Davao International Container Terminal inc.

Bo. San Pedro Panabo City

Driver's Daily checklist

Unit Number: Date:

Driver: ODO:

1 Clean the truck (if necessary)

2 Check coolant level in reservior
3 Check engine oil level
4 Check radiator hoses for leaks
5 Check battery connection
6 Check power steering oil level
7 Check brake fluid level
8 Check all the belts, alternator and aircon belt
9 Check Tyre Pressure
10 Check the wheel nuts for tightness
11 Check tyres for damage and foreign objects
12 Check Windscreen washer fluid level
13 Clean check and adjust mirrors
14 Check electrical display for the faults
15 Check electrical horn
16 Check lighting system
17 Check body paint for scratch and dented
18 Check windshield for cracks and side door glass
19 Check wiper blades
20 Check tools, hyd. Jack, tire wrench
21 Check spare tire

Remarks
 San Vicente Terminal and Brokerage Services Inc.
Bo. San Pedro Panabo City

Unit number: HMR:

Date:

100 Hours Servicing for Empty Container Handler

A. LUBRICATION E. HYDRAULIC SYSTEM CHECK

1 Lubricate hinges door 1 Pump

2 Lubricate inner mast bearing guide 2 Pressure
3 Lubricate outer mast bearing guide 3 Hoses and connection
4 Lubricate tilt cylinder pin both sides cad and mast sides 4 Controls
5 Lubricate steering arm pin both sides 5 Servo
6 Lubricate steering king pin both sides 6 Valves
7 Lubricate pin mast frame both sides 7 Cylinders
8 Lubricate lighting cylinder pins both sides 8 Orbitrol
9 Lubricate chain mast and check the condition both sides
10 Lubricate chain lifting and check the condition both sides F. LIFTING MAST/CHASSIS CHECK
11 Lubricate slide pads spreader
12 Lubricate twist locks both sides 1 Spreader
13 Lubricate pins side shifts cylinder 2 Chain and hoses
14 Lubricate 20' 40' cylinder pin both sides 3 Wheels and rollers
4 Mounting and bolts
B. OIL CHECK 5 Chassis beams
6 Steering axle
1 Engine
2 Hydraulic G. ELECTRICAL SYSTEM CHECK

C . ENGINE CHECK 1 Battery

2 Cable and connection
1 Connection (hoses & coupling) 3 Lightings
2 Coolant pump 4 Wiper
3 Belt tension 5 Switches
4 Mounting and supports 6 Gauges
5 Covers 7 Air condition
6 Exhaust systerm 8 Sersors
7 Turbo charger 9 Starter motor
8 Air cleaner 10 Alternator
11 Horn
D. FILTER CHECK

1 Engine
2 Fuel
3 Hydraulic oil filter

Remarks:

Attended by: Noted by:

 San Vicente Terminal and Brokerage Services Inc.
Bo. San Pedro Panabo City

Unit Number: HMR:

Date:

500 Hours Servicing for Empty Container Handler

GENERAL

1 Clean the truck (if necessary)

2 Check the seat belt
3 Check and adjust mirrors
4 Read out error log and delete
5 Enter the next maintenance interval

ENGINE
1 Change engine oil
2 Change engine oil filter
3 Change the fuel filter
4 Check condition of V-ribbed belt
5 Check the coolant concentration

CHASSIS

1 Check cab mountings

2 Check the condition of the overhead guard frame

STEERING AND WHEELS

1 Check the condition of the steer axle

2 Check the security of the axle clamp and drive motors

CONTROLS

1 Check the parking brake for proper operation

HYDRAULICS

1 Hydraulic system: Check the oil level

2 Check the hydraulic tank breather filter
3 Check the hydraulic system, drive motors, pumps, valves and lines for leaks

MAST ASSEMBLY AND AUXILIARY HYDRAULICS

1 Check the condition of the tilt cylinders

2 Lubricate the spreader

Remarks:

Attended by: Noted by:

 San Vicente Terminal and Brokerage Services Inc.
Bo. San Pedro Panabo City

Unit Number: HMR:

Date:

1000 Hours Servicing for Empty Container Handler 3000 Hours Servicing

ENGINE ENGINE

1 Check the engine mounting 1 Renew the toothed belt and pulley
2 Renew the air filter element
3 Check the vacuum switch CHASSIS
4 Check the intake and exhaust pipes for leaks
5 Check the cooling fan belt tensioner 1 Check the condition of structural
components
CHASSIS MAST ASSEMBLY

1 Check and lubricate all pivots and joints 1 Check the mast roller bearing

HYDRAULIC EQUIPMENT
5000 Hours Servicing
1 Clean the radiator and hydraulic oil cooler
2 Check the tension of double hoses ENGINE
3 Final drive oil level check
1 Renew the air filter element
2 Renew the engine coolant
2000 Hours Servicing 3 Renew the toothed belt and idler pulley

ENGINE STEERING AND WHEELS

1 Renew the engine coolant 1 Renew final drive hub oil

2 Check the starter motor, alternator 2 Check and adjust hub bearing
and injection pump
3 Check the vibration damper MAST ASSEMBLY
4 Check valve clearances
CHASSIS 1 Renew the twistlocks

1 Check the condition of structural components

6000 Hours Servicing
STEERING AND WHEELS
HYDRAULIC
1 Renew final drive hub oil
2 Check and adjust hub bearing 1 Renew the hydraulic oil

HYDRAULIC EQUIPMENT/ MAST ASSEMBLY

1 Renew the feed, pressure, suction

and breather filter
2 Check and adjust the lift chain length

Remarks:

Attended by: Noted by:

 Preventive Maintenance Schedule
Unit Number 14-May-20 Balance 100 Balance 500 Balance 1000 Balance 2000 Balance 3000
ECH 01* 7900 743.1 8643.1 1143.1 9043.1 1643.1 9543.1 2643.1 10543.1 3643.1 11543.1
ECH 02* 6181 -400 5781 0 6181 500 6681 1500 7681 -58.9 6122.1
ECH 03* 8475.4 5407.2 13882.6 5807.2 14282.6 6307.2 14782.6 7307.2 15782.6 8307.2 16782.6
ECH 04 2222 8578 10800 8978 11200 9478 11700 10478 12700 778 3000
ECH 05* 26908 3026 29934 3426 30334 3926 30834 621 27529 1621 28529
ECH 06 23400 2846 26246 3246 26646 3746 27146 2020 25420 3020 26420
ECH 07 25943 5592 31535 5992 31935 1203 27146 7492 33435 876 26819
ECH 08 26416 3067 29483 3467 29883 3967 30383 2308 28724 3308 29724
ECH 09* 17741 448 18189 848 18589 1348 19089 1400 19141 2400 20141
ECH 10* 5800 3993 9793 4393 10193 4893 10693 513 6313 1513 7313
ERS 01* 14634 4966 19600 5366 20000 5866 20500 -13 14621 987 15621
ERS 02* 5891 2509 8400 2909 8800 3409 9300 2173 8064 3173 9064
RS 01* 19007 3969 22976 4369 23376 4869 23876 -17007 2000 -16007 3000
RS 02* 31274 4202 35476 4602 35876 5102 36376 -572 30702 428 31702
RS 03* 29493 2655 32148 3055 32548 3555 33048 -561 28932 439 29932
RS 04* 16219 -762 15457 26 16245 -15219 1000 -14219 2000 -13219 3000
RS 05 4948 3769 8717 4169 9117 4669 9617 -2948 2000 -1948 3000
RS 06 5929 4938 10867 5338 11267 5838 11767 302 6231 1302 7231
hedule
Balance 5000 Balance 6000
-2900 5000 -1900 6000
-1181 5000 -181 6000
10307.2 18782.6 11307.2 19782.6
2778 5000 3778 6000
-21908 5000 -20908 6000
-18400 5000 6864 30264
-20943 5000 -19943 6000
-21416 5000 -20416 6000
-12741 5000 3225 20966
-800 5000 200 6000
-9634 5000 2097 16731
5173 11064 6173 12064
-14007 5000 -13007 6000
-26274 5000 7926 39200
-24493 5000 -23493 6000
-11219 5000 5951 22170
52 5000 1052 6000
-929 5000 71 6000
 ECH 01
100 DATE 500 DATE 1000 DATE 2000
1420 15-Feb-14 1141.2 25-Jan-14 1141.2 25-Jan-14 2700.4
1608.3 28-Feb-14 2379.2 29-Apr-14 2700.4 21-May-14 5380.5
1800.2 15-Mar-15 2700.4 21-May-14 5380.5 20-Feb-15
1879.9 21-Mar-14 3708.1 23-Jul-14 26-Dec-19
2036.4 3-Apr-14 4418.1 18-Nov-14
2197.1 14-Apr-14 5380.5 20-Feb-15
2700.4 21-May-14 6245.4 3-Oct-19
3148.2 20-Jun-14 26-Dec-19
3708.1 23-Jul-14
4059.8 24-Aug-14
4418.1 18-Nov-14
5380.5 20-Feb-15
6245.4 3-Oct-19
26-Dec-19
8543.1 12-May-20 8543.1 12-May-20 8543.1 12-May-20 8543.1
16-Jan-21 16-Jan-21 16-Jan-21
ECH 01
DATE 3000 DATE 5000 DATE 6000 DATE
21-May-14 3708.1 7/23/2014
20-Feb-15
26-Dec-19

12-May-20 8543.1 12-May-20

 ECH 02
100 DATE 500 DATE 1000 DATE 2000 DATE
1192.8 14-Feb-14 1018.9 3-Feb-14 1018.9 3-Feb-14 2273.2 20-May-14
1361.9 27-Feb-14 2048.1 29-Apr-13 2273.2 20-May-14 5681 20-Feb-15
1553.3 14-Mar-14 2273.2 20-May-14 4199.6 8-Oct-14
1644 21-Mar-14 3122.1 23-Jul-14 5681 20-Feb-15
1810.3 3-Apr-14 4199.6 8-Oct-14
2009.7 14-Apr-14 5681 20-Feb-15
2273.2 21-May-14
2651.3 20-Jun-14
3122.1 23-Jul-14
3422.5 24-Aug-14
4199.6 8-Oct-14
5681 20-Feb-15
ECH 02
3000 DATE 5000 DATE 6000 DATE
3122.1 23-Jul-14
 ECH 03
100 DATE 500 DATE 1000 DATE 2000 DATE
1134.7 3-Feb-14 1134.7 3-Feb-14 1134.7 3-Feb-14 2460 20-May-14
1404.5 18-Feb-14 2174.5 22-Apr-14 2460 20-May-14 5642.1 20-Feb-15
1651 14-Mar-14 2460 20-May-14 4704.5 10-Oct-14 7874.8 26-Dec-19
1686.4 20-Mar-14 3253.9 14-Jul-14 5642.1 20-Feb-15
1840 3-Apr-14 4704.5 10-Oct-14 7874.8 26-Dec-19
1927 9-Apr-14 5642.1 20-Feb-15
2174.5 22-Apr-14 5895.7 20-Sep-19
2397.5 15-May-14 7874.8 26-Dec-19
2460 20-May-14
2853.5 21-Jun-14
3253.9 14-Jul-14
3781.3 24-Aug-14
4704.5 10-Oct-14
5642.1 20-Feb-15
5895.7 20-Sep-19
7874.8 26-Dec-19
12381.3 10-Oct-20 12381.3 10-Oct-20 12381.3 10-Oct-20
13782.6 16-Jan-21 13782.6 16-Jan-21 13782.6 16-Jan-21 13782.6 16-Jan-21
ECH 03
3000 DATE 5000 DATE 6000 DATE
5646.1 2/20/2015
7874.8 26-Dec-19

13782.6 16-Jan-21 13782.6 16-Jan-21 13782.6 16-Jan-21

 ECH 04
100 DATE 500 DATE 1000 DATE 2000
2066 2/20/2015 2066 2/20/2015 2066
10700 2/22/2021 10700 2/22/2021 10700 2/22/2021 10700
 ECH 04
DATE 3000 DATE 5000 DATE 6000 DATE
2/20/2014
2/22/2021
 ECH 05
100 DATE 500 DATE 1000 DATE 2000 DATE
714 5-Nov-14 2476 20-Feb-15 2476 20-Feb-15
2476 20-Feb-15 2476 20-Feb-15
23300 17-Aug-19 23300 17-Aug-19
25529 18-Feb-20 25529 18-Feb-20 25529 18-Feb-20 25529 18-Feb-20
28688 25-Aug-20 28688 25-Aug-20
29834 20-Oct-20 29834 20-Oct-20 29834 20-Oct-20
ECH 05
3000 DATE 5000 DATE 6000 DATE

25529 18-Feb-20
100 DATE 500 DATE 1000 DATE
19882 17-Aug-2019 19882 17-Aug-2019 19882 17-Aug-2019
21122 25-Oct-2019 21122 25-Oct-2019 21122 25-Oct-2019
21964 30-Nov-2019 21964 30-Nov-2019 21964 30-Nov-2019
23420 2/19/2020 23420 2/19/2020 23420 2/19/2020
26146 23-Jul-2020 26146 23-Jul-2020 26146 23-Jul-2020
 ECH 06
2000 DATE 3000 DATE 5000 DATE 6000
19882 17-Aug-2019 19882 17-Aug-2019
21122 25-Oct-2019 21122 25-Oct-2019
21964 30-Nov-2019 21964 30-Nov-2019
23420 2/19/2020 23420 2/19/2020
24264
 DATE

04-13-2020
 ECH 07
100 DATE 500 DATE 1000 DATE 2000
22158 15-Aug-2019 22158 15-Aug-2019
22960 18-Oct-2019 22960 18-Oct-2019 22960 18-Oct-2019 22960
23740 16-Dec-19 23740 16-Dec-19 23740 16-Dec-19 23740
23819 30-Jan-2020 23819 30-Jan-2020 23819 30-Jan-2020 23819
25812 6-May-2020 25812 6-May-2020 25812 6-May-2020 25812
28427 11-Sep-2020 28427 11-Sep-2020
29451 4-Nov-2020 29451 4-Nov-2020 29451 4-Nov-2020
30892 28-Jan-2021 30892 28-Jan-2021 30892 28-Jan-2021
31435 22-Feb-2021 31435 22-Feb-2021 31435 22-Feb-2021 31435
 ECH 07
DATE 3000 DATE 5000 DATE 6000 DATE

18-Oct-2019 22960 18-Oct-2019

16-Dec-19 23740 16-Dec-19
30-Jan-2020 23819 30-Jan-2020
6-May-2020

22-Feb-2021
 ECH 08
100 DATE 500 DATE 1000 DATE 2000 DATE 3000
21680
26724 05/20/2020 26724 05/20/2020 26724 05/20/2020 26724 05/20/202 26724
29383 1/10/2020 29383 1/10/2020 29383 1/10/2020
H 08
DATE 5000 DATE 6000 DATE
 ECH 0
100 DATE 500 DATE 1000 DATE 2000
15114 2-Aug-2019 15114 2-Aug-2019
15623 24-Sep-2019 15623 24-Sep-2019 15623 24-Sep-2019 15623
17141 9-Jan-2020 17141 9-Jan-2020 17141 9-Jan-2020 17141
18089 18-Mar-2020 18089 18-Mar-2020 18089 18-Mar-2020
 ECH 09
DATE 3000 DATE 5000 DATE 6000 DATE
14966 06-Aug-19
24-Sep-2019 15623 24-Sep-2019
9-Jan-2020 17141 9-Jan-2020
 ECH 10
100 DATE 500 DATE 1000 DATE 2000 DATE 3000
2728 09-Nov-19 2728 11/9/2019 2728 11/9/2019
3455 12/26/2019 3455 12/26/2019 3455 12/26/2019
4313 02/19/20 4313 02/19/20 4313 02/19/20 4313 02/19/20 4313
7500 12-Sep-20 7500 12-Sep-20
9693 17-Jan-21 9693 17-Jan-21 9693 17-Jan-21
H 10
DATE 5000 DATE 6000 DATE

02/19/20
 ERS 01
100 DATE 500 DATE 1000 DATE 2000
10918 1-Aug-2019 10918 1-Aug-2019
11227 28-Oct-2019 11227 28-Oct-2019
12621 9-Jan-2020 12621 9-Jan-2020 12621 9-Jan-2020 12621
17600 15-Oct-2020 17600 15-Oct-2020 17600 15-Oct-2020
19500 19500 19500
ERS 01
DATE 3000 DATE 5000 DATE 6000 DATE
10731 29-Jul-19

9-Jan-2020 12621 9-Jan-2020

 ERS 02
100 DATE 500 DATE 1000 DATE 2000 DATE 3000
2727 08-Nov-19 2727 08-Nov-19 2727 08-Nov-19
3809 10-Jan-20 3809 10-Jan-20 3809 10-Jan-20
6064 23-May-20 6064 23-May-20 6064 23-May-20 6064 23-May-20 6064
7500 09-Sep-20 7500 09-Sep-20
8300 06-Oct-20 8300 06-Oct-20 8300 06-Oct-20
S 02
DATE 5000 DATE 6000 DATE

23-May-20 6064 23-May-20 6064 23-May-20

 RS 01
100 DATE 500 DATE 1000 DATE 2000 DATE 3000 DATE 5000
1420 20-Feb-14 1420 20-Feb-14 1420 20-Feb-14
1638 7-Mar-14 3059 18-Jun-14 5625 20-Feb-15
1886 27-Mar-14 4341 14-Sep-14 17143 26-Dec-19
1977 3-Apr-14 5625 20-Feb-15
2079 11-Apr-14 16329 25-Sep-19
2343 22-Apr-14 17143 26-Dec-19
3059 18-Jun-14
4341 14-Sep-14
4960 11-Oct-14
5625 20-Feb-15
17143 26-Dec-19
18240 16-Mar-20 18240 16-Mar-20 18240 16-Mar-20
20494 9-Nov-20 20494 9-Nov-20 20494
21160 16-Dec-20 21160 16-Dec-20 21160 16-Dec-20
21789 26-Jan-21 21789 26-Jan-21 21789 26-Jan-21
22321 26-Feb-21 22321 26-Feb-21 22321 26-Feb-21
22876 4-Apr-21 22876 4-Apr-21 22876 4-Apr-21
 RS 02
100 DATE 500 DATE 1000 DATE 2000 DATE
11/5/2014 2132 2/20/2015 2132 2/20/2015
27447 21-Sep-19
28702 7-Dec-19 28702 7-Dec-19 28702 7-Dec-19 28702 7-Dec-19
30399 3/13/2020 30399 3/13/2020 30399 3/13/2020
33200 9/9/2020 33200 9/9/2020 33200 9/9/2020
33990 10/6/2020 33990 10/6/2020 33990 10/6/2020
35376 1/19/2021 35376 1/19/2021 35376 1/19/2021
RS 02
3000 DATE 5000 DATE 6000 DATE

27447 9/21/2019
28702 7-Dec-19

33200 9/9/2020
 RS 0
100 DATE 500 DATE 1000 DATE 2000
2588 6-Mar-15 645 5-Nov-14 2397 20-Feb-15 2397
2588 6-Mar-15
24725 5-Aug-19 24725 5-Aug-19
26932 17-Dec-19 26932 17-Dec-19 26932 17-Dec-19 26932
28419 14-Mar-20 28419 14-Mar-20 28419 14-Mar-20
32048 2-Oct-20 32048 2-Oct-20 32048 2-Oct-20
24201 20-Jan-21 24201 20-Jan-21 24201 20-Jan-21
 RS 03
DATE 3000 DATE 5000 DATE 6000 DATE
20-Feb-14

17-Dec-19 26932 17-Dec-19

 RS 04
100 DATE 500 DATE 1000 DATE 2000
15357 25-Jul-2019 15357 25-Jul-19
15745 12-Sep-19
 RS 04
DATE 3000 DATE 5000 DATE 6000 DATE
16170 11-Oct-19

Note: New engine from RS 03 hmr

om RS 03 hmr
 RS 05
100 DATE 500 DATE 1000 DATE 2000 DATE 3000
8617 10/2/2021 8617 10/2/2021 8617 10/2/2021
05
DATE 5000 DATE 6000 DATE
R
RS 06
100 DATE 500 DATE 1000 DATE 2000 DATE
3425 13-Nov-19 3425 13-Nov-19
4231 2/1/2020 4231 2/1/2020 4231 2/1/2020 4231 2/1/2020
4782 3/13/2020 4782 3/13/2020 4782 3/13/2020
7685 8/24/2020 7685 8/24/2020
10767 10/2/2021 10767 10/2/2021 10767 10/2/2021
RS 06
3000 DATE 5000 DATE 6000 DATE

4231 2/1/2020
 San Vicente Terminal and Brokerage Services Inc.
Bo. San Pedro Panabo City

Operator's Daily Check up for ReachStacker

Unit Number: Date:

Operator: HMR:

1 Clean the truck

2 Check tyre condition and inflation pressure
3 Check working hydraulic system oil level (sight glass)
4 Check brake hydraulic system oil level (sight glass)
5 Check coolant level in header tank
6 Check engine oil level
7 Check fluid level in washer reservoir
8 Check fuel level, indicate the fuel amount
9 Check powershift trasmission oil level
10 Check handler for visible damage
11 Check the twistlocks and warning lights for proper operation
12 Adjustment of driver's seat belt
13 Check all the lifting cylinder for possible leaks
14 Check all the hydraulic hoses for possible leaks
15 Check the battery connectors
16 Check the lightings
17 Check the electrical horn
18 Check the wiper blades
19 Check the steering cylinder for leaks and arm
20 Check the belts, alternator and aircon if necessary
21 Check the central lubrication canister

Remarks:
 San Vicente Terminal and Brokerage Services Inc.
Bo. San Pedro Panabo City

Unit number: HMR:

Date:

100 Hours Servicing for Reach Stacker

A. LUBRICATION D. BRAKE, STEERING AND WHEELS

1 Lubricate the door hinges both sides 1 Check oil brake level
2 Lubricate hinges cover evaporator 2 Check brake pedal for play
3 Lubricate hinges emergency exit door 3 Check brake pressure
4 Lubricate slewing ring bearing and gear 4 Check brake filters
5 Check and Lubricate the twistlocks 5 Check orbitrol for leaks
6 Fill central lubrication canister with grease 6 Check steering hose and brackets
7 Check and lubricate the propeller shaft 7 Check wheel nut for correct torque
8 Check and lubricate the cross joint 8 Check tyre pressure
9 Lubricate 20' 40' cylinders 9 Check tyres for damage and foreign objects
10 Lubricate side shift cylinder 10 Check mounting steering axle
11 Lubricate the slide pads of the spreader 11 Check mounting of steering cylinder and
steering axle swivel pins
B. ENGINE CHECK E. CHASSIS
1 Check engine oil level
2 Check Transmission oil level 1 Clean snd the roller fo the cabin
3 Check the alternator belt and bracket 2 Check mounting of the steer axle, mast and
4 Check the automatic belt tensioner for drivers cabin
proper operation 3 Check condition of the overhead guard
5 Check radiator hose and coolant and frame
6 Check engine oil leaks 4 Truck welds inspection
7 Check transmission for possible leaks F. COTROLS
8 Check engine filters
9 Check transmission filter 1 Check the functionality of the control levers
10 Check engine mounting and supports 2 Check the functionality of the absent driver
11 Check turbo charger seat switch
12 Check intake and exhaust system for leaks 3 Check the functionality of the emergency
13 Check transmission support shutdown switch

C. HYDRAULIC SYSTEM G. ELECTRICAL EQUIPMENT

1 Check hydraulic pumps for leaks 1 Check the battery condition

2 Check hydraulic oil level 2 Check the electrical system, lightings,
3 Check hoses for possible leaks horn and switches
4 Check hose brackets
5 Check control valves for leaks
6 Check lifting cylinder for leaks
7 Check extension cylinder for leaks
8 Check steering cylinder for leaks
9 Check 20' 40' cylinder for leaks
10 Check side shift cylinder for leaks
11 Check the hydraulic tank breather filter

REMARKS:

Attended by: Noted by:

 San Vicente Terminal and Brokerage Services Inc.
Bo. San Pedro Panabo City

Unit number: HMR:

Date:

500 Hours Servicing of Reachstacker 2000 Hours Servicing

GENERAL ENGINE

1 Clean the truck 1 Renew air filter element

2 Check the seat belt 2 Renew safety element
3 Check and adjust mirrors 3 Renew engine coolant and filter
4 Change the fuel tank breather filter
ENGINE 5 Check air con drive belt
6 Check viscous vibration damper
1 Change engine oil 7 Check vacuum switch
2 Change engine oil filter
3 Check engine mounting HYDRAULIC
4 Change the fuel filter
5 Check turbocharger 1 Renew the feed, pressure, suction
6 Check the coolant concentration and brether filter

TRANSMISSION 3000 Hours Servicing

1 Change the transmission oil filter ENGINE

2 Check and adjust the steer stops
1 Check starter motor, alternator
STEERING AND WHEELS and injection pump
HYDRAULIC
1 Check steer axle hub oil level
2 Check wheel hub bearing end float 1 Change the brake hydraulic system oil
3 Check the security of the axle clamp 2 Change the working hydraulic system oil
and drive motors 3 Check the hydraulic tank breather filter
CONTROLS 4 Clean the hydraulic tank pre-filter
5 Change hydraulic oil filter
1 Check the functionality of the service
and parking brakes 5000 Hours Servicing

1000 Hours Servicing ENGINE

ENGINE
1 Check valve clearances
1 Change the air filter element

TARNSMISSION 6000 Hours Servicing

1 Change the transmission oil ENGINE

2 Change the transmission oil filter
1 Flush the cooling system
HYDRAULIC 2 Change the coolant and coolant filter
3 Check the valve clearances
1 Clean the radiator and hydraulic oil cooler

REMARKS:

ATTENDED BY: NOTED BY:

 Davao International Container Terminal
Bo. San Pedro Panabo City

Unit Number: HMR:

Date: Driver:

100 Hours Preventive Maintenance 500 Hours Preventive Maintenance

A.LUBRICATION A. ENGINE

1 Grease king pin both sides 1 Engine change oil

2 Grease tie rod end both sides 2 Change oil filter
3 Grease cowl bushing both sides 3 Change fuel filter
4 Grease cross joint front and rear shaft 4 Change transmission filter
5 Grease propeller shaft 5 Re-torque gearbox mounting
6 Grease cylinder both ends and both sides 6 Re-torque steering arm
7 Grease all the slack adjuster both sides 7 Re-torque suspension
8 Grease all the S cum shaft both sides 8 Re-torque cylinder mounting
9 Grease hinges of door 9 Adjust brake
10 Gease hinges of transmission cover 10 Re-torque lift arm
11 Grease fithwheel base and pins 11 Re-torque lift cylinder
12 Re-torque wheel rim
B. ENGINE AND BODY
2000 Hours Preventive Maintenance
1 Check up engine for oil leaks
2 Check up engine support A. DRIVE TRAIN
3 Check up engine coolant
4 Check up transmission oil leaks 1 Change planetary gear oil
5 Check up alternator belt 2 Change differential gear oil
6 Check up air con belt 3 Change transmission oil
7 Check up transmission bell housing 4 Change engine coolant
8 Check up cowl support and bolts 5 Adjust engine valve timing
9 Check up hydraulic oil level
10 Check up hydraulic hose for leaks
11 Check up orbitrol for leaks
12 Check up lifting cylinder for leaks
13 Check up differential oil level
14 Check up planetery oil level
15 Check up lighting system
16 Check up battery

REMARKS:

Attended by: Noted by: