Professional Documents
Culture Documents
Credit: http://www.gwscontractors.com
BUILT UP RATE METHODS
Analyze the requirement and uses of price rate
Machine Cost
Management Cost
RM3.80/m3
Overhead
A: Typically, a price
rate is determined
using “Method
Statement” analysis
BUILT UP RATE METHODS
Analyze the requirement and uses of price rate
Sample of Method Statement analysis
METHOD STATEMENT
Job Description:
y
Quantity Unit
a b c d=a+b+c
∑d
Total of Direct Cost e
Overhead f
Profit g=(∑d)+e+f g
Total Price g/y
Price Rate
BUILT UP RATE METHODS
Base of price rate calculation
Price Rate
Material Cost
Machine Cost
Labour Cost
Overhead
Profit
BUILT UP RATE METHODS
Base of price rate calculation
Material Cost
Material Cost
Right Quality
Right Time
Material Cost
Supplier Selection
Material Order
Delivery
Inspection
Storage
Material Cost
Machine Cost
Machine Cost
Credit: http://www.supplierlist.com/photo_images/131939/Wheelbarrow.jpg
Credit: http://www.istockphoto.com/file_thumbview_approve/8817870/2/istockphoto_8817870-construction-equipment.jpg
BUILT UP RATE METHODS
Base of price rate calculation
Machine Cost
Credit: http://www.angkatan.com.my/images/15sky-lift-500x500-250x250.jpg
Machine Cost
Machine Cost
Machine
Labour Cost
Labour Cost
Go to CIDB website at
http://www.cidb.gov.my/v6/?q=en/information/695
to get statistic of labour wage rate
BUILT UP RATE METHODS
Base of price rate calculation
Machine Cost
Overhead Cost
Overhead Cost
C2 -
21
BUILT UP RATE METHODS
Base of price rate calculation
Overhead Cost
Overhead cost calculation:
A. Last Year Turnover = 10,000,000.00
Less
TheOverhead
percentage should be
Percentage = 700,000.00 x 100
carried into ‘e’ column of the 8,800,000.00
method statement
Ref: Abdullah (2006) – page 80
= 7.95 %
BUILT UP RATE METHODS
Base of price rate calculation
Profit
Profit is very important element to the contractor. If the profit margin set too high, the price
rate will be less competitive. If the profit margin is too low, the survival of the company will
at risk.
Profit can be determined by the percentage of direct cost or a lump sum figure.
Factors to be considered by contractor in determine the profit margin are:
1. Current workload
2. Market situation
3. Risk
4. Availability of resources.
Normally, the typical value used by contractors are between 7% – 10% of the direct cost.
BUILT UP RATE METHODS
Analyze the requirement and uses of price rate
Rate
* These are some examples, there are lot more schedules of rates published by PWD
Ref: http://www2.jkr.gov.my/v2/english/contractInfo/scheduleOfRates.htm
BUILT UP RATE METHODS
Concrete works
C o n c re t e Wo r k
BUILT UP RATE METHODS
Concrete works
1 2 3
Description:
Particulars of the following shall be given:
a. Kind and quality of materials for concrete.
b. Tests required of the materials.
c. Tests required of the finished work.
d. Mix or strength requirements of the concrete.
(Ref: F.1.1. SMM2)
Measurement Unit:
Cubic meter (m3)
(Ref: F.3.1. SMM2)
BUILT UP RATE METHODS
Concrete works
Typical Concrete grades used in Malaysia: Grade 15, 20, 25 and 30.
However, there are other grades used base on Structural Engineer’s
design.
PRESCRIBED MIXES FOR GENERAL USE PER CUBIC METER OF CONCRETE BY WEIGHT BATCHING
Assumption:
1. Best price of Ready Mix concrete is RM130/m3 (including transportation to
site)
2. Machine: 15 tonne crane rental is RM400.00 (inclusive crane operator & fuel).
Crane output = 15m3 concrete/day
3. Labour:
• 5 general workers needed to pour the concrete.
• RM40.00 per day per person.
• 5 nos x RM40 = RM200
Notes:
(RM400 + RM200) is the cost for vertical transport and pouring of 15m3
concrete using 15 tonne crane and 5 general workers
Hence, 1m3 concrete pouring will cost RM40.00
Price base: Year 2004
BUILT UP RATE METHODS
Concrete works: concrete mixing machine
a b c d=a+b+c
Pouring
BUILT UP RATE METHODS
Concrete works: hand mixing (Material)
Materials: Cement, Fine Aggregate (sand) Coarse Aggregate, & Water Ratio:
Cement : fine aggregate : coarse aggregate
Grade 30 = 1:1:2
Grade 25 = 1:1.5:3
Grade 20 = 1:2:4
Grade 15 = 1:3:6
Materials
No Item Quantity & Unit Unit Rate Amount (RM)
1 Cement 28 packets 10.50 294.00
2 Fine Aggregate (Sand) 1.5 m3 28.00 42.00
3 Coarse Aggregate 3 m3 35.00 105.00
Sub Total for material cost 441.00
4 Add 50% shrinkage & wastage 220.50
Total Amount of Material (RM) 661.50
The mixture of 1m3 cement, 1.5 m3 fine aggregate and 3m3 coarse aggregate will produce 5.5m3 of Grade 25
Concrete
Hence, material cost for 1 m3 grade 25 concrete, = ( RM661.50 / 5.5 m3) = RM120.27
The mixture of 1m3 cement, 1m3 fine aggregate and 2m3 of coarse
aggregate will produce 4m3 of Grade 30 Concrete
The mixture of 1m3 cement, 1.5m3 fine aggregate and 3m3 of coarse
aggregate will produce 5.5m3 of Grade 25 Concrete
The mixture of 1m3 cement, 2m3 fine aggregate and 4m3 of coarse
aggregate will produce 7m3 of Grade 20 Concrete
The mixture of 1m3 cement, 3m3 fine aggregate and 6m3 of coarse
aggregate will produce 10m3 of Grade 15 Concrete
BUILT UP RATE METHODS
5/3 1
2
1 operator + 1 GW 1.25 1.10 0.04
GW = General Workers
BUILT UP RATE METHODS
For manual mixing using hand, there will be no machine involved (direct cost will be
material cost and labour cost only)
For hand mixing using concrete mixer, operating cost of the concrete mixer should be
carefully calculated to derive the machine cost
Price base: Year 2004 = (1.60L x1.70) + (0.06L x20.00) = RM3.92 / hour
BUILT UP RATE METHODS
7.24 ÷ 2.25
Price base: Year 2004
BUILT UP RATE METHODS
GW = General Workers
BUILT UP RATE METHODS
1
5/3 2 1 1 6.25 5.00 11.25 1.25 RM 9.00
Option 1
METHOD STATEMENT
Calculation:
a b c d=a+b+c
a b c d=a+b+c
a b c d=a+b+c
Excavation
BUILT UP RATE METHODS
Excavation works
Earthwork
Site Preparation
Excavation
Cost of excavation determined by:
Earth disposal 1. Scope of excavation
Backfilling 2. Quantity
3. Earth conditions
4. Method of excavation
5. Earth transportation
C2 -
59
BUILT UP RATE METHODS
Excavation works
Volume to be measured
The quantities given for excavating and subsequent disposal shall be the bulk
before excavating and no allowance shall be made for any subsequent variations
to bulk or for any extra space required to accommodate earthwork support,
formwork for concrete and working space.
Depth classification
Depth of excavation shall unless otherwise required by this document be classified
as follows:
Maximum depth not exceeding 0.25m
Maximum depth not exceeding 1.00m
Maximum depth not exceeding 2.00m
Maximum depth not exceeding 4.00m
and thereafter in 2.00m stages
Depth of Excavation
Excavation Method
Using Excavator
Excavation
Hand Excavation
Earthwork Support
D.13 Generally
Sheet piling, contiguous piling, secant piling, ground anchors, diaphragm wall,
soldier piling, close timber piling and guniting shall each be given separately in
accordance with the various Sections.
D.14 Definitions
Earthwork support shall be deemed to mean providing everything requisite to
uphold the side of excavation by whatever means necessary (other than
interlocking driven sheet steel piling) and shall be deemed to be included with the
various items of excavation. (Earthwork support includes the use of timber
planking and strutting, plywood trench sheeting, light steel trench sheeting and
strutting). Interlocking driven sheet steel piling is not covered by the terms
"Earthwork support” and where this is required by the design or specification not at
the Contractor's choice, it should be measured in accordance with Section E.
Hand excavation using hoe, shovel, shallow open basket, bucket, pail
etc.
Labours required are normally general workers
0.250 m3 8 m3
0.375 m3 9 m3
0.500 m3 12 m3
0.750 m3 18 m3
1.000 m3 25 m3
Example:
Type of Soil Multiplying To excavate 3 m3 trench with maximum depth 1.50m of normal soil
factor using 0.250m3 bucket excavator will consume 0.375 hour (1 x ⅜
Sand 1.00 hours) = 22.5 minutes.
Clay 1.25 To excavate 3 m3 trench with maximum depth 1.50m of clay using
Soft rock 1.50
0.250m3 bucket excavator will consume 0.469 hour (0.375 hours x
Rock 4.50
1.50 multiplying factor) = 28.1 minutes.
Ref: Abdullah (2006)
BUILT UP RATE METHODS
Excavation works: Using Excavator
Reminder:
Do not forget to include operator wage when calculating excavator operation cost.
If you are asked to find the rental charges of an excavator, do clarify with the
rental company whether the operator wage is included in the quotation or not.
BUILT UP RATE METHODS
Excavation works: Using Excavator
51.39 ÷ 12
Price base: Year 2004
BUILT UP RATE METHODS
Excavation works: Using Excavator
58.95 ÷ 12
Price base: Year 2004
BUILT UP RATE METHODS
Excavation works: Earthwork Support
Earthwork Support
Earthwork support is a temporary structure to ensure the stability of
excavated soil. Cost for earthwork support is included in the price rate of
excavation.
Shoring
Credit:
http://www.excavservices.com/img/full/shoring.jpg Credit: http://http://www.schnabel-
eng.com/Images/Portfolio/37/BlueLineLargo_1500Thm.j
pg
BUILT UP RATE METHODS
Excavation works: Earthwork Support
Traditional Trench-Shoring
Earthwork Support
However, Sheet piling, contiguous piling, secant piling, ground anchors,
diaphragm wall etc are not considered as earthwork support in this purpose
Credit:
http://2.bp.blogspot.com/_Wlripz_EFvQ/SgKayrJDydI/A Credit: http://sheetpilespiling.com/wp-
AAAAAAAF6o/RtYLAy5JxBU/s400/Diaphragm+wall+(2). content/uploads/2009/12/singlewall2.jpg
jpg
BUILT UP RATE METHODS
Excavation works: Earthwork Support
600 mm
(Removal)
1 no Carpenter-Joinery = 2.25 hour/m3
1 no general worker = 2.25 hour/m3
Materials
200mm x 38mm poling board for every 1.50m interval
20.00m
1. No of poling board: + 1 X 2 = 30 nos
1.50m
20.00m
1. No of struts: + 1 X 2 = 30 nos
1.50m
20.00m
1. No of poling board: + 1 X 2 = 30 nos
1.50m
0.6m
100mm x 75mm struts for every 1.50m interval
Materials
Nails
Problem:
Develop price rates for excavation work using hand excavation and excavator.
Compare the price rates derived.
Scope of work: Trench excavation to receive strip foundation starting from
reduced level maximum depth not exceeding 2.0m
1500
20000 600
Plan Elevation
BUILT UP RATE METHODS
Excavation works: Price Rate
Assumption: Labour
Things to do:
1. Find the quantity
• Calculate volume of earth to be excavated
• Calculate quantity of timber & nail needed
2. Identify method of work
• Using machine (excavator)
• Manual (hand excavation)
3. Calculate resources to be used
• Machine (including its operator, fuel & lubricants)
• Labours required
BUILT UP RATE METHODS
Excavation works: Price Rate
Job Description:
Trench excavation to receive strip foundation starting from reduced level maximum depth not exceeding 2.0m (Using Excavator)
Quantity 18 Unit m3
a b c d=a+b+c
1 Trench Excavation by 18 m3 54 h 87.93 87.93
excavator
2 Shoring for Earthworks support 1 Item 129.60 27.50 157.10
By Hand
METHOD STATEMENT
Job Description:
Trench excavation to receive strip foundation starting from reduced level maximum depth not exceeding 2.0m (by hand)
Quantity 18 Unit m3
a b c d=a+b+c
1 Trench Excavation by hand 18 m3 54 h 270.00 270.00
2 Shoring for Earthworks 1 Item 129.60 27.5 157.10
support
Materials
No Item Quantity Req. Wastage Quantity Buy Unit Unit Rate Amount
Reusable factor
5 times 129.60
Machine
Labour
Labour
Brickwork
BUILT UP RATE METHODS
Brickwork
Classification
Brickwork might be involved in one or more item below:
a. Foundations.
b. Load bearing superstructure.
c. Non-load bearing superstructure.
Area to be measured
Brickwork shall be measured the mean length by average height of the wall
Description
Particulars of the following shall be given:
a. Kind, quality and size of bricks.
b. Type of bond.
c. Composition and mix of mortar.
d. Wall Thickness
e. Work Classification
Bond
All half brick walls shall be built in Stretcher Bond.
All other brickwork shall be built in English Bond or as shown in the Drawings.
Mortar
All bricks shall be properly bedded in mortar and all joints shall be thoroughly flushed up and
raked out to a depth of 13mm as the work proceeds. No joint shall exceed 10mm in
thickness.
Mortar shall consist of one (1) part of cement to six (6) parts of sand, with the addition of
an approved mortar plasticiser used strictly in accordance with the manufacturer's
instructions. The ingredients for mortar shall be measured in proper gauge boxes and
shall be mixed on a clean boarded platform or in an approved mechanical batch mixer.
All mortar shall be used within 45 minutes of mixing and no remaking up of mortar shall
be permitted thereafter.
Mortar for brickwork below damp proof course or ground floor level shall be in the
proportion of one part of cement and three parts of sand.
Brick reinforcement
All half brick (113mm) walls and partitions shall be reinforced at every fourth
course with approved brick reinforcement commencing two courses above
floor level.
Ref: PWD Standard Specification 2005
BUILT UP RATE METHODS
Brickwork
2. Damp-proof courses over 225mm wide shall be given in square metres. Such work not exceeding 225mm
wide shall be given in metres stating the width. No allowance in measurement shall be made for laps and
this shall be stated in the description. No deduction shall be made for voids not exceeding 0.50m2.
Horizontal, raking, vertical and curved work shall each be so described. Cutting to curve shall be given in
the description of work in curved walls.
Ref: SMM2 (Page 50)
BUILT UP RATE METHODS
Brickwork
Materials
1.0. Bricks
2.0. Mortar
For every 1m2 Half Brick Wall in stretcher bond it is estimated to have 0.025m3 of mortar
(Abdullah, 2006)
BUILT UP RATE METHODS
Brickwork
English Bond
Materials
Brick reinforcement
All half brick (113mm) walls and partitions shall be reinforced at every fourth course with
approved brick reinforcement commencing two courses above floor level.
Ref: PWD Standard Specification 2005
Total Length of Brick Reinforcement = 3.50m, for every 1m2 half brick wall
BUILT UP RATE METHODS
Brickwork
Damp-proof courses over 225mm wide shall be given in square metres. Such work not
exceeding 225mm wide shall be given in metres stating the width. No allowance in
measurement shall be made for laps and this shall be stated in the description.
Total Length of DPC = 1.05m, for every 1m2 half brick wall
BUILT UP RATE METHODS
Brickwork
Labours
Problem:
Develop price rate for Half brick wall in common bricks in cement lime mortar (1:1:6) in Stretcher bond with
brick reinforcement at every forth course, non-load bearing
Assumption:
Material
• Brick price = RM0.24/no Brick = 63no x RM0.24 = RM 15.12
• Mortar = RM112.33/m3
• Brick Reinforcement = RM0.60/m Mortar = 0.025m3 x RM112.33 = RM 2.81
• Bricklayer wage = RM60.00/day Brick Reinforcement= 3.50m x RM0.60 = RM 2.10
• General Worker = RM40.00/day
RM 20.03
• Overhead & Profit = 15%
Labour
Bricklayer = 1h x (RM60.00÷8) = RM 7.50
General Worker = 0.35h (RM40÷8) = RM 1.75
RM 9.25
Total RM 29.28
Add 15% Overhead & Profit RM 4.39
Price Rate / m2 RM 33.67
Reinforcement
BUILT UP RATE METHODS
Reinforcement works
Reinforcement Type:
ō Bar Reinforcement
:: mild steel (R)
:: high yield (Y) - corrugated
mild steel
F8 Bar reinforcement
2. Bar reinforcement shall be given in kilogrammes or tonnes stating the diameters. Each diameter shall
be given separately.
3. Cutting to lengths, bends, hooks, tying wire, distance blocks, ordinary spacens and chairs shall be
deemed to be included. No allowance in calculating the weight of reinforcement shall be made for tying wire,
ordinary spacers or rolling margin.
5. Within each of the above categories the following shall be shown separately:
a. Straight and bend bars, which shall be deemed to include hooked bars
(grouped together).
b. Curved bars irrespective of radius.
c. Links, stirrups, binders and the like (grouped together).
d. Spacers and chairs not at the Contractor's choice (grouped together).
6. Horizontal bars and bars sloping not more than 30° from the horizontal
(grouped together)
over 12.00m long shall be so described stating the length in further stages of
3.00m.
7. Vertical bars and bars sloping more than 30° from the horizontal (grouped
together) over
6.00m long shall be so described stating the length in further stages of 3.00m.
2 Fabric reinforcement shall be measured as the area covered. No allowance shall be made for laps and no deductions shall
be made for voids not exceeding 1.00m2. Tying wire and distance blocks shall be deemed to be included.
3. Fabric reinforcement shall be given in square metres stating the mesh, the weight per square metres and the minimum
extent of sides and end laps. Classification shall be in accordance with clause F.8.4.
4. Strips required to be in one width (including those in foundations to walls, tension strips to floors and roofs, etc.) shall be
given in metres stating the width, the mesh, the weight per square metre, the direction of main bars and the minimum extent of
end laps.
5. Self-centering fabric reinforcement shall be so described. Temporary strutting shall be given in the description and where
exceeding 3.50m high shall be so described stating the height in further stages of 1.50m.
6. Raking cutting and curved cutting shall be deemed to be included with the items.
7. Bending fabric reinforcement and notching fabric reinforcement around obstructions shall be deemed to be included in the
items
• Additional 5% from the reinforcement bar cost should be made for wastage and distance blocks if the bar
is cut on site.
• Additional 2% only from reinforcement bar cost should be made for wastage and distance blocks if the
bar is precut.
Ref: Abdullah (2006)
BUILT UP RATE METHODS
Reinforcement worksBar Reinforcement - Labour
Stirrup 65 50 30 -
Assumption:
Material
• 16mm high tensile steel 1000kg 16mm steel bar = RM 1,800.00
reinforcement bar price =
RM1,800/tonne 5% wastage & distance blocks = RM 90.00
• Bars are cut on site Tying wire = 6kg x RM3.50 = RM 21.00
• Tying Wire = RM3.50/kg
• Barbender wage = RM55/day RM 1,911.00
• General Worker = RM40/day Labour
Barbender = RM 309.38
Barbender (Cut on site) = General Worker = 1.50h (RM40÷8) = RM 7.50
1. Cut & bend RM 316.88
20h x (RM55.00÷8) = RM 137.50 RM 2,227.88
2. Installation Total
RM 334.18
25h x (RM55.00÷8) = RM 171.88 Add 15% Overhead & Profit
RM 2,562.06
Total Barbender Cost = 309.38 Price Rate / 1000kg RM 2.56
Price Rate / kg
Problem:
Develop price rate for 12mm diameter high tensile steel reinforcement in straight and bend bars in wall - kg
Assumption:
Material
• 12mm high tensile steel 1000kg 12mm steel bar = RM 2,000.00
reinforcement bar price =
RM2,000/tonne 2% wastage & distance blocks = RM 40.00
• Bars are precut into sizes Tying wire = 10kg x RM3.50 = RM 35.00
• Tying Wire = RM3.50/kg
• Barbender wage = RM55/day RM 2,075.00
• General Worker = RM40/day Labour
Barbender = 50h x (RM55.00÷8) = RM 343.75
General Worker = 1.50h (RM40÷8) = RM 7.50
RM 351.25
RM 2,426.25
Total
RM 363.94
Add 15% Overhead & Profit
RM 2,790.19
Price Rate / 1000kg RM 2.79
Price Rate / kg
150 12
200 16
250 20
300 25
Nominal mass
Diameter of wire
per m2
Fabric Reinforcement (BRC) BS4483 or
Type MS 145 ref Main Cross
mm mm kg
Square Mesh
A12 A565 12 12 8.88
A10 A393 10 10 6.16
A9 A318 9 9 4.99
A8 A252 8 8 3.95
A7 A193 7 7 3.02
A6 A142 6 6 2.22
A5 A98 5 5 1.54
A4 A63 4 4 0.99
Rectangular Mesh
B12 B1131 12 8 10.9
B10 B785 10 8 8.14
B9 B636 9 8 6.97
B8 B503 8 8 5.93
B7 B385 7 7 4.53
B6 B283 6 7 3.73
B5 B196 5 7 3.05
BUILT UP RATE METHODS
Reinforcement worksSteel Fabric - Labour
General workers are required to unload, stack, bend, cut, place and
install the steel fabric reinforcement.
Productivity of general worker to unload and stack steel fabric
reinforcement is 0.15 hour/m2/person
Productivity of general worker to bend, cut, place and install the steel
fabric reinforcement can be shown in the table below:
Location Productivity
(hour/m2)
Floor and Roof 0.20
Foundation 0.25
Wall 0.33
Staircase 0.50
Credit:
http://www.weldedwiremesh.net/weldedwiremeshim
ages/welded_mesh_reinforcement.jpg
Problem:
Develop price rate for fabric reinforcement to B.S.4483 Ref A193 with 150mm side and end laps in suspended floor
slab – m2
Assumption:
Material
• A193 fabric reinforcement price A193 fabric reinforcement = RM 12.00
= RM12/m2
• General Worker = RM40/day Additional allowance (27%) = RM 3.24
RM 15.24
Labour
Unload & Stacking= 0.15h (RM40÷8) = RM 0.75
Cut & Install= 0.20h (RM40÷8) = RM 1.00
Additional for lapping, RM 1.75
wastage, etc. =
Total RM 16.99
1. Lapping = 12%
Add 15% Overhead & Profit RM 2.55
2. Wastage = 5%
Price Rate / m2 RM 19.54
3. Tying wire & distance block =
10%
Total Allowance = 27%
Reference:
PWD website at
http://www2.jkr.gov.my/v2/english/contractInfo/schedul
eOfRates.htm