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Windmilling Turbofan
ABSTRACT
The determination of the rotational speed and massflow of the fan of a turbofan at windmill is critical in the
design of the engine-supporting structure and the sizing of the vertical stabilizer. Given the very high bypass ratio
obtained at windmill, the flow in the fan stage and bypass duct is of prime interest. Classical CFD simulations
have been shown to predict such flows accurately, but extensive parametric studies can be needed, stressing the
need for reduced-cost modeling of the flow in the engine. A Body Force Modeling (BFM) approach for windmilling
simulations is examined in the present contribution. The BFM approach replaces turbomachinery rows by source
terms, reducing the computational cost (here by a factor 5). A shaft model is coupled to the BFM source terms,
to drive the simulation to a power balance of the low-pressure shaft. The overall approach is thus self-contained
and can predict both the massflow and the rotational speed in the windmilling regime. Comparisons with en-
gine experimental results show the proposed model can predict the rotational speed within 7 %, and the massflow
within 5 %. Local analysis and comparisons with experimental data and reference blade calculations show that the
work exchange, in term of total temperature variation, is predicted within 0.5 K, and the overall total pressure ratio
within 1 %. However, the losses in the stator are largely underestimated, which explains the discrepancy for the
massflow predictions.
1 Introduction
When a turbofan engine flames out during flight, the ram pressure at the fan inlet creates an internal flow that causes
spool rotation. This regime is called windmilling operation [1], and corresponds to a free-wheeling mode of the rotor. Early
in the engine integration design process, two essential engine-out performance characteristics are needed: (i) the engine drag
at windmill, as it sets the sizing of the vertical stabilizer [2] and (ii) the windmilling rotational speed of the fan, as it impacts
the design of the supporting structure of the engine [3] or the shaft bearing lubrication systems. The engine internal massflow
is also essential, as it sets the internal drag (when combined with the velocity change in a classical momentum analysis [4]),
but also the external drag (through spillage effects over the nacelle [5]). Furthermore, energy extraction potential from the
engine can be required for integration issues. Finally, regarding the combustor design, the assessment of the ability to relight
the engine in flight requires the evaluation of the massflow, pressure and temperature in the combustion chamber. In the
present contribution, the focus is on the prediction of the windmilling rotational speed and massflow.
In a turbofan at windmill, the establishment of these two characteristics can be conceptually divided into two “features”.
First, for a given flight point, the overall loss from the fan inlet to the bypass nozzle exit sets the massflow that passes through
the engine. Indeed, by expressing conservation of mass, Gunn & Hall [6] show that the massflow at windmill depends only
on the flight Mach number, area ratio and overall total pressure ratio. Second, for a given massflow, the fan rotor then sets the
rotational speed such that (almost) zero work is exchanged, hence the name free-windmilling used in ref. [7]. However, these
two aspects are in fact coupled, as the losses in the stator (which are the dominant ones [5, 4]) depend on the flow delivered
by the rotor. Finally, as the bypass ratio of a windmilling turbofan is very high (typically ranging from 50 to 80 [8, 4]), the
contribution of the core is usually neglected, and the flow in the fan stage and bypass duct is of prime interest.
Several methods based on first principles are proposed in the literature to tackle the prediction of windmilling charac-
teristics. Zachos [4] devised a model based on frictional flow theory (Fanno flow) to predict engine massflow and drag at
windmill, but the approach is not developed to predict the rotational speed, and relies on available engine data to calibrate the
overall loss. Gunn & Hall [6] applied the Euler turbomachinery equation at an average radius (based on zero work exchange)
TURBO-21-1086 DUFOUR 1
to express the rotational speed of the rotor as a function of massflow, but the method requires an estimation of the pressure
loss across the engine and of the deviation across the fan rotor. A similar approach is proposed by Binder et al. [7], which
fully accounts for the 3D rotor geometry and can also be applied to load-controlled regimes (as opposed to free windmilling
only). However, an empirical deviation model is required to obtain the rotational speed, and the method needs to be coupled
to a separate pressure loss model to predict the massflow. Finally, Prasad [5, 9] proposed a global framework using physical
modeling coupled to CFD calculations to predict both the massflow and the rotational speed. Altogether, those methods are
not self-contained, in the sense that they all require inputs from either empirical or experimental data, or additional CFD
computations. Moreover, none of these approaches can be extended to non-axisymmetric inflow in a straightforward way,
whereas taking into account inflow distortion at windmill may prove necessary for future aeropropulsive architectures, such
as boundary layer ingestion or distributed propulsion. In the present paper, the proposed approach aims at being: (i) efficient
in term of accuracy-to-cost ratio, (ii) more informative than 1D or 2D models, to possibly allow for fan design iterations,
(iii) able to account for inflow-distortion effect and (iv) self-contained.
Given these constraints, the chosen modeling approach is the Body Force Modeling (BFM) method: (i) the basic prin-
ciple of the BFM approach is to replace turbomachinery rows by source terms in the problem equations, thus alleviating
the need to actually mesh blades and thereby reducing the computational cost; (ii) the model input is the full blade camber
surface, which makes it sensitive to blade design parameters and allows 3D computations; (iii) by nature, the BFM approach
filters out blade-to-blade effects (the effect of the blades are smeared out across the pitch), and can thus tackle whole-annulus
inflow distortion problems with a steady approach. Finally, (iv) we propose to couple a shaft model to the BFM source
terms, such that the proposed approach is self-contained and can predict both the massflow and the rotational speed in the
windmilling regime.
A previous study by the authors’ team [10] used a similar approach, but with a simpler BFM model, and only focused on
the rotor. As such, it only predicted the rotational speed for a specified massflow. In contrast, the present contribution uses a
more general BFM model and tackles the modeling of the whole stage (ie, the rotor and the stator), such that the massflow is
now also a result.
In this context, the goals of the present contribution are to: (i) propose a BFM approach coupled to a shaft model to
predict both the rotational speed and the massflow of a fan at windmill, and (ii) validate and analyze the BFM predictions
with respect to classical CFD computations and experimental results.
After introducing the test case, the numerical methods and the BFM model are briefly described, together with the shaft
model. Next, global windmilling characteristics are presented and validated against experimental data. Finally, the results are
analyzed and discussed in terms of work exchange and loss predictions, using reference CFD calculations and experimental
data.
√
ṁ rTt−2A ND
ṁred−2A = and Nred = √ (1)
pt−2A A2A γrTt−2A
TURBO-21-1086 DUFOUR 2
Parameter Min. Max.
Equivalent flight Mach number M∞ 0.14 0.28
Inlet Mach number M2A 0.08 0.16
Inlet reduced massflow ṁred−2A 0.08 0.165
Fan reduced rotational speed (% design) Nred 8 16
Fig. 1. Meridional view of the engine, with stations of interest: engine inlet (2A), rotor outlet (2R), stator outlet (21A).
TURBO-21-1086 DUFOUR 3
(a) Baseline CFD (mixing plane in yellow) (b) BFM approach
In the experiments, the blower used to reproduce windmilling conditions is connected to the engine with a long duct,
along which boundary layers develop. The duct is not included in the simulations, but at the inlet of the baseline CFD numer-
ical domain, radial profiles of total pressure and velocity direction are imposed according to the experimental measurements,
to match the experimental inflow conditions of the fan stage.
For the baseline simulations, the rotational speed is imposed from the experimental data, so that a reference can be used.
Obviously, this is not a predictive approach, contrary to what will be discussed for the BFM simulations.
To avoid representing the actual outlet nozzle ejecting the bypass flow in the atmosphere, static pressure is imposed
at the outlets of the numerical domains. The static pressure values for the core and bypass outlet boundary conditions are
adjusted so that the baseline CFD results match the experimental total pressure ratio profiles downstream of the stator (station
21A), for each windmilling operating point.
For the BFM approach, since the domain starts at the spinner leading edge, radial profiles are extracted from the calibra-
ted baseline CFD simulations, and imposed as inlet boundary conditions. At the bypass outlet, the static pressure condition
imposed is identical to that of the baseline CFD computations. Therefore, both the baseline and the BFM computations are
run at the same back pressure, so that they represent equivalent flight points.
In a predictive approach for engine design, nozzle characteristics would need to be available to impose the outlet bound-
ary condition, as described by Prasad [5] for instance. Here, using the value from the baseline CFD can be seen as a substitute
to such characteristics, and this is what allows the massflow to be considered a result of the present simulations.
Finally, in the core duct of the BFM calculations, a zero massflow condition is used (as in ref. [6] for instance), because
this is not a piece of information that would be available in a predictive approach.
1
∇ · (N~V + T) = − (~V · ∇b)N + F (2)
b
where:
0
ρ 0
N = ρ~V , T = −~~τ + pI , F = ρ~f (3)
ρht −~~τ · ~V ρ fθ ωr
The BFM method derives from a formulation proposed by Marble [14], and a seminal expression for the force for-
mulation was derived at MIT by Gong [15]. From the methodology standpoint, different extensions were proposed, such
as: inclusion of blade metal blockage effects [16, 17], advanced calibration [18, 19], wake effects [20], immersed-boundary
formulation [21, 22], multiple tone noise generation [23], or coupling with engine-level prediction [24], to name but a few.
The accuracy of the approach has accordingly been demonstrated for several applications: compressor surge [25, 26, 27],
fan–intake interactions [28, 18, 17, 29], noise predictions [23, 30, 31], generic inflow-distortion/fan interaction [32, 33] or
boundary layer ingestion [34, 35, 36], for instance.
The body force source-term formulation used here is an adaptation of the Hall model [36], proposed by Thollet [37].
Several studies [38, 39, 40] have demonstrated the ability of this model to represent full annulus distortion transfer with a
TURBO-21-1086 DUFOUR 4
steady approach. In particular, ref. [41] validates this model against experimental results for 360◦ inflow distortion simu-
lations of a low speed fan at windmill.
The first right-hand side term in Eq. (2) models the blades metal blockage, while F represents the blade force field. This
force field is formulated as normal and parallel forces in the local frame of the relative flow vector. The normal force fn
induces flow deviation (i.e., work exchange), and the parallel force f p represents the losses:
W2
fn = KMach πδ (4)
sb|nθ |
W2
fp = Cf (5)
sb|nθ |
where W is the local relative velocity norm, δ is the local flow deviation (i.e., the angle between the local relative velocity
and the blade direction) , s is the blade pitch, b is the blade metal blockage, nθ is the azimuthal projection of the unit vector
normal to the local blade camber ~n, and KMach is a compressibility correction factor based on the Prandtl-Glauert correction
for subsonic Mach numbers and the Ackeret correction for supersonic Mach numbers:
1
min √ ,3 , if Mr ≤ 1
2
KMach = 1−Mr (6)
min
√4 , 3 , if Mr > 1
2
2π Mr −1
The local friction coefficient C f is derived from an empirical expression based on the turbulent boundary layer developement
over a flat plate [42]:
ρWx
C f = 0.0592Re−0.2
x , with Rex = (7)
µ
It should be emphasized that the only input to the body force model is the geometry of the blade through the blade
camber surface and the thickness distribution (i.e., no a priori knowledge of deviation or loss is required). The blade camber
surface is defined by its normal, which is a function of the axial and radial directions ~n(x, r). Therefore, at each node of the
domain corresponding to the blade, a force can be defined locally, which takes the local geometry as input, and reacts to the
local flow conditions.
To define the relative velocity in the rotor, the rotational speed of the blade is used. It can be either an input from the
user, or obtained from a separate shaft model, as described in the next section.
In terms of cost, the baseline CFD simulations take about 96 CPU hours, while the BFM computations are performed
in about 16 CPU hours. The cost reduction is thus a factor 6. It should be emphasized that, in the present study, only
axisymmetric inflow conditions are treated, which makes the benefit limited as steady computations can be performed for
both the baseline and BFM calculations. In the perspective of inflow distortion cases, a whole annulus domain will be
required and, more importantly, blade computations will necessitate unsteady sliding mesh methods. On the other hand,
BFM computations can still be performed with a steady approach. In that situation, the benefit would be larger (for instance,
it is one order of magnitude larger in references [39] and [41] for such applications).
TURBO-21-1086 DUFOUR 5
where ω is the rotational speed. The term Ẇfan = ṁ2A c p (Tt2R − Tt0 ) is the power of the work done by the fan on the flow
(which implicitly depends on ω), and ẆLP−turbine = ṁcore c p ∆TtLP−turbine is the power of the work done by the low-pressure
turbine, with ṁ2A and ṁcore the overall and core massflow, respectively. Finally, ẆSF is the power dissipated by the shaft
friction (which also depends on ω), and XJ is the polar moment of inertia of the entire low speed spool.
The power contribution of the LP turbine is usually neglected because of the very high bypass ratio [5, 4, 8, 9]. Under
this assumption, the preceding relation can be expressed as follows:
dω Ẇfan + ẆSF
=− (9)
dt ωXJ
In the present case of the fan at windmill, this equation simply leads to a steady state solution ( dω 2
dt = 0 rad/s ) where the
fan power compensates the shaft friction losses. A specific model is used here to take these losses into account, since they
scale according to a third-degree polynomial of the rotational speed for the tested engine [43]. The equation can be further
simplified by assuming no friction losses on the shaft (ẆSF = 0 W), in which case the steady state solution gives a fan
providing zero work.
This transient equation can be implemented in the simulation to compute ω at each pseudo-time step, and input it to the
BFM model. The power of the fan is computed using the massflow, and mass-averaged values of total temperature at the
inlet and outlet of the domain. Therefore, in a single computation, the BFM model and the zero-work model will drive the
calculation to a power-balanced or zero-work situation, with both the rotational speed and the massflow being results.
In practice, omitting the 1/ω term in the right-hand side of Eq. (9) was found to improve the stability of the approach.
Although this sacrifices the dimensional consistency of the implemented equation, this term is meaningless when the steady
state is attained. In the same line, the XJ term was selected to optimize convergence and stability, regardless of its actual
value (which is unknown here). The initial value for the modeled rotational speed can be set up to about ±50 % than the
expected value. Finally, the initial flow solution is a constant field.
As can be expected, adding the rotational speed model slows down the convergence rate of the BFM calculation by a
factor of 1.33.
2.6
BFM (Shaft model) M∞ = 0.28
2.4 BFM (Zero-work model)
Reduced rotational speed Nred [-]
EXP
2.2
2.0
1.8
1.6
1.4
1.2
1.0
M∞ = 0.14
0.8
0.06 0.08 0.10 0.12 0.14 0.16 0.18
Inlet reduced massflow ṁred−2A [-]
Fig. 3. Validation of the prediction of the windmilling characteristics: massflow and rotational speed predicted by the BFM approach com-
pared with the experimental values over a range of equivalent flight Mach number from 0.14 to 0.28.
TURBO-21-1086 DUFOUR 6
The two curves present only a slight offset, which indicates that for a specified massflow, the value of the rotational
speed is within 1 % of the experimental data. In other words, it can be hypothesized that the BFM approach reproduces
accurately the work exchange, and that the principal error is an overestimation of the massflow, which can be attributed to
an underestimation of the losses. The following analysis aims to assess this hypothesis.
0.6
Total temperature variation ∆Tt [K]
0.5
iso Nred = 16 %Nred−nom
0.4
0.3
0.2
0.1
0.0
−0.1
The maximum discrepancy between the baseline simulations and the BFM predictions is 0.02 K, which confirms the
accuracy of the BFM approach to predict the overall work exchange in such sub-idle operating conditions.
To analyze the local accuracy of the approach, radial profiles downstream of the rotor are presented in Fig. 5, for the
first (M∞ = 0.14) and last (M∞ = 0.28) windmilling points presented in Fig. 3.
c p ∆Tt
The radial profiles of work coefficient ψ = (ωR) 2 of Fig. 5(a) show two important features of the flow structure in
a windmilling rotor: (i) the inboard sections operate in compressor mode while the outboard sections operate in turbine
mode, the overall work being close to zero, as extensively discussed in the literature [5, 8, 7, 44, 6]; and (ii) the flow is
self-similar [7, 9] since, for a given model, the curves for the two windmilling are nearly superimposed. This features are
reproduced by the BFM approach. Close to the tip, larger discrepancies between the BFM and baseline results can observed,
though they correspond to total temperature variation differences of about 0.5 K. As discussed in previous work [10], this is
related to a separated flow in the rotor in this area.
Figure 5(b) shows the radial profiles of the absolute flow angle, including the experimental data. The experimental
uncertainties reported in ref. [8] are shown as shaded areas around the experimental points. Both the BFM and baseline
CFD results are within the experimental uncertainty (2.8◦ ) over most of the span. Close to the blade tip (above 80 % span),
discrepancies between the BFM and experimental results can reach 8◦ , and 10◦ with respect to the baseline CFD.
This analysis confirms that the overall work exchange is well captured (within 0.02 K), even though local discrepancies
are more significant (up to 0.5 K).
TURBO-21-1086 DUFOUR 7
1.0 1.0
0.8 0.8
0.6 0.6
h/hmax [-]
h/hmax [-]
Turbine mode
Zero work
0.4 0.4
Compressor mode
EXP M∞ = 0.28
0.2 0.2 Baseline CFD M∞ = 0.28
Baseline CFD M∞ = 0.28 BFM M∞ = 0.28
BFM M∞ = 0.28 EXP M∞ = 0.14
Baseline CFD M∞ = 0.14 Baseline CFD M∞ = 0.14
BFM M∞ = 0.14 BFM M∞ = 0.14
0.0 0.0
−0.4 −0.2 0.0 0.2 0.4 −30 −20 −10 0 10 20
Work coefficient ψ [-] Absolute flow angle [deg]
Fig. 5. Radial profiles downstream of the rotor for the windmilling points. For the sake of clarity, only one out of five points are plotted for the
BFM results.
1.0075 0.016
iso Nred = 16 %Nred−nom Baseline CFD
0.014 BFM iso Nred = 16 %Nred−nom
Rotor total–total pressure ratio [-]
1.0050
EXP M∞ = 0.28
Stator loss coefficient Kp [-]
EXP M∞ = 0.14
1.0025 0.012
1.0000 0.010
0.9975 0.008
iso Nred = 8 %Nred−nom iso Nred = 8 %Nred−nom
0.9950 0.006
1.010
Stage total–total pressure ratio [-]
1.005
1.000
0.995
0.990
0.985
Baseline CFD
BFM
0.980 EXP M∞ = 0.28
EXP M∞ = 0.14
0.975
0.000 0.025 0.050 0.075 0.100 0.125 0.150 0.175 0.200 0.225
Inlet reduced massflow ṁred−2A [-]
TURBO-21-1086 DUFOUR 8
Figure 6(a) shows the rotor total pressure ratio against the non-dimensional massflow. For low massflows, the BFM
and baseline predictions match well. Around the windmilling points, the discrepancy between the experiments and the BFM
P −P
predictions is about 0.1 %. Figure 6(b) shows the stator loss coefficient K p = t−2RPt−2Rt−21A , indicating very large discrepancies
of about a factor 10. Again, this can be attributed to a largely separated flow, associated to a negative angle of about −20◦ ,
as discussed in ref. [44] for the same configuration.
However, for the stage, Fig. 6(c) shows that the errors for the components combine to an error of about 0.1 % for the total
pressure ratio at the M∞ = 0.14 windmilling point, and about 1 % at the M∞ = 0.28 point. In other words, while the loss in the
stator is largely understimated by the BFM approach, the overall stage pressure ratio is underestimated by 1 % at maximum,
which is associated to the 4.6 % error on the massflow discussed before. For massflows higher than the windmilling points,
the errors of the BFM further increase, which can be related to a sharp loss increase, as discussed by Ortolan et al. [45] for
load-controlled windmilling.
To further understand the discrepancies in the stator, radial profiles downstream of the stator are presented in Fig. 7, for
the operating points corresponding to the windmilling points presented in Fig 3.
1.0 1.0
0.8 0.8
0.6 0.6
h/hmax [-]
h/hmax [-]
0.4 0.4
EXP M∞ = 0.28
0.2 Baseline CFD M∞ = 0.28 0.2
BFM M∞ = 0.28
EXP M∞ = 0.14
Baseline CFD M∞ = 0.14
BFM M∞ = 0.14
0.0 0.0
0.95 0.96 0.97 0.98 0.99 1.00 1.01 0.00 0.05 0.10 0.15 0.20 0.25 0.30
Absolute pressure ratio [-] Absolute Mach number [-]
Fig. 7. Radial profiles downstream of the stator for the windmilling points. For the sake of clarity, only one out of five points are plotted for
the BFM results.
Concerning the stage total pressure ratio shown in Fig. 7(a), the results of the baseline CFD are within the experimental
uncertainties (0.2 %) over the whole span for both operating points. The different levels of losses up to 40 % span and at the
tip for the two windmilling points are well reproduced by the BFM approach. The pressure ratio deficit observed between
40 % and 95 % span is due to the significant flow separation over the stator, which is typical of the windmilling operation
of a fan stage as reported in the literature [5, 7, 44, 9]. Such a separated flow from the blade cannot be reproduced by a BFM
model, but its impact could be modeled by resorting to calibration. This was not done in the present study to remain in line
with the goal to assess a self-contained approach.
Similar observations can be done concerning the Mach number profiles of Fig. 7(b), which clearly confirm the zones
where the massflow is overestimated correspond to the zones where the losses are underestimated.
As a conclusion, it appears that the BFM approach largely underestimates the global and local losses in the stator at the
free windmilling points, but this only amounts to an overall 1 % error in the total pressure ratio across the stage.
TURBO-21-1086 DUFOUR 9
the calculation by a transient equation for the rotational speed, which is resolved within the pseudo time-marching process
to the steady state. The simulation cost is about 5 times less than a classical blade simulation. Validation against engine
experimental data shows that the results are within 0.5 % to 6.5 % for the rotational speed, and within 2.6 % to 4.6 % for the
massflow. The work exchange is predicted with 0.5 K, and the stage pressure ratio within 1 %. The main discrepancy cause
is a large underestimation of the losses of the stator, which degrades as the upstream Mach number increases.
The main perspective of the present study is to study windmilling characteristics for inflow distortion cases and to im-
prove the loss modeling accuracy of the BFM formulation. For such non-axisymmetric cases, full-annulus computations are
required, and the cost reduction of using a BFM approach will increase, as it allows a steady approach whereas blade com-
putations require unsteady sliding-mesh methods. This will justify the use of calibration with isolated blade computations to
improve the model accuracy.
Acknowledgements
This study is founded by the French Ministry of Defense through the DGA/AID. The authors would also like to thank
Airbus, and in particular Florian Blanc and William Thollet, for supporting activities on the body force method at ISAE-
SUPAERO.
TURBO-21-1086 DUFOUR 10
NOMENCLATURE
BFM Body Force Model/Modeling
EXP Experimental data
SF Shaft Friction
LP Low Pressure
A Local passage section [m2 ]
b Local blade metal blockage [-]
Cf Local friction coefficient [-]
cp Specific heat capacity at constant pressure [J/K/kg]
D Fan Diameter [m]
fn Force normal to the relative velocity [N/kg]
fp Parallel-to-relative-velocity force [N/kg]
fθ Azimuthal projection of the force field [N/kg]
h Spanwise distance from the hub [m]
ht Total specific enthalpy [J/kg]
I Identity matrix [-]
KMach Compressibility correction factor [-]
Kp Stator loss coefficient [-]
M2A Inlet Mach number [-]
Mr Local relative Mach number [-]
M∞ Equivalent flight Mach number [-]
ṁ2A Engine overall massflow [kg/s]
ṁcore Engine core massflow [kg/s]
ṁred Reduced massflow [-]
Nn Fan nominal rotational speed [rpm]
Nred Reduced rotational speed [-]
~n Unit vector normal to the local blade camber surface [-]
nθ Azimuthal projection of the unit vector ~n [-]
p Static pressure [Pa]
pt Total pressure [Pa]
Rex Local blade Reynolds number [-]
r Perfect gas constant [J/K/Kg]
r Radial coordinate [m]
R Fan tip radius [m]
s Blade pitch [m]
Tt Total temperature [K]
t Time [s]
~V Absolute velocity vector [m/s]
W Norm of the relative velocity [m/s]
Ẇ Power received by the flow [W]
XJ Polar moment of inertia [kg.m2 ]
x Axial coordinate [m]
γ Specific heat ratio [-]
δ Local flow deviation angle [rad]
µ Dynamic viscosity [kg/m/s]
ρ Density [kg/m3 ]
~
~τ Viscous stress tensor [Pa]
ψ Work coefficient[-]
ω Rotational speed [rad/s]
TURBO-21-1086 DUFOUR 11
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