Service Form

DOZER
PS 3 - 1000 Hrs
Date Location Unit No Hours Time In Time Out Service Tick Service
1000Hrs
MAINTENANCE SERVICE REQUIREMENTS
COMPARTMENT NO ITEM ACTION OK Not OK
1 Engine Change Oil & Take Oil Sample Qty……………….Liter
2 Transmission Change Oil & Take Oil Sample
OIL & SAMPLES 3 Final Drive LH Change Oil & Take Oil Sample Qty……………….Liter
4 Final Drive RH Change Oil & Take Oil Sample Qty……………….Liter
5 Hydraulic Check Level
6 Oil Filter Replace
7 Fuel Filters, Primary Replace
8 Fuel Filters, Secondary Replace
Clean/Replace
9 Air Cleaner Outer (Primary)
Clean/Replace
10 Air Cleaner Inner (Secondary)* Replace if required
11 Water Separator Drain water & Sediments.
Check & Test with reference
12 Air Induction System test
to the procedure*

Air Intake & Exhaust Lines Check all clamps are fitted & tight.
ENGINE 13
( Hoses & Elbows )
Check for damaged hoses or pipes.
14 Exhaust Manifold, Pipes, Clamps Check all studs & bolts are fitted & tight &
15 Crankcase Breathers & Tubes Check & clean Ensure no rstrictions
16 Clamps Check all are in place & tight
Check for rubbing & chaffing
17 Fuel Lines & Clamps
Check all are in place & tight
18 Oil, Fuel, Water & Air Check for any leaks
19 Belts Check for cracks, wear & tension
20 Fan Check for cracks & all bolts are tight.
21 Fan & Jockey Pulley Grease by hand only.
22 Mounting bolts & brackets Check all in place & tight
23 Coolant Check levels
24 Cap Check condition & for leaks.
COOLING SYSTEM & 25 Radiator Check radiator core.
RADIATOR 26 Hoses, Lines, & Brackets Check no rubbing or chaffing.
27 Hose Clamps Check all fitted & tight, no leaks.
28 Mount & Bolts. Check condition & all are tight.
29 Transmission Check for leaks & change breather.
30 Transmission Change filters.
31 Pivot Shaft Tank Inspect/Clean Breather
32 Magnetic Screen Clean & checK for particles.
33 Drive Shaft & Spider Bearings Check wear & grease
POWER TRAIN 34 Transmission control cable Check for clamps, not rubbing.
35 Final Drives, LH & RH Check for leaks.
36 Final Drive Seal Guards. Check for damage or wear.
37 Hoses, Lines & Clamps Check for leaks & all clamps fitted & tight
38 Guards & Covers. Check fitted & no bolts loose or damage
39 Mounting Bolts & Brackets. Check all in place & tight.
40 Track Tension Check correct adjustment.
41 Track Link Master Bolts. Check in place & tight.
42 Links, Bush's & Pins. Check for leaks & wear.
TRACK FRAME &
43 Rollers Check for leaks & wear.
UNDERCARRIAGE
44 Idlers. Check for leaks & wear.
45 Sprockets Check all bolts are fitted & tight. Wear.
46 Cannon, LH & RH Check Extension*
Check for leaks & all mounting bolts are
tight.
47 Oil Tank.
Drain condensates.
Change breather.
48 Filters Change all.
49 Hydraulic Pilot Filter

HYDRAULIC, Including Hydraulic Catridge Tank Filter

50
STEERING / BRAKE 51 Control Valves & linkages. Check for leaks & wear.
Check all hoses, lines and fittings for any
52 Pipes / Hoses & Clamps external visible damage
Check all clamps fitted & tight, pipes &
hoses for damage and leaks.
53 Hydraulic Cylinders Check for leaks or damage.
54 Mounts & Mounting Bolts. Check all fitted & tight.
Hydraulic Rate Cylinder Condition*
Blade Lift Cylinder LH …… Blade Lift Cylinder RH ……
Blade Tilt Cylinder LH …… Blade Tilt Cylinder RH ……
Ripper Lift LH …… Ripper Lift RH ……
Ripper Tilt LH …… Ripper Tilt RH ……
Pin Pulley Cyl ……

Page 1 of 5
Potong / Periksa Saringan2 bermasalah & catat ( Cut Filter / Inspect if Indicated failure & Record ) *
Engine

Periksa Particle pada Plug Magnet & catat ( Inspect the Magnetic Plug for Particles & Record ) *
Final Drive RH
Final Drive LH

48 Contaminates. Drain sediment.

FUEL TANK 49 Mounting Bolts. Check all are fitted & tight
50 Vent Valve & Cap Check for leaks.
51 Grease Tank / Container (If available) Check level, fill as required.
52 Drive Shaft & Spider Bearings. Grease & check wear.
53 Pump Drive shaft & spiders. Grease & check wear.
54 Ripper Cylinders & Frame Pins. Grease & check wear.
GREASE SYSTEM 55 Blade & Tilt Cylinder Pins & Pivots Grease & check wear.
56 Equalizer Bar, Centre & End Pins Grease & check wear.
57 Hoses / Lines/ clamps/fittings Condition & clamps are in place & tight
58 All Grease Points That they are receiving grease.
59 All Grease Nipples. Not leaking or damaged
60 Blade Check for cracks & wear.
61 Push Arms & Stabilizer Bar. Check for cracks, wear & loose bolts.
Check for loose or missing bolts.
62 Cutting Edges & End Bits.
Check % of wear.
Check for wear & missing or loose
FRAME, BLADE & RIPPER 63 Pins, Bush's & Blocks.
retainer bolts & plates
Check all mounting bolts are tight & in
64 Ripper Frames & Mounts.
place. Check for cracks.
65 Shank, Protector & Tip. Check GET is good to work.
66 Belly Guards. Ensure mounting and Clean out & Refit.
67 Blade & Ripper Controls Test & check for worn linkages.
68 Indicators & Instruments Test all warning lights & gauges.
70 ROP's (if available) Check for damage & bolts are tight
Check & lube locks and hinges on doors
71 Doors, Windows & Glass & windows sliders.
Check glass is clear & no cracks.
72 Mirrors Check all fitted, adjusted & clear.
CAB, HEATER & 73 Operator seat & Belt Check condition of seat & belts.
AIR CONDITIONER Ensure function, clear sound,
74 FM Radio (If Available)
wiring is tidy & good condition
Check alignment & tension of belts,
75 AC Compressor
Check mounting bolts are tight.
76 Check Condensor Wash & dry
77 A/C Drier Change as required.
Check all clamps fitted & tight. Check
78 Hoses, Lines & Clamps.
no rubbing or chaffing.
79 AC System Check ACTUAL Temp & function of fans
80 AC Components Check function & condition

FIRE EXTIGUISHERS &
SUPPRESION SYSTEMS
ELECTRICAL SYSTEM
Extinguishers, Tanks, Components, Check correct charge. Check Pyro tube,
81 lines & hoses not rubbing & clamps in
Pressure & Tagging
19 place. Tagging up to date.
82 Battery Check Condition
83 Lighting System / Rotary Check Working & Condition
84 Alternator Check & Adjust Belt Tension If Required
85 Emergency Stop Check Working & Cond
86 All Warning & Indicator Lights Test & Check Working Cond
87 Fuse Box & Cover Check Working & Cond
88 All Lights Check all are in good working condition.
89 Fitting & Mounting Bolts Alteranotr, CompressorCheck Working & Cond
90 Test Radio Communication Operation Test Operation & Cond
91 Radio FM if Available Test Operation & Cond
Check condition , not rubbing,clamps in
92 Electrical Harness
place & tight
93 Wiper & Washer Check functions & water is full.

Page 2 of 5
 94 Engine Check for abnormal noise.
95 Service Brake. Check working to Specification
96 Park Brake. Check working to Specification
OPERATIONAL TEST. 97 Transmission Test gear Selection.
98 Streering Test function
99 Hydraulics Test blade ripper.
100 SAFETY Signs & Stickers. Ensure all fitted & Clear.
101
102 Moving Alarm. Test functioning correctly.
ACCESS STEPS & 102 Access Steps Check fitted, correct & no damage.
HAND RAILS 103 Hand Rails Check fitted, correctly & no damage.

Remarks:

Mechanic Electric Service Supervisor

Sign Sign Sign Signature

Page 3 of 5
 BATTERY INSPECTION FORM

Job Site / Location :

Battery Details Machine Details
Model : Unit No. :
Voltage : Model :
Battery Rate CCA/AH : Unit HM :
Last fitted :

Not
Visual Inspection OK N/A Remarks (If Not OK)
OK
1 Battery Brakcet and Mounting bolt
2 Battery Case/body
3 Battery Guard/Cover
4 Battery Poles
5 Battery Vent Caps and Vent Holes
6 Battery Electrolyte Levels (if not Free Maintenance Type)
7 Battery Cells and Partitions
8 Battery Terminals and Connector
9 Battery Cables - & + (clamps and route)
Technical Inspection Specifications
10 Electrolyte Specific Gravity Average (Hydrometer) ...……………………s AVERAGE : 1.220 - 1.270s
11 Alternator Output Voltages When Engine Running ………………....vdc 25.5 - 28.5 vdc
12 Battery Voltages When Engine Running (UnLoaded ) ………………....vdc 25.5 - 28.5 vdc
13 Battery Voltages When Engine Running (Full Loaded) ………………....vdc 27 - 25 vdc
14 Battery Voltages When Engine Off ………………....vdc 25.2 vdc, Total Battery
15 Any Discurrent / Case Drain (Kebocoran Arus) ? …………...……..mA < 20mA
Battery Load Testing (Must be Carried out )
16 Loaded with 200Afor 10-15sec) (AVERAGE)_Rheostat Load > 9,6 vdc, Per Battery
tester type ………..………..vdc
Battery Analyser reading status
Inspected by : Position 1 2 3 4
Measured CCA/AH
Electrician : Read result
Name and signature Position 5 6 7 8
Measured CCA/AH
Electrician : Read result
Name and signature Note :
Battery need to be Replaced if

Recommendation Action by Electric Supervisor/Leading Hand ~ Point 2,4 & 7 : Badly damage
~ Point 16 : < 6,5 vdc or < 300A
Replace the Battery ? Yes No ~ Batt. analyser result : BAD

Battery need to be Recharged if

~ All Visual Inspection OK
~ Point 16 in Range : 6,5vdc - 9,6 vdc
~ Batt. Analyser read : Good need to
Recharge or Charge
and test

Name and Signature

Page 4 of 5
 Comments and Defects

STATUS COMPONENT PRF INITIAL

ITEM KERUSAKAN / DEFECT
KWB/REPAIRED GROUP Yes / N/A INISIAL

Service. Name/Signature Service. Sup'v

Mech. Name/Signature Mech. Sup'v

Elect. Name/Signature Elect. Sup'v

Tyre. Name/Signature Tyre. Sup'v

Note: Plant Supt. :

KWB : Known Work Book
PRF : Part Recommended Form Date :
N/A : Not Available

Page 5 of 6
Page 6 of 6