Hira - For Shot Blasting & Upto 2nd Coat of Painting

COSTAL GUJARAT POWER LIMITED, MUNDRA
Hazard Identification & Risk Assessment and Control Measure Worksheet (HIRA)
JOB TITLE : Lifting of Pannels & columns with help of crawler crane ( 75 MT ) FORMAT NO: IVRCL\STR\JNT -30
TEAM MEMBER: Debasis & Derarj Singh - Execution Engineer Mohanthy - Safety REV: 1
officer
NAME OF THE IVRCL INFRASTRUCTURES LTD AREA: ICHS - Plant Side -JNT 30 PACKAGE OWNER: CGPL
CONTRACTOR
TEAM LEADER:: Samir shandilya, M.K.Bera MOBILE NO.: 8141659546 PROJECT MANAGER: Arun Kumar Banerjee MOBILE NO.: 9227236914
Sl ACTIVITY HAZARDS/RISK CONSEQUENCES PROBABILITY SEVERITY RISK PRESENT PROBABILITY SEVERITY RISK CONTROLLED FINAL RESPONSIBILITY
No (JOB STEPS IN CONTROL RISK ASSESSMENT
SEQUENCE) MEASURE RATING
Uneven and loose Body injury property 5 5 25 Crane placing area leveled and 2 2 4 Tolerable Acceptable
surface/ toppling of damage. barricated
crane
Improper Body injury property 5 4 20 Periodically maintenance is 2 2 4 Tolerable Acceptable
maintenance/ crane damage. carrying out.
failure.
Untrained operator and Body injury property 5 5 25 Trained operator is engaged 2 2 4 Tolerable Acceptable
signal man/crane damage. for operation & Valid test
collapse. certicicate for the crane is
avaliable.
Lifting of Improper assessment Body injury property 5 4 20 Proper assessment of crane 2 2 4 Tolerable Acceptable
1 Assembly /fall of material. damage. safe working load at the
pannel/column particular radius is prepared
and according the load lifting
operation carrying out. w.r.t.
Use of damage sling Body injury property 4 4 16 All tackles use for lifting is 2 2 4 Tolerable Acceptable
and D shackle / Fall of damage. inspected by third party and
material. physically free from the wear
and tear.
Improper Body injury 4 4 16 Barrication work is carrying 2 2 4 Tolerable Acceptable
barrication/body continiously in swing area and
injury. unauthorized entry is strictly
stopped.
Site Execution
Enginner/ Safety
Movement of Free swing of Body injury property 4 4 16 Guide rope tied at both side 2 2 4 Tolerable Acceptable officer
Assembly beam/hit to structure damage. of the member
pannel/column of person
2
Frequently movement Body injury 4 4 16 No movement of person is 2 2 4 Tolerable Acceptable
of person/ body injury. allowed under the load.
signal man/ fall of damage. for operation & Valid test
cloumn. certicicate for the crane is
avaliable.
Lower the
3 Assembly Improper Body injury 4 4 16 Barrication work is carrying 2 2 4 Tolerable Acceptable
pannel/coloumn barrication/body injury continiously in swing area and
unauthorized entry is strictly
stopped.
Free swing of Body injury property 4 4 16 PP rope is using with guide 2 2 4 Tolerable Acceptable
beam/hit to structure damage. rope at both ends.
and person
Posisiton Improper tying of Body injury property 3 3 9 Sling is tying properly by 2 2 4 Tolerable Acceptable
4 theAssembly sling / slipping of damage. experienced riggers.
pannel\column material.
Improper Body injury property 4 3 12 Coloum is tieing with guy 2 2 4 Tolerable Acceptable
support/column damage. rope from two side at last.
collapse.
5 Tying of guy rope Caught in proper way Body injury 3 3 9 No movement of column is 2 2 4 Tolerable Acceptable
to fix structures. of sling and structure/ occuring
body injury.
6 Reaching of Improper route to Body injury 5 5 25 Approach ladders & working 2 2 4 Tolerable Acceptable
worker at the top reach the top of platfrom is fixed
of the column/fall of person.
assembly/cloumn.
Absence of PPE or not Body injury 5 5 25 Ensured the availability of full 2 2 4 Tolerable Acceptable
used/fall of person. body harness and fall arrestor
by the Execution Engineers &
Safety officer.
7 Lower the crane Untrained operator Body injury property 5 5 25 Periodically maintenance is 2 2 4 Tolerable Acceptable
hook/pully hook and signal man/ damage. carrying out.
nad removes accidnet. Site Execution
slings. Enginner/ Safety
officer
Improper Body injury property 5 5 25 Trained operator is engaged 2 2 4 Tolerable Acceptable
maintenance/crane damage. for operation & Valid test
failure certicicate for the crane is
avaliable.
Improper handling of Body injury property 4 4 16 No material through form 2 2 4 Tolerable Acceptable
caterial/fall of damage. height.
material.
8 Moving down the No use of fall arrestor Body injury 5 5 25 Steel ladder with fall arrestor 2 2 4 Tolerable Acceptable
worker to ground and FBH/fall of person using for moving down of
level. workers.
Prepared by
Reviewed by Approved by
Name Samir shandilya M.K.Bera Shivaji singh S.M.Cholkar Arun Kumar Banerjee
Designation Dy. Manager Sr.Project Manager Associate Group Head Associate Group Head Project Manager
JOB TITLE : Shot Blasting for fabricated Material ( ECHS& ICHS) FORMAT NO: IVRCL\STR\JNT -6
TEAM MEMBER: Shivappa & Nitin - Execution Engineer ; Raju Sing Shekhawat - Safety REV: 1
officer
NAME OF THE IVRCL INFRASTRUCTURES LTD AREA :ECHS- West Port PACKAGE OWNER: CGPL
CONTRACTOR
Sl ACTIVITY HAZARDS/RISK CONSEQUENCES PROBABILITY SEVERITY RISK PRESENT PROBABILITYSEVERITY RISK CONTROLLED FINAL RESPONSIBILITY
Failure of hydra/crane Body injury, 2 4 8 Before work commencement, 1 4 4 Low Acceptable

property damage. crane/hydra shall be checked
properly for its fitness and safety
devices condition.
Falure of slings and D- Body injury, 2 3 6 Slings and D-shackles shall be 1 3 3 Low Acceptable
hsakles property damage. checked before lifting for
kinking,bird cage formation etc.
Hydra turnover due to Body injury, 4 4 16 Trained and experienced operator 2 4 8 Low Acceptable
ground andulation/ property damage. shall be engaged and soil
incompetency of condition shall be checked before
Unloading of operator operation.
fabricated Fall of steel due to Body injury. 3 3 9 Skilled rigger gang shall be 2 3 6 Low Acceptable
1 material from improper slinging deployed for slinging and
Trailer at Shot adequate packing must be
Blasting yard provided between load and sling.
Strike with Body injury property 2 3 6 Area shall be barricaded properly 1 2 2 Low Acceptable
suspended/swinging damage. and two guide rope must be
materials. provided with load to arrest
unwanted sway.
Press injury during Body injury 3 3 9 Skilled rigger shall be engaged 2 2 4 Low Acceptable
slinging and and necessary PPE,s must be
deslinging. worn.proper signalling and
supervision shall be enssured.
High Pr. Failure of Hose Clamp Body injury property 2 2 4 Freequently checking of Hose 2 2 4 Low Acceptable
Air(4.5Kg) to be damage. Clamp.Hose jointing shall be
transfer from avoided.
Compressor to
Shot Hopper and Site Execution
2 prepairation for Air Hose Burst Body injury 2 2 4 Freequently checking of Air 2 2 4 Low Acceptable Enginner/ Safety
Shot Blasting Hose.Safety Valve condition to officer
be checked regularly.
Body, Eye Illness, Physical 4 3 12 Necessary PPEs shall be used viz. 2 2 4 Low Acceptable
injury,Occupational injury Blasting face hood, dust mask,
Blasting with Ahsthema, Silcosis. leather aprone, handgloves,
3 pressurized safety shoe etc.Blasting area shall
descharge nozle. be covered properly and duty
shift shall be changed frequently.
Sl ACTIVITY HAZARDS/RISK CONSEQUENCES PROBABILITY SEVERITY RISK PRESENT PROBABILITYSEVERITY RISK CONTROLLED FINAL
Injury due to broken Body injury 3 4 12 Wheel guard must be available 2 2 4 Low Acceptable
wheel,Electrical shock with grinding machine,As per
manufacturer instruction wheel
size with rated speed matching
with machine shall be used.In
case of metal cased body the
body shall be earthed properly
and connection shall be taken
Grinding for through ELCB with 30mA rating.
4 achieving smooth
surface. Eye injury due to Eye injury. 3 3 9 Face sheild/safety goggles must 2 2 4 Low Acceptable
foreign particle. be used.
5 Shifting of Failure of hydra/crane Body injury, 2 4 8 Before work commencement, 2 2 4 Low Acceptable
fabricated property damage. crane/hydra shall be checked
materials at Shot properly for its fitness and safety
blasting Yard devices condition.
Falure of slings and D- Body injury, 2 3 6 Slings and D-shackles shall be 2 2 4 Low Acceptable
hsakles property damage. checked before lifting for
kinking,bird cage formation etc.
Hydra turnover due to Body injury, 4 4 16 Trained and experienced operator 2 2 4 Low Acceptable
ground andulation/ property damage. shall be engaged and soil
incompetency of condition shall be checked before
operator operation. Site Execution
Enginner/ Safety
Fall of steel due to Body injury. 3 3 9 Skilled rigger gang shall be 2 2 4 Low Acceptable
officer
improper slinging deployed for slinging and
adequate packing must be
provided between load and sling.
Strike with Body injury property 2 3 6 Area shall be barricaded properly 2 2 4 Low Acceptable
suspended/swinging damage. and two guide rope must be
materials. provided with load to arrest
unwanted sway.
Press injury during Body injury 3 3 9 Skilled rigger shall be engaged 2 2 4 Low Acceptable
slinging and and necessary PPE,s must be
deslinging. worn.proper signalling and
supervision shall be enssured.
Prepared by
TEAM MEMBER: Vinod kumar & Krishna - Execution Engineer Nilkamal - Safety officer REV: 1
NAME OF THE IVRCL INFRASTRUCTURES LTD AREA: ECHS - West Port - JNT 24 PACKAGE OWNER: CGPL
CONTRACTOR
crane
failure.
avaliable.
and tear.
stopped.
Site Execution
Enginner/ Safety
2
avaliable.
Lower the
stopped.
and person
collapse.
5 Tying of guy rope Caught in proper way Body injury 3 3 9 No movement of column is 2 2 4 Tolerable Acceptable
to fix structures. of sling and structure/ occuring
body injury.
worker at the top reach the top of platfrom is fixed
of the column/fall of person.
assembly/cloumn.
Safety officer.
officer
avaliable.
material.
8 Moving down the No use of fall arrestor Body injury 5 5 25 Steel ladder with fall arrestor 2 2 4 Tolerable Acceptable
worker to ground and FBH/fall of person using for moving down of
level. workers.
Prepared by
TEAM MEMBER: Krishna - Execution Engineer Shivakumar shatpathy - Safety officer REV: 1
CONTRACTOR
crane
failure.
avaliable.
and tear.
stopped.
Site Execution
Enginner/ Safety
2
avaliable.
Lower the
stopped.
and person
collapse.
5 Tying of guy Caught in proper way Body injury 3 3 9 No movement of column is 2 2 4 Tolerable Acceptable
rope to fix of sling and structure/ occuring
structures. body injury.
worker at the reach the top of platfrom is fixed
top of the column/fall of person.
ssembly/cloumn.
Safety officer.
officer
avaliable.
material.
8 Moving down No use of fall arrestor Body injury 5 5 25 Steel ladder with fall arrestor 2 2 4 Tolerable Acceptable
the worker to and FBH/fall of person using for moving down of
ground level. workers.
Prepared by
TEAM MEMBER: Jokesh Kumar - Execution Engineer Shivakumar shatpathy - Safety officer REV: 1
CONTRACTOR
crane
failure.
avaliable.
and tear.
stopped.
Site Execution
Enginner/ Safety
2
avaliable.
Lower the
stopped.
and person
collapse.
ssembly/cloumn.
Safety officer.
officer
avaliable.
material.
Prepared by
SEVERITY / PROBABILITY RATING
SEVERITY/CONSEQUENCES
Sr No Consequence Scale
1 Fatal 5
2 Extremely Harmful 4
3 Harmful 3
4 Slightly Harmful 2
5 No Effect /Trivial 1
GUIDELINES FOR DICIDING SEVERITY RATING

1 No effect/ Trivial :
2 Fatal Where Death is imminenet or certain or Total Permanently disability can take place. There is total loss of the Plant
3 Extremely Where there Partial Permanent disablement can take place .or there could be reverssible health effect . Amputation ,major fractures, poisioning,
Harmful :
occupational cancer, other severely life threatening diseases can occur.
4 Harmful: Laceration ,burns, contusion,serious sprains,minor fracture,dermatitis,asthma,work related limb disorders,lll health leading to permanent minor d
5 Slightly Harmful: Superficial injuries minor cuts,eye irritation temporary discomfort. For property damage it is more then 10 thousand but less then one la
PROBABILITY/LIKELY HOOD
Sr No Likelyhood. Scale
1 Certain or imminent 5
2 Probable 4
3 Likely 3
4 Very Unlikely 2
5 Almost Impossible 1
GUIDELINES FOR DICIDING LIKELY HOOD RATING
1 Almot impossible:-
2 Very unlikely:- Never happened till date, but still felt that it could be possible
3 Likely:- Infrequent impact (Typically once in a year), Has been observed in similar circumstances. 10% to 50% chance of
occurrence
4 Probable : Repeated impact (at least once in a quarter) More then 50% chance of occurrence.
5 Certain : Accident is sure to occur
SEVERITY
Slightly No Effect/
Scale
SI NO. PROBABILITY Fatal Extremely Harmful Harmful
Harmful Trivial
5 4 3 2 1
1 Certain or imminent 5 25 20 15 10 5
2 Probable 4 20 16 12 8 4
3 Likely 3 15 12 9 6 3
4 Very Unlikely 2 10 8 6 4 2
5 Almost Impossible 1 5 4 3 2 1
Risk in coloured areas is unacceptable

Improve controls in all task steps where loss is certain / imminent
Review controls of all task steps between the 'bold lines'
Risk Ranking and Action
Risk score Risk Level Action
1-2 Trivial No action

3-6 Tolerable Instruction/ Tool box talk.
8-10 Moderate Instruction/ Tool box talk/Training to reduce the risk level to
tolerable lable.
12-16 Substantial Training & additional measures or objectives and programs to be

formulated toreduce the risk level to tolerabel level.
20-25 Intolerable Re- Risk assessment & additional control measure or objectives and
programs to be formulated. Work should not be started unless the
risk level has been reduced to tolerable level.
ing,
ent minor disability.
hen one lac.

TEAM MEMBER: Jokesh Kumar - Execution Engineer Shivakumar shatpathy - Safety officer REV: 1
CONTRACTOR
crane
failure.
avaliable.
and tear.
stopped.
Site Execution
Enginner/ Safety
2
avaliable.
Lower the
stopped.
and person
collapse.
Sl ACTIVITY HAZARDS/RISK CONSEQUENCES PROBABILITY SEVERITY RISK PRESENT CONTROL PROBABILITY SEVERITY RISK CONTROLLED FINAL RESPONSIBILITY
No (JOB STEPS IN MEASURE RISK ASSESSMENT
SEQUENCE) RATING
ssembly/cloumn.
Safety officer.
officer
avaliable.
material.
Prepared by

Hira - For Shot Blasting & Upto 2nd Coat of Painting

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Hira - For Shot Blasting & Upto 2nd Coat of Painting

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COSTAL GUJARAT POWER LIMITED, MUNDRA

Failure of hydra/crane Body injury, 2 4 8 Before work commencement, 1 4 4 Low Acceptable

GUIDELINES FOR DICIDING SEVERITY RATING

GUIDELINES FOR DICIDING LIKELY HOOD RATING

Risk in coloured areas is unacceptable

Risk Ranking and Action

Risk score Risk Level Action

1-2 Trivial No action

12-16 Substantial Training & additional measures or objectives and programs to be

ent minor disability.

hen one lac.

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