Line No U-SM-111-CS-I-200

Line description HP Steam header

Insulating Material Mineral Wool

Ambient temperature (max) Ta 15 deg C 59

Operating temperature of the medium T1 205 deg C 401
Temperature of exterior surface of insulation Ts 60 deg C 140
Pipe size d1 200 NB
OD of pipe 219.1 mm
Radius of pipe r1 109.55 mm 4.31
Mean Temperature Tmean 84.775
Thermal conductivity of Insulating material k 0.049034 W/m.K 0.339982
Emmissivity of Cladding Material  0.2 Btu/ft.hr.F
Wind Velocity V 0.28 m/s 55.11744
Radius of pipe with Insulation r2 166.9979 mm 6.57

Design Heat loss at cladding surface W/m2 366.7244 W/m2 116.3097

Insulation thickness required mm 57.44791 mm 2.261729
Heat loss after providing the Insulation W/m2 100.9351 W/m2 32.01241

Line No U-SM-112-MS-I-50
Line description HP Steam To Digestor PRV-1

Insulating Material Mineral Wool

Ambient temperature (max) Ta 45 deg C 113

Operating temperature of the medium T1 205 deg C 401
Temperature of exterior surface of insulation Ts 60 deg C 140
Pipe size d1 50 NB
OD of pipe 60.3 mm
Radius of pipe r1 30.15 mm 1.19
Mean Temperature Tmean 45.075
Thermal conductivity of Insulating material k 0.061305 W/m.K 0.425067
Emmissivity of Cladding Material  0.2 Btu/ft.hr.F
Wind Velocity V 0.28 m/s 55.11744
Radius of pipe with Insulation r2 84.96402 mm 3.35

Design Heat loss at cladding surface W/m2 100.9352 W/m2 32.01244

Insulation thickness required mm 54.81402 mm 2.158032
Heat loss after providing the Insulation W/m2 100.9352 W/m2 32.01243

Line No U-SM-112-MS-I-50
Line description MP Steam from Digestor PRV-1

Insulating Material Mineral Wool

Ambient temperature (max) Ta 45 deg C 113

Operating temperature of the medium T1 191 deg C 375.8
Temperature of exterior surface of insulation Ts 60 deg C 140
Pipe size d1 50 NB
OD of pipe 60.3 mm
Radius of pipe r1 30.15 mm 1.19
Mean Temperature Tmean 45.075
Thermal conductivity of Insulating material k 0.061305 W/m.K 0.425067
Emmissivity of Cladding Material  0.2 Btu/ft.hr.F
Wind Velocity V 0.28 m/s 55.11744
Radius of pipe with Insulation r2 80.73716 mm 3.18

Design Heat loss at cladding surface W/m2 100.9352 W/m2 32.01244

Insulation thickness required mm 50.58716 mm 1.99162
Heat loss after providing the Insulation W/m2 100.9353 W/m2 32.01245

Line No U-SM-120-CS-I-80
Line description HP Steam To Blackchilling PRV-3

Insulating Material Mineral Wool

Ambient temperature (max) Ta 45 deg C 113

Operating temperature of the medium T1 201 deg C 393.8
Temperature of exterior surface of insulation Ts 60 deg C 140
Pipe size d1 80 NB
OD of pipe 88.9 mm
Radius of pipe r1 44.45 mm 1.75
Mean Temperature Tmean 52.225
Thermal conductivity of Insulating material k 0.055003 W/m.K 0.381366
Emmissivity of Cladding Material  0.2 Btu/ft.hr.F
Wind Velocity V 0.28 m/s 55.11744
Radius of pipe with Insulation r2 97.619 mm 3.84

Design Heat loss at cladding surface W/m2 100.9352 W/m2 32.01244

Insulation thickness required mm 53.169 mm 2.093268
Heat loss after providing the Insulation W/m2 100.9355 W/m2 32.01254

Line No U-SM-120-CS-I-80
Line description MP Steam from Blackchilling PRV-3
Insulating Material Mineral Wool

Ambient temperature (max) Ta 45 deg C 113

Operating temperature of the medium T1 192 deg C 377.6
Temperature of exterior surface of insulation Ts 60 deg C 140
Pipe size d1 40 NB
OD of pipe 88.9 mm
Radius of pipe r1 44.45 mm 1.75
Mean Temperature Tmean 52.225
Thermal conductivity of Insulating material k 0.055003 W/m.K 0.381366
Emmissivity of Cladding Material  0.2 Btu/ft.hr.F
Wind Velocity V 0.28 m/s 55.11744
Radius of pipe with Insulation r2 94.8534 mm 3.73

Design Heat loss at cladding surface W/m2 100.9352 W/m2 32.01244

Insulation thickness required mm 50.4034 mm 1.984386
Heat loss after providing the Insulation W/m2 100.9352 W/m2 32.01244

Line No U-SM-116-CS-I-100
Line description HP Steam to ARC PRV-4

Insulating Material Mineral Wool

Ambient temperature (max) Ta 45 deg C 113

Operating temperature of the medium T1 205 deg C 401
Temperature of exterior surface of insulation Ts 60 deg C 140
Pipe size d1 100 NB
OD of pipe 114.3 mm
Radius of pipe r1 57.15 mm 2.25
Mean Temperature Tmean 58.575
Thermal conductivity of Insulating material k 0.051439 W/m.K 0.356657
Emmissivity of Cladding Material  0.2 Btu/ft.hr.F
Wind Velocity V 0.28 m/s 55.11744
Radius of pipe with Insulation r2 111.1033 mm 4.37

Design Heat loss at cladding surface W/m2 100.9352 W/m2 32.01244

Insulation thickness required mm 53.95334 mm 2.124147
Heat loss after providing the Insulation W/m2 100.9354 W/m2 32.0125

Line No U-SM-117-CS-I-200
Line description LP Steam from ARC PRV-4

Insulating Material Mineral Wool

Ambient temperature (max) Ta 45 deg C 113
Operating temperature of the medium T1 178 deg C 352.4
Temperature of exterior surface of insulation Ts 60 deg C 140
Pipe size d1 200 NB
OD of pipe 219.1 mm
Radius of pipe r1 109.55 mm 4.31
Mean Temperature Tmean 84.775
Thermal conductivity of Insulating material k 0.049034 W/m.K 0.339982
Emmissivity of Cladding Material  0.2 Btu/ft.hr.F
Wind Velocity V 0.28 m/s 55.11744
Radius of pipe with Insulation r2 157.5856 mm 6.20

Design Heat loss at cladding surface W/m2 100.9352 W/m2 32.01244

Insulation thickness required mm 48.03559 mm 1.891165
Heat loss after providing the Insulation W/m2 100.9352 W/m2 32.01243

Line No U-SM-118-CS-I-80
Line description LP Steam from ARC PRV-4

Insulating Material Mineral Wool

Ambient temperature (max) Ta 45 deg C 113

Operating temperature of the medium T1 178 deg C 352.4
Temperature of exterior surface of insulation Ts 60 deg C 140
Pipe size d1 80 NB
OD of pipe 88.9 mm
Radius of pipe r1 44.45 mm 1.75
Mean Temperature Tmean 52.225
Thermal conductivity of Insulating material k 0.055003 W/m.K 0.381366
Emmissivity of Cladding Material  0.2 Btu/ft.hr.F
Wind Velocity V 0.28 55.11744
Radius of pipe with Insulation r2 90.45693 mm 3.56

Design Heat loss at cladding surface W/m2 100.9352 W/m2 32.01244

Insulation thickness required mm 46.00693 mm 1.811296
Heat loss after providing the Insulation W/m2 100.9353 W/m2 32.01247

Line No U-SM-119-CS-I-150
Line description HP Steam to PRV-2

Insulating Material Mineral Wool

Ambient temperature (max) Ta 45 deg C 113
Operating temperature of the medium T1 201 deg C 393.8
Temperature of exterior surface of insulation Ts 60 deg C 140
Pipe size d1 150 NB
OD of pipe 168.3 mm
Radius of pipe r1 84.15 mm 3.31
Mean Temperature Tmean 72.075
Thermal conductivity of Insulating material k 0.048392 W/m.K 0.335534
Emmissivity of Cladding Material  0.2 Btu/ft.hr.F
Wind Velocity V 0.28 55.11744
Radius of pipe with Insulation r2 137.5352 mm 5.41

Design Heat loss at cladding surface W/m2 100.9352 W/m2 32.01244

Insulation thickness required mm 53.3852 mm 2.10178
Heat loss after providing the Insulation W/m2 100.9355 W/m2 32.01253

Line No U-SM-121-CS-I-200
Line description LP Steam from PRV-2

Insulating Material Mineral Wool

Ambient temperature (max) Ta 45 deg C 113

Operating temperature of the medium T1 185 deg C 365
Temperature of exterior surface of insulation Ts 60 deg C 140
Pipe size d1 200 NB
OD of pipe 219.1 mm
Radius of pipe r1 109.55 mm 4.31
Mean Temperature Tmean 84.775
Thermal conductivity of Insulating material k 0.049034 W/m.K 0.339982
Emmissivity of Cladding Material  0.2 Btu/ft.hr.F
Wind Velocity V 0.28 55.11744
Radius of pipe with Insulation r2 160.064 mm 6.30

Design Heat loss at cladding surface W/m2 100.9352 W/m2 32.01244

Insulation thickness required mm 50.51399 mm 1.98874
Heat loss after providing the Insulation W/m2 100.9352 W/m2 32.01244

Line No U-SM-120-CS-I-80
Line description HP Steam to PRV-3

Insulating Material Mineral Wool

Ambient temperature (max) Ta 45 deg C 113

Operating temperature of the medium T1 201 deg C 393.8
Temperature of exterior surface of insulation Ts 60 deg C 140
Pipe size d1 80 NB
OD of pipe 88.9 mm
Radius of pipe r1 44.45 mm 1.75
Mean Temperature Tmean 52.225
Thermal conductivity of Insulating material k 0.055003 W/m.K 0.381366
Emmissivity of Cladding Material  0.2 Btu/ft.hr.F
Wind Velocity V 0.28 55.11744
Radius of pipe with Insulation r2 97.619 mm 3.84

Design Heat loss at cladding surface W/m2 100.9352 W/m2 32.01244

Insulation thickness required mm 53.169 mm 2.093268
Heat loss after providing the Insulation W/m2 100.9355 W/m2 32.01254

Line No U-SM-101-CS-I-150
Line description HP Steam to Rutile coating

Insulating Material Mineral Wool

Ambient temperature (max) Ta 45 deg C 113

Operating temperature of the medium T1 355 deg C 671
Temperature of exterior surface of insulation Ts 60 deg C 140
Pipe size d1 150 NB
OD of pipe 168.3 mm
Radius of pipe r1 84.15 mm 3.31
Mean Temperature Tmean 72.075
Thermal conductivity of Insulating material k 0.048392 W/m.K 0.335534
Emmissivity of Cladding Material  0.2 Btu/ft.hr.F
Wind Velocity V 0.28 55.11744
Radius of pipe with Insulation r2 182.5473 mm 7.19

Design Heat loss at cladding surface W/m2 100.9352 W/m2 32.01244

Insulation thickness required mm 98.39734 mm 3.873911
Heat loss after providing the Insulation W/m2 100.9353 W/m2 32.01248

Line No U-SM-122-CS-I-100
Line description MP Steam to VC

Insulating Material Mineral Wool

Ambient temperature (max) Ta 45 deg C 113

Operating temperature of the medium T1 185 deg C 365
Temperature of exterior surface of insulation Ts 60 deg C 140
Pipe size d1 100 NB
OD of pipe 114.3 mm
Radius of pipe r1 57.15 mm 2.25
Mean Temperature Tmean 58.575
Thermal conductivity of Insulating material k 0.051439 W/m.K 0.356657
Emmissivity of Cladding Material  0.2 Btu/ft.hr.F
Wind Velocity V 0.28 55.11744
Radius of pipe with Insulation r2 104.8772 mm 4.13

Design Heat loss at cladding surface W/m2 100.9352 W/m2 32.01244

Insulation thickness required mm 47.72719 mm 1.879023
Heat loss after providing the Insulation W/m2 100.9352 W/m2 32.01243

Line No U-SM-122-CS-I-100
Line description MP Steam to VC

Insulating Material Mineral Wool

Ambient temperature (max) Ta 45 deg C 113

Operating temperature of the medium T1 185 deg C 365
Temperature of exterior surface of insulation Ts 60 deg C 140
Pipe size d1 100 NB
OD of pipe 114.3 mm
Radius of pipe r1 57.15 mm 2.25
Mean Temperature Tmean 58.575
Thermal conductivity of Insulating material k 0 W/m.K 0
Emmissivity of Cladding Material  0.2 Btu/ft.hr.F
Wind Velocity V 0.28 55.11744
Radius of pipe with Insulation r2 104.8772 mm 4.13

Design Heat loss at cladding surface W/m2 100.9352 W/m2 32.01244

Insulation thickness required mm 47.72719 mm 1.879023
Heat loss after providing the Insulation W/m2 #DIV/0! W/m2 #DIV/0!
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5.20817407E-015
-6.4030901E-012
3.13568130E-009
-7.7788838E-007
0.0001025229
-0.0066030974
0.210082105
 Attachment - C I
Insulation Thickness Table
Material: Mineral Wool ( Density
Personnel Protection ( 'P' ) & Hea
Pipe size Insulation thickness in mm for various te
61 101 126 151 176 201 226 251 276
to to to to to to to to to
(NB) 100 125 150 175 200 225 250 275 300
15 25 25 25 25 25 40 40 40 50
20 25 25 25 25 40 40 40 40 50
25 25 25 25 25 40 40 40 50 50
40 25 25 25 25 40 40 40 50 50
50 25 25 25 25 40 40 50 50 65
80 25 25 25 40 40 40 50 65 65
100 25 25 25 40 40 50 50 65 65
150 25 25 25 40 40 50 50 65 65
200 25 25 25 40 40 50 65 65 75
250 25 25 25 40 40 50 65 65 75
300 25 25 25 40 40 50 65 65 75
350 25 25 25 40 40 50 65 65 75
400 25 25 25 40 40 50 65 65 75
450 25 25 25 40 40 50 65 65 75
500 25 25 25 40 40 50 65 65 75
550 25 25 25 40 40 50 65 65 75
600 25 25 25 40 40 50 65 65 75
650 25 25 25 40 40 50 65 75 75
700 25 25 25 40 40 50 65 75 75
750 25 25 25 40 50 50 65 75 75
900 25 25 25 40 50 50 65 75 90
Attachment - C I
sulation Thickness Table
l: Mineral Wool ( Density 120-161 kg/cm 3)
el Protection ( 'P' ) & Heat Conservation *
ess in mm for various temperature ( °C ) ranges.
301 326 351 376 401 426 451 476 501 525
to to to to to to to to to to
325 350 375 400 425 450 475 500 525 550
50 50 65 65 65 75 90 90 90 100
50 65 65 65 75 75 90 90 100 100
50 65 65 75 75 90 90 90 100 115
65 65 75 75 90 90 100 100 115 115
65 65 75 90 90 90 100 115 115 125
65 75 75 90 90 100 115 115 125 140
65 75 90 90 100 115 115 125 140 140
75 90 90 100 115 115 125 140 140 150
75 90 90 100 115 125 140 140 150 165
75 90 100 115 115 125 140 150 165 165
90 90 100 115 115 125 140 150 165 165
90 90 100 115 125 140 140 150 165 175
90 90 100 115 125 140 140 165 165 175
90 90 100 115 125 140 150 165 165 175
90 90 115 115 125 140 150 165 175 190
90 100 115 115 125 140 150 165 175 190
90 100 115 115 140 140 150 165 175 190
90 100 115 115 140 140 150 165 175 190
90 100 115 125 140 140 165 165 190 190
90 100 115 125 140 150 165 165 190 190
90 100 115 125 140 150 165 175 190 200