HOWO MAINTENANCE INSTRUCTIONS

Assembly Petroleum Product Brand Volume

Fuel tank Diesel which apply to the local 400 or
Diesel
capacity（L） temperature 300
Long-lasting Heavy duty long-lasting antifreeze
Engine Cooling
antifreeze anti- anti-corrosion coolant used in four 40
system（L）
corrosion coolant seasons
Engine Lubrication
Engine Oil CH-4 Grade 23
system（L）
Gear oil of heavy duty
Transmission（L） 85W/90 GL-5 13
vehicles
Clutch（L） Brake fluid SAE 116/DOT3 About 1L
HVN32 Low temperature hydraulic
Steering（L） hydraulic liquid 3.5
liquid
Rear-axle final drive Gear oil of heavy duty GL-5EP 80W/90 or GL-5EP
23
and bush bearing（L） vehicles 85W/140
HVN32 Low temperature hydraulic
Tilt-cab assembly hydraulic liquid 0.4
liquid

Check Period

Item Content Every Every

Every Every Every
mont two
week Quarter Year
h month
Air- Coolant Check coolant level +
conditioning volume
 Coolant Check leakage with
+
leakage halogen checker
Check cracks and
+
damage
Check leakage of
Hose and
connectors and tightening -
pipe
of clamps

Unit Replace desiccant and

-
filter
Refill with specified
Compressor Coolant coolant
+

Check leakage trace with

Oil seal + -
white paper
Check tightness of belt
Belt +
pulley and check wear
Check tightness，check
Bolt and check change all of +
them, if necessary
Evaporator Check dirt, clean, if
+
Cartridge necessary
Wind motor Check running condition +
Check running
Expansion
condition,remove filter +
valve
gauze and clean
Condenser Check dirt, clean, if
+
Cartridge necessary
Evaporator
condenser Wind motor Check running condition +
Connector Check looseness of wire
+ +
Electrical and Plug clamp plug
Apparatus Heat
Element Sensitive
Check action +
Resistance
Switch
Check if specified
Magnetic
requirements has been +
Clutch
met
Magnetic
If it cannot turn
Clutch +
steadily,please replace it
bearing
WG I WG II WG III
Mileage per year less than Mileage per year less than
Mileage per year mire than
2x 10 ⁴ km of working 2x 10 ⁴ km and less than 6x 10
6x 10 ⁴km
duration not more than 600h. ⁴km

Normal condition Bad Condition

A B C D E
Good condition and Hot or cold
Short distance
long distance Off-road, region(temperature Sulfer content
transport,
transport, sulfer mountain and always of fuel more
engineering
content of fuel is less rugged road above 30℃ or below - than 0.05%
truck, bus, etc.
than 0.05% 10°C）

Service
Condition WG I WGII WGIII
Item
After
After After
First-time Check running1000~1500km
running1500~2000km running1500~2000km
After running 30~50h
Routine Every 5000km Every
Every 1x 10 ⁴km Every 1.5x 10 ⁴km
Check（P） 150h
1 -Grade Service Every 1x 10 ⁴km Every
st

Every 2x 10 ⁴km Every 3x 10 ⁴km

（WD1） 300h
2 -Grade Service Every 2x 10 ⁴km Every
st

Every 4x 10 ⁴km Every 6x 10 ⁴km

（WD2） 300h
1 -Grade Service Every 4x 10 ⁴km Every
st

Every 8x 10 ⁴km Every 12x 10 ⁴km

（WD3） 300h
4 -Grade Service Every 8x 10 ⁴km Every
st

Every 16x 10 ⁴km Every 24x 10 ⁴km

（WD4） 300h

First- 3- st

Routine 1 -Grade 2 -Grade

st st
4 -Grade
st

Cab time Grade

Check Service Service Service
Check Service
Check the wiper · • • • • •
Re-tighten locking handle on
• • • •
drive`s cover
Re-tighten engine radiator`s
•
cover
Check oil level of cab
• • •
tipping hand pump
Check lifting cylinder • • • •

First- 3- st

Routine 1 -Grade 2 -Grade

st st
4 -Grade
st

Chassis time Grade

Check Service Service Service
Check Service
Check fixation and action of
• • • • •
towing hook
Re-tighten the bolts on cross
•
member of the frame
Tighten front and rear leaf
• • • •
spring bolts and brackets
Check spare tire fixing
• • •
device
Check and adjust slide rail
• • •
clearance of leaf spring
Check the fixation of wheel
• • • • •
nuts
Check the fixation of battery • • •
Check the fixation of fuel
• • •
tank
First- 1st- 2nd 3st- 4st-
Routine
Electrical system time Grade Grade Grade Grade
Check
Check Service Service Service Service
Check the working condition
of electrical
• • • • • •
system（Instrument, lamp,
wiper and air conditioner）
Check electrolyte level and
• • • • •
cell voltage
Check the fixation of battery
terminal, • • • • •
Coat electrode with grease
Check electric tachometer
• • • • • •
and speed accuracy

First- 3- st

Routine 1 -Grade 2 -Grade

st st
4 -Grade
st

Brake system time Grade

Check Service Service Service
Check Service
Drain water from air • • • • • •
reservoir
Check leafproofness of air
pressure system（With • • • • •
barometer）
Check brake lining thickness
• • •
and adjust brake clearance
Check wheel brake • •
Check vulnerability of brake
• • • •
pipeline and hoses
Check brake chamber • • • •
Check footbrake,
handbrake and exhaust brake
• • • • •
action（when do the trial
running）
Check ABS • • • • •
First- 1st- 2st- 3st- 4st-
Routine
Vehicle time Grade Grade Grade Grade
Check
Check Service Service Service Service
Short distance trial running
• • • • •
（Including braking test）
Visual check for leakage • • • • • •
Check and tighten cargo body • • • • • •

First- 3- st

Routine 1 -Grade 2 -Grade

st st
4 -Grade
st

Lubrication time Grade

Check Service Service Service
Check Service
Water pump • • • • • •
Clutch release shaft • • • • • •
Clutch pedal shaft • • • • • •
Check release bearing • • • • • •
Universal joint and
intermediate • • • • • •
Support of transmission shaft
Steering knuckle and front
• • • • •
axle
Leaf spring pin • At least once every four weeks
Check leaf spring slide rail
• • • • • •
clearance of suspension
Shock absorber mounting • • • • • •
Gearshift lever bracket • • • • •
Brake camshaft and brake
• • • • • •
arm
Towing hook • • • • • •
Fifth wheel • • • • • •
Cab door hinge • • • •
Perform rust-proofing
treatment of driver`s cab Once every 12 months
again according to schedule

Service
Conditions WG I WG II WG III
Changing interval
A ------------------- 15000km 20000km
5000km/4 10000km/6
B months/service time months/service time ----------------------
200h 500h
5000km/4
C months/service time 10000km 15000km
200h
5000km/4
D months/service time 10000km 15000km
200h
5000km/4
E months/service time 10000km 15000km
200h
1. For vehicles services in various bad condition or always over-loads, interval of oil changing
shall be shorten
2. Ensure two times of oil changing in whatever conditions

First-time
Diesel Engine Maintenance Item P WD1 WD2 WD3 WD4
Check
CH-4 Oil changing cycle as
Replace diesel oil •
per different conditions
Replace fuel filter or filter element • When changing diesel oil
Check and adjust valve clearance • • • • •
Replace fuel filter element • • • •
Clean fuel pre-filter or replace filter element • • • •
Check coolant volume and add it to full • • • • • •
Replace coolant According to 4.4
Fasten cooling pipe clamp •
Fasten inlet air pipe, soft tube, and flange
• • • • •
connection parts
Check air filter maintenance indicating light or
• • • •
indicator
Clean dust cup of air filter（Excluding
• • • • •
automatic exhausting type）
Clean main filter element of air filter When indicator light or indicates red
Replace safety filter core of air filter After cleaning main filter core for five times
Check bearing clearance of turbocharger •
Check，adjust clutch stroke and wire rope
• • • • • •
conditions
Electric components and electronically
Check it every 250hours
controlled system wiring harness
Note：The mark means that the maintenance is needed.