Tobacco Filling Station 2 - 231226 - 155303

PAKISTAN TOBACCO Co. Ltd.
Tobacco Filling Station
PLC CONTROL PANEL FOR TOBACCO

FILLING STATION.VSD
WATT N VOLT
Industrial Automation & Engineering
WATT N VOLT
Industrial Automation & Engineering
18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Fax: +92 42 35820830
E-mail: wnv@wattnvolt.com.pk
Visit us: http://www.wattnvolt.com.pk
0 1 2 3 4 5 6 7 8 9
LEGEND
EARTH LEAKAGE Panel Light
PROTECTION CIRCUIT (H)
BREAKER Push Button Normally
(RCCB) Line up Terminal
Close 123
(Q) (X)
(B)
Panel cooling Fan
MAIN CIRCUIT BREAKER
(MCCB)
(V)
Magnetic & Thermal
Protection. Push Button Normally 123
<I <I <I Fusible Terminal
(Q) Open
(X)
Socket outlet 230vac 1 (B)
phase
Miniature Circuit
(P)
Breaker
(F)
Normally Close
Indication Light
Contact
PLC Module Terminals 9
(H)
Motor protection Circuit
Breaker
(Q) <I <I <I Emergency Stop
Pushbutton CODING
Normally Open Contact
(S)
12 R 1
O
SEQUENCE OF NUMBRING
415V 400V 380V
Isolating Transformer BR
(T) Thermal overload + FUNCTION
(F) SHEET NUMBER
220V
NO BK
Photoelectric Sensor H = SIGNAL LIGHT
(B)
Q = CIRCUIT BREAKER S = SWITCH/PUSH BUTTON
-
BL M = MOTOR RELAY I = PLC INPUT
Mode Selector Switch Retro
R = AUXILIARY RELAY
Magnetic Contactor Reflective Q = PLC OUTPUT
(SW)
(KM) Sensor
WIRE COLORS MATERIALS

3 PHASE SUPPLY 415VAC = BLACK MAIN MCCB = SCHENIDER
Relay or Contactor Coil CONTROL SUPPLY 110VAC = RED CONTROL RELAYS = Murr Elektronik
(KA) Panel Door Switch THERMAL OVERLOAD = SIEMENS
ZERO POTENTIAL 110VAC = BLACK
(S)
EARTH = GREEN/YELLOW MPCB/Contactor = SIEMENS
CONTROL SUPPLY 24VDC = BLUE TERMINAL BLOCKS = LEGRAND/CONTACLIP

TRANSFORMERS = Murr Elektronik
ANALOG/Digital SIGNAL = WHITE/Blue
INTERLOCKING = ORANGE
VFD CONTROL = BROWN
Client Name: Company Name:

Drawing by: SARFRAZ Title: PLC Control Panel for Tobacco Filling Station Dated by: 22/08/13
Pakistan Tobacco Co. Ltd. WATT N VOLT
Akora Khattak Factory Industrial Automation & Engineering
P.O. Nowshera NWFP-Pakistan
Checked by: Tahir Rasool Circuit Description: LEGEND Folio: 2/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
Fax: +92 (923) 510792 DWG #: WNV_PTC_005 File & Directory Name: D:\Documents\PTC\2013_Project\Tobacco Filling Station\PLC Control Panel for Tobacco Filling Station.vsd Revised: 0 Visit us: http://www.wattnvolt.com.pk
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PANEL FRONT VIEW
Panel Description
Panel Size for Filling Station (2000x1900x500mm) With Separate Main incoming zone (2000x400x500mm) Panel will be Floor Mounted
type All Outgoing Cables at Right side through cable zone size (2000x400x500mm) Panel will be front side accessible with four doors.
COMPONENTS ARRANGEMENT Outgoing Panel size will be (2000x1100x500mm) open door type Panel color RAL 7032 Siemens grey and mounting plate color orange
37H5
5S2.2 6H4 5S2.1 37H6
37H6.1
40x60 80x60 CABLE MESH
5F1
N1 N2 N3 N4 N5
145.00
200.00 TENBY
5H5 5H5.1 5H5.2

220.00 320.00 6“ Fan Filter
X000 5PS3
40x60 6P8 5EM8
5F4 5F5 5T2
60x60 655.00
150.00 7Q1 7Q4 7Q7 8Q1 8Q4 8Q7 9Q1 9Q4 16Q7 17Q1 17Q4
19A8
6CF5
5PFR5 5H1 5H3.1 5B3
X300
40x60 230.00
5S2
5Q0
40x60
60x60
9Q7 10Q1 10Q4 10Q7 11Q1 11Q4 11Q7 12Q1 5Q0
21S5.1 21S5 21S4
5CT8.1 36H6.1 36H5.1 36H6 6SS3
5CT8 5CT8.2
555.00
230.00 21S6
RIGHT SIDE CABLE ZONE

FIELD TERMINAL BLOCK
80x60
1800.00 60x60
X200 1900
12Q4 12Q7 13Q1 13Q4 13Q7 14Q1 14Q4 14Q7 18Q2 18Q7
18R1 18R6
230.00
6Q0 6F6 6F4
80x60
80x60
200.00 X400
X100
60x60
140.00
8PS7
Relay’s 15F1 15F5 16F1 19F0
6“ Fan Filter 6“ Fan Filter
180.00 60x60 X400
15U2 15U7 16U2
6F5 6F8
6T2 285.00
6CF5.1
X111
220.00 150.00
400.00 550.00 550.00 400.00
255.00 590.00 170.00
100
320.00 1020.00 320.00 1900.00
Power Analyzer Cutout HMI Cutout Size

Size WXH= 92x92mm WXH= 310x248mm

Checked by: Tahir Rasool Circuit Description: INTERNAL COMPONENTS AND PANEL LAYOUT Folio: 3/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
DSNU-50-160-PPV-A Round cylinder DSNU-50-160-PPV-A Round cylinder DSNU-50-160-PPV-A Round cylinder
650 For position sensing, with adjustable end-position cushioning. For position sensing, with adjustable end-position cushioning. For position sensing, with adjustable end-position cushioning.
Mode of operation double-acting Piston diameter 50 mm Mode of operation double-acting Piston diameter 50 mm Mode of operation double-acting Piston diameter 50 mm
Theoretical force at 6 bar, advance stroke 1178.1 N Stroke 160 mm Theoretical force at 6 bar, advance stroke 1178.1 N Stroke 160 mm Theoretical force at 6 bar, advance stroke 1178.1 N Stroke 160 mm
Cushioning PPV: Pneumatic cushioning adjustable at both ends Cushioning PPV: Pneumatic cushioning adjustable at both ends Cushioning PPV: Pneumatic cushioning adjustable at both ends
4“ Fan Filter 4“ Fan Filter 4“ Fan Filter
500
One-way flow control valve

2 2 2 2 2 2
GRLA-1/4-QS-8-D
GRLA-1/4-QS-8-D
GRLA-1/4-QS-8-D
GRLA-1/4-QS-8-D
GRLA-1/4-QS-8-D
GRLA-1/4-QS-8-D
1 1 1 1 1 1
200 PUN-8X1,25-BL PUN-8X1,25-BL PUN-8X1,25-BL

MFH-5-1/4-B MFH-5-1/4-B MFH-5-1/4-B
Solenoid valve With manual override Solenoid valve With manual override Solenoid valve With manual override
QS-1/4-8
QS-1/4-8
QS-1/4-8
QS-1/4-8
QS-1/4-8
QS-1/4-8
Valve function 5/2 monostable Valve function 5/2 monostable Valve function 5/2 monostable
Wall Mount DB Size HxWxD= 500x650x200mm Standard nominal flow rate 1300 l/min Standard nominal flow rate 1300 l/min Standard nominal flow rate 1300 l/min
Qty. 01 Nos. Pneumatic connection, port 1 G1/4
4 2
Pneumatic connection, port 1 G1/4
4 2
Pneumatic connection, port 1 G1/4
4 2
Type of actuation electrical Type of actuation electrical Type of actuation electrical
600
25x60
14 14 14
1SV1 5 1 3 1SV2 5 1 3 1SV3 5 1 3
QS-1/4-8
QS-1/4-8
QS-1/4-8
U-1/4
U-1/4
U-1/4
U-1/4
U-1/4
U-1/4
PUN-8X1,25-BL
450 25x60 25x60
PUN-8X1,25-BL
DSNU-25-100-PPV-A DNC-63-100-PPV-A Square cylinder
Round cylinder For position sensing, with For position sensing, with adjustable end-
adjustable end-position cushioning. position cushioning.
Mode of operation double-acting Piston Mode of operation double-acting Piston
25x60 diameter 25 mm Theoretical force at 6 bar, diameter 63 mm
advance stroke 294.5 N Stroke 100 mm Theoretical force at 6 bar, advance stroke
Cushioning PPV: Pneumatic cushioning 1178.1 N Stroke 100 mm

adjustable at both ends Cushioning PPV: Pneumatic cushioning
GRLA-3/8-QS-10-D
GRLA-3/8-QS-10-D
2 2 2 2
GRLA-1/8-QS-6-D
GRLA-1/8-QS-6-D
LFR-3/8-D-MIDI adjustable at both ends
Filter regulator
PUN-8X1,25-BL
With metal bowl guard and pressure gauge.

Main Air Supply
With manual condensate drain.
Connection 6bar
Pneumatic connection, port 1 G3/8 1 1 1 1
Standard nominal flow rate 3100 l/min
PUN-6X1-BL MFH-5-1/8-B MFH-5-1/4-B
Pressure control range 0.5 ... 12 bar
QS-1/4-10
QS-1/4-10
Solenoid valve With manual override
QS-1/8-6
QS-1/8-6
PUN-10X1,5-BL
Grade of filtration 40 µm Solenoid valve With manual override PUN-6X1-BL PUN-10X1-BL

Valve function 5/2 monostable
Valve function 5/2 monostable Standard nominal flow rate 1300 l/min
QS-1/4-10
QS-1/4-6
QS-1/4-8
QS-1/4-8
QS-1/4-8
Standard nominal flow rate 750 l/min Pneumatic connection, port 1 G1/4
4 2 4 2
B-1/4
B-1/4
B-1/4
Pneumatic connection, port 1 G1/8 Type of actuation electrical

Type of actuation electrical
FR-8-¼
1 2 PUN-10X1,5-BL Distributor block 14 14
For distribution of compressed air
QS-3/8-10 QS-3/8-10 QS-1/2-10 Pneumatic connection, supply line G1/2 B-1/2
Pneumatic connection, output G1/4
5 1 3 5 1 3
QS-1/4-10
1SV4 1SV5
QS-1/8-6
U-1/8
PUN-6X1-BL
U-1/8
U-1/4
U-1/4
PUN-10X1-BL

Checked by: Tahir Rasool Circuit Description: PNEUMATIC CONTROL VALVE DB Folio: 4/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
200/5A
L1/6.0
200/5A
L2/6.0
200/5A
L3/6.0
(10) 5CT8
5CT8.1
5S2 13
5S2 21
From Main Incoming Supply 5CT8.2
MCCB SD 400vac R-S-T
Aux.
OF 14 22
(7)
MCCB ON 12 14
5S2.2 Aux.
PANEL 5PFR5
(2)
(4)
(6)
OFF
DOOR-1 (8) 11
5F5
(9) (5)
12 14
5R2 2A
5S2.1 11 (15) (16) (17) (18) (19) (20)
PANEL
DOOR-2
(1)
(3)
(5)
15 18
5T2
(1) (2) (3) (4) 16 (5) (6)
A1 A1
SHT 24VDC
MCCB
2 4 6 5H1 5R2
250A 36KA A2 A2 5T2 5B3 5SH3 5H3.1
SD ON
TIMER
RELAY KEY SWITCH NOT MCCB KEY
Murr Electronik
SIEMENS
Shunt Trip
(12) (13) (14)
MCCB TRIP 3RP1505-1AP30 OVERRIDE ALARM OVERRIDDEN
OF OFF
52000 24vdc
5Q0
<I <I <I
(10) (11)
5PFR5
1 3 5 A1 L1 L2 L3 1 2 6 3 4 5 7 8 9 10 11 12
5F1 (2A) 5F4 (2A) N L VN V1 V2 V3 I1 I2 I3
Auxiliary Voltage Measuring Voltage Measuring Current
3UG4615-1CR20
PHASE SEQUENCE PHASE 5H5 X1 5H5.1 X1 5H5.2 X1
Dsub-9 Profibus
FAILURE DIGITAL MONITORING RELAY
SIEMENS 9
5
4
UMG-96RM-P Janitza
12
8 3
7 2
Digital Power Analyzer
Murr Electronik 85302 X2 X2 X2
6 1
14
11
INPUT: 90...264 V AC
OUTPUT: 24 V DC Current: 2.5 A A1 < I > 12 14 11 Digital Input Digital Output RS 485
33 34 35 36 37 28 29 30 31 32 16 17
5EM8
+
+
L
PE
~
~
from HMI 19A8

N
R S T N E
-
GROUND
X000
NEUTRAL
_
R
N
S
E
T
E
5PS3
Main Incoming Supply N
3~ 415Vac Neutral + Earth
PE

Checked by: Tahir Rasool Circuit Description: MAIN INCOMING, POWER MONITORING AND PANEL SAFETY CIRCUIT Folio: 5/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
L1/5.9 L1/7.0
L2/5.9 L2/7.0
L3/5.9 L3/7.0
(34) (35)
(25)
(28)
110VAC
6P8
Computer Socket
(26) (28)
6F4 (6A) 6F5 (6A) 6F6 (6A)

ELCB
DP 25A/ 300mA 23 11
Single-phase - Control and 24 12

Isolation transformers
1000 VA Isolation class T 60/B (30)
MET Single phase control and
(29)
isolation transformer
P: 1000VA IN: 240-415VAC
OUT: 110-110-20VAC
INPUT OUTPUT
(31) (32)
(28)
8PS7
0V
(21)
O
(+)
+
PANEL PANEL
0V 110V
(25)
+
N
DOOR-1 DOOR-2
PE
~
~
240V
L
- _ (-)
(26)
110V
6EP1336-3BA00 6F8 (25A)

(33)
SITOP MODULAR 20
0V
PE STABILIZED POWER SUPPLY

(22)
415V
INPUT: 120/230 V AC
20V
OUTPUT: 24 V DC/20 A
6T2 Panel Light

Murr Electronik
24vdc +
24vdc -
86055
PE X100
44
44
44
44
44
44
55
55
55
55
55
55
Cabinet Cooling
Fan
24VDC Distribution
Terminal Block
PE

Checked by: Tahir Rasool Circuit Description: ISOLATION TRANSFORMER AND PANEL ULTILITY CIRCUIT Folio: 6/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
L1/6.9 L1/8.0
L2/6.9 L2/8.0
L3/6.9 L3/8.0
55/6.9 55/8.0
(L1) (L2) (L3) (L1) (L2) (L3) (L1) (L2) (L3)

(55) (55) (55)
(13) (21) (13) (21) (13) (21)

(1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3)
7Q1 7Q4 7Q7
DOL STARTER 0.37KW (14) (22) DOL STARTER 0.37KW (14) (22) DOL STARTER 0.37KW (14) (22)
3RA2110-0KA15-1BB4 3RA2110-0KA15-1BB4 3RA2110-0KA15-1BB4
LOAD FEEDER FUSELESS DIRECT START, AC LOAD FEEDER FUSELESS DIRECT START, AC LOAD FEEDER FUSELESS DIRECT START, AC
400V, SZ S00 0.9. . .1.25A, DC 24V SCREW 400V, SZ S00 0.9. . .1.25A, DC 24V SCREW 400V, SZ S00 0.9. . .1.25A, DC 24V SCREW
CONNECTION FOR RAIL-MOUNTING, TYPE OF CONNECTION FOR RAIL-MOUNTING, TYPE OF CONNECTION FOR RAIL-MOUNTING, TYPE OF
COORDINATION 2, IQ = 150KA (ALSO (200) COORDINATION 2, IQ = 150KA (ALSO (202) COORDINATION 2, IQ = 150KA (ALSO (204)
FULFILLS TYPE OF COORDINATION 1) 1NO FULFILLS TYPE OF COORDINATION 1) 1NO FULFILLS TYPE OF COORDINATION 1) 1NO
(CONTACTOR) (CONTACTOR) (CONTACTOR)
(55) (55) (55)
ACCESSORIES I> I> I> ACCESSORIES I> I> I> ACCESSORIES I> I> I>
3RV2901-1E 3RV2901-1E 3RV2901-1E
TRANSVERSE AUX. SWITCH, 1NO+1NC, Q124.0 TRANSVERSE AUX. SWITCH, 1NO+1NC, Q124.1 TRANSVERSE AUX. SWITCH, 1NO+1NC, Q124.2
SCREW CONNECTION, FOR CIRCUIT- SCREW CONNECTION, FOR CIRCUIT- SCREW CONNECTION, FOR CIRCUIT-
BREAKERS, SZ S00/S0 (11) BREAKERS, SZ S00/S0 (11) BREAKERS, SZ S00/S0 (11)
A1 A1 A1
3RV2925-5AB 3RV2925-5AB 3RV2925-5AB
3-PHASE INFEED TERMINAL, FOR 3-PHASE 24R3 3-PHASE INFEED TERMINAL, FOR 3-PHASE 24R3.1 3-PHASE INFEED TERMINAL, FOR 3-PHASE 24R4
BUSBARS, CONNECTION FROM ABOVE, (14) BUSBARS, CONNECTION FROM ABOVE, (14) BUSBARS, CONNECTION FROM ABOVE, (14)
SIZE S00/S0
A2 SIZE S00/S0
A2 SIZE S00/S0
A2
(13) (13) (13)
3RV1915-1CB A1 (60) 3RV1915-1CB A1 (61) 3RV1915-1CB A1 (62)
3-PHASE BUSBARS MODULAR SPACING 3-PHASE BUSBARS MODULAR SPACING 3-PHASE BUSBARS MODULAR SPACING
45MM FOR 4 CIRCUIT-BREAKERS 45MM FOR 4 CIRCUIT-BREAKERS 45MM FOR 4 CIRCUIT-BREAKERS
A2 A2 A2
(14) (14) (14)
ROLLER CONVEYOR # 01 7K1 ROLLER CONVEYOR # 02 7K4 ROLLER CONVEYOR # 03 7K7
(2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3)
(44) (44) (44)
I124.0 I124.2 I124.4

300 301 303 E 304 305 306 E 307 308 309 E
X300 X300 X300
200 202 204

7CM1 7CM4 7CM7
7DS1 7DS4 7DS7

Motor Disconnector Motor Disconnector Motor Disconnector
Switch 1 3 5 Switch 1 3 5 Switch 1 3 5
33 23 33 23 33 23
E
E
X200 X200 X200
34 24 34 24 34 24
SDP253EB 2 4 6 SDP253EB 2 4 6 SDP253EB 2 4 6
400V lth 25A 50/60 Hz 400V lth 25A 50/60 Hz 400V lth 25A 50/60 Hz
Craig & Derricott Craig & Derricott Craig & Derricott
201 203 205

I124.1 I124.3 I124.5
N N N
U V W U V W U V W
(44) (44) (44)
A1 7Y1 A1 7Y4 A1 7Y7

PE PE PE
M 3~ M 3~ M 3~
A2 A2 A2
Motor Brake Motor Brake Motor Brake

Motor 0.37KW Motor 0.37KW Motor 0.37KW
7M1 Roller Conveyor # 01 7M4 Roller Conveyor # 02 7M7 Roller Conveyor # 03
44/6.9 44/8.0
PE

Checked by: Tahir Rasool Circuit Description: OUTGOING MOTOR CIRCUITS Folio: 7/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
L1/7.9 L1/9.0
L2/7.9 L2/9.0
L3/7.9 L3/9.0
55/7.9 55/9.0
(L1) (L2) (L3) (L1) (L2) (L3) (L1) (L2) (L3)

(55) (55) (55)
(13) (21) (13) (21) (13) (21)

(1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3)
8Q1 8Q4 8Q7
(55) (55) (55)
3RV2901-1E 3RV2901-1E 3RV2901-1E
A1 A1 A1
3RV2925-5AB 3RV2925-5AB 3RV2925-5AB
3-PHASE INFEED TERMINAL, FOR 3-PHASE 24R4.1 3-PHASE INFEED TERMINAL, FOR 3-PHASE 24R5 3-PHASE INFEED TERMINAL, FOR 3-PHASE 24R5.1
SIZE S00/S0
A2 SIZE S00/S0
A2 SIZE S00/S0
A2
(13) (13) (13)
A2 A2 A2
(14) (14) (14)
(2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3)
(44) (44) (44)
I124.6 I125.0 I125.2

310 311 312 E 313 314 315 E 316 317 318 E
X300 X300 X300
206 208 210

8CM1 8CM4 8CM7
8DS1 8DS4 8DS7

33 23 33 23 33 23
E
E
X200 X200 X200
34 24 34 24 34 24
207 209 211

I124.7 I125.1 I125.3
N N N
U V W U V W U V W
(44) (44) (44)
A1 8Y1 A1 8Y4 A1 8Y7

PE PE PE
M 3~ M 3~ M 3~
A2 A2 A2

44/7.9 44/9.0
PE

Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
L1/8.9 L1/9.0
L2/8.9 L2/9.0
L3/8.9 L3/9.0
55/8.9 55/9.0
(L1) (L2) (L3) (L1) (L2) (L3) (L1) (L2) (L3)

(55) (55) (55)
(13) (21) (13) (21) (13) (21)

(1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3)
9Q1 9Q4 9Q7
(55) (55) (55)
3RV2901-1E 3RV2901-1E 3RV2901-1E
A1 A1 A1
3RV2925-5AB 3RV2925-5AB 3RV2925-5AB
SIZE S00/S0
A2 SIZE S00/S0
A2 SIZE S00/S0
A2
(13) (13) (13)
A2 A2 A2
(14) (14) (14)
(2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3)
(44) (44) (44)
I125.4 I125.6 I0.0

319 320 321 E 322 323 324 E 325 326 327 E
X300 X300 X300
212 214 216

9CM1 9CM4 9CM7
9DS1 9DS4 9DS7

33 23 33 23 33 23
E
E
X200 X200 X200
34 24 34 24 34 24
213 215 217

I125.5 I125.7 I0.1
N N N
U V W U V W U V W
(44) (44) (44)
A1 9Y1 A1 8Y4 A1 9Y7

PE PE PE
M 3~ M 3~ M 3~
A2 A2 A2

44/8.9 44/9.0
PE

Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
L1/9.9 L1/10.0
L2/9.9 L2/10.0
L3/9.9 L3/10.0
55/9.9 55/10.0
(L1) (L2) (L3) (L1) (L2) (L3) (L1) (L2) (L3)

(55) (55) (55)
(13) (21) (13) (21) (13) (21)

(1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3)
10Q1 10Q4 10Q7
COORDINATION 2, IQ = 150KA (ALSO 218 COORDINATION 2, IQ = 150KA (ALSO 220 COORDINATION 2, IQ = 150KA (ALSO (222)
(55) (55) (55)
3RV2901-1E 3RV2901-1E 3RV2901-1E
A1 A1 A1
3RV2925-5AB 3RV2925-5AB 3RV2925-5AB
SIZE S00/S0
A2 SIZE S00/S0
A2 SIZE S00/S0
A2
(13) (13) (13)
A2 A2 A2
(14) (14) (14)
ROLLER CONVEYOR # 10 10K1 ROLLER CONVEYOR # 11 10K4 SPARE 10K7
(2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3)
(44) (44) (44)
I0.2 I0.4 I0.6

328 329 330 E 331 332 333 E 334 335 336 E
X300 X300 X300
218 220 222
10CM1 10CM4 10CM7
10DS4 10DS7
10DS1 Motor Disconnector Motor Disconnector
Motor Disconnector 1 3 5 Switch 1 3 5 Switch 1 3 5
Switch 33 23 33 23 33 23
E
E
X200 X200 X200
34 24 34 24 34 24
2 4 6 SDP253EB 2 4 6 SDP253EB 2 4 6
SDP253EB 400V lth 25A 50/60 Hz 400V lth 25A 50/60 Hz
400V lth 25A 50/60 Hz Craig & Derricott Craig & Derricott
Craig & Derricott
219 221 223

I0.3 I0.5 I0.7
N N
U V W U V W U V W
(44) (44) (44)
A1 10Y1 A1 10Y1
PE PE PE
M 3~ M 3~ M 3~
A2 A2
Motor Brake Motor Brake

Motor 0.37KW Motor 0.37KW SPARE
10M1 Roller Conveyor # 10 10M4 Roller Conveyor # 11 10M7
44/9.9 44/10.0
PE

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0 1 2 3 4 5 6 7 8 9
L1/10.9 L1/12.0
L2/10.9 L2/12.0
L3/10.9 L3/12.0
55/10.9 55/12.0
(L1) (L2) (L3) (L1) (L2) (L3) (L1) (L2) (L3)

(55) (55) (55)
(13) (21) (13) (21) (13) (21)

(1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3)
11Q1 11Q4 11Q7
3RA2110-1DA15-1BB4 3RA2110-1EA15-1BB4 3RA2110-1EA15-1BB4
400V, SZ S00 2.2. . .3.2A, DC 24V SCREW 400V, SZ S00 2.8. . .4A, DC 24V SCREW 400V, SZ S00 2.8. . .4A, DC 24V SCREW
(55) (55) (55)
3RV2901-1E 3RV2901-1E 3RV2901-1E
A1 A1 A1
3RV2925-5AB 3RV2925-5AB 3RV2925-5AB
SIZE S00/S0
A2 SIZE S00/S0
A2 SIZE S00/S0
A2
(13) (13) (13)
A2 A2 A2
(14) (14) (14)
FEED CONVEYOR # 01 11K1 FEED CONVEYOR # 02 11K4 FEED CONVEYOR # 03 11K7
(2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3)
(44) (44) (44)
I1.0 I1.2 I1.4

338 339 340 E 341 342 343 E 344 345 346 E
X300 X300 X300
224 226 228

11CM1 11CM4 11CM7
11DS1 11DS4 11DS7

33 23 33 23 33 23
E
E
X200 X200 X200
34 24 34 24 34 24
225 227 229

I1.1 I1.3 I1.5
U V W U V W U V W
(44) (44) (44)
PE PE PE
M 3~ M 3~ M 3~

11M1 Existing Feed Conveyor # 01 11M4 Existing Feed Conveyor # 02 11M7 Existing Feed Conveyor # 03
44/10.9 44/12.0
PE

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0 1 2 3 4 5 6 7 8 9
L1/11.9 L1/13.0
L2/11.9 L2/13.0
L3/11.9 L3/13.0
55/11.9 55/13.0
(L1) (L2) (L3) (L1) (L2) (L3) (L1) (L2) (L3)

(55) (55) (55)
(13) (21) (13) (21) (13) (21)

(1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3)
12Q1 12Q4 12Q7
3RA2110-1EA15-1BB4 3RA2110-1EA15-1BB4 3RA2110-1EA15-1BB4
400V, SZ S00 2.8. . .4A, DC 24V SCREW 400V, SZ S00 2.8. . .4A, DC 24V SCREW 400V, SZ S00 2.8. . .4A, DC 24V SCREW
(55) (55) (55)
3RV2901-1E 3RV2901-1E 3RV2901-1E
A1 A1 A1
3RV2925-5AB 3RV2925-5AB 3RV2925-5AB
SIZE S00/S0
A2 SIZE S00/S0
A2 SIZE S00/S0
A2
(13) (13) (13)
A2 A2 A2
(14) (14) (14)
FEED CONVEYOR # 04 12K1 SPARE 12K4 SPARE 12K7
(2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3)
(44) (44) (44)
I1.6 I2.0 I2.2

347 348 349 E 350 351 353 E 354 355 356 E
X300 X300 X300
230 232 234

12CM1 12CM4 12CM7
12DS1 12DS4 12DS7

33 23 33 23 33 23
E
E
X200 X200 X200
34 24 34 24 34 24
231 233 235

I1.7 I2.1 I2.3
U V W U V W U V W
(44) (44) (44)
PE PE PE
M 3~ M 3~ M 3~
Motor 1.5KW SPARE SPARE

12M1 Existing Feed Conveyor # 04 12M4 12M7
44/11.9 44/13.0
PE

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0 1 2 3 4 5 6 7 8 9
L1/12.9 L1/14.0
L2/12.9 L2/14.0
L3/12.9 L3/14.0
55/12.9 55/14.0
(L1) (L2) (L3) (L1) (L2) (L3) (L1) (L2) (L3)

(55) (55) (55)
(13) (21) (13) (21) (13) (21)

(1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3)
13Q1 13Q4 13Q7
DOL STARTER 4KW (14) (22) DOL STARTER 4KW (14) (22) DOL STARTER 4KW (14) (22)
3RA2110-1JA16-1BB4 3RA2110-1JA16-1BB4 3RA2110-1JA16-1BB4
400V, SZ S00 7. . .10A, DC 24V SCREW 400V, SZ S00 7. . .10A, DC 24V SCREW 400V, SZ S00 7. . .10A, DC 24V SCREW
COORDINATION 1, IQ = 150KA 1NO (236) COORDINATION 1, IQ = 150KA 1NO (238) COORDINATION 1, IQ = 150KA 1NO (240)
ACCESSORIES (55) ACCESSORIES (55) ACCESSORIES (55)
3RV2901-1E I> I> I> 3RV2901-1E I> I> I> 3RV2901-1E I> I> I>
TRANSVERSE AUX. SWITCH, 1NO+1NC, TRANSVERSE AUX. SWITCH, 1NO+1NC, TRANSVERSE AUX. SWITCH, 1NO+1NC,
SCREW CONNECTION, FOR CIRCUIT- Q0.2 SCREW CONNECTION, FOR CIRCUIT- Q0.3 SCREW CONNECTION, FOR CIRCUIT- Q0.4
BREAKERS, SZ S00/S0 BREAKERS, SZ S00/S0 BREAKERS, SZ S00/S0
3RV2925-5AB (11) A1 3RV2925-5AB (11) A1 3RV2925-5AB (11) A1
3-PHASE INFEED TERMINAL, FOR 3-PHASE 3-PHASE INFEED TERMINAL, FOR 3-PHASE 3-PHASE INFEED TERMINAL, FOR 3-PHASE
BUSBARS, CONNECTION FROM ABOVE, 34R4 BUSBARS, CONNECTION FROM ABOVE, 34R4.1 BUSBARS, CONNECTION FROM ABOVE, 34R5
SIZE S00/S0 (14) SIZE S00/S0 (14) SIZE S00/S0 (14)
A2 A2 A2
3RV1915-1CB (13) 3RV1915-1CB (13) 3RV1915-1CB (13)
3-PHASE BUSBARS MODULAR SPACING A1 (78) 3-PHASE BUSBARS MODULAR SPACING A1 (79) 3-PHASE BUSBARS MODULAR SPACING A1 (80)
A2 A2 A2
(14) (14) (14)
DOFFER MOTOR # 01 13K1 DOFFER MOTOR # 02 13K4 DOFFER MOTOR # 03 13K7
(2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3)
(44) (44) (44)
I2.4 I2.6 I3.0

357 358 359 E 360 361 362 E 363 364 365 E
X300 X300 X300
236 238 240

13CM1 13CM4 13CM7
13DS1 13DS4 13DS7

33 23 33 23 33 23
E
E
X200 X200 X200
34 24 34 24 34 24
237 239 241

I2.5 I2.7 I3.1
U V W U V W U V W
(44) (44) (44)
PE PE PE
M 3~ M 3~ M 3~
Motor 4KW Motor 4KW Motor 4KW

13M1 Existing Doffer Motor # 01 13M4 Existing Doffer Motor # 02 13M7 Existing Doffer Motor # 03
44/12.9 44/14.0
PE

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0 1 2 3 4 5 6 7 8 9
L1/13.9 L1/15.0
L2/13.9 L2/15.0
L3/13.9 L3/15.0
55/13.9 55/15.0
(L1) (L2) (L3) (L1) (L2) (L3) (L1) (L2) (L3)

(55) (55) (55)
(13) (21) (13) (21) (13) (21)

(1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3)
14Q1 14Q4 14Q7
DOL STARTER 3KW (14) (22) DOL STARTER 0.55KW (14) (22) DOL STARTER 0.55KW (14) (22)
3RA2110-1HA15-1BB4 3RA2110-1AA15-1BB4 3RA2110-1AA15-1BB4
LOAD FEEDER FUSELESS DIRECT START, AC LOAD FEEDER FUSELESS DIRECT START, LOAD FEEDER FUSELESS DIRECT START,
400V, SZ S00 5,5. . .8A, DC 24V SCREW AC 400V, SZ S00 1.1. . .1.6A, DC 24V SCREW AC 400V, SZ S00 1.1. . .1.6A, DC 24V SCREW
CONNECTION FOR RAIL-MOUNTING, TYPE OF CONNECTION FOR RAIL-MOUNTING, CONNECTION FOR RAIL-MOUNTING,
COORDINATION 1, IQ = 150KA 1NO (243) TYPE OF COORDINATION 2, IQ = 150KA (244) TYPE OF COORDINATION 2, IQ = 150KA (246)
(CONTACTOR) (ALSO FULFILLS TYPE OF COORDINATION 1) (ALSO FULFILLS TYPE OF COORDINATION 1)
1NO (CONTACTOR) 1NO (CONTACTOR)
ACCESSORIES (55) (55) (55)
3RV2901-1E I> I> I> ACCESSORIES I> I> I> ACCESSORIES I> I> I>
TRANSVERSE AUX. SWITCH, 1NO+1NC, 3RV2901-1E 3RV2901-1E
SCREW CONNECTION, FOR CIRCUIT- Q0.5 TRANSVERSE AUX. SWITCH, 1NO+1NC, Q0.6 TRANSVERSE AUX. SWITCH, 1NO+1NC, Q0.7
BREAKERS, SZ S00/S0 SCREW CONNECTION, FOR CIRCUIT- SCREW CONNECTION, FOR CIRCUIT-
3RV2925-5AB (11) BREAKERS, SZ S00/S0 (11) BREAKERS, SZ S00/S0 (11)
A1 A1 A1
3-PHASE INFEED TERMINAL, FOR 3-PHASE 3RV2925-5AB 3RV2925-5AB
BUSBARS, CONNECTION FROM ABOVE, 34R5.1 3-PHASE INFEED TERMINAL, FOR 3-PHASE 34R6 3-PHASE INFEED TERMINAL, FOR 3-PHASE 34R6.1
SIZE S00/S0 (14) BUSBARS, CONNECTION FROM ABOVE, (14) BUSBARS, CONNECTION FROM ABOVE, (14)
A2 SIZE S00/S0
A2 SIZE S00/S0
A2
3RV1915-1CB (13) (13) (13)
3-PHASE BUSBARS MODULAR SPACING A1 (81) 3RV1915-1CB A1 (82) 3RV1915-1CB A1 (83)
45MM FOR 4 CIRCUIT-BREAKERS 3-PHASE BUSBARS MODULAR SPACING 3-PHASE BUSBARS MODULAR SPACING
45MM FOR 4 CIRCUIT-BREAKERS 45MM FOR 4 CIRCUIT-BREAKERS
A2 A2 A2
(14) (14) (14)
VIBRATOR MOTOR
14K1 BLOWER MOTOR # 01 13K4 BLOWER MOTOR # 02 14K7
(2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3)
(44) (44) (44)
I3.2 I3.4 I3.6

366 367 368 E 369 370 371 E 372 373 374 E
X300 X300 X300
242 244 246

14CM1 14CM4 14CM7
14DS1 14DS4 14DS7

33 23 33 23 33 23
E
E
X200 X200 X200
34 24 34 24 34 24
243 245 247

I3.3 I3.5 I3.7
U V W U V W U V W
(44) (44) (44)
PE PE PE
M 3~ M 3~ M 3~

14M1 Vibrator Motor 14M4 Blower Motor # 01 14M7 Blower Motor # 02
44/13.9 44/15.0
PE

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0 1 2 3 4 5 6 7 8 9
L1/14.9 L1/16.0
L2/14.9 L2/16.0
L3/14.9 L3/16.0
55/14.9 55/16.0
To Relay 18R1 To Relay 18R6

(2)
(4)
(6)
(2)
(4)
(6)
L1/18.0 (55) (55) L1/18.5 (55) (55)
15F1 15F5
23 11 23 11
24 12 24 12
16A 16A
I9.0 To Relay 18R6 I9.2
L2/18.5
(1)
(3)
(5)
(1)
(3)
(5)
(11) (11) (11) (11)
36R3.1 36R4 36R4.1 36R5

(14) (14) (14) (14)
(12) (18) (27) (12) (18) (27)
PE L1 L2 L3 FC-051P2K2T4 12 18 19 27 29 33 PE L1 L2 L3 FC-051P5K5T4 12 18 19 27 29 33
+24vdc
+24vdc
Reset
Reset
Start
Start
15U2 15U7
Relay 1 Relay 1
2.2KW 5.5KW
PE U V W 55 60 FC 51 BR+ BR-
R 03 02 01
PE U V W 55 60 FC 51 BR+ BR-
R 03 02 01
PQW 752 MANA PQW 754 MANA
Input 0….20mA Input 0….20mA

(U2) (V2) (W2) (U3) (V3) (W3)
QIO I9.1 QIO I9.3
PQW 752 PQW 754
U2/18.0 U3/18.5
V2/18.0 18M1 200 ohm V3/18.5 18M1 80 ohm
DE-STACKER MOTOR Brake Resistor STACKER MOTOR Brake Resistor
W2/18.0 1.5KW W3/18.5 3KW
SEW 175U1977
PE PE
15BR3 15BR7
44/14.9 44/16.0
PE

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0 1 2 3 4 5 6 7 8 9
L1/15.9 U1/17.0
L2/15.9 V1/17.0
L3/15.9 W1/17.0
55/15.9 55/17.0
(U1) (V1) (W1)

(55)
(2)
(4)
(6)
(55)
(13) (21)
(1/L1) (3/L2) (5/L3)
16F1 16Q7
23 11
24 12 DOL STARTER 3KW (14) (22) 13 13 13

10A 3RA2110-1HA15-1BB4
LOAD FEEDER FUSELESS DIRECT START, AC
400V, SZ S00 5,5. . .8A, DC 24V SCREW
CONNECTION FOR RAIL-MOUNTING, TYPE OF
I5.4 COORDINATION 1, IQ = 150KA 1NO (252)
14 14 14
(1)
(3)
(5) (CONTACTOR)
ADC- ACCESSORIES (55)

3RV2901-1E I> I> I>
I126.0
TRANSVERSE AUX. SWITCH, 1NO+1NC,
From Potentiometer ADC+ SCREW CONNECTION, FOR CIRCUIT- Q1.4
>_4.7K ohm BREAKERS, SZ S00/S0
3RV2925-5AB (11) A1
3-PHASE INFEED TERMINAL, FOR 3-PHASE
0V 35R5
BUSBARS, CONNECTION FROM ABOVE,
SIZE S00/S0 (14) To BIN Motor # 1
+10V A2
3RV1915-1CB (13)
6SE6420-2AD24-0BA1 3-PHASE BUSBARS MODULAR SPACING A1 (84)
45MM FOR 4 CIRCUIT-BREAKERS
MICROMASTER 420 WITH BUILT IN CLASS A FILTER 3AC 380-480V +10/-10% 47-
63HZ CONSTANT TORQUE POWER 4 KW OVERLOAD 150% FOR 60S VARIABLE
TORQUE POWER 4 KW 202 X 149 X 172 (H X W X D) PROTECTION IP20 AMBIENT
16U2 1 2
ADC+
3
ADC-
4
A2
I126.1
(14)
TEMP -10 TO +50 DEG C W/O AOP/BOP 0….+10V
Analog Input BIN MOTOR # 01 16K7
(2/T1) (4/T2) (6/T3)
0….20mA
Analog Output
(44)
L1
DC- DC+ DC B- 12 13 14 15
BOP DAC+ DAC- P+ N- To BIN Motor # 2
I4.6
L2
RS485 381 382 383 E

X300
I126.2
To PIW 752
B+ R+
L3
page 20/1 252

16CM7
RELAY
5 6 7 8 9 10 11 16DS7
PE Motor Disconnector
I/O ACK PNP NPN Switch 1 3 5 To BIN Motor # 3
GROUND GROUND 33 23
X200
E
(5) (7) (8) 34 24
SDP253EB 2 4 6
(11) (11)
400V lth 25A 50/60 Hz
(40) 35R6.1 36R3 Craig & Derricott
(55)
(41) (14) (14)
253
(42) (U1) (V1) (W1) I4.7
I126.7
U V W
(44)
PE
M 3~
Motor 3KW
16M7 BIN Motor # 01
44/13.9 44/17.0
PE

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0 1 2 3 4 5 6 7 8 9
U1/16.9
V1/16.9
W1/16.9
55/16.9 55/18.0
(U1) (V1) (W1) (U1) (V1) (W1)

I126.1 I126.2
(13) (21) (13) (21)

(1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3)
17Q1 17Q4
DOL STARTER 3KW (14) (22) DOL STARTER 3KW (14) (22)
3RA2110-1HA15-1BB4 3RA2110-1HA15-1BB4
LOAD FEEDER FUSELESS DIRECT START, AC LOAD FEEDER FUSELESS DIRECT START, AC
400V, SZ S00 5,5. . .8A, DC 24V SCREW 400V, SZ S00 5,5. . .8A, DC 24V SCREW
CONNECTION FOR RAIL-MOUNTING, TYPE OF CONNECTION FOR RAIL-MOUNTING, TYPE OF
COORDINATION 1, IQ = 150KA 1NO (254) COORDINATION 1, IQ = 150KA 1NO (256)
(CONTACTOR) (CONTACTOR)
ACCESSORIES (55) ACCESSORIES (55)
3RV2901-1E I> I> I> 3RV2901-1E I> I> I>
TRANSVERSE AUX. SWITCH, 1NO+1NC, TRANSVERSE AUX. SWITCH, 1NO+1NC,
SCREW CONNECTION, FOR CIRCUIT- Q1.5 SCREW CONNECTION, FOR CIRCUIT- Q1.6
BREAKERS, SZ S00/S0 BREAKERS, SZ S00/S0
3RV2925-5AB (11) A1 3RV2925-5AB (11) A1
3-PHASE INFEED TERMINAL, FOR 3-PHASE 3-PHASE INFEED TERMINAL, FOR 3-PHASE
BUSBARS, CONNECTION FROM ABOVE, 35R5.1 BUSBARS, CONNECTION FROM ABOVE, 35R6
SIZE S00/S0 (14) SIZE S00/S0 (14)
A2 A2
3RV1915-1CB (13) 3RV1915-1CB (13)
3-PHASE BUSBARS MODULAR SPACING A1 (85) 3-PHASE BUSBARS MODULAR SPACING A1 (86)
45MM FOR 4 CIRCUIT-BREAKERS 45MM FOR 4 CIRCUIT-BREAKERS
A2 A2
(14) (14)
BIN MOTOR # 02 17K1 BIN MOTOR # 03 17K4
(2/T1) (4/T2) (6/T3) (2/T1) (4/T2) (6/T3)
(44) (44)
I5.0 I5.2
384 385 386 E 387 388 389 E
X300 X300
254 256
17CM1 17CM4
17DS1 17DS4
Motor Disconnector Motor Disconnector
Switch 1 3 5 Switch 1 3 5
33 23 33 23
E
E
X200 X200
34 24 34 24
SDP253EB 2 4 6 SDP253EB 2 4 6
400V lth 25A 50/60 Hz 400V lth 25A 50/60 Hz
Craig & Derricott Craig & Derricott
255 257
I5.1 I5.3
U V W U V W
(44) (44)
PE PE
M 3~ M 3~
Motor 3KW Motor 3KW

17M1 BIN Motor # 02 17M4 BIN Motor # 03
44/16.9 44/18.0
PE

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0 1 2 3 4 5 6 7 8 9
U2/15.2 U3/15.6
V2/15.2 V3/15.6
W2/15.2 W3/15.6
55/14.9 55/16.0
17 (U2) (V2) (W2) (55) 21 25 (U3) (V3) (W3) (55) 29
X111 X111 X111 X111
(13) (21) (13) (21)
(1/L1) (3/L2) (5/L3) (1/L1) (3/L2) (5/L3)
(55)
18Q2 (55) (55)
18Q7 (55)
1 1 1 1
+ + + +
NC 2 DOL STARTER (14) (22) NC 2 NC 2 DOL STARTER (14) (22) NC 2
REVERSING DUTY 2.2KW REVERSING DUTY 2.2KW
3RA2210-1GA15-2BB4 3RA2210-1GA15-2BB4
- 18B0 LOAD FEEDER FUSELESS REVERSING - 18B4 - 18B5 LOAD FEEDER FUSELESS REVERSING - 18B9
3 DUTY, AC 400V, SZ S00, 4.5. . .6.3A, DC 3 3 DUTY, AC 400V, SZ S00, 4.5. . .6.3A, DC (250) 3
Inductive Inductive Inductive Inductive
(44) 24V SCREW CONNECTION FOR RAIL- (44) (44) 24V SCREW CONNECTION FOR RAIL- (44)
Sensor Sensor Sensor Sensor
18CM0 MOUNTING, TYPE OF COORDINATION 18CM4 18CM5 MOUNTING, TYPE OF COORDINATION 18CM9
X111 1 X111 2 1, IQ = 150KA 1NC (CONTACTOR)

ACCESSORIES
I> I> I> X111 5 X111 6 X111 9 X111 10 1, IQ = 150KA 1NC (CONTACTOR)
ACCESSORIES
I> I> I> X111 13 X111 14
Upward Downward Upward Downward

1st Limit
3RV2901-1E 1st Limit 1st Limit
3RV2901-1E 1st Limit
TRANSVERSE AUX. SWITCH, TRANSVERSE AUX. SWITCH, 1NO+1NC,
Position 1NO+1NC, Position Position SCREW CONNECTION, FOR CIRCUIT- Position
Sensor 3 X111 SCREW CONNECTION, FOR CIRCUIT- Sensor 7 X111 Sensor 11 X111 BREAKERS, SZ S00/S0 Sensor 15 X111
BREAKERS, SZ S00/S0
(21) A1 (21) A1 (21) A1 (21) A1

21 DE-STACKER MOTOR 2.2KW 21 21 STACKER MOTOR 2.2KW 21
(22) A2 (22) A2 (22) A2 (22) A2
I4.2 (NC) 18K2 (NC) 18K3 I4.5 (NC) 18K7 (NC) 18K8
22 Q1.1 I4.1 Q1.0 22 22 Q1.3 I4.4 Q1.2 22
18LS0.1 (11) A1 (11) A1
18LS4.1 18LS5.1 (11) A1 (11) A1
18LS9.1
Upward 35R3.1 35R3 Downward Upward 35R4.1 35R4 Downward
4 X111 8 X111 12 X111 16 X111
2nd Limit (14) A2 (14) A2
2nd Limit 2nd Limit (14) A2 (14) A2
2nd Limit
A2 A2
Position Position Position Position
Switch (2/T1) (4/T2) (6/T3) Switch Switch (2/T1) (4/T2) (6/T3) Switch
(8) (44) (16) (44)
(4) (44) 375 376 377 E (12) (44) 378 379 380 E
X300 X300
248 250
18CM1 18CM7
18DS1 18DS7
Motor Disconnector L2 from VFD MCB 15F7 Motor Disconnector
Neutral from Page N/5.9 1 3 5 1 3 5
Switch Switch
220vac Supply 33 23 400vac Supply 33 23
for Motor Brake for Motor Brake
E
E
X200 X200
34 24 34 24
L1 from VFD MCB 15F7 SDP253EB L1 from VFD MCB 15F7 SDP253EB
2 4 6 2 4 6
400V lth 25A 50/60 Hz 400V lth 25A 50/60 Hz
18R1 Craig & Derricott
18R6 Craig & Derricott
40 41 249 42 43 251
X111 X111
1 2 3 I4.0 1 2 3 I4.3
220VAC 2A 50Hz 18CM1.1 220VAC 2A 50Hz 18CM7.1
U V W U V W
(44) (44)
FINDER RELAY FINDER RELAY
220VAC A2 400VAC A2
-A2 +A1 PE -A2 +A1 PE
INPUT: 4 to 32VDC
18Y1 M 3~ INPUT: 4 to 32VDC
18Y7 M 3~
A1 A1
(44) Motor Brake (44) Motor Brake

DE-STACKER MOTOR STACKER MOTOR
From PLC
Output Q4.0
18M1 1.5KW
From PLC
Output Q4.1
18M7 3KW
44/14.9 44/16.0
PE

Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
Fax: +92 (923) 510792 DWG #: WNV_PTC_005 File & Directory Name: D:\Documents\PTC\2013_Project\Tobacco Filling Station\PLC Control Panel for Tobacco Filling Station.vsd Revised: 0
Visit us: http://www.wattnvolt.com.pk
0 1 2 3 4 5 6 7 8 9
55/17.9 55/20.0
44/17.9 44/20.0
PLC RACK MODULE ARRANGEMENT

N1 N2 N3 N4 N5 N6 N7
(44) (55)
6ES7314-6CH04-0AB0 6ES7 321-1BL00-0AA0 6ES7 321-1BL00-0AA0 6ES7 322-1BL00-0AA0 7MH4950-2AA01
6ES7 323-1BL00-0AA0 6ES7 321-1BH02-0AA0
SIMATIC S7-300, CPU 314C-2 DP SIWAREX U WEIGHING
SIMATIC S7-300, SIMATIC S7-300, SIMATIC S7-300, SIMATIC S7-300, SIMATIC S7-300,
DI8xDC24V DIGITAL INPUT SM DIGITAL INPUT SM DIGITAL OUTPUT SM ELECTRONICS (TWO-
COMPACT CPU WITH MPI, 24 DI/16 DI16/DO16xDC24V CHANNEL VERSION) *
DIGITAL MODULE SM DIGITAL INPUT SM
DO, 4AI, 2AO, 1 PT100, 4 FAST AI5/AO2x12Bit 321, OPTICALLY 321, OPTICALLY 322, OPTICALLY 323, OPTICALLY 321, OPTICALLY
ISOLATED 32DI, 24 V ISOLATED 32DI, 24 V ISOLATED, 32DO, 24V FOR CONNNECTING
ISOLATED, 16 DI AND ISOLATED, 16DI, 24 V
19F0 (2A) COUNTERS (60 KHZ), INTEGRATED TWO SCALES * FOR
DC, 1 X 40 PIN DC, 1 X 40 PIN DC, 0.5A, 1 X 40 PIN, 16 DO, 24V DC, 0.5A, DC, 1 X 20 PIN
DP INTERFACE, SIMATIC S7-300
CPU314C-2DP 1 21 1 L+ 21 L+ 1 21 1 21 1 L+ 21 L+ 1 L+ 1 21 L+ 1 L+
2 V 22 I126.0 2 I124.0 22 Q124.0 2 I 0.0 22 I 2.0 2 I 4.0 22 I 6.0 2 Q 0.0 22 Q 2.0 2 M 2 I 8.0 22 Q 4.0 2 I 10.0
SF
AI
3 A 23 I126.1 3 I124.1 23 Q124.1 3 I 0.1 23 I 2.1 3 I 4.1 23 I 6.1 3 Q 0.1 23 Q 2.1 3 RxD1 3 I 8.1 23 Q 4.1 3 I 10.1
BF CH0
4 C 24 I126.2 4 I124.2 24 Q124.2 4 I 0.2 24 I 2.2 4 I 4.2 24 I 6.2 4 Q 0.2 24 Q 2.2 4 GND1 4 I 8.2 24 Q 4.2 4 I 10.2
DC5V
FRCE 5 V 25 I126.3 5 I124.3 25 Q124.3 5 I 0.3 25 I 2.3 5 I 4.3 25 I 6.3 5 Q 0.3 25 Q 2.3 5 TxD1 5 I 8.3 25 Q 4.3 5 I 10.3
6 A AI 26 I126.4 6 I124.4 26 Q124.4 6 26 Q 2.4
RUN CH1
6 I 0.4 26 I 2.4 6 I 4.4 26 I 6.4 Q 0.4 6 TxD2+ 6 I 8.4 26 Q 4.4 6 I 10.4
7 C 27 I126.5 7 I124.5 27 Q124.5 7 I 0.5 27 I 2.5 7 I 4.5 27 I 6.5 7 Q 0.5 27 Q 2.5 7 TxD2- 7 I 8.5 27 Q 4.5 7 I 10.5
STOP
PUSH 8 V 28 I126.6 8 I124.6 28 Q124.6 8 I 0.6 28 I 2.6 8 I 4.6 28 I 6.6 8 Q 0.6 28 Q 2.6 8 SENSE2+ 8 I 8.6 28 Q 4.6 8 I 10.6
RUN 9 A AI 29 I126.7 9 I124.7 29 Q124.7 9 I 0.7 29 I 2.7 9 I 4.7 29 I 6.7 9 Q 0.7 29 Q 2.7 CH2 9 SENSE2- 9 I 8.7 29 Q 4.7 9 I 10.7
STOP
SIMATIC CH2
10 C 30 M 10 30 M 10 30 10 30 10 M 30 M 10 SIG2+ 10 30 M 10 M
MRES S7-300
11 V 31 11 31 L+ 11 31 11 31 11 L+ 31 L+ 11 SIG2- 11 31 L+ 11 L+
(100) (101) V2.6.11 X1 MPI X2 DP
12 A AI 32 12 I125.0 32 Q125.0 12 I 1.0 32 I 3.0 12 I 5.0 32 I 7.0 12 Q 1.0 32 Q 3.0 12 EXC2+ 12 I 9.0 32 Q 5.0 12 I 11.0
CH3
13 C 33 13 I125.1 33 Q125.1 13 I 1.1 33 I 3.1 13 I 5.1 33 I 7.1 13 Q 1.1 33 Q 3.1 13 EXC2- 13 I 9.1 33 Q 5.1 13 I 11.1
5 5 14 AI 34 14 I125.2 34 Q125.2 14 I 1.2 34 I 3.2 14 I 5.2 34 I 7.2 14 Q 1.2 34 Q 3.2 14 14 I 9.2 34 Q 5.2 14 I 11.2
9 4 9 4 AI
MPI 8 DP 8
Address = 2 7
3
2 Address = 1 7
3
2 15 PT100 CH4 35 15 I125.3 35 Q125.3 15 I 1.3 35 I 3.3 15 I 5.3 35 I 7.3 15 Q 1.3 35 Q 3.3 15 SENSE1+ 15 I 9.3 35 Q 5.3 15 I 11.3
6 1 6 1
16 V 36 16 I125.4 36 Q125.4 16 I 1.4 36 I 3.4 16 I 5.4 36 I 7.4 16 Q 1.4 36 Q 15.4 CH1 16 SENSE1- 16 I 9.4 36 Q 5.4 16 I 11.4
AO
17 A CH0 37 17 I125.5 37 Q125.5 17 I 1.5 37 I 3.5 17 I 5.5 37 I 7.5 17 Q 1.5 37 Q 3.5 17 SIG1+ 17 I 9.5 37 Q 5.5 17 I 11.5
18 V 38 18 I125.6 38 Q125.6 18 I 1.6 38 I 3.6 18 I 5.6 38 I 7.6 18 Q 1.6 38 Q 3.6 18 SIG1- 18 I 9.6 38 Q 5.6 18 I 11.6
24VDC
L+ AO
CH1
19 A 39 19 I125.7 39 Q125.7 19 I 1.7 39 I 3.7 19 I 5.7 39 I 7.7 19 Q 1.7 39 Q 3.7 19 EXC1+ 19 I 9.7 39 Q 5.7 19 I 11.7
Position
M Switch ON
20 MANA 40 20 M 40 M 20 M 40 M 20 M 40 M 20 M 40 M 20 EXC1- 20 M 40 M 20 M
E
PG/PC(1) 19A8
HMI TOUCH DISPLAY
6AV6647-0AE11-3AX0
SIMATIC HMI KTP1000 BASIC COLOR DP
PC-USB/
Position
CP5512 Switch OFF
Adaptor + -
PROFIBUS-DP (101) (100)
Node = 04
6XV1830-0EH10 6ES7972-0BA12-0XA0
To Digital
Analyzer 5EM8
24vdc Supply
To HMI Touch Display
at panel
PE

Checked by: Tahir Rasool Circuit Description: PLC RACK MODULE ARRANGEMENT Folio: 19/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
55/19.9 55/21.0
To DE-STACKER MOTOR To STACKER MOTOR

Motor VFD 15U2 Motor VFD 15U7
MANA
MANA
QIO
QIO
408 409 410 411 412 413 414 414A 415 415A 416
X400
11 12 13 14 15 16 17 18 19 20
V A C 2 Wire PT100 V A V A MANA
PIW 758 PIW 760 PQW 752 PQW 754 (-)
CH3 CH4 CH0 CH1 COMMON
N1 FOR ANALOG
SPARE SPARE SPEED CONTROL FOR SPEED CONTROL FOR OUTPUT
DE-STACKER MOTOR VFD 15U2 STACKER MOTOR VFD 15U7
From BIN Motor VFD
16U2
400 400A 401 402 403 404 405 406 407

X400
L+ M
Example Connection
4-20mA
For 4-20mA Input
1 2 3 4 5 6 7 8 9 10
V A C V A C V A C
PIW 752 PIW 754 PIW 756
CH0 CH1 CH2
N1 Not Used
BIN VFD SPEED FEED BACK SPARE SPARE
44/19.9 44/21.0

Checked by: Tahir Rasool Circuit Description: CPU Integrated Analog Input/Output Circuit Folio: 20/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
55/20.9 55/22.0
(55) (55) (55)
13 13 13 13 21 13 21 10
14 14 14 14 22 14 22 11
21S4 21S5 21S5.1 21S6 16U2
(I126.0) (I126.1) (I126.2) (I126.3) (I126.4) (I126.5) (I126.6) (I126.7)
(44)
21 22 23 24 25 26 27 28 29 30
I126.0 I126.1 I126.2 I126.3 I126.4 I126.5 I126.6 I126.7 M
BIN # 01 BIN # 02 BIN # 03 BIN Motors -24VDC
START PUSH STOP PUSH RESET PUSH EMERGENCY
N1 Not Used MOTOR MOTOR MOTOR
BUTTON BUTTON BUTTON STOP
VFD 16U2 COMMON
SELECTION SELECTION SELECTION Fault SUPPLY
44/20.9 44/22.0

Checked by: Tahir Rasool Circuit Description: CPU Integrated Digital Input Circuit Folio: 21/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
55/21.9 55/23.0
(55) (55) (55) (55)
13 13 13 13 13 13 13 13
7K1 7Q1 7K4 7Q4 7K7 7Q7 8K1 8Q1

14 14 14 14 14 14 14 14
X200 200 X200 202 X200 204 X200 206
33 33 33 33
7DS1 7DS4 7DS7 8DS1

34 34 34 34
X200 201 X200 203 X200 205 X200 207
(I124.0) (I124.1) (I124.2) (I124.3) (I124.4) (I124.5) (I124.6) (I124.7)
(55)
1 2 3 4 5 6 7 8 9 10
L+ I124.0 I124.1 I124.2 I124.3 I124.4 I124.5 I124.6 I124.7
Roller Roller Roller Roller
+24VDC Conveyor # 01 Conveyor # 02 Conveyor # 03 Conveyor # 04
Conveyor # 01 Conveyor # 02 Conveyor # 03 Conveyor # 04
N1 COMMON
SUPPLY
Motor Running
Motor MPCB &
Isolator ON
Motor Running
Motor MPCB &
Isolator ON
Motor Running
Motor MPCB &
Isolator ON
Motor Running
Motor MPCB &
Isolator ON
Not Used
7M1 7M4 7M7 8M1
Feedback Feedback Feedback Feedback
44/21.9 44/23.0

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0 1 2 3 4 5 6 7 8 9
55/22.9 55/24.0
(55) (55) (55) (55)
13 13 13 13 13 13 13 13
8K4 8Q4 8K7 8Q7 9K1 9Q1 9K4 9Q4

14 14 14 14 14 14 14 14
X200 208 X200 210 X200 212 X200 214
33 33 33 33
8DS4 8DS7 9DS1 9DS4

34 34 34 34
X200 209 X200 211 X200 213 X200 215
(I125.0) (I125.1) (I125.2) (I125.3) (I125.4) (I125.5) (I125.6) (I125.7)
(44)
11 12 13 14 15 16 17 18 19 20
I125.0 I125.1 I125.2 I125.3 I125.4 I125.5 I125.6 I125.7 M
Conveyor # 05 Conveyor # 06 Conveyor # 07 Conveyor # 08 -24VDC
N1 Not Used
Motor Running
Motor MPCB &
Isolator ON
Motor Running
Motor MPCB &
Isolator ON
Motor Running
Motor MPCB &
Isolator ON
Motor Running
Motor MPCB &
Isolator ON
COMMON
SUPPLY
8M4 8M7 9M1 9M4
44/22.9 44/24.0

Tel: +92 42 35820595 ,35820296
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0 1 2 3 4 5 6 7 8 9
55/23.9 55/25.0
Roller Roller Roller Roller Roller Roller Roller Roller

+24VDC Conveyor # 01 -24VDC
Conveyor # 02 Conveyor # 03 Conveyor # 04 Conveyor # 05 Conveyor # 06 Conveyor # 07 Conveyor # 08
N1 COMMON Motor 7M1 Motor 7M4 Motor 7M7 Motor 8M1 Motor 8M4 Motor 8M7 Motor 9M1 Motor 9M4
COMMON
SUPPLY Start Relay SUPPLY
Start Relay Start Relay Start Relay Start Relay Start Relay Start Relay Start Relay
L+ Q124.0 Q124.1 Q124.2 Q124.3 Q124.4 Q124.5 Q124.6 Q124.7 M

21 22 23 24 25 26 27 28
8 29 30
(55)
(Q124.0) (Q124.1) (Q124.2) (Q124.3) (Q124.4) (Q124.5) (Q124.6) (Q124.7) (44)
A1 A1 A1 A1 A1 A1 A1 A1
A2 A2 A2 A2 A2 A2 A2 A2
44/23.9 44/25.0

Checked by: Tahir Rasool Circuit Description: CPU Integrated Digital Output Circuit Folio: 24/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
55/24.9 55/26.0
Roller Roller Existing Feed Existing Feed Existing Feed Existing Feed
+24VDC Conveyor # 09 -24VDC
Conveyor # 10 Conveyor # 01 Conveyor # 02 Conveyor # 03 Conveyor # 04
N1 COMMON Motor 9M7 Motor 10M1
SPARE SPARE
Motor 11M1 Motor 11M4 Motor 11M7 Motor 12M1
COMMON
SUPPLY Start Relay SUPPLY
Start Relay Start Relay Start Relay Start Relay Start Relay
L+ Q125.0 Q125.1 Q125.2 Q125.3 Q125.4 Q125.5 Q125.6 Q125.7 M

31 32 33 34 35 36 37 38
8 39 40
(55)
(Q125.0) (Q125.1) (Q125.2) (Q125.3) (Q125.4) (Q125.5) (Q125.6) (Q125.7) (44)
A1 A1 A1 A1 A1 A1 A1 A1
A2 A2 A2 A2 A2 A2 A2 A2
44/24.9 44/26.0

Checked by: Tahir Rasool Circuit Description: CPU Integrated Digital Output Circuit Folio: 25/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
55/25.9 55/27.0
(55) (55) (55) (55)
13 13 13 13 13 13 13 13
9K7 9Q7 10K1 10Q1 10K4 10Q4 10K7 10Q7

14 14 14 14 14 14 14 14
X200 216 X200 218 X200 220 X200 222
33 33 33 33
9DS7 10DS1 10DS4 10DS7

34 34 34 34
X200 217 X200 219 X200 221 X200 223
(I0.0) (I0.1) (I0.2) (I0.3) (I0.4) (I0.5) (I0.6) (I0.7)
1 2 3 4 5 6 7 8 9 10
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
Roller Roller Roller
Roller Roller Roller
Conveyor # 09 Conveyor # 10 Conveyor # 11
Conveyor # 09 Conveyor # 10 Conveyor # 11
N2 Not Used
Motor Running
Motor MPCB &
Motor Running
Motor MPCB &
Motor Running
Motor MPCB & SPARE SPARE Not Used
Isolator ON Isolator ON Isolator ON
9M7 10M1 10M1
Feedback Feedback Feedback
44/25.9 44/27.0

Checked by: Tahir Rasool Circuit Description: Digital Input Module Circuit Folio: 26/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
55/26.9 55/28.0
(55) (55) (55) (55)
13 13 13 13 13 13 13 13
11K7 11Q7 11K4 11Q4 11K7 11Q7 12K1 12Q1

14 14 14 14 14 14 14 14
X200 224 X200 226 X200 228 X200 230
33 33 33 33
11DS7 11DS4 11DS7 12DS1

34 34 34 34
X200 225 X200 227 X200 229 X200 231
(I1.0) (I1.1) (I1.2) (I1.3) (I1.4) (I1.5) (I1.6) (I1.7)
(44)
11 12 13 14 15 16 17 18 19 20
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7 M
Existing Feed Existing Feed Existing Feed Existing Feed
Existing Feed Existing Feed Existing Feed Existing Feed
Conveyor # 01 Conveyor # 02 Conveyor # 03 Conveyor # 04 -24VDC
N2 Not Used
Motor Running
Motor MPCB &
Motor Running
Motor MPCB &
Motor Running
Motor MPCB &
Motor Running
Motor MPCB & COMMON
Isolator ON Isolator ON Isolator ON Isolator ON SUPPLY
11M1 11M4 11M7 12M1
44/26.9 44/28.0

Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
55/27.9 55/29.0
(55) (55) (55) (55)
13 13 13 13 13 13 13 13
12K4 12Q4 12K7 12Q7 13K1 13Q1 13K4 13Q4

14 14 14 14 14 14 14 14
X200 232 X200 234 X200 236 X200 238
33 33 33 33
12DS4 12DS7 13DS1 13DS4

34 34 34 34
X200 233 X200 235 X200 237 X200 239
(I2.0) (I2.1) (I2.2) (I2.3) (I2.4) (I2.5) (I2.6) (I2.7)
21 22 23 24 25 26 27 28 29 30
I2.0 I2.1 I2.2 I2.3 I2.4 I2.5 I2.6 I2.7
Existing Doffer Existing Doffer Existing Doffer Existing Doffer
Motor # 01 Motor # 01 MPCB Motor # 02 Motor # 02 MPCB
N2 Not Used SPARE SPARE SPARE SPARE
Running & Isolator ON Running & Isolator ON
Not Used
13M1 Feedback 13M4 Feedback
44/27.9 44/29.0

Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
55/28.9 55/30.0
(55) (55) (55) (55)
13 13 13 13 13 13 13 13
13K7 13Q7 14K1 14Q1 14K4 14Q4 14K7 14Q7

14 14 14 14 14 14 14 14
X200 240 X200 242 X200 244 X200 246
33 33 33 33
13DS7 14DS1 14DS4 14DS7

34 34 34 34
X200 241 X200 243 X200 245 X200 247
(I3.0) (I3.1) (I3.2) (I3.3) (I3.4) (I3.5) (I3.6) (I3.7)
(44)
31 32 33 34 35 36 37 38 39 40
I3.0 I3.1 I3.2 I3.3 I3.4 I3.5 I3.6 I3.7 M
Existing Doffer Existing Doffer
Vibrator Motor Vibrator Motor Blower Motor # 01 Blower Motor # 01 Blower Motor # 02 Blower Motor # 02 -24VDC
Motor # 03 Motor # 03 MPCB
Not Used Running MPCB & Isolator Running MPCB & Isolator Running MPCB & Isolator COMMON
N2 Running & Isolator ON
14M1 ON Feedback 14M4 ON Feedback 14M7 ON Feedback SUPPLY
13M7 Feedback
44/28.9 44/30.0

Tel: +92 42 35820595 ,35820296
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0 1 2 3 4 5 6 7 8 9
55/29.9 55/30.0
(55) (55) (55)
13 11 11 13 11 11 13 13
15Q2 35R3 35R3.1 15Q7 35R4 35R4.1 16K7 16Q7

14 14 14 14 14 14 14 14
X200 248 X200 250 X200 252
33 33 33
15DS1 15DS7 16DS7

34 34 34
X200 249 X200 251 X200 253
(I4.0) (I4.1) (I4.2) (I4.3) (I4.4) (I4.5) (I4.6) (I4.7)
1 2 3 4 5 6 7 8 9 10
I4.0 I4.1 I4.2 I4.3 I4.4 I4.5 I4.6 I4.7
De-Stacker De-Stacker De-Stacker
Motor Stacker Motor Stacker Motor Stacker Motor BIN Motor # 01 BIN Motor # 01
Motor Motor
N3 Not Used Running Forward MPCB & Isolator Running Reverse Running Forward Running MPCB & Isolator Not Used
MPCB & Isolator Running Reverse
15M1 ON Feedback 15M7 15M7 16M7 ON Feedback
ON Feedback 15M1
44/29.9 44/30.0

Tel: +92 42 35820595 ,35820296
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0 1 2 3 4 5 6 7 8 9
55/30.9 55/32.0
(55) (55) (55) (55) (55) (55)
13 13 13 13 11
17K1 17Q1 17K4 17Q4 16F1

31S5 31S6 31S7
14 14 14 14 12
X200 254 X200 256
33 33
31S5.1
17DS1 17DS4
34 34
X200 255 X200 257 419 420 421

X400
(I5.0) (I5.1) (I5.2) (I5.3) (I5.4) (I5.5) (I5.6) (I5.7)
(44)
11 12 13 14 15 16 17 18 19 20
I5.0 I5.1 I5.2 I5.3 I5.4 I5.5 I5.6 I5.7 M
BIN Motor # 02 BIN Motor # 02 BIN Motor # 03 BIN Motor # 03 BIN # 01 BIN # 02 BIN # 03 -24VDC
VFD 16U2
N3 Not Used Running
17M1
MPCB & Isolator
ON Feedback
Running
17M4
MPCB & Isolator
ON Feedback
Input MCB ON
Safety Interlock
Switch
Safety Interlock
Switch
Safety Interlock
Switch
COMMON
SUPPLY
44/30.9 44/32.0

Tel: +92 42 35820595 ,35820296
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0 1 2 3 4 5 6 7 8 9
55/31.9 55/33.0
(55) (55) (55) (55) (55) (55) (55)
422 425 428 431 434 437 440 443

X400
(55) (55) (55) (55) (55) (55) (55) (55)
BR BR BR BR BR BR BR BR
+ + + + + + + +
BK
NO NO BK NO BK NO BK NO BK NO BK NO BK NO BK
- - - - - - - -
BL
32B0 32B1 32B3 32B4 32B5 32B6 32B7 32B8
BL BL BL BL BL BL BL
Inductive Photo Retro Retro Retro Retro Retro Retro
Sensor Sensor Reflective Reflective Reflective Reflective Reflective Reflective
(44) (44) (44) Sensor (44) Sensor (44) Sensor (44) Sensor (44) Sensor (44) Sensor
32CM0 32CM1 32CM3 32CM4 32CM5 32CM6 32CM7 32CM8
423 424 426 427 429 430 432 433 435 436 438 439 441 442 444 445
X400
(44) (44) (44) (44) (44) (44) (44)
(I6.0) (I6.1) (I6.2) (I6.3) (I6.4) (I6.5) (I6.6) (I6.7)
21 22 23 24 25 26 27 28 29 30
I6.0 I6.1 I6.2 I6.3 I6.4 I6.5 I6.6 I6.7
Roller Conveyor Roller Conveyor Roller Conveyor Roller Conveyor Roller Conveyor Roller Conveyor Roller Conveyor
Diverter Cylinder
N3 Not Used
Position Sensor
Motor # 01 Motor # 02 Motor # 03 Motor # 04 Motor # 05 Motor # 06 Motor # 07 Not Used
Stop Sensor Stop Sensor Stop Sensor Stop Sensor Stop Sensor Stop Sensor Stop Sensor
44/31.9 44/33.0

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0 1 2 3 4 5 6 7 8 9
55/32.9 55/34.0
(55) (55) (55) (55) (55) (55) (55)
446 449 452 455 458 461 464

X400
(55)
BR
(55) (55) (55) (55) (55) (55) +
NO
BK
BR BR BR BR BR BR
+ + + + + + -
BL
32B8
Inductive
NO BK NO BK NO BK NO BK NO BK NO BK Sensor 23
BR 6F4
+
NO 24
- - - - - - BK
33B0 33B1 33B3 33B4 33B5 33B6
BL BL BL BL BL BL
Retro Retro Retro Retro Retro Photo
-
Reflective Reflective Reflective Reflective Reflective Sensor BL
32B8.1
(44) Sensor (44) Sensor (44) Sensor (44) Sensor (44) Sensor (44) Inductive
33CM0 33CM1 33CM3 33CM4 33CM5 33CM6 (44) Sensor
447 448 450 451 453 454 456 457 459 460 462 463 465 466
X400
(44) (44) (44) (44) (44) (44)
(44)
(I7.0) (I7.1) (I7.2) (I7.3) (I7.4) (I7.5) (I7.6) (I7.7)
31 32 33 34 35 36 37 38
8 39 40
I7.0 I7.1 I7.2 I7.3 I7.4 I7.5 I7.6 I7.7 M
Roller Conveyor Roller Conveyor Roller Conveyor Roller Conveyor DE-STACKER -24VDC
Stacker at UP De-Stacker at UP Panel Cooling Fan
N3 Not Used Motor # 08 Motor # 09 Motor # 10
Position Position
Motor # 11 Upper Box not at
not Running
COMMON
Stop Sensor Stop Sensor Stop Sensor Stop Sensor Real Position SUPPLY
44/32.9 44/34.0

Tel: +92 42 35820595 ,35820296
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0 1 2 3 4 5 6 7 8 9
55/33.9 55/35.0
Existing Doffer Existing Doffer Existing Doffer

+24VDC Vibrator Motor Blower Motor # 01 Blower Motor # 02 -24VDC
SPARE SPARE Motor # 01 Motor # 02 Motor # 03
N4 COMMON
12M4 12M7 13M1 13M4 13M7
14M1 14M4 14M7 COMMON
SUPPLY Start Relay Start Relay Start Relay SUPPLY
Start Relay Start Relay Start Relay
L+ Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7 M

1 2 3 4 5 6 7 8 9 10
(55)
(Q0.0) (Q0.1) (Q0.2) (Q0.3) (Q0.4) (Q0.5) (Q0.6) (Q0.7) (44)
A1 A1 A1 A1 A1 A1 A1 A1
A2 A2 A2 A2 A2 A2 A2 A2
44/33.9 44/35.0

Checked by: Tahir Rasool Circuit Description: Digital Output Module Circuit Folio: 34/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
55/34.9 55/36.0
De-Stacker Motor De-Stacker Motor Stacker Motor Stacker Motor

+24VDC BIN Motor # 01 BIN Motor # 02 BIN Motor # 03 BIN Motors VFD -24VDC
15M1 15M1 15M7 15M7
N4 COMMON
Start Relay Start Relay Start Relay Start Relay
16M7 17M1 17M4 16U2 COMMON
SUPPLY Start Relay Start Relay Start Relay Start Relay SUPPLY
Reverse Duty Forward Duty Reverse Duty Forward Duty
L+ Q1.0 Q1.1 Q1.2 Q1.3 Q1.4 Q1.5 Q1.6 Q1.7 M

11 12 13 14 15 16 17 18
8 19 20
(55)
(Q1.0) (Q1.1) (Q1.2) (Q1.3) (Q1.4) (Q1.5) (Q1.6) (Q1.7) (44)
A1 A1 A1 A1 A1 A1 A1 A1
A2 A2 A2 A2 A2 A2 A2 A2
44/34.9 44/36.0

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0 1 2 3 4 5 6 7 8 9
55/35.9 55/37.0
BIN Motors VFD De-Stacker De-Stacker Stacker Motors

+24VDC Stacker Motors System Stop System Run System Fault -24VDC
16U2 Motors VFD Motors VFD 15U2 VFD 15U7
N4 COMMON
Fault Acknowledge 15U2 Fault Acknowledge
VFD 15U7
Fault Acknowledge
Indication Indication Indication COMMON
SUPPLY Start Relay (Red) (Green) (Yellow) SUPPLY
Relay Start Relay Relay Relay
L+ Q2.0 Q2.1 Q2.2 Q2.3 Q2.4 Q2.5 Q2.6 Q2.7 M

21 22 23 24 25 26 27 28
8 29 30
(55)
(Q2.0) (Q2.1) (Q2.2) (Q2.3) (Q2.4) (Q2.5) (Q2.6) (Q2.7) (44)
A1 A1 A1 A1 A1 36H5.1 X1
36H6 X1
36H6.1 X1
A2 A2 A2 A2 A2 X2 X2 X2
44/35.9 44/37.0

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0 1 2 3 4 5 6 7 8 9
55/36.9 55/38.0
+24VDC Final Filling Solenoid Valve for Solenoid Valve for System Stop System Run System Fault -24VDC
Solenoid Valve for Solenoid Valve for
N4 COMMON Solenoid Valve for
Vibrator Cylinder Diverter Plate
Shutter at Final Shutter at Initial Signal Column Signal Column Signal Column COMMON
SUPPLY Blower # 01 Stage Filling Stage Filling (Flashing Red) (Flashing Green) (Flashing Yellow) SUPPLY
L+ Q3.0 Q3.1 Q3.2 Q3.3 Q3.4 Q3.5 Q3.6 Q3.7 M

31 32 33 34 35 36 37 38
8 39 40
(55)
(Q3.0) (Q3.1) (Q3.2) (Q3.3) (Q3.4) (Q3.5) (Q3.6) (Q3.7) (44)
X400 466 468 470 472 474
37CM3
466 468 470 472 474

X401
1 1 1 1 1
37Y3 37Y3.1 37Y4 37Y4.1 37Y5

2 2 2 2 2
37H5 X1 37H6 X1 37H6.1 X1

467 469 471 473 475
X401
(44) (44) (44) (44)

X2 X2 X2
467
X400
(44) (44)
44/36.9 44/38.0

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0 1 2 3 4 5 6 7 8 9
CH2 CH1
Final Filling JB2 JB2 Initial Filling
Blue Blue
(Blue) (Blue) (Blue) (Blue)
SENSE2+ 8 15 SENSE1+
Load Cell # 02
Load Cell # 01
Brown Brown
(Brown) (Brown) (Brown) (Brown)
SENSE2- 9 16 SENSE1-
(Green) (Green)
Green Green
(Green) (Green)
SIG2+ 10 17 SIG1+
(White) (White)
CH 2 LC2 LC1 CH 1
White White
(White) (White)
SIG2- 11 18 SIG1-
Load Cell # 02
Load Cell # 01
Red Weighing Scale # 02 Weighing Scale # 01 Red
(Red) (Red) (Red)
EXC2+ 12 (Red)
19 EXC1+
Black Black
(Black) (Black) (Black) (Black)
EXC2- 13 20 EXC1-
Shield Shield
Not Used 476 477 478 479 480 N5

14 X400
38CM3
38CM8
(44)
N5 (55) (RxD1) (GND) (TxD1) (TxD2+) (TxD2-)
1 2 3 4 5 6 7
L+ M RxD1 GND1 TxD1 TxD2+ TxD2-
+24VDC -24VDC
N5 COMMON COMMON RS232 TTY
SUPPLY SUPPLY
44/39.0
44/37.9
55/39.0
55/37.9

Checked by: Tahir Rasool Circuit Description: Weighing Scale Module Circuit Folio: 38/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
55/38.2 55/40.0
(55) (55) (55) (55)
17 21 25 29
X111 X111 X111 X111
(55) (55) (55) (55)
1 1 1 1
+ 19 X111 + 23 X111 + 27 X111 + 31 X111
NO 4 NO 4 NO 4 NO 4
- 18B0 18LS0.1 13 - 18B4 18LS4.1 13 - 18B5 18LS5.1 13 - 18B9 18LS9.1 13

3 3 3 3
Inductive Inductive Inductive Inductive
(44) Sensor
(44) Sensor
(44) Sensor
(44) Sensor
18CM0 18CM4 18CM5 18CM9
X111
1
X111 18 Upward 14 X111
5
X111 22 Downward 14 X111
9
X111 26 Upward 14 X111
13
X111 30 Downward 14
2nd Limit 2nd Limit 2nd Limit 2nd Limit
Upward Position Downward Position Upward Position Downward Position
1st Limit Switch 20 1st Limit st
Switch 24 X111 1 Limit
st
Switch 28 X111 1 Limit Switch 32
X111 Position Position Position X111
Position
Sensor Sensor Sensor Sensor
(I8.0) (I8.1) (I8.2) (I8.3) (I8.4) (I8.5) (I8.6) (I8.7)
1 2 3 4 5 6 7 8 9 10
I8.0 I8.1 I8.2 I8.3 I8.4 I8.5 I8.6 I8.7
De-Stacker Motor De-Stacker Motor De-Stacker Motor De-Stacker Motor Stacker Motor Stacker Motor Stacker Motor Stacker Motor
Upward Upward Downward Downward Upward Upward Downward Downward
N6 Not Used
1st Limit Position 2nd Limit Position 1st Limit Position 2nd Limit Position 1st Limit Position 2ndLimit Position 1st Limit Position 2nd Limit Position
Not Used
Sensor Switch Sensor Switch Sensor Switch Sensor Switch
44/38.2 44/40.0

Checked by: Tahir Rasool Circuit Description: Digital Input/Output Module Circuit Folio: 39/44 18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
55/39.9 55/41.0
(55) (55) (55) (55)
X111 33
(55)
BR
+
NO BK
X111 33
11 1 11 1
-
15F1 15U2 15F5 15U7 (55) BL
40B6
12 3 12 3 De-Stacker at Inductive
BR Middle Position Sensor
+ 40CM6
X111 35 X400 482

NO BK
(44)
-
40B5
24vdc -
BL
Inductive
Sensor
40CM5
44 X111 34
(44)
(I9.0) (I9.1) (I9.2) (I9.3) (I9.4) (I9.5)
483 484
X400
(I9.6) (I9.7) (44)
11 12 13 14 15 16 17 18 19 20
I9.0 I9.1 I9.2 I9.3 I9.4 I9.5 I9.6 I9.7 M
De-Stacker
Stacker Motors Initial Filling -24VDC
VFD 15U2 Motors VFD 15U7 Complete De-Stacker at Middle
N6 Not Used
Input MCB ON VFD 15U2 Input MCB ON
VFD 15U7
Fault Proximity Switch
Position Sensor
SPARE SPARE COMMON
SUPPLY
Fault
44/39.9 44/41.0

Tel: +92 42 35820595 ,35820296
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0 1 2 3 4 5 6 7 8 9
55/40.9 55/42.0
+24VDC DE-STACKER STACKER -24VDC

COMMON MOTOR BRAKE MOTOR BRAKE SPARE SPARE SPARE SPARE SPARE SPARE COMMON
N6 SUPPLY 18R1 18R7 SUPPLY
L+ Q4.0 Q4.1 Q4.2 Q4.3 Q4.4 Q4.5 Q4.6 Q4.7 M

21 22 23 24 25 26 27 28
8 29 30
(55)
(Q4.2) (Q4.3) (Q4.4) (Q4.5) (Q4.6) (Q4.7)
(44)
485 486 487 488 489 490

(Q4.0) (Q4.1) X400
A1 A1
A2 A2
(44) (44)
44/40.9 44/42.0

Tel: +92 42 35820595 ,35820296
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0 1 2 3 4 5 6 7 8 9
55/41.9
+24VDC -24VDC
COMMON SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE COMMON
N6 SUPPLY SUPPLY
L+ Q5.0 Q5.1 Q5.2 Q5.3 Q5.4 Q5.5 Q5.6 Q5.7 M

31 32 33 34 35 36 37 38
8 39 40
(55)
(Q5.0) (Q5.1) (Q5.2) (Q5.3) (Q5.4) (Q5.5) (Q5.6) (Q5.7)
(44)
491 492 493 494 495 496 497 498

X400
44/41.9

Tel: +92 42 35820595 ,35820296
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0 1 2 3 4 5 6 7 8 9
55/42.1 55/44.0
(55) (55) (55) (55) (55) (55)
21 21
43S0 43S4
22 22
43S5 43S5.1
13 13
14 14
43S0.1 43S4.1
X400 500 X400 501 X400 502 X400 503
X400 504 505 506 507
(I10.0) (I10.1) (I10.2) (I10.3) (I10.4) (I10.5) (I10.6) (I10.7)
1 2 3 4 5 6 7 8 9 10
I10.0 I10.1 I10.2 I10.3 I10.4 I10.5 I10.6 I10.7
De-Stacker Stacker De-Stacker Stacker EMERGENCY EMERGENCY
N7 Not Used Safety Interlock
Switch
Safety Interlock
Switch
By-Pass Switch
Inside panel
By-Pass Switch
Inside panel
STOP AT
PNEUMATIC DB
STOP AT
STACKER
SPARE SPARE Not Used
44/42.1 44/44.0

Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830
0 1 2 3 4 5 6 7 8 9
55/44.9
508 509 510 511 512 513 514 515

X400
(I11.0) (I11.1) (I11.2) (I11.3) (I11.4) (I11.5) (I11.6) (I11.7) (44)
11 12 13 14 15 16 17 18 19 20
I11.0 I11.1 I11.2 I11.3 I11.4 I11.5 I11.6 I11.7 M
-24VDC
N7 Not Used SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE COMMON
SUPPLY
44/44.9

Tel: +92 42 35820595 ,35820296
Tel: +92 (923) 630901-12 Fax: +92 42 35820830

Tobacco Filling Station 2 - 231226 - 155303

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Tobacco Filling Station 2 - 231226 - 155303

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PAKISTAN TOBACCO Co. Ltd.

Tobacco Filling Station

PLC CONTROL PANEL FOR TOBACCO

WIRE COLORS MATERIALS

CONTROL SUPPLY 24VDC = BLUE TERMINAL BLOCKS = LEGRAND/CONTACLIP

Client Name: Company Name:

5H5 5H5.1 5H5.2

40x60 6P8 5EM8

5F4 5F5 5T2

RIGHT SIDE CABLE ZONE

Power Analyzer Cutout HMI Cutout Size

Client Name: Company Name:

4“ Fan Filter 4“ Fan Filter 4“ Fan Filter

One-way flow control valve

One-way flow control valve

One-way flow control valve

One-way flow control valve

One-way flow control valve

One-way flow control valve

200 PUN-8X1,25-BL PUN-8X1,25-BL PUN-8X1,25-BL

1SV1 5 1 3 1SV2 5 1 3 1SV3 5 1 3

One-way flow control valve

One-way flow control valve

One-way flow control valve

One-way flow control valve

With metal bowl guard and pressure gauge.

Grade of filtration 40 µm Solenoid valve With manual override PUN-6X1-BL PUN-10X1-BL

Pneumatic connection, port 1 G1/8 Type of actuation electrical

Client Name: Company Name:

from HMI 19A8

Client Name: Company Name:

6F4 (6A) 6F5 (6A) 6F6 (6A)

Single-phase - Control and 24 12

6EP1336-3BA00 6F8 (25A)

PE STABILIZED POWER SUPPLY

6T2 Panel Light

Client Name: Company Name:

(L1) (L2) (L3) (L1) (L2) (L3) (L1) (L2) (L3)

(13) (21) (13) (21) (13) (21)

(44) (44) (44)

I124.0 I124.2 I124.4

200 202 204

7DS1 7DS4 7DS7

201 203 205

A1 7Y1 A1 7Y4 A1 7Y7

Motor Brake Motor Brake Motor Brake

Client Name: Company Name:

(L1) (L2) (L3) (L1) (L2) (L3) (L1) (L2) (L3)

(13) (21) (13) (21) (13) (21)

(44) (44) (44)

I124.6 I125.0 I125.2

206 208 210

8DS1 8DS4 8DS7

207 209 211

A1 8Y1 A1 8Y4 A1 8Y7

Motor Brake Motor Brake Motor Brake

Client Name: Company Name:

(L1) (L2) (L3) (L1) (L2) (L3) (L1) (L2) (L3)

(13) (21) (13) (21) (13) (21)

(44) (44) (44)

I125.4 I125.6 I0.0

212 214 216