VASAVADATTA CEMENT - SEDAM.

FP-010/4
CEMENT MILL - IV.
DAILY CHECK LIST. Ball Mill & Polycom Area.
SlNo Equipment no Description UOM RANGE Mon Tue Wed Thur Fri Sat
1 4N08 Belt Conveyor
Gear Box Check for Oil leakage & Temp.
Check for any abnormal sound.
Check for Bearings & Drums
Head Pulley condition.
Check for Bearings & Drums
Snub Pulley condition.
Belt Check for belt condition & joint.
Idlers Check for free rotation.
Check for Bearings & Drums
Tail Pulley condition.
2 4N09 Magnetic Separator
Gear Motor Check for any abnormal sound.
Check for bearings & drums
Head Pulley condition
Check for bearings & drums
Tail Pulley condition
Belt Check for belt condition & joint.
3 4N10 Chain B/E.
Gear Box 01 Check for Oil leakage & Temp.
Gear Box 02 Check for Oil leakage & Temp.
Check for any abnormal sound.
4 4N11 Belt Conveyor
Gear Box Check for Oil & Temp.
Check for any abnormal sound.
Check for Bearings & Drums
Head Pulley condition.
Check for Bearings & Drums
Snub Pulley condition.
Belt Check for belt condition & joint.
Idlers Check for free rotation.
Check for Bearings & Drums
Tail Pulley condition.
6 4N13 HR Seperator Observe Drive & Belt condition.
Bearing Check for Lub & Temp. deg c 75-90
Lub Unit Check for Grease level & Operation.
7 4N14 Polycom.
Grease pump station Check for Air Pressure. bar 4 to 6
Polycom Floor
Gear Box 01 Check for Oil leakage & Temp. deg c 75-90
Gear Box 02 Check for Oil leakage & Temp. deg c 75-90
Cordon Shaft 1&2 Observe any abnormality
Water Circulation Check water Flow in all Funnels.
Accumulator 1&2 Check Temp, Pressure. bar 90
Hydraulic line Check for Any leakage oil.
9 4N16 Air Slide. Check Bottom Chamber
4N16 Air Slide Blower Check for Filter condition & Noise.
Check for Bearing condition & Temp.
10 4N18 Motorised Slide gate. Check for General condition.
11 4N19 Rotary Air Lock Check for Drive, Rotation& Lub.
12 4N20 Belt Conveyor
Gear Box Check for Oil & Temp.
Check for any abnormal sound.
Check for Bearings & Drums
Head Pulley condition.
Check for Bearings & Drums
Snub Pulley condition.
Belt Check for belt condition & joint.
Idlers Check for free rotation.
Tail Pulley
14 4N26 Bag House Fan Check for any abnormal sound.
Bearings Check for Lub & Temp, DE/NDE. deg c 75-90

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SlNo Equipment no Description UOM RANGE Mon Tue Wed Thur Fri Sat
Observe Vibration. Freq. 5--10
15 4N26 Bag house. Observe Purging & Air Pressure. bar 5
Rotary Air Lock 1,2,3,4 Observe smooth Operation.
Rotary Air Lock 5,6,7,8 Observe smooth Operation.
4N26.1 &26.1(2) Mass Flow
conveyor Check for dust emission/spillage
Geared Motor. Check for Lub & Temp.
Bearings Check for Lub & Temp.
Check for dust
4N26.3 Mass Flow conveyor emission/spillage/draft.
Geared Motor. Check for Lub & Temp.
Bearings Check for Lub & Temp.
16 4N32 Ball Mill.
Mill In Let Check for any Oil leakage
Mill I/L Oil Station Oil tank level
Mill Gear Box Check for any abnormal sound.
Mill Out Let Check for any Oil leakage
Mill O/L Oil Station Oil tank level
Mill water spray Air Blower Check for filter condition & noise
Check for bearing condition & temp
18 4N34.1 Air Slide. Check Bottom Chamber
4N34.1 Air Slide Blower Check for Filter condition & Noise.
Check for Bearing condition & Temp.
19 4N34.2 Air Slide. Check Bottom Chamber
4N34.2 Air Slide Blower Check for Filter condition & Noise.
Check for Bearing condition & Temp.
20 4N35 Belt Bucket Elevator
Bearings Check for Lub & Temp.DE & NDE.
Gear Box Check for Oil & Temp.
Check for any abnormal sound.
21 4N36 Air Slide. Check Bottom Chamber
4N36 Air Slide Blower Check for Filter condition & Noise.
Check for Bearing condition & Temp.
22 4N37 Sepol Seperator
Gear Box Check for Oil & Temp. deg c 70-80
Check for any abnormal sound.
Gear box Lub pumps Check for Leakage
23 4N 38 Cyclone 1,2,3,4 Operation of pendulum flap
24 4N39 Sepol Fan Check for any abnormal sound.
Check for Oil Level & Temp,
Bearings DE/NDE. deg c 75-90
Observe Vibration.
25 4N42 Air Slide. Check Bottom Chamber
32 4N42 Air Slide Blower Check for Filter condition & Noise.
Check for Bearing condition & Temp.
27 4N44.1 & 2Air Slide. Check Bottom Chamber
4N44.1 & 2 Air Slide Blower Check for Filter condition & Noise.
Check for Bearing condition & Temp.
29 4N47 Mill Bag house. Observe Purging
Check Air Pressure.
Rotary Air Lock 1,2,3 Observe smooth Operation.
Check Geared Motor.
30 4N48 Bag House Fan Check for any abnormal sound.
Bearings Check for Lub & Temp, DE/NDE.
Observe Vibration.
31 4N50 Bag Filter
Check Bearings Lub & Temp,
Fan DE/NDE
Bag Filter Observe for Purging
Check for Air Pressure
Rotary Air Lock Check for Drive, Rotation& Lub.

32 4N51 Pneumatic divertor gate Air pr. & general condition

33 4N57.1 & 2 Air Slide. Check Bottom Chamber
4N57.1 & 2 Air Slide Blower Check for Filter condition & Noise.
Check for Bearing condition & Temp.
35 4N52 Belt Conveyor

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SlNo Equipment no Description UOM RANGE Mon Tue Wed Thur Fri Sat
Gear Box Check for Oil & Temp.
Check for any abnormal sound.
Check for Bearings & Drums
Head Pulley condition.
Check for Bearings & Drums
Snub Pulley condition.
Belt Check for belt condition & joint.
Idlers Check for free rotation.
Check for Bearings & Drums
Tail Pulley condition.
36 4N53 Metal detector Check for its operation.

37 4N54 Pneumatic divertor gate Air pr. & general condition

38 4N11 Bag Filter
Check Bearings Lub & Temp,
Fan DE/NDE
Bag Filter Check for Air Pressure & Regulator
Observe for Purging
Rotary Air Lock Check for Drive, Rotation& Lub.

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 VASAVADATTA CEMENT - SEDAM. FP-010/4
CEMENT MILL - IV.
DAILY CHECK LIST. Clinker Area.

SlNo Equipment no Description Mon Tue Wed Thur Fri Sat

1 4N61 DPC-2
Gear Box Check for any abnormal sound.
Check fluid coupling condition
Head Sprocket Check for Bearings & sprocket condition.
Rollers Check for free rotation
Rail Check for joint Bolts & Wear condition.
Tail Sprocket Check for Bearings & sprocket condition.
Check for tension spring condition.
Buckets Check for bucket bolt condition
Check for any bend buckets
DPC Gate No.1,2,3,4,5 Check for Operation
2 4N58 Bag Filter
Fan Check Bearings Lub & Temp, DE/NDE
Bag Filter Check for Draft before & after filter bags.
Observe for Purging
Check for Air Pressure & Regulator
Check for Water in air chamber.
Rotary Air Lock Check for Drive, Rotation& Lub.
Check for line jam.
Check for dust emission/spillage.

3 4N62 DPC-3
Gear Box Check for any abnormal sound.
Check fluid coupling condition
Head Sprocket Check for Bearings & sprocket condition.
Rollers Check for free rotation
Rail Check for joint Bolts & Wear condition.
Tail Sprocket Check for Bearings & sprocket condition.
Check for tension spring condition.
Buckets Check for bucket bolt condition
Check for any bend buckets
DPC Gate No.6,7,8,9,10 Check for Operation
4 4N58-A Bag Filter
Fan Check Bearings Lub & Temp, DE/NDE
Bag Filter Check for Air Pressure & Regulator
Observe for Purging
Rotary Air Lock Check for Drive, Rotation& Lub.

5 4N63 DPC-4
Gear Box Check for any abnormal sound.
Check fluid coupling condition
Head Sprocket Check for Bearings & sprocket condition.
Rollers Check for free rotation
Rail Check for joint Bolts & Wear condition.
Tail Sprocket Check for Bearings & sprocket condition.
Check for tension spring condition.
Buckets Check for bucket bolt condition
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SlNo Equipment no Description Mon Tue Wed Thur Fri Sat
Check for any bend buckets

6 4N98 Bag Filter

Fan Check Bearings Lub & Temp, DE/NDE
Bag Filter Check for Air Pressure & Regulator
Observe for Purging
Rotary Air Lock1,2 Check for Drive, Rotation& Lub.

7 4N64 DPC-5
Gear Box Check for any abnormal sound.
Check fluid coupling condition
Head Sprocket Check for Bearings & sprocket condition.
Rollers Check for free rotation
Rail Check for joint Bolts & Wear condition.
Tail Sprocket Check for Bearings & sprocket condition.
Check for tension spring condition.
Buckets Check for bucket bolt condition
Check for any bend buckets
8 4N27 Bag Filter
Fan Check Bearings Lub & Temp, DE/NDE
Bag Filter Check for Air Pressure & Regulator
Observe for Purging
Rotary Air Lock1,2 Check for Drive, Rotation& Lub.
11 4N04 Clinker W/F.
Gear Box Check for Oil & Temp.
Check for any abnormal sound.
Head Pulley Check for bearings & drums condition
Tail Pulley Check for bearings & drums condition
Belt Check for belt condition & joint.
Idlers Check for free rotation.

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 VASAVADATTA CEMENT - SEDAM. FP-010/4
CEMENT MILL - IV.
DAILY CHECK LIST. Gypsum Area.
SlN
o Equipment no Description Mon Tue Wed Thur Fri Sat

1 4N130 Belt Conveyor Gypsum.

Gear Box Check for Oil & Temp.
Check for any abnormal sound.
Head Pulley Check for Bearings & Drums condition.
Snub Pulley Check for Bearings & Drums condition.
Belt Check for belt condition & joint.
VGTU Pulley Check for Bearings & Drum condition.
Gheck for movement of VGTU pulley
Idlers Check for free rotation.
Tail Pulley Check for Bearings & Drums condition.
2 4N131 Gypsum ReversableBelt
Gear Box Check for Oil & Temp.
Check for any abnormal sound.
Head Pulley Check for Bearings & Drums condition.
Check for discharge chute condition
Check for rubber lagging
Snub Pulley Check for Bearings & Drums condition.
Belt Check for belt condition & joint.
Idlers Check for free rotation.
Tail Pulley Check for Bearings & Drums condition.
3 4N05 Gypsum W/F.
Gear Box Check for Oil & Temp.
Check for any abnormal sound.
Head Pulley Check for bearings & drums condition
Tail Pulley Check for bearings & drums condition
Belt Check for belt condition & joint.
Idlers Check for free rotation.
4 4N06 Pozolona W/F.
Gear Box Check for Oil & Temp.
Check for any abnormal sound.
Head Pulley Check for bearings & drums condition
Tail Pulley Check for bearings & drums condition
Belt Check for belt condition & joint.
Idlers Check for free rotation.

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 VASAVADATTA CEMENT - SEDAM. FP-010/4
CEMENT MILL - IV.
DAILY CHECK LIST. Airslide & Silo feeding Area.

SlN
o Equipment no Description Mon Tue Wed Thur Fri Sat

1 4N45.1 Air Slide. Check Bottom Chamber

4N45.1 Air Slide Blower Check for Filter condition & Noise.
Check for Bearing condition & Temp.
2 4N45.2 Air Slide. Check Bottom Chamber
4N45.2 Air Slide Blower Check for Filter condition & Noise.
Check for Bearing condition & Temp.
3 4N54 Belt Bucket Elevator
Bearings Check for Lub & Temp.DE & NDE.
Gear Box Check for Oil & Temp.
Check for any abnormal sound.
4 4N104 Air Slide. Check Bottom Chamber
4N104 Air Slide Blower Check for Filter condition & Noise.
5 4N105 Air Slide. Check Bottom Chamber
4N105 Air Slide Blower Check for Filter condition & Noise.
6 4N106 Air Slide Check Bottom Chamber
4N106 Air Slide Blower Check for Filter condition & Noise.
7 4N107 Air Slide. Check Bottom Chamber
4N107 Air Slide Blower Check for Filter condition & Noise.
8 4N108 Air Slide. Check Bottom Chamber
4N108 Air Slide Blower Check for Filter condition & Noise.
9 4N68 Bag Filter
Fan Check Bearings Lub & Temp, DE/NDE
Bag Filter Check for Air Pressure & Regulator
Observe for Purging
Rotary Air Lock Check for Drive, Rotation& Lub.
10 4N69 Bag Filter
Fan Check Bearings Lub & Temp, DE/NDE
Bag Filter Check for Air Pressure & Regulator
Observe for Purging
Rotary Air Lock Check for Drive, Rotation& Lub.
11 4N70 Bag Filter
Fan Check Bearings Lub & Temp, DE/NDE
Bag Filter Check for Air Pressure & Regulator
Observe for Purging
Rotary Air Lock Check for Drive, Rotation& Lub.
Signature of Technician
Signature of Sec. Incharge

Section Incharge DGM (Mech) AVP (Mech)

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S.NO OBSERVATION REMARKS

S.NO OBSERVATION REMARKS