Professional Documents
Culture Documents
Document No:
MTI - CCJ - AS - GL00X - G - RMP - PRO - 0001 - 01
Protect Organization Stage Location Category Discipline Type Number Vers
08/2023
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Project:
DESIGN AND BUILD FOR THE STANDARD GAUGE RAILWAY(SGR) LINE
FROM TABORA To KIGOMA PROJECT
Employer:
Document title:
Document No:
MTI - CCJ - AS - GL00X - G - RMP - PRO - 0001 - 01
Protect Organization Stage Location Category Discipline Type Number Vers
-2-
VERSION HISTORY
Version Details Date Amended By
01 First Issue 30.08.2023
PREPARED BY
APPROVED
APPROVED APPROVED AS NOTED REJECTED
APPROVED BY
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Table of Contents
1 INSTRUCTION ................................................................................................................... - 6 -
2 OVERVIEW ......................................................................................................................... - 8 -
3 PURPOSE .......................................................................................................................... - 13 -
4 PREPARATION ................................................................................................................. - 14 -
5 METHODOLOGY .................................................................................................................. - 22 -
6 ESHS .................................................................................................................................. - 30 -
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6.2 Objectives.................................................................................................................... - 30 -
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1 INSTRUCTION
1.1 Scope
along the Standard Gauge Railway from Tabora to Kigoma. The subgrade will be
constructed on typical soil sections without black cotton soil. The site selection is based
1.2 Principles
construction processes.
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1.3 Basis
Employer’s Requirement;
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2 OVERVIEW
2.1 Overview of the Main Line
The LOT 6 of the Tanzania Standard Gauge Railway runs from Tabora to Kigoma.
The project is located in the western regions of Tanzania, spanning Tabora and Kigoma
provinces. It starts from Tabora in the east and travels westward through Kaliua and
Uvinza, reaching the significant port city of Kigoma on the shores of Lake Tanganyika.
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2.2 Hydrological and Geological Study
2.2.1 Hydrological
Along the alignment, surface water primarily accumulates in low-lying areas, with
no rivers present along the route and an underdeveloped surface water system. In the
located at shallow depths. It mainly receives recharge from atmospheric rainfall and
lateral runoff. In the gently sloping hilly areas, groundwater is mainly found in fractures
within bedrock, at greater depths. No sources of pollution have been observed along
the route, and in most areas, groundwater quality is good, posing generally no
2.2.2 Geological
Based on the on-site survey, the area along the alignment is mostly composed of
sandy soil and silty sand, with fewer occurrences of red soil. In certain low-lying
sections of the local plains, there is the development of thin layers of silty clay soil. In
these low-lying areas, the surface is mainly covered with sandy soil, primarily fine sand.
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2.3 Overview of the subgrade test section
Based on the on-site survey, the terrain is generally flat. The alignment's topography
mainly consists of plains and gentle hills. The elevation ranges from approximately
1072m to 1145m. The plains have a smooth and open terrain, while the hilly areas
exhibit undulating wave-like formations. Along the route, vegetation is well developed,
Based on the current availability of construction drawings for this section and the
comprehensive analysis of the factors such as land acquisition and demolition, borrow
pit locations, on-site transportation, and water and electricity conditions, the test section
This location is situated on the right side of the main line, approximately 20m away,
perpendicular to the main line. The original terrain of this area was barren land, with
sandy soil accounting for 70% of the composition. Within the fill area, there are no
structures such as culverts or bridges. The advantage lies in the continuous and intact
nature of the embankment construction, making it a representative choice for the test
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The construction layers include a 250mm-thick Subbase (SSB), a 250mm-thick
Base (SB), a 200mm-thick Layer A, and a 300mm-thick Layer B. The topsoil will be
removed to a depth of 30cm below the original ground level. A base treatment layer of
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Figure2-3 Typical embankment section 1 (height < 10m)
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3 PURPOSE
terms of geological conditions and cross-sectional forms, providing a solid basis for the
thickness of earthwork, the optimal moisture content during compaction, the most
Summarize a set of the most reasonable construction organization and methods for
Define measurement methods for elevation, slopes, and cross slopes by surveyors,
and establish quality control measures for construction through testing and
inspection personnel.
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4 PREPARATION
4.1 Personnel Mobilization
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No. Name Position Remark
16 Li Hui Foreman
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4.2 Machinery Deployment
For the construction of the test section, the machinery and equipment used
bulldozers for initial leveling, vibrating rollers for compaction, and graders for final
surface leveling. The required machinery and equipment are listed in Table 2.
10 Minibus Units 2
Total 21
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4.3 Provision of Measurement and Testing Instruments and
Equipment
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11 Drying Oven 101-1A Units 1 09.01.2023 79486
Φ22mm*350m
19 Pointed Chisel Units 1
m
Long-handled Spoon
20 300mm Units 1
(stainless steel)
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23 Weighing Tray (aluminum) 50mm Units 1
Total 25
4.4Test preparation
Test personnel collect soil samples according to the ER and specifications. The depth
of soil pits varies with the soil layers. The collected samples are then evenly distributed
If there are stone materials larger than 40mm, they are crushed with a hammer
After particle size analysis, another sample is taken and sieved through a 0.5mm
sieve. The sample is placed in a dish, mixed with distilled water, moistened
overnight, and used to determine the liquid limit and plastic limit of the soil (used for
Based on the plastic limit of the soil, the optimal moisture content of the soil
higher and lower than the estimated optimal moisture content for compaction tests.
The relationship between moisture content and dry density is used to determine the
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Chart4-1 The Relationship between Moisture Content and Dry Density
CBR specimens are prepared using the maximum dry density compaction method.
After compaction, the specimens are soaked in water for 4 days and nights. At the
end of the soaking period, the final reading of the dial gauge on the specimen is
specimen height after soaking / original specimen height * 100%). The specimen is
removed from the water tank, excess water on the specimen's top surface is
poured out, and it is allowed to drain for 15 minutes. Additional load, porous plate,
bottom plate, and filter paper are removed and weighed to calculate changes in
specimen humidity and density. The CBR value of the specimen is then tested.
Based on the plasticity index and CBR value, the fill material for the structural layer
is determined.
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Table4-4 Material properties for earthworks construction
The fill material should meet the ER and the design. It needs to undergo
modulus, quality sieve analysis, plasticity index, CBR, and CBR swelling tests. These
tests are conducted as per the owner's specifications. Additionally, the mix ratio for the
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5 METHODOLOGY
Chart5-1 Construction Process Flowchart
Subsequent Measurement
Layer Filling and Layout
Ground Removal of
Preparation Topsoil
Begin with the surveying team conducting construction layout to determine the
side ditch of the road subgrade). Submit Request For Inspection (RFI) forms and
removing grass, trees, shrubs, debris, and structures within the designated area. After
Measurement and Layout: Define the limit for removing organic soil (50cm
beyond the toe of the subgrade slope), submit inspection requests, and
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request engineer's review of centerline coordinates and offset.
Topsoil Removal: Clear the topsoil to approximately 30cm below the original
Loosen, water, mix, level, and compact the area after topsoil removal. Compaction
should be not less than 90% as required. After completing the treatment, submit
Mechanical methods are employed for subgrade filling. This includes machinery
such as excavators, loaders, dump trucks, bulldozers, graders, and vibratory rollers.
bulldozers work with graders for leveling, and vibratory rollers are used for compaction
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Chart5-2 Subgrade Filling Process
Prepare
Soil Paving
Compaction
Testing
5.5.1 Preparation
compaction at the edges of the subgrade, widen each side by 50cm. Use a
level to measure the elevation of control stakes for the layer's filling thickness
(preliminary loose lay factor set to 1.2). Mark the elevations for supervisory
the excavated base, bury settlement monitoring stakes at 20m intervals along
casing joint, casing cover, and rod head. The settlement base consists of a
steel base plate, metal measuring rod (φ40mm galvanized iron pipe),
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protective casing (rigid PVC pipe with a diameter not less than φ75mm and a
thickness not less than 4mm). The steel plate is 50cm×50cm with a thickness
of 1cm. The measuring rod, made of a 40mm diameter steel pipe, has
external threading on one end and internal threading on the other, with each
rod measuring 50cm in length. The casing is made of plastic pipe. The
principle is that the settlement base buried at the ground surface sinks with
rod. The difference between the measuring rod elevation and its length is the
based on the elevation difference before and after filling to estimate the loose
lay factor. Loose Lay Factor = (Elevation of Loose Fill - Elevation of Roadbed)
Upon successful roadbed compaction testing, proceed with placing the fill
material. Calculate the paving area based on the quantity per truckload,
assuming 15m³ per truck. For loose lay thicknesses of 27.5cm, 30cm, and
32.5cm, calculate paving areas of 54m², 50m², and 46m² respectively, forming
grid patterns. Follow the sequence of loose lay thicknesses from smallest to
largest.
supply of material.
During soil paving, control the amount of soil unloaded based on the layout
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width and loose lay thickness. Use a bulldozer for initial leveling, a grader for
fine leveling, and manual efforts to clear large rocks, tree roots, and other
debris. Ensure high-quality leveling, ensuring the leveled soil surface matches
compaction. Aim to control it within ±2% of the optimal moisture content range,
Inspect the soil's moisture content; if it's too high, conduct sun-drying
content is too low, use water trucks to moisten the soil. Achieve fine leveling
5.5.5 Compaction:
rolling. The principles of "slow before fast, sides before center, low before
high" are followed. Transverse rolling, U-turns of the roller on the subgrade,
and other such operations are prohibited. Rolling continues until the required
compaction is achieved.
Rolling Combination:
After achieving the required compaction for the current layer, static rolling is
performed to eliminate wheel marks. The rolling follows the principle of "low-
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amplitude before high-amplitude" to adapt to the increasing soil strength. The
uniformity and avoiding missed spots, dead angles, and visible wheel marks.
Rolling Sequence:
5.5.6 Testing:
Compaction Testing:
The subgrade test section uses the sand cone method for compaction testing.
Technical and testing personnel record the roller's speed, sequence, number
of passes, and compaction tests during the trial to compile a summary report
When the subgrade body reaches 90% compaction, the optimal number of
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Table5-1 Subgrade Construction Testing Items
Specification
No. Items or Allowed Remarks
Deviation
Centerline
6 ±13
Deviation (mm)
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5.5.7 Organizing Test Results:
and corresponding number of passes for different fill materials, as well as the
results, plotting the relationship curve between the construction date and the
design requirements.
All construction records and test data are summarized into a test report for
review and approval by the supervisory station and the owner's representative.
Practical guidelines are derived for directing the construction of the entire
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6 ESHS
6.1 Policy
The ESHS (Environmental, Safety, Health, and Social) management policy for this
6.2 Objectives
Eliminate major and above construction safety incidents during the project;
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Chart6-1 ESHS Policy and Objectives
ESHS
POLICY
behaviors.
Prioritize the physical and mental well-being of our staff, as well as the
best practices.
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Maintain and promote an ESHS-centric corporate culture, continually
The Head Office will establish an ESHS Management Team, led by the Project
Manager and assisted by the Deputy Manager of Production. The team will include all
ESHS management staff and heads of various divisions. The PMO's ESHS department
will oversee day-to-day ESHS management and inspections. Each division must also
establish its own ESHS management team responsible for daily ESHS management
Health
Management
ESHS
Deputy Manager Safety
Project Manager Management
of Production Management
Team
Environmental
Management
Ensure that all earthworks are planned and executed in compliance with
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and toilets at the construction site.
personnel and potential risks, including but not limited to protective clothing,
All Chinese and local employees must establish health management profiles
before starting work. Key personnel like cooks, drivers, and equipment
operators must present recent health certificates. Regular health checks for
accordance with ESHS safety standards. The layout will clearly designate
Campsites should be easily accessible but distant from water sources like
employees.
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The PMO must equip medical rooms and ambulances. First-aid kits should be
and injuries. Maintain contact with local hospitals for emergency medical
assistance.
intervention.
Food and
Health and Medical
Establish Campsites Personal Infectious
Comfort in Facilities
Health Layout Hygiene Disease
Accommod and First-
Profiles Planning Manageme Control
ations Aid Kits
nt
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6.6.2 Environmental Protection Measures
Protect local flora and minimize surface vegetation loss. Isolate and report
Protect local water systems and vegetation. Implement timely slope protection
and greening along the roadbed, and restrict vehicle movement to designated
areas.
Reinforce high embankments and cut slopes early to prevent collapses and
erosion.
Dispose of waste soil and rubble at designated sites and implement protective
measures.
compaction to prevent loose soil surfaces. During the rainy season, ensure
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project-specific environmental measures and policies. Formulate an
environmental impact.
Compliance
with
Tanzanian
Laws
Local
Waste
Ecosystem
Management
Protection
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