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CH 3 1
CH 3 1
bearings.
These Bearings operate mostly in the hydrodynamic
and Lubrication,
✓ Manufacturing accuracy,
✓ Assembling conditions:-
✓ Bearing forces,
Conditions
Cont…
✓ If the viscosity is too high, there will be high loss of power and the
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Cont.…
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Methods for lubricant supply Vary from application to
application; some typical applications
✓ For low speed journal bearing hand oiling is possible.
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Analysis of damages:
- Due to damages bearings, will either get heated up or
will run with abnormal noise and/or vibration.
- Heating can be felt by touching with hand.
- Abnormal noise can be detected by taking a rod
(screw driver of length 200-300 mm) and placing one
end on the bearing housing and listening from the other
end.
A good bearing runs noiselessly, and a defective bearing will
run with a continuous knocking or rubbing sound.
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Rolling bearing defects.
i. Bearing inner race loose on shaft:
Bearing running with such a defect gets heated up.
Correction: -
- Knurling of shaft (temporary repair only);
- chromium plating;
- installing of a sleeve
Corrections:
- installing a sleeve.
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iii. Bearing running dry
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continuous knocking sound.
viii. Radial play
bearing is mounted.
✓ Correction:-
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Gear failures
- Gear failures occur rarely
d. Plastic deformation
- the remedy is to avoid overloads.
e. Tooth breakage.
viscosity.
- oxidation resistance,
- anti-corrosion property,
- anti-foaming property,
manufacturer’s recommendations.
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Repair of transmission gears
➢ The final boring and spline cutting is done after fitting. If the rim is
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4. Friction surfaces
-
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Friction surfaces of clutches and brakes usually fail by
➢wear, and/or
➢ deformation.
- Damage of the friction surfaces
- affects the performance
- shortens the life of the component and
- in exceptional cases results in
complete failure.
Brake damages
Both the metallic and friction surfaces
are considered.
Brake metal surface damages
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Brake friction-lining failures
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Clutch failures
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Thank you!
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