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APPENDI X D
Worked example
Scenario 1: Wood panel cutting process
A team of two workers operates a cross-cut saw machine. Their work includes loading wood panel onto the machine, cutting the
wood and unloading the cut wood. They also need to repair and maintain the machine regularly as well as to change the blades
of the machine. (Caution: This example may not be applicable to similar work in your workplace).

H I R A RC F OR M
Company: 2F Furniture Entp Conducted by: Mr. S (Supervisor), Miss M & Mr. L (Operator)
Process / Location: Wood cutting/Panel Sect. (Name, designation) 24 Jun 2007 to 28 July 2007
Approved by: Mr. K Date: (from... to ...)
(Name, designation) (Manager)

• D e p ar tment of O c c up ati on a l S afe ty an d He a lt h •

Date: 25 Julai 2007 Review Date: 1. 2.

1 . Ha z ard Id enti f i c ati on 2 . R i sk An a l ysis 3. R isk C ontrol

HIRARC • Guidelines for Hazard Identification, Risk Assessment and Risk Control •

Work Existing Risk Recommended PIC

No. Aktivity Hazard Which can cause/effect Control Likelihood Severity Risk Control (Due date/
(if any) Measures status)
Loading the Cutting Cuts / first aid type injury Safe work practice 4 Use leather hand glove Andy (26 July 2007)
1 4 1 (Low)
machine with wood blades / completed

Operating the Unguarded Hand get caught into rotating parts / Safe work practice, daily To Fix L-guard Chia (26 Ogos 2007)
machine machine amputation pre-use check and regular 12
2 4 3 (Medium) / In progress
maintenance

Flying Serious cuts & eye injuries by flying Warning signs; Training, 12 Use stronger blades; Mutu (26 Ogos 2007)
4 3 (Medium) To Fix L-guard / completed
fragments fragments of blades that break during cutting Safety goggles
Install
Unloading cut wood Heavy load Muscular strain / back pain Manual lifting procedure 3 1 3 Use mechanical lifter
3 (Low) Ali (20 Ogos 2007) / KIV
Repair and Unguarde Serious cuts from blade & getting cought Cover ‘on button’ Safe work 4 4 16 To make delay start Ahmad (18 Ogos 2007)
4 maintenance of the machine; in rotating parts if machine is practice (High) button / completed
machine unsafe work accidentally started
practise
 Worked example
Scenario 2: Wall exterior plastering work
A group of three workers was instructed to do plastering work at exterior wall at first floor of the building. Their work includes
erecting working platform, wall plastering with concrete and do clearing work. (Caution: This example may not be applicable to
similar work in your workplace).

H I R A RC F OR M
Company: 3D Construction Eng. Entp. Conducted by: Mr. B (Supervisor), Mr. S & Mr. R (Plasterer)
Process / Location: Plastering Work/Exterior Wall. (Name, designation) 24 Jun 2007 to 30 July 2007
Approved by: Mr. J Date: (from... to ...)
(Name, designation) (Site Manager)
Date: 25 Julai 2007 Review Date: 1. 2.

1. Haz ard Id enti f i c ati on 2 . R i sk An a l ysis 3. R isk C ontrol

HIRARC

Work Aktivity Existing Risk Recommended PIC

No. Hazard Which can cause/effect Control Likelihood Severity Risk Control (Due date/
(if any) Measures status)
Erect working Unguarded Head injury / fatal Safety helmet, 4 5 20 1) Fence upper floor 1) Muthu/
1 platform floor housekeeping (High) exposed edges 20 Ogos 07 completed
2) Establish Safe Work 2) Ravi/
Procedure use JSA 2 Sept 07 completed
Loading concrete Uneven Fall of person / broken leg Housekeeping, 4 3 12 Put plank on floor, anti Muthu/
onto platform floor safety shoes (medium) slip mat 26 July 07 completed
2
Heavy load Muscular strain / Back pain Manual lifting procedure 3 1 3 (low) Use small container Muthu/26 July 07 completed
Plastering Defective Fall from height / fatal Safety belt 4 5 20 1) Install handrail Muthu/26 July 07 completed
platform (High) 2) Use new plank as
3 platform
Hot weather Dehydrate Nil 3 1 3 (low) Provide drinking facilities Ahmad to purchase/
• Guidelines for Hazard Identification, Risk Assessment and Risk Control •

Clearing unused material Sharp object Finger cut Nil 3 1 3 (low) Use leather glove, use tool 26 July 07 in progress
4

• D e p ar tment of O c c up ati ona l S afe ty and He a lt h •

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