Rev 1 – MARCH 2006
The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. © 2006 Mahindra & Mahindra Ltd
SCORPIO (Upgrade) - CRDe - BS3 - WIRING MANUAL
Rev 1 - March 2006
TABLE OF CONTENTS
1. CONTROLLERS/FUSES/RELAYS – LOCATIONS
ENGINE COMPARTMENT FUSE/RELAY BOX
MAIN FUSE /RELAY BOX
AUXILLARY/CRDe FUSE/RELAY BOX
2. GROUND/EARTHING POINTS – LOCATIONS

3. WIRING HARNESS LAYOUT
4. WIRE COLOUR CODING CHART
5. INTERCONNECTORS – LOCATION/PINS/VIEWS
6. SYMBOLS USED IN WIRING DIAGRAMS
7. INDIVIDUAL CIRCUITS
ENGINE MANAGEMENT SYSTEM (CRDe)

STARTING CIRCUIT – Upto VIN 62A62982
STARTING CIRCUIT – After VIN 62A62983
CHARGING CIRCUIT
HVAC CIRCUIT
INSTRUMENT CLUSTER CIRCUIT
POWER WINDOW CIRCUIT
REMOTE LOCKING SYSTEM – Upto VIN 62A62982
REMOTE LOCKING SYSTEM - After VIN 62A62983
CIGAR LIGHTER/12 V POINT CIRCUIT
HORN CIRCUIT
DEMISTER CIRCUIT
WIPER & WASHER – FRONT CIRCUIT
WIPER & WASHER – REAR CIRCUIT
HEADLAMP CIRCUIT
HEADLAMP LEVELLING CIRCUIT
PARKING/REGISTRATION PLATE CIRCUIT
STOP LAMP/CLUTCH PEDAL CIRCUIT
TURN AND HAZARD CIRCUIT
REVERSE LAMP CIRCUIT
INTERIOR LAMPS CIRCUIT
FOG LAMP CIRCUIT
FOLLOW-ME-HOME CIRCUIT
VOICE MESSAGING SYSTEM CIRCUIT
AUDIO CIRCUIT
8. ERRATA
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Rev 1 - March 2006
CONTROLLERS/FUSE/RELAY BOX LOCATIONS – SCORPIO (upgrade) CRDe
FUESE & RELAY BOXES ECUs & CONTROLLERS RELAYS
1 ENGINE COMPARTMENT FUSE BOX 4 VMS CONTROLLER 10 STARTER RELAY

2 MAIN FUSE/RELAY BOX 5 FOLLOW ME CONTROLLER STARTER IMMOBILISER
11 RELAY
3 AUX FUSE/RELAY BOX (CRDe) 6
7 REMOTE LOCKING CONTROLLER 12 VMS DIODES (2 Nos)
8 HAZARD CONTROLLER
9 CRDe ENGINE CONTROLLER
12
8
4
5
2
7 11
3
10
1
9
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ENGINE COMPARTMENT FUSE/RELAY BOX

LOCATION – FRONT LEFT FENDER
60A 60A 3 30A HEAD LAMP

1 2 4 HIGH BEAM HORN
RELAY RELAY
100A 15 A 20 A
12
HEAD LAMP A/C
LOW BEAM REQUEST
RELAY RELAY
15A 15A 15A
5 6 7 8 9 10 11 15 A 20 A
FUSE No FUSE RATING COLOUR CIRCUIT

1 60A YELLOW MAXI FUSE 1
2 60A YELLOW MAXI FUSE 2
3 60A YELLOW GLOW PLUG
4 30A PINK CRDe ECU SUPPLY
5
6
7
8 15A BLUE HEADLAMP - HIGH
9 15A BLUE HEADLAMP - LOW
10 15A BLUE HORN/HAZARD
11
12 100A BLUE CHARGING SYSTEM
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MAIN FUSE/RELAY BOX

LOCATION – BELOW STEERING WHEEL
10A 10A 20A 30A 15A 15A 5A 15A 5A 20A FRONT

1 2 3 4 5 6 7 8 9 10 FOG
RELAY
20 A
40A 40A
21
PULLER 22
A/C
COMPRESSOR
RELAY
20 A 10A 10A 10A 20A 10A 15A 15A 15A
18 17 16 15 14 13 12 11
FUSE
FUSE No FUSE RATING COLOUR CIRCUIT FUSE No COLOUR CIRCUIT
RATING
INTERIOR LAMP/PARK LAMP/
ILLUMINATION/ AUDIO MEMORY/FOLLOW-
1 10A RED 12 15A BLUE CIGAR LIGHTER/ACCESSORIES
ME/HEADLAMP LEVELLING/ HEAD LAMP/
VMS
2 10A RED FUEL LID OPERATION 13 15A BLUE FRONT/REAR WIPER MOTOR
3 20A YELLOW 4WD - ELECTRIC SHIFT 14 10A RED REAR WIPER PARK MECHANISM
4 30A GREEN CONDENSER FAN 15 20A YELLOW CRDe ECU K28
TURN SIGNAL/VMS/CHARGING
5 15A BLUE FRONT FOG LIGHT 16 10A RED
LAMP/REVERSE LAMP
PARKING LIGHTS/FOLLOW-ME/
6 15A BLUE REAR FOG LIGHT 17 10A RED
HEADLAMP LEVELLING
7 5A BROWN CRDe DIAGNOSTIC 18 10A RED AUDIO SYSTEM/FOLLOW-ME
8 15A BLUE DEMISTER 19 ----- ----- -----
9 5A BROWN SECURITY SYSTEM ECU (CDL-2) 20 ----- ----- -----
10 20A YELLOW CENTRAL DOOR LOCKING (CDL-1) 21 40A GREEN POWER WINDOW
A/C COMPRESSOR
11 15A BLUE 22 40A GREEN A/C BLOWER
/DEMISTER/HEADLAMP
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AUX. FUSE/RELAY BOX

LOCATION – BEHIND GLOVE BOX/BLOWER MOTOR
MAIN
RELAY DEMISTER WIPER
CRDe CONTROLLER CONTROLLER
30 A
10A CONDENSOR
1 BLOWER FAN
RELAY RELAY
10A
30 A 30 A
2
15A
3
15A
AUX. FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS
4 FUSE No FUSE RATING COLOUR CIRCUIT
1 10A RED A/C REQUEST
15A
5 2 10A RED HFM SENSOR SUPPLY
3 15A BLUE EGR/BRAKE LIGHT/CLUTCH SWITCH
10A 4 15A BLUE CRDe ECU SUPPLY - K05
6
5 15A BLUE CHECK ENGINE LAMP
6 10A RED CRDe ECU SUPPLY - K01
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GROUND LOCATION CHART

GROUND No CIRCUITS CONTROLLED LOCATION
CRDe ECU (K02, K04, K06), TEMPERATURE GAUGE, FUEL GAUGE, STARTER
E0 RELAY, VEHICLE SPEED SENSOR, WATER IN FUEL SENSOR, HEADLAMP ON BATTERY NEGATIVE POST
RELAY
E1 BATTERY NEGATIVE TERMINAL TO BODY FRONT WHEEL HOUSE PANEL - LEFT
E2 UNUSED FRONT WHEEL HOUSE PANEL - LEFT
TURN LEFT, SIDE MARKER LEFT , HEADLAMP/LEVELLING MOTOR - LEFT,
E3 FRONT WASHER MOTOR, HORN, CONDENSOR FAN, A/C PRESURE SWITCH, FRONT WHEEL HOUSE PANEL - LEFT
SIREN
FRONT FOG LAMP, PARK LEFT/RIGHT, TURN RIGHT, SIDE MARKER RIGHT ,
E4 HEADLAMP/LEVELLING MOTOR - RIGHT, FRONT WIPER MOTOR, TAIL LAMP FRONT WHEEL HOUSE PANEL - RIGHT
- LEFT, FLWI
CIGAR LIGHTER, DEMISTER RELAY, DLC, FOG LAMP RELAY,BLOWER

RELAY, CONDENSOR FAN RELAY,INETRIOR LAMP- FRONT/REAR,
E5 ILLUMINATION, HAZARD CONTROLLER, HAZARD SWITCH, COMBINATION
A-PILLAR RIGHT
SWITCH, VMS RESET SWITCH, HEAD LAMP LEVELLING SWITCH,
E6 AUDIO A-PILLAR RIGHT

E7 HVAC A-PILLAR LEFT
E8 UNUSED A-PILLAR LEFT
CLUTCH SWITCH (4WD), DRIVER DOOR LOCK, FOLLOW ME HOME
E9 CONTROLLER,POWER WINDOW, SECURITY SYSTEM, CENTRAL DOOR BELOW CETRE CONSOLE
LOCKING, SEAT BELT SWITCH, VMS UNIT, TANK UNIT
E10 UNUSED
DEMISTER, REAR FOG LAMP, REGISTRATION PLATE, TAIL LAMP RIGHT,
E11 CHSML, STOP LAMPS, REAR WIPER, REAR WASHER, REVERSE LAMP, TURN D-PILLAR RIGHT
REAR - LEFT/RIGHT
E12 UNUSED D-PILLAR LEFT
E13 UNUSED
E14 BATTERY NEGATIVE TERMINAL TO ENGINE ENGINE BLOCK - LEFT
E15 CRDe ECU, A-PILLAR LEFT
FLWI - BRAKE FLUID LEVEL WARNING INDICATOR
CHMSL - CENTRAL HIGH MOUNTED STOP LAMP
E5, E6
E4
E11
E4
E9
E13 E14
E10
E2
E3 E1 E15
E12
E0
E7, E8
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WIRING HARNESS LAYOUT

HARNESS
DESCRIPTION
No
1 INSTRUMENT PANEL (IP)
2 ENGINE ROOM
3 ENGINE
4 FLOOR
5 DOOR - FRONT RIGHT
6 DOOR - FRONT LEFT
7 DOOR - REAR RIGHT
8 DOOR - REAR LEFT
9 DOOR - BACK DOOR
10 ROOF
11 CENTRAL CONSOLE
12 FOOTSTEP LAMP (Only TC4)
2
10
1
11
5 7
12
6 8
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Rev 1 - March 2006
WIRE COLOUR CODES

WIRE CODE WIRE COLOUR
B BLACK
BL/L BLUE
G GREEN
Gr GRAY
O ORANGE
P PINK
R RED
Sb/S SKY BLUE
V VIOLET
W WHITE
Y YELLOW
Br BROWN
DECODING WIRE COLOUR
Y-R
BASE COLOUR – Y – YELLOW

TRACER COLOUR – R - RED
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INTER-CONNECTORS - LOCATIONS/PINS/VIEWS Rev 1 - March 2006
DESCRIPTION LOCATION IC No PINS M/F CONNECTOR VIEW
IP to FLOOR A-PILLAR RIGHT 1 21 F
IP to ENGINE FLOOR A-PILLAR RIGHT 4 20 M
IP to ENGINE FLOOR A-PILLAR RIGHT 5 5+2 M
BEHIND CENTER
IP to HVAC
BEZEL 6 5+2 F
IP to TRANSFER
CASE
A-PILLAR RIGHT 7 3 F
IP to TRANSFER
CASE
A-PILLAR RIGHT 8 2 M
IP to TRANSFER
CASE
IP to ENGINE A-PILLAR LEFT 10 21 M
IP to ENGINE A-PILLAR LEFT 11 20 M
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ENGINE ROOM to WHEEL HOUSE

FOG LAMP PANEL -RIGHT 12 2 M
FLOOR to ROOF
WIRING
FLOOR to DRIVER
DOOR
A-PILLAR RIGHT 14 8 M
FLOOR to REAR
DOOR
B-PILLAR RIGHT 15 6 M
FLOOR to TRANSFER BELOW DRIVER

CASE SEAT 16 2 F
FLOOR to CONSOLE BELOW CONSOLE 17 12+2 F
FLOOR to CO-
DRIVER
A-PILLAR LEFT 18 6 F
FLOOR to BACK
DOOR
D-PILLAR RIGHT 19 13 M
FLOOR to BACK
DOOR
D-PILLAR RIGHT 20 2 F
FLOOR to CHASIS Near FUEL TANK 21 2 F
FLOOR to REAR
DOOR
B-PILLAR LEFT 22 6 M
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ROOF to HM STOP
LAMP
REAR ROOF PANEL 23 2 F
IP to ENGINE ROOM
(Only in export A-PILLAR RIGHT 24 3 M
models)
M - MALE CONNECTOR WITH PINS

F - FEMALE CONNECTOR
IC- 1, 2, 3, 4, 5, 7,
8, 9, 13, 14, 24 IC- 19, 20
IC- 12 IC- 15
IC- 23
IC- 16 IC- 21
IC- 6
IC- 17
IC- 22
IC - 10 , 11 ,18
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Rev 1 - March 2006
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM

SYMBOL EXPLANATION
Y-R WIRE WITH COLOUR OF WIRE
Y- BASE COLOUR ; R - TRACER COLOUR

Y-R (Refer colour chart for colour codes)
WIRES - NOT JOINED
WIRES - JOINED
SHILEDED WIRE
TWISTED WIRE
CONNECTOR
>> IC12/17 IC12 - CONNECTOR NO
17 - PIN NO IN CONNECTOR 12
EARTH / GROUND
GROUND ON COMPONENT
POWER SOURCE - BATTERY
POWER SOURCE - DC
POWER SOURCE - AC
10 A FUSE WITH RATING & DIRECTION OF FLOW
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SYMBOL EXPLANATION
COIL / INDUCTOR
RESISTANCE/RESISTOR
VARIABLE RESISTOR/RHEOSTAT
POTENTIOMETER
SWITCH - PUSH TO MAKE
SWITCH - TOGGLE
SWITCH - PUSH TO BREAK
SWITCH - ON/OFF
CAPACITOR
VARIABLE CAPACITOR
LAMP
INDICATOR LAMP
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Rev 1 - March 2006

SYMBOL EXPLANATION
MOTOR
DIODE
ZENNER DIODE
LIGHT EMITTING DIODE (LED)
TRANSISTOR (NPN)
TRANSISTOR (PNP)
30
87 4-POINT, NO (NORMALLY OPEN) RELAY
85 86
30 87 4-POINT, NC (NORMALLY CLOSED) RELAY
85 86
30 87 4-POINT, NO (NORMALLY OPEN) RELAY WITH DE-SPIKING

DIODE
85 86
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Rev 1 - March 2006

SYMBOL EXPLANATION
30 4-POINT, NC (NORMALLY CLOSED) RELAY WITH DE-SPIKING

87
DIODE
85 86
87
30
5 POINT RELAY (CHANGE OVER RELAY)
87a
85 86
87
30 5 POINT RELAY (CHANGE OVER RELAY) WITH DE-SPIKING
87a DIODE
85 86
SOLENOID
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INSTRUMENT CLUSTER - SCORPIO (Upgrade) CRDe
1. TACHOMETER
2. SPEEDOMETER
3. ODOMETER
4. TRIP A/TRIP B/CLOCK
5. MODE KNOB
6. SET KNOB
7. TIMING BELT
8. ENGINE CHECK LAMP
9. AIR FILTER CHOKED
10. GLOW PLUG
11. BATTERY CHARGING
12. SECURITY SYSTEM
13. HIGH BEAM
14. LOW OIL PRESSURE
15. LOW BRAKE FLUID/
HAND BRAKE
16. DOOR AJAR
17. TEMPERATURE GAUGE
18. WATER IN FUEL
19. DRIVER SEAT BELT
20. 4WD HIGH
21. 4WD LOW
22. OBD CHECK LAMP
23. FUEL GAUGE
24. DIRECTION INDICATOR
26 25. DIRECTION INDICATOR
26. HIGH TEMPERATURE LAMP
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2006 - Wiring Diagram (Upgrade CRDe Rev1)

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2006 - Wiring Diagram (Upgrade CRDe Rev1)

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SCORPIO CRDe BS3

ELECTRICAL WIRING MANUAL

2. GROUND/EARTHING POINTS – LOCATIONS

ENGINE MANAGEMENT SYSTEM (CRDe)

CONTROLLERS/FUSE/RELAY BOX LOCATIONS – SCORPIO (upgrade) CRDe

FUESE & RELAY BOXES ECUs & CONTROLLERS RELAYS

1 ENGINE COMPARTMENT FUSE BOX 4 VMS CONTROLLER 10 STARTER RELAY

ENGINE COMPARTMENT FUSE/RELAY BOX

60A 60A 3 30A HEAD LAMP

FUSE No FUSE RATING COLOUR CIRCUIT

MAIN FUSE/RELAY BOX

10A 10A 20A 30A 15A 15A 5A 15A 5A 20A FRONT

AUX. FUSE/RELAY BOX

GROUND LOCATION CHART

CIGAR LIGHTER, DEMISTER RELAY, DLC, FOG LAMP RELAY,BLOWER

E6 AUDIO A-PILLAR RIGHT

WIRING HARNESS LAYOUT

WIRE COLOUR CODES

DECODING WIRE COLOUR

BASE COLOUR – Y – YELLOW

IP to FLOOR A-PILLAR RIGHT 1 21 F

IP to FLOOR A-PILLAR RIGHT 2 20 F

IP to FLOOR A-PILLAR RIGHT 3 13 F

IP to ENGINE FLOOR A-PILLAR RIGHT 4 20 M

IP to ENGINE FLOOR A-PILLAR RIGHT 5 5+2 M

IP to ENGINE A-PILLAR LEFT 10 21 M

IP to ENGINE A-PILLAR LEFT 11 20 M

ENGINE ROOM to WHEEL HOUSE

FLOOR to TRANSFER BELOW DRIVER

FLOOR to CONSOLE BELOW CONSOLE 17 12+2 F

FLOOR to CHASIS Near FUEL TANK 21 2 F

M - MALE CONNECTOR WITH PINS

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM

Y- BASE COLOUR ; R - TRACER COLOUR

WIRES - NOT JOINED

POWER SOURCE - BATTERY

10 A FUSE WITH RATING & DIRECTION OF FLOW

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM

SWITCH - PUSH TO MAKE

SWITCH - PUSH TO BREAK

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM

LIGHT EMITTING DIODE (LED)

30 87 4-POINT, NC (NORMALLY CLOSED) RELAY

30 87 4-POINT, NO (NORMALLY OPEN) RELAY WITH DE-SPIKING

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM

30 4-POINT, NC (NORMALLY CLOSED) RELAY WITH DE-SPIKING

INSTRUMENT CLUSTER - SCORPIO (Upgrade) CRDe

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