03 GLT Operating Instructions

GLT3010 V1.
00
Control of heat recovery GLT3010 V1.00

This document describes the regulation of the heat recovery, the required hardware and software
components, the different system types and their setting during the commissioning.
The software of heat recovery must neither be copied nor changed! It is

property of Carrier, any transmission of the source code to third parties is
excluded!
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GLT3010 V1.00
Table of Contents
1 System structure: GLT3010 for heat recovery ..............................................................3
2 System requirements:...................................................................................................4
3 Type of heat recovery control .......................................................................................4
3.1. Variants for the definition of the 0 to 10V customer signal:....................................4
3.2. Distribution of customer signal to two control loops...............................................4
3.3. Assignment of the control loops.............................................................................4
3.4. Settings in the multicompressor control system.....................................................4
4 Description of operation and operating conditions........................................................5
4.1 Start of heat recovery ............................................................................................5
4.1.1 The following conditions must be met: ...........................................................5
4.2 Interruption of the heat recovery start....................................................................5
4.3 Termination of heat recovery .................................................................................5
4.3.1 Relevant failures or alarms.............................................................................5
4.4 0 to 10V customer signal .......................................................................................5
4.5 Pump control .........................................................................................................5
4.6 Pump bypass/2nd heat exchanger ........................................................................6
4.6.1 Partial load solenoid valve pump U121 (U221) ..............................................6
4.6.2 Partial load solenoid valve for heat transmitter U122 (U222) .........................6
4.7 Gas cooler bypass operation .................................................................................6
4.7.1 Activation........................................................................................................6
4.7.2 Conditions ......................................................................................................6
4.7.3 Pump control during gas cooler bypass operation..........................................6
4.7.4 Transition pressure.........................................................................................6
4.7.5 pMin ...............................................................................................................6
4.7.6 Calculation of the high pressure setpoint and transmission to the VS3010C .6
4.7.7 Termination ....................................................................................................6
4.7.8 Procedure for termination ...............................................................................6
4.8 Overview of the operating conditions.....................................................................7
5 Commissioning .............................................................................................................8
5.1. Installation or update of the heat recovery control .................................................8
5.2. Configuration via CoDeSys..................................................................................10
5.3. Configuration via LDS..........................................................................................12
6 Alarms ........................................................................................................................14
7 List of setpoints with default settings ..........................................................................15
8 IO assignment ............................................................................................................16
8.1 Digital inputs ........................................................................................................16
8.2 Digital outputs......................................................................................................16
8.3 Digital outputs SIOX 1 .........................................................................................17
8.4 Analog outputs, PT1000 ......................................................................................18
8.5 Analog inputs.......................................................................................................19
8.6 Analog outputs 0-10V ..........................................................................................19
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GLT3010 V1.00
1 System structure: GLT3010 for heat recovery
The base module of the GLT 3010 heat recovery control consists of an analog module and a digital
input/output module.
The control is modular structured and can be extended up to 2 control loops by means of adding 1
SIOX module.
Basis version
Digital inputs
23 x input 230 V
Digital outputs
6 x Changeover contact 230 V
4 x NO (Normally Open) contact 230 V
Analog inputs
15 x PT1000 input
7 x 4−20 mA (0−10 V) input − e. g. connection of pressure transmitter
Analog outputs
4 x 0−10 V (0−20 mA) output
SIOX extension
Digital inputs
12 x 230 V input
Digital outputs
4 x Changeover contact 230 V
4 x NO (Normally Open) contact 230 V
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GLT3010 V1.00
2 System requirements:
The following software versions are required for operation of GLT3010 as controller for heat
recovery application in LDSWin:
Multicompressor controller VS3010C: version 4.96
GLT3010 firmware: version 1.10

for integration in LDSWin: version 2.2.2 (Build 610)
Store computer CI3000: CI3000_424
The control algorithm of the controller is programmed in CodeSys version 2.3.9.22 (Build Jun 10
2010). Codesys target file GLT3010 and Codesys-CAN library EckCAN.lib are used.
3 Type of heat recovery control
Heat recovery controller either consists of 1 or 2 control loops. The 0-10V customer signal for heat
claim is generated by one of the 5 (for 1 control loop) and up to 6 variants (for 2 control loops) as
listed in chapter 3.1
Gas cooler bypass may be authorized or locked for operation.
In case of the design with 2 control loops a secondary loop can be supplied. The 0-10V customer
signal is then distributed according chapter 3.2.
3.1. Variants for the definition of the 0 to 10V customer signal:
- V1: 0 to 10V signal as analog input
- V2: is generated via 2 digital inputs
- V3: dependent on the water inlet temperature
- V4: dependent on the storage temperature
- V5: dependent on the temperature difference
- V6 (only for control loop 2) 0 to V-signal control loop 2:= 0 to V-signal control loop 1
3.2. Distribution of customer signal to two control loops
The customer signal first switches the first control loop up to maximum operation. If the recovered
heat is not yet sufficient, the second control loop is activated and powered up.
3.3. Assignment of the control loops
The control loops must be assigned to the multicompressor control during commissioning via the
corresponding CAN address.
3.4. Settings in the multicompressor control system
For commissioning the multicompressor systems must be set for heat recovery and heat recovery
pump modes.
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GLT3010 V1.00
4 Description of operation and operating conditions
GLT3010 controls and regulates the activation and deactivation of heat recovery operation and
different operating conditions, pump speed in the secondary circuit and opening and closing of the
valves. It checks system failures and generates corresponding failures reports (see alarms 6).
4.1 Start of heat recovery
4.1.1 Following conditions must be satisfied:
- No relevant failures or alarms (see below)
- CO2 pressure has exceeded a starting setpoint
- Digital heat recovery claim signal is active
- 0-10V customer signal value is above 0.1V
If all conditions for the heat recovery start are met, a digital output signal will trigger.
Furthermore this output signal is maintained as long as the gas cooler bypass operation is active or
the gas cooler bypass motor valve U102, U202 is open.
The motor valve discharge side, U101, U201 opens for the heat recovery operation. Besides that it
remains open as long as the gas cooler bypass operation is active or the gas cooler bypass motor
valve U102, U202 is open.
4.2 Interruption of the heat recovery start
The heat recovery start will be terminated if the motor valve U101, U201 has not completely
opened after a certain time. After a dead time a second trial to start heat recovery is made. In case
the valve still does not open, another trial is only made after a reset.
4.3 Termination of heat recovery
- Relevant failures or alarms (see below)
- CO2 pressure has fallen below a stop setpoint
- No digital heat recovery claim signal
- A 0-10V customer signal is smaller than 0.1V
4.3.1 Relevant failures or alarms
- Breakdown of pressure and temperature sensors for water and CO2 (U142, U143, U133,
U134 or U242, U243, U233, U234, respectively)
- Leakage of heat exchanger
- Failure of pump
4.4 0 to 10V customer signal
The fluctuations of the 0 to 10V customer signal are limited to a maximum value per time interval
by a ramp to protect the refrigeration system.
4.5 Pump control
As soon as the motor valve is not completely closed the pump starts. The pump runs after every
new start for 1 minute with a defined starting speed, afterwards dependent on the controller signal,
but with a minimum speed. The pump will only stop when the motor valve discharge side has been
completely closed.
When the gas cooler is active, the smaller actuating signal resulting from the control deviation of
the CO2 or water outlet temperature controls the pump.
In case of two control loops with a joint secondary circuit the pump speed is increased by an offset
from a further control algorithm when the CO2 outlet temperature of 50 °C is exceeded.
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4.6 Pump bypass/2nd heat exchanger

4.6.1 Partial load solenoid valve pump U121 (U221)
The partial load solenoid valve pump opens when:
- the actuating signal of the pump has fallen below a lower level
- and an upper level is afterwards has not been exceeded any more
4.6.2 Partial load solenoid valve for heat transmitter U122 (U222)
The partial load solenoid valve for heat transmitter opens when:
- customer signal exceeds a setpoint
- and CO2 pressure has exceeded an upper level
- and CO2 pressure has afterwards not fallen below a lower level any more
4.7 Gas cooler bypass operation
4.7.1 Activation
4.7.2 Conditions
- Heat recovery operation is active
- No breakdown of temperature sensor for secondary medium inlet (U132 or U232)
- Gas cooler bypass operation is authorized
- Customer signal has exceeded an upper level
- Customer signal has afterwards not fallen below a lower level any more
- CO2 pressure has exceeded a transition pressure or a dead time has expired
- Water inlet temperature is below 33 °C
The gas cooler bypass motor valve (U102 or U202) opens. The gas cooler bypass operation is
reached when the valve is fully opened.
4.7.3 Pump control during gas cooler bypass operation
The largest actuating signal resulting from the system deviation of the CO2 or water outlet
temperature controls the pump.
The setpoint for the CO2 temperature (subcooling) is depending on the calculated pressure p.
4.7.4 Transition pressure
The transition pressure depends on the conditions of the secondary medium.
4.7.5 pMin
pMin is calculated from the flexible average value of the water inlet temperature and the setpoint of
the water outlet temperature.
4.7.6 Calculation of the high pressure setpoint and transmission to the VS3010C
The high pressure setpoint is determined in the GLT and transmitted to the VS. The pressure is
calculated via a complex function in which the operating conditions of the refrigeration system, the
heat requirement and the conditions of the secondary medium are implemented.
4.7.7 Termination
if:
- Customer signal has fallen below a level or
- Digital heat recovery claim signal is no longer active
- Pressure CO2 exceeds a setpoint
- Water inlet temperature is higher than 35°C.
4.7.8 Procedure for termination
Termination is delayed until the CO2 pressure pMin is reached.
Gas cooler outlet temperature is called by the VS3010C via CAN.
Gas cooler bypass motor valve (U102 or U202) closes.
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GLT3010 V1.00
4.8 Overview of the operating conditions
load solenoid valve for heat

solenoid valve pump opens
No heat recovery operation
2nd heat exchanger partial

Pump bypass partial load
Heat recovery operation
Start gas cooler bypass

Start heat recovery
Gas cooler bypass

transmitter
operation
operation
operation
CO2 pressure > setpoint
Digital claim signal is active
0 to 10V customer signal > 0.1
MOTOR VALVE DISCHARGE SIDE

is opened
Actuating signal at pump < low level

and then not > upper level again
0 to 10V customer signal > set point
CO2 pressure > upper level and

then not < low level again
Gas cooler bypass operation is

admitted
Customer signal > upper level and

then not < low level again
CO2 pressure > transition pressure

or dead time has expired
Gas cooler bypass-motor valve is

opened
Page 7 06.06.2011
GLT3010 V1.00
5 Commissioning
Before changing the configuration the (running) heat recovery operation must
be deactivated!
5.1. Installation or update of the heat recovery control

The software is installed using a PC or a notebook connected to the GLT3010 via the COM
interface. The following steps must be carried out and observed:
1. Disconnect power supply on GLT 3010 (must be de-energized).
2. Connect control system with COM interface of PC or notebook:
Multicompressor control (A), flash cable (B), zero modem cable (C)
3. Set DIP switch S1 encoder 6 and 7 to OFF.
4. Starting software to determine the respective type of heat recovery control. (Double
click on the .exe file in the explorer)
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GLT3010 V1.00
The following CMD window appears:
5. Input of COM port.
6. Switch on the GLT3010 and press the Enter key.
The bar at the bottom shows the progress of the download.
7. After the download has been completed press the Enter key (Return).
8. Close the screen after the software download by pressing the Return key.
9. Set DIP switch S1 encoder 6 and 7 to ON again.
10. Switch GLT3010 off and on again in order to take over the changed DIP switch position.
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GLT3010 V1.00
5.2. Configuration via CoDeSys
To configure heat recovery controller, CodeSys and current CodeSys heat recovery project must
be available on a PC that is connected to GLT3010. A good knowledge of the operation of the
CodeSys interface is required for changing the configuration. After Online – log in – Start the type
of heat recovery control can be adjusted in the visualisation Config and saved.
After system configuration, setpoints must be entered. Change over to the respective setpoint
menu by pressing the corresponding key.
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GLT3010 V1.00
The setpoints should be saved after correct setting.

In addition to the input of PID parameters, temperature and pressure setpoints for the secondary
medium and CO2 and switchover times, it is possible to reset alarms via Error Reset here.
PLEASE change only values for the secondary medium! All other changes must be
agreed by LDC in Mainz-Kostheim (dept. TR1 & TR3) beforehand!
All values shown on the display page are strictly confidential and must not be
disclosed to third parties!
Setpoints for pump control
Please enter the setpoint for the

inlet temperature of the
secondary medium here
After input save the values in the permanent storage
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GLT3010 V1.00
If the generation of the customer signal is adjusted via the water inlet temperature (this is also valid
for storage temperature, temperature difference)
two further values must be set in the setpoint menu.
5.3. Configuration via LDS

To configure thru current LDSWin version, a valid GLT.cfg file matching heat recovery controller
requirements as well as a GLT dongle and a good knowledge of operation of the LDS interface are
required. The GLT.cfg must be loaded into the LDSWin software as well as into the store computer
CI3000. The required LDS pages can be prepared after agreement by Controls TR3 in LDC Mainz-
Kostheim.
5.4. Configuration via CI3000-Terminal
To configure the system vie CI3000-Terminal the following version of are required to be installed:
V4.26 Release Candidate 1 and version 2.00 beta for GLT3010. The heat recovery system must
be deactivated before configuration start.
In 9 (Parameters) – 3 (Interlock) – Settings possible to activate.
In 5 (Remote Contrl) – choose a number of GLT (for example: 122).
The task bar of the heat reclaim will be shown. Choose 5 (Configuration) for further system
configuration.
Ht Reclaim enbl: deactivate: The heat reclaim will be deactivated.
GCBP Loop1 enbl: To de- or activate the gas cooler bypass mode.
Address VS Loop1: Address of VS must be put here (for example: 1).
CSType Loop1: Put a type of the customer signal (1-5, see chapter 3.1).
2. Loop enbl: to activate the second heat recovery loop if available.
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Loop2 dom Water : 2. loop is like circuit for domestic hot water. In this case no further
configurations are available, otherwise
GCBP Loop2 enbl: To de- or activate the gas cooler bypass mode.
Only 1 H2O Loop: only one common secondary loop. In this case no further options are available
for configuration, otherwise:
CSign2=CSign1: Customer signal for second loop is the same like for first one, then no more
options are available, otherwise:
CSType Loop2: Put a type of the customer signal (1-5, see chapter 3.1).
Address VS Loop2: Address of VS must be put here (for example: 2).
The set parameters for heat reclaim system (for example for outlet temperature of the secondary
medium) must be put in task bar “Setpoints”.
The actual operating values can be found in submenu “Actual Values”.
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6 Alarms
Alarms can be reset after troubleshooting.
Message Priority Condition Control loop

Leakage HXCH 1 1 tH2Oout > setpoint or no PSH 1
signal
Pump defect, U111 2 tCO2out > 90°C with heat 1
recovery operation
MsErr.temp.H2O, U133 2 0> tH2Oout >200 1
MsErr.temp.CO2, U134 2 0>tCO2out>200 1
MsErr.pres.H2O, U142 2 0> tH2Oout >25 1
MsErr.pres.CO2 ,U143 2 0>pCO2>139 1
Err dis chMtvlve, U101 2 Does not open/close within the 1
set time
Err GcBP valve, U101 2 Does not open/close within the 1
set time
Prss.swtch H2O, U102 2 PSH signal not active 1
Error Potentiom.1 2 50>poti>155 1
High temp.H2O, U133 2 tH2Oout >90 1
High temp.CO2, U134 2 tCO2Out>81 1
Leakage HXCH 2 1 tH2Oout > setpoint or no PSH 2
signal
Pump defect, U211 2 tCO2out > 90°C with heat 2
recovery operation
MsErr.temp.H2O, U233 2 0> tH2Oout >200 2
MsErr.temp.CO2, U234 2 0>tCO2out>200 2
MsErr.pres.H2O, U242 2 0> tH2Oout >25 2
MsErr.pres.CO2 , U243 2 0>pCO2>139 2
Err dis chMtvlve, U201 2 Does not open/close within the 2
set time
Err GcBP valve, U201 2 Does not open/close within the 2
set time
Prss.swtch H2O, U202 2 PSH signal is not active 2
Error Potentiom.2 2 50>poti>155 2
High temp.H2O, U233 2 tH2Oout >90 2
High temp.CO2, U234 2 tCO2Out>81 2
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7 List of setpoints with default settings

Flag name Default values Unit Comments
ME_ERRRESET1 No Alarm Reset
ME_GCBPMODE no Allow GCBP mode
ME_TIMECO2_1 1 sec Interval CO2 1
ME_TIMEH2O_1 3 sec Interval Water 1
ME_PROPCO2_1 0,25 P-gain CO2 1
ME_PROPH2O_1 0,15 P-gain Water 1
ME_INTCO2_1 0,05 I-gain CO2 1
ME_INTH2O_1 0,1 I-gain Water 1
ME_DERCO2_1 0 D-gain CO2 1
ME_DERH2O_1 0 D-gain Water 1
ME_BIASCO2_1 50 Bias CO2 1
ME_BIASH2O_1 50 Bias Water 1
ME_PCO2SPWRG_1 50 bar Setp.pres. CO2 1
ME_MAXTOD2NULL_1 10 min Max.runtime pump 1
ME_PH2OSP_1 10 bar Setp.pres.water 1
ME_MINSPEED_P_1 30 % Min.pump speed 1
ME_MINSPEED_ANL_1 50 % Min startspeed Pump 1
ME_TH2OSP_1 45 °C Setp.temp.water 1
ME_TIMECO2_2 1 sec Interval CO2 2
ME_PROPCO2_2 0,25 P-gain CO2 2
ME_INTCO2_2 0,05 I-gain CO2 2
ME_DERCO2_2 0 D-gain CO2 2
ME_BIASCO2_2 50 Bias CO2 2
ME_PCO2SPWRG_2 50 bar Setp.pres. CO2 2
ME_MAXTOD2NULL_2 10 min Max.runtime pump 2
ME_PH2OSP_2 10 bar Setp.pres.water 2
ME_MINSPEED_P_2 30 % Min.pump speed 2
ME_MINSPEED_ANL_2 50 % Min startspeed Pump 2
ME_TH2OSP_2 45 °C Setp.temp.water 2
ME_TH2OSP_3 7 K Setp.temp.water 3
ME_HPMAX 92 bar Maximum HP for GCBPM
ME_TH2OSP 50 °C ME T1SP
ME_ADRVS_01 1 VS Addess 1
ME_ADRVS_02 3 VS Address 2
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GLT3010 V1.00
8 IO assignment
8.1 Digital inputs

IN 1 - 50, 51 IX0.0 E_HRECLAIM_1 Claim heat recovery
IN 2 - 52, 53 IX0.1 E_PDEFECT_1 Pump defective
IN 3 - 54, 55 IX0.2 E_DISMTVISSON_1 Motor valve discharge side open
Motor valve discharge side
IN 4 - 56, 57 IX0.3 E_DISMTVISSOFF_1
closed
IN 5 - 58, 59 IX0.4 Not assigned
IN 7 - 62, 63 IX0.6 E_PSH_1 Pressure switch
Gas cooler bypass motor valve is
IN 8 - 64, 65 IX0.7 E_GCBPMTVISON_1
opened
IN 9 - 66, 67 IX0.8 E_GCBPMTVISOFF_1
closed
IN 11 - 70, 71 IX0.10 E_HRECLAIM_2 Claim heat recovery
IN 12 - 72, 73 IX0.11 E_PDEFECT_2 Pump defective
Motor valve discharge side is
IN 13 - 74, 75 IX0.12 E_DISMTVISSON_2
opened
Motor valve discharge side is
IN 14 - 76, 77 IX0.13 E_DISMTVISSOFF_2
closed
IN 17 - 82, 83 IX1.0 E_PSH_2 Pressure switch
IN 18 - 84, 85 IX1.1 E_GCBPMTVISON_2
opened
IN 19 - 86, 87 IX1.2 E_GCBPMTVISOFF_2
closed
IN 20 - 88, 89 IX1.3 E_HRECLUP_1 CS ramp up 1
IN 21 - 90, 91 IX1.4 E_HRECLDN_1 CS ramp down 1
IN 22 - 92, 93 IX1.5 E_HRECLUP_2 CS ramp up 2
IN 23 - 94, 95 IX1.6 E_HRECLDN_2 CS ramp down 2
8.2 Digital outputs

OUT 1 - 15, 16, 18 QX0.0 A_WRGLOCK_1 Heat recovery active
OUT 2 - 25, 26, 28 QX0.1 A_PFREIG_1 Pump release
Open/close motor valve
OUT 3 - 35, 36, 38 QX0.2 A_DISMTVI_1
discharge side
OUT 4 - 45, 46, 48 QX0.3
Open/close motor valve
OUT 5 - 13, 14 QX0.4 A_DISMTVI_2
discharge side
Lock gas cooler bypass motor
OUT 6 - 23, 24 QX0.5 A_ GCBPMTVLCK_1
valve
Partial load solenoid valve
OUT 7 - 33, 34 QX0.6 A_MVPBP_1
pump
Partial load solenoid valve heat
OUT 8 - 43, 44 QX0.7 A_MVHXS_1
transmitt4r
OUT 9 - 1, 2 QX0.8 A_GCBPMTV_1 Gas cooler bypass motor valve
OUT 10 - 3, 4 QX0.9 A_PFREIG_2 Pump release
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GLT3010 V1.00
8.3 Digital outputs SIOX 1

Partial load solenoid valve
OUT 1 - 15, 16, 18 QX1.0 A_MVPBP_2
pump
Partial load solenoid valve heat
OUT 2 - 25, 26, 28 QX1.1 A_MVHXS_2
transmitter
OUT 3 - 35, 36, 38 QX1.2 A_GCBPMTV_2 Gas cooler bypass motor valve
OUT 4 - 45, 46, 48 QX1.3 A_WRGLOCK_2 Heat recovery active
OUT 5 - 13, 14 QX1.4
Lock gas cooler bypass motor
OUT 6 - 23, 24 QX1.5 A_ GCBPMTVLCK_2
valve
OUT 7 - 33, 34 QX1.6
OUT 8 - 43, 44 QX1.7
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GLT3010 V1.00
8.4 Analog outputs, PT1000

PT 1 - 1, 2, 3, 4 II26 E_TNKIN_1 Temp Tank 1 in 0..200°C
PT 2 - 5, 6, 7, 8 II27 E_TNKOUT_1 Temp Tank 1 out 0..200°C
Temperature sensor for 0..200°C
PT 3 - 9, 10 II28 E_TCO2IN_1
CO2 inlet
PT 4 - 11, 12 II29 E_TCO2OUT_1
CO2 outlet
PT 5 - 13, 14 II30 E_TH2OIN_1
secondary medium inlet
PT 6 - 15, 16 II31 E_TH2OOUT_1 secondary medium
outlet
Setpoint secondary 0..200°C
PT 7 - 17, 18 II32 E_POTI_1
medium shift
PT 8 - 19, 20 II33 E_TCO2IN_2
for CO2 inlet
PT 9 - 21, 22 II34 E_TCO2OUT_2
CO2 outlet
PT 10 - 23, 24 II35 E_TH2OIN_2
secondary medium inlet
PT 11 - 25, 26 II36 E_TH2OOUT_2 secondary medium
outlet
Setpoint secondary 0..200°C
PT 12 - 27, 28 II37 E_POTI_2
medium shift
PT 13 - 29, 30 II38 E_TNKIN_1 Temp Tank 1 in 0..200°C
PT 14 - 31, 32 II39 E_TNKOUT_1 Temp Tank 1 out 0..200°C
PT 15 - 33, 34 II40 E_REF 1000 Ohm reference -50..50°C
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GLT3010 V1.00
8.5 Analog inputs

Pressure transmitter for 4..20mA
IN 1 - 35-37 IW42 E_PCO2_1
CO2
IN 2 - 38-40 IW43 E_PH2O_1
secondary medium
0 to 10V customer 0..10V
IN 3 - 41-43 IW44 E_WRG0210V_1
signal
IN 4 - 44-46 IW45 E_PCO2_2
CO2
IN 5 - 47-49 IW46 E_PH2O_2
secondary medium
0 to 10V customer 0..10V
IN 6 - 50-52 IW47 E_WRG0210V_2
signal
IN 7 - 59-61 IW48 nicht belegt
8.6 Analog outputs 0-10V

OUT 1 - 53, 54 QW28 A_PUMPSP_1 Pump speed
OUT 2 - 55, 56 QW29 A_PUMPSP_2 Pump speed
OUT 3 - 57, 58 QW30 A_WRG0210V_1 0 to 10V customer signal
OUT 4 - 63, 64 QW31 A_WRG0210V_2 0 to 10V customer signal
Page 19 06.06.2011

03 GLT Operating Instructions

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GLT3010 V1.

Control of heat recovery GLT3010 V1.00

The software of heat recovery must neither be copied nor changed! It is

1 System structure: GLT3010 for heat recovery

Multicompressor controller VS3010C: version 4.96

GLT3010 firmware: version 1.10

Store computer CI3000: CI3000_424

3 Type of heat recovery control

4 Description of operation and operating conditions

4.6 Pump bypass/2nd heat exchanger

4.8 Overview of the operating conditions

load solenoid valve for heat

2nd heat exchanger partial

Start gas cooler bypass

Gas cooler bypass

Digital claim signal is active

0 to 10V customer signal > 0.1

MOTOR VALVE DISCHARGE SIDE

Actuating signal at pump < low level

0 to 10V customer signal > set point

CO2 pressure > upper level and

Gas cooler bypass operation is

Customer signal > upper level and

CO2 pressure > transition pressure

Gas cooler bypass-motor valve is

5.1. Installation or update of the heat recovery control

1. Disconnect power supply on GLT 3010 (must be de-energized).

2. Connect control system with COM interface of PC or notebook:

3. Set DIP switch S1 encoder 6 and 7 to OFF.

The following CMD window appears:

5. Input of COM port.

6. Switch on the GLT3010 and press the Enter key.

The bar at the bottom shows the progress of the download.

9. Set DIP switch S1 encoder 6 and 7 to ON again.

5.2. Configuration via CoDeSys

The setpoints should be saved after correct setting.

Setpoints for pump control

Please enter the setpoint for the

After input save the values in the permanent storage

two further values must be set in the setpoint menu.

5.3. Configuration via LDS

5.4. Configuration via CI3000-Terminal

The actual operating values can be found in submenu “Actual Values”.

Alarms can be reset after troubleshooting.

Message Priority Condition Control loop

7 List of setpoints with default settings

8.1 Digital inputs

8.2 Digital outputs

8.3 Digital outputs SIOX 1

8.4 Analog outputs, PT1000

8.5 Analog inputs

8.6 Analog outputs 0-10V

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