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  • 3dsro Machine Vision

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    Martin Banák
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    3D s.r.o provides research and development services focused on applications using artificial intelligence and 3D vision systems. Some key services include [1] AI-powered quality inspection of arc and spot welding, [2] AI-powered assembly inspection for completeness detection and poka-yoke applications, and [3] using 3D vision and AI for flexible arc welding applications with collaborative robots. The company has developed several case studies applying these technologies.

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    3Dsro_Machine_Vision

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    3D s.r.o provides research and development services focused on applications using artificial intelligence and 3D vision systems. Some key services include [1] AI-powered quality inspection of arc and spot welding, [2] AI-powered assembly inspection for completeness detection and poka-yoke applications, and [3] using 3D vision and AI for flexible arc welding applications with collaborative robots. The company has developed several case studies applying these technologies.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    16 views24 pages

    3dsro Machine Vision

    Uploaded by

    Martin Banák
    3D s.r.o provides research and development services focused on applications using artificial intelligence and 3D vision systems. Some key services include [1] AI-powered quality inspection of arc and spot welding, [2] AI-powered assembly inspection for completeness detection and poka-yoke applications, and [3] using 3D vision and AI for flexible arc welding applications with collaborative robots. The company has developed several case studies applying these technologies.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 24

    Research and Development

    Applications with
    added value

    3D s.r.o.

    Ing. Peter Szakáll, PhD.


    peter.szakall@3dsro.sk
    www.3dsro.sk
    https://www.3dsro.sk/wp1/rd/
    3D vision
    • Smart and flexible Arc welding

    AI Vision quality inspection


    • Process app., Spot welding, Arc welding, …

    AI Vision assembly inspection


    • Assembly inspection, visual inspection

    Research & Development


    Flexible arc welding application with collaborative robots
    • Small batch production • Easy to change production
    • Part positioning based on 3D point cloud data • High flexibility
    • Off-line prepared trajectories • Fixture cost reduction

    3D vision system and ABB robot trajectory adjustment


    Arc welding – collaborative welding
    Link to online video: https://youtu.be/r_xZHMa2vcM

    3D vision system and ABB robot trajectory adjustment


    Arc welding – collaborative welding
    Flexible arc welding application with collaborative robots
    • 3D point cloud and robot trajectory adjustment
    without calibration required for sensor and robot
    coordinate systems

    3D vision system with Yaskawa robot


    Arc welding – collaborative welding
    Link to online video: https://youtu.be/FmYWzHOiKFA

    3D vision system with Yaskawa robot


    Arc welding – collaborative welding
    Pick and please app without additional positioning

    φ12 mm
    • RPS slot localization

    Part lengths 1800 mm

    DOF 1200 mm

    AI used for RPS holes recognition


    Bin picking – with single camera
    Link to online video: https://youtu.be/XmawBFtQCXU

    AI used for RPS holes recognition


    Bin picking – with single camera
    Car central tube arc welds quality inspections

    Artificial intelligence in quality inspection


    Arc welding – customized software
    More info to read in our blog:
    Visual ARC welding quality inspection https://www.3dsro.sk/wp1/ai_visualarcwelding/

    • Arc weld length


    • Arc weld width
    • Interruption
    • Burned out area
    • Deformations
    • Porosity
    • Spatters – inside threads and surfaces
    • Visual repass information

    Artificial intelligence in quality inspection


    Arc welding – customized software
    Link to online video: https://youtu.be/lQBNGkRS_6c

    Artificial intelligence in quality inspection


    Arc welding – customized software
    Spot welding spatters detection

    Artificial intelligence in quality inspection


    Spot welding – customized software
    g

    Artificial intelligence in quality inspection


    Spot welding – spatter detection
    Link to online video: https://youtu.be/aA2ThR6PfVA

    Artificial intelligence in quality inspection


    Spot welding – customized software
    Assembly inspections
    poka-yoke

    • partially hidden object • different type and size

    Artificial intelligence in assembly inspection


    Completeness detection & poka-yoke
    Link to online video:
    https://youtu.be/rlW2-08NlNc

    Artificial intelligence in assembly inspection


    Completeness detection & poka-yoke
    Assembly inspections
    • thickness of material 0,30 mm

    Artificial intelligence in assembly / visual inspection


    Completeness & poka-yoke
    Link to online video:
    https://youtu.be/-6rS03rAZbQ

    Artificial intelligence in assembly inspection


    Completeness detection & poka-yoke
    Case study 1 • Surface finishing

    • Surface finishing

    • Missing weld • NIO laser weld • IO laser weld • Spatters

    Artificial intelligence – quality inspection


    Laser welds, grinding, sandblasting, spatters
    Link to online video: https://youtu.be/cPBhEM3KeFg

    Artificial intelligence – quality inspection


    Laser welds, grinding, sandblasting, spatters
    Case study 2

    Artificial intelligence – detection


    Detection of cracks on hot forming surfaces
    Link to online video: https://youtu.be/sXp_jUpY01M

    Artificial intelligence – crack detection


    Detection of crack on hot forming textures
    g

    Catia – Process Simulate – EPlan – Robot Studio - MotoSim – Step7


    Siemens TIA Portal …
    g

    3D s.r.o. We like automation, we do automation …


    Lombardiniho 22/A
    831 03 Bratislava since 1991 - ISO9001 - SCC Safety

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