Professional Documents
Culture Documents
An
Industrial Report at
Austin Engineering Company Ltd.
An ISO / TS 16949 : 2009 Certified Company
Submitted To:
Department of Commerce & Management
K.S.K.V, Kachchh University
Bhuj 370 001
Submitted By:
Trambadiya chirag. K.
M.B.A (Regular)
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“Austin Engineering Co. Ltd.”
PREFACE
Learned professors give the knowledge & guidance about theoretical subject
to us. To know the various angles of business, practical knowledge is necessary. It
gives an opportunity to increase our knowledge & standard & also develop our
skill.
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ACKNOWLEDGEMENT
Through the Acknowledgement, I express my sincere gratitude towards
professors who help in the preparation of this report.
I am student of M.B.A, on the completion of my industrial training at
AUSTIN ENGINEERING CO.LTDI would like to present this report of mine.
I am thankful to Austin Engineering company Ltd., Junagadh who gave me
the permission of training at their company and all staff members & Mr. Amit
Joshi for their friendly & frank behavior & co-operation for their co-operation and
also to all those industrious who helped directly or indirectly in my training
programmed
. I cannot forgive to all M.B.A staff of Kachchh University because they
help each every stage of my life so my sincere thank to them.
“A person would never swim unless he gets in to water likewise for
knowing the market we have to get into in the practical world.”
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“Austin Engineering Co. Ltd.”
GENERAL INDEX
1 Industry Profile 5
8 SWOT Analysis 90
10 Conclusion 93
11 Bibliography 94
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“Austin Engineering Co. Ltd.”
INDUSTRY PROFILE
The Indian Bearing Industry is estimated at 30 billion rupees. There are
various types of bearings such as Ball Bearing, Taper Bearing, and Needle
Bearing. The industry has established a highly diversified product range of
bearings having high volume of demand. 70% of the total demand is being met by
domestic industries and the rest is being met from import, essentially for industrial
application and special purpose.
Organized sector
Unorganized sector
Imports
The organized sector primarily caters to the OEM segment which is pre-
dominantly automotive, railway and other industrial users. The replacement market
is mainly dominated by the unorganized sector. 55% of the total sales of bearings
belong to the organized sector and about 30% is being made from import.
Till days, the industry is dominated by major players which are in the
organized sector. However, the shares of the said major players have been
declining by the entry of small players and imports into the industry. Most of the
big players are having either technical of financial collaboration with leading auto
manufacturers.
The Growth in demand for bearings depends in two key user’s segments i.e.
automobile and industrial sector growth. The automobile industry is the largest
growth driver for OEM market as it accounts for almost 45% of total bearing
market. Engineering sector which account about 28% of total share holds the
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Big players in Indian ball and roller bearing have been already exporting a
part of their production to develop countries like US, Europe etc. Domestic players
are already sensing the out sourcing opportunity and have initiated the process of
manufacturing a range of bearing for meeting their requirements of global
customers. The exports especially of auto bearings are likely to increase in future
with the entry of auto giants in India.
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INDEX
1 Company Profile 9
3 Milestones 11
4 Organization Structure 13
5 Promoter’s Body 15
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“Austin Engineering Co. Ltd.”
COMPANY PROFILE
“Austin Engineering Company Ltd” was established in 1973 by five
technocrats with initial investment of Rs 3500 US dollars in Junagadh, G.I.D.C.
area with the name of “ACCURATE ENGINEERING”.
They see better future of the ball bearing industry in India so to produce
more quantity of ball bearing & to cope up with demand of the product & to
expand unit, it converted into Private Company in 1978.
In those days, Ball bearing industry is developed very fast rate therefore to
sustain & develop the unit, it converted into public limited by issuing equity share
under the name of “Austin Engineering Company Ltd” and purchase the trade
mark '”aec” in the year 1994. AECL has established second unit, on 15 th February,
1987, which is located at Patla a village nearly 25 km away from Junagadh.
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“Austin Engineering Co. Ltd.”
India.
E mail :- austinad1@sancharnet.com
Website :- www.aec-bearing.com
Vadal Road,
Junagadh - 362030.
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MILESTONES
1973 :- Partnership firm formed by five technocrats started
manufacturing needle roller cage assemblies with the
manpower of 10 & capital invest of 3500 us dollars.
1998 :- Started manufacturing four row tapered roller & multi row
cylindrical roller bearing for neck application into steel plants.
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ORGANIZATIONAL STRUCTURE
In any business, Organization structure plays an important role.
Organization structure is an indispensable, means for good business performance,
so it requires the organization relationship among different department and
individual working, consequently, among accomplishment of desired goals. That’s
why expert said “IF MANAGER IS THE BRAIN OF THE BUSINESS, THEN
ORGANISATION IS THE PHYSICAL STRUCTURE OF THE BUSINESS”
Organization
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PROMOTER’S BODY
: Board of Directors:
Mr. N.C .VADGAMA : Chairman & Executive Director
Mr. S.M. THANKI : Managing Director
Mr. R.R. BAMBHANIA : Joint Managing Director
Mr. J.R. BHOGAYTA : Executive Director
Mr. S.V. VAISHNAV : Non Executive Director
Dr. B.R.SUREJA : Non Executive Director
Mr. K. J. MEHTA : Non Executive Director
Mr. D.B. NAKUM : Non Executive Director
AUDITORS:
DHIRUBHAI DAND & CO.
Chartered Accountants
Gokul Chambers
Junagadh 362 001
COST AUDITORS:
S.B.PARIKH & CO.
Cost Accounts,
Vadodara
BANKERS:
Bank of Baroda
Azad Chowk Branch, Jnd
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JUNAGADH OFFICE: -
101, G.I.D.C. ESTATE
VADAL ROAD
JUNAGADH 362 003
Website:
www.aec-bearings.com
E-mail:
Info@aecbearings.com
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INDEX
No Particulars Page no
1 Introduction 20
2 Product Range 21
3 Plant layout 22
4 Production Planning & Controlling 24
5 Raw material procurement 25
6 Production Process 26
7 Material handling system 31
8 Quality Control 33
9 Management of Industrial safety 34
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INTRODUCTION
In all industrial units, production is the basic activity all the other activities
revolved around this activity. The production activity is nothing but the systematic
conversion of one form of materials into another either chemically or
mechanically. It enhances the utility of the products or services. E.g. a piece of
wood has no doubt, some utility. However, when it is converted in to a chair with
some mechanical processing, the utility of the material i.e. a piece of wood would
enhance substantially.
Now a day, therefore both goods & services fall in to the scope of
production management. It was formally considered as manufacturing mgt only.
But now after inclusion of services in to its scope, it is broadly known as
"Operation management".
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PRODUCT RANGE
There are varieties of bearings that are right now in existence. They can be
classified according to the size and use of it. In the world market, 20,000 types of
bearings are traded and used. Specifically AEC ltd. produces around 4,500
different types of bearings, which can be classified into two main categories.
Ball Bearing,
Roller Bearing.
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PLANT LAYOUT
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The hardness of the bearings largely depends on the quality of the steel. The
best quality steel is the basic requirement of long life of bearings & that’s why
company is importing steel from USA from N. N. Ball & Roller Inc. TN 37650
USA. Other raw materials rather than these steel balls are purchase from various
other areas within India such as Mahindra & Mahindra, Indian steel Authority of
India. The stock of raw material is kept in bulk & fitness & hardness tests are made
before use. Following are the basic raw materials use for manufacturing bearings.
Bearing Steel (SFE52100 Grade)
Steel Balls
Steel Rollers
Steel Wire
Brass Cages
Reverts
Steel Bars & Turber
Oil, Fuel, Water & Electricity
CRCA Sheet( use in cages)
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Grinding of Races
Super Finishing
Pressing
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Accumulation of raw material is the first and for most stage in production. In
raw material of “Austin Engineering Co. Ltd.” we can include following.
Steel bars & tuber
Steel wire
Steel balls
CRCA Sheets
Rollers
Tapers etc.,
For ensuring the smooth production without break, enough stock of different
raw material should be kept ensure starting from the steel bar to oil.
2) Testing of Raw Material:
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For producing races of the bearing the steel should be cut into pieces. These
pieces are to be made with the help of special machine i.e. “Double Disk
Machine”.
4) Assigning Hardness to Races:
Assigning hardness to races goes through four steps which are as follows
Heat Treatment :
In Heat treatment, Material should be given heat treatment through electronic
furnace at 845 degree to 855 degree temperature. If heat treatment is not given
than it may possible that bearing would got breakage or crack in future. Here
“Temperature Control Meter” is used to manage temperature. A minor variation
will give dangerous results. In fact at the time of turning of races, rolls & rollers,
they are very soft, for giving them hardness the heat treatment is necessary.
Oiling :
After giving heat treatment oiling must be done for smooth running of bearings &
for anticipation of friction. It is necessary for giving cool treatment.
Cool Treatment:
For giving cool treatment the races are required to be deeped in the oil, which
gives proper hardness to it. Company is using quenching oil for this purpose.
Hardness Test :
The hardness is assigned to the races. Now it is checked through hardness tester
machine. The hardness range is 59 to 65 HRC.
Softening :
As the hardness test is made, with the help of “Continuous Tempering Machine”
adequate & required softness is assigned to the races.
5) Grinding of Races:
At this stage hardness is already assigned to the races & rollers. Due to this
process races are turned in to rough black materials. This operation is performed
for the following reasons.
Giving them a particular shape, if there is any deviation.
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“Austin Engineering Co. Ltd.”
Here the races & rollers are kept in to a particular machine, which is
imported from Germany. Races are passes through one kind of oil i.e. “Cutting
Oil” A constant flow of this oil is there in the machine. In this process, water is
also used. Constant rotation of water in this flow is there. This is known as
“Collant Flow”.
6) Facing & Lapping Process:
Here races are twisted round in the proper manner. This process is done
manually. If there is any mistake found by skilled workers then finishing is given
to minimize the chances of interior quality production. Here in “Austin
Engineering Co. Ltd.” there is a particular machine shop for facing the races &
rollers. It is necessary to find out any defect of formal operations.
7) Super Finishing:
Now the final material are given super finishing process in which the races
& rollers passes through mto / kerosene rotation through machine.
8) Pressing:
In this department workers press the bearings with help of different machines.
The department is having 3 or 4 machines for this process.
9) Inspection & Grading:
Now all the components of bearing are produce. The inspection department
makes final inspection. So that quality of the bearings can be assured. For that
Magnetic creak detection is done.
10) Assembling, Clearing & Branding :
Now final inspection & grading is made to all the components of bearings.
The next step is to assemble them in a proper way.
Fixing the roller in cages.
Fixing the cage in between inner & outer races.
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By this way finally bearings has been produced. This stage is totally
performed manually through skilled workers only. After assembling properly the
bearings are sent for clearing and final oiling is needed. Finally bearings are sent to
the packing department. Packing is made according to the customer specification.
If the product is made for export then wooden packing is made otherwise box
packing is made. At last trade mark of the company AEC designed on the packing.
Size and quality of the bearing are also written on it.
11) Storage and Dispatch:
The finished products are stored in to the go down. The storage is done in
different package, plastic package or wooden package as per specification.
Dispatching is made as per the order of marketing department. “Bonded
Store Room” take the decisions regarding dispatch. As per the ISO and TS they
check once or twice in a year that the material stored is displaceable in future or
not. Bonded storeroom department inform the excise department about such audit
made by them.
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“Austin Engineering Co. Ltd.”
This procedure for material handling can be used at every stage where
material is handled products are stored, packaged, preserved & delivered. The
“Austin Engineering Co. Ltd.” is following FIFO method for material handling.
The BSR supervisor, HOD quality assurance, shift engineers, assembly in charge
etc. are responsible authorities in this process.
Handling:
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All the raw materials, which are received, shall be stored in stores before
issuing them to the production department. Follow the procedure of receipt storage
& issue of material. In process material movement & storage procedure should be
followed. Store all the finished bearings at Bonded Store Room.
All the finished bearings & components should be packed as per the
specification given in the packing work instruction. This is responsibility of
assembly supervisor. In RMS materials, which are to be packed, are inspected as
per plan.
Rust preventive oil is applied to avoid rust formation in bearings. Then after
it is wrapped sealed in pouch & put it in carton. Specified shelf life material shall
be done on FIFO basis. Material beyond the specified limit should be use after
approval of HOD.
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QUALITY CONTROL
Moreover the Company is an ISO 9001-2000 Company. It is also good at the
social responsibility. The general statement of Austin is as under:
We are committed to satisfy customer needs and expectations continuously by
Developing and providing quality products.
Measuring, Monitoring and improving process performance.
Continuously improve work culture by providing adequate
training & develop good interpersonal relation.
Here, “Austin Engineering Company Ltd.” has given special attention on the
quality of the product. It is also an ISO 9001:2000 awarded company because of its
quality. Moreover, they have developed a QUALITY POLICY for better quality
control. The company is also having certain testing instruments for testing the
product at different levels. The product process includes five inspection stages
which show the company’s efforts to maintain its quality.
Different instruments are necessary for measuring accuracy of the product,
which are given below
Testing instruments:-
Spectrometer
Magna field crack detection
Surface roughness tester
Roundness tester
Electronic comparator
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INDEX
Sr.No Particulars Page No
1 Introduction 37
2 Human Resources Planning 38
3 Recruitment, Selection & Induction 39
4 Training & Development 42
5 Time Keeping System 43
6 Wage & salary Administration 44
7 Performance Appraisal 45
8 Trade Union & industrial Relation 46
9 Dispute Management 47
10 Welfare Policy 49
11 Social Responsibility 51
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INTRODUCTION
Employees hold a key place in business. No business enterprise can exist
and function without employees. The success of business enterprise depends to a
large extent on the quality of its human resources.
To achieve the organizational objectives, it is necessary to coordinate the
resources of the organization, i.e., four important resources, which are, man,
money, material and machinery. Among all these, man is of extreme importance
because it is like the driver of a vehicle. A vehicle is of no use until it is driven by
someone. Just like this, machines, materials, and money are of no use until they are
coordinated by man. It is also of paramount importance in the success of any
organization because most of the problems in the organizational settings are of
human and social rather than physical, technical or economic.
The management must therefore be aware not only of the organizational
needs but also of employee needs. The management of “men” is very important
and challenging job, important because it is a job, not of managing “men” but of
administering a social system. The management of men is a challenging task
because of the dynamic nature of people.
.
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CLASSIFICATION OF EMPLOYEES
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Recruitment
After HR planning the next logical step is to hire right number of people of
the right type to fill jobs. Hiring involves two broad groups of activity,
Recruitment & Selection. Employees are the lifeblood of any organization. We can
even imagine any organization without manpower .For that recruitment is
necessary
They key requirement policies are:
Use of internal sources of recruitment of bottom level management .On the
basis of performance along with experience, operative level persons is
promoted to upper levels.
The friends, relatives & children of the employees for jobs are appointed in
lower or middle levels.
Merit system with enough experience is preferred at the official level
recruitment ignoring recommendation & relation.
Selection
Selection is the process of picking individual out of the pool of the
applicants with requisite qualification & competences to fill jobs in the
organization. It is concerning with securing relevant information about an
applicant. The most qualified person to perform a particular job is selected here
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Induction
Induction is nothing but crate familiarity with the organization. After
selection generally employee has put on a probation period, which is ranging from
six month to one year, after that his employment may be conformed, during this
period his work has been found to be satisfactory
In AECL, also induction procedure has followed. Here worker needs a short
& simple induction by someone who speaks his own language.
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PERFORMANCE APPRISAL
Performance apprisal is the processof eveluating an employee’s performance
of a job in terms of its rquirements. After selection, placements,training etc process
are completed the performance of the employee is evaluated.
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In AECL all the workers are not satisfied with the management and thus
there formed Trade union under name of Austin Engineering Co. Ltd. Any dispute
or grievance on the part of employees is managed by mutual understanding.
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DISPUTE MANAGEMENT
a) Collective Bargaining
Collective bargaining is the most effective method of resolving the disputes.
Here representative of a labor union meet management representative to determine
employee's wages & benefits, to create or revise work rules & to resolve disputes
or violations of the labor contract. The best plus point of this method is it benefits
both employees as well as employers. The basic interest of management has
protected and at the same time, rights of the employees has protected too.
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WELFARE POLICY
Welfare means faring or doing well. It is a comprehensive term & refers to
the physical, mental, moral & emotional well being of an individual. A welfare
facility tends to make the worker happy, cheerful & confidant looking. Therefore,
the welfare policy of the company must be attractive & satisfactory. AEC ltd also
adopted a strong welfare policy for the employees working under the company,
which are as follows.
In AEC ltd I have observed a very good & healthy environment at the work
place. Cleanliness at the workplace is highly appreciable. The housekeeping of
factory i.e. compound wall, lawns, gardens, etc are up to the mark. Employees can
take their lunch in a natural environment. One particular notice is providing at each
machine so in case of absent of one authorize person any one can handle machine
properly & safely.
Conveniences:
Urinals & lavatories, washbasin, bathrooms, provision for spittoons, waste
disposal...
Provision of drinking water, water coolers...
Canteen services, full meal...
Worker's health services:
In case of emergency, aid has provided medical examination of workers &
health education is provided to the workers.
Economic facility
Medical facility
The AEC ltd has its own clinic with the staff of doctors, which provides
services to the employees & their families
Bonus
Bonus has provided to each & every employees of the company at 20 %
once in a year.
Loan:
Loan up to Rs.20000 has granted to the workers, which are interest free, & it
has deducted from salary in installments over a period.
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SOCIAL RESPONSIBILITY
As each & every company has certain responsibility towards the society.
Because company gets input from the society and gives output to the society only.
Therefore, they have to think about society as a whole.
Towards society:
They could not polluted the water of the residential area around the plant
Health & safety of the society people of that area must be taken into account
by the company.
In March 2005 they have manage a free checkup camp for “Vyasan Mukti”
at Bhutnath Temple not only for Austin employees but also for other people
too. The seminar was of 2 days that helps people how to get freedom from
their addiction.
More over company provides a kind response to the trainees like me. They
are so supporting to the students coming to them for getting the experience if
real world.
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INDEX
Sr. No Particulars Page No
1 Introduction 54
2 Product Mix 55
3 Product life Cycle 57
4 Branding,Packing& Positioning 58
5 Market Segementation 60
6 Pricing policy 61
7 Promotion Mix 62
8 Channle Management 64
9 Intenational Marketing 65
10 Competition land Scape 66
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INTODUCTION
Globalization, Technological advances & deregulation spell endless
opportunities in the market. Marketing means meeting needs profitably. One
saying is there, “The future isn't ahead of us it had already happened.”
Marketing deals with future. To convert societal needs in to profitable
opportunities is marketing. For that forecasting of the needs is at the base.
Marketing deals with customer. Customer satisfaction is must for successful
marketing. Marketing has typically seen as the task of creating, promoting &
developing goods & services to consumer & businesses.
According to W.J. Stanton, Market is the place where manufacturer / seller
and buyers come to exchange their goods and money respectively. In that sense,
market bridges the gap between production and consumption, or more precisely it
fills the gap between the place of production and the place of consumption.
However, the term marketing is very vast in its scope. It involves a series of
functions that can satisfy consumer needs and deliver standard of living.
In the words of Kotler, “Marketing involves a set of human activities,
directed at facilitating exchange products and services with some value.”
A firm cannot survive in the market with the tradition concept of sales.
Today’s market is customer oriented and customer is king. A firm cannot get
succeeded if it is unable to meet the expectation of the consumers. In light of this
philosophy, we will analyze the marketing practice and strategy philosophy; we
will analyze the marketing practice and strategy of AECL.
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PRODUCT MIX
Product mix can be described as the entire range of products of a company
for sale. Product mix need not consist of related products the products mix of a
company has four main characteristics
Width
Depth
Consistency
Length
“Austin Engineering Co. Ltd.” the entire product mix consists of 4500
items which can be segregated in to two main aspects based on their uses.
Automobile bearings
Industrial bearings
Product Mix
A decision concerning product mix is the major aspect in marketing
management. Product mix is the set of all products and items that a particular seller
offers for sales. Product mix is also known as product assortment it includes
following four items i.e. Length, width, depth and consistency.
The length of a product mix refers to the total number of items in the mix the
“Austin Engineering Co. Ltd.” is producing near about 4500 types of bearings
products.
The width of a product mix refers to how many different lines the company
carriers here in “Austin Engineering Co. Ltd.” number or product line are only
one because it produces only one bearings of different types. The product line is
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one i.e. ball bearing so width of the product mix of “Austin Engineering Co.
Ltd.” is one
Product Mix Depth :
The depth of product mix refers to how many varieties were offered of each
product in the line. “Austin Engineering Co. Ltd.” has organization one product
line which offers five types of product.
Needle Roller Bearing.
Spherical Roller Bearing
Cylindrical Roller Bearing
Tapper Roller Bearing.
Flexible Roller Bearing
The consistency of the product mix refers to how closely various product
lines are related to each other in the end use. In “Austin Engineering Co. Ltd.”
the product is industrial nature so consistency is there.
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Thus, the trademark is the essential legal term, which protects the rights of
manufactures to use the brand name.
Packaging
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The AEC ltd is very conscious about packing & labeling functions. As
company is producing different type of bearings, it needs different packaging
materials too. Company is having a separate division for packing & labeling.
Labeling is the next step to packing. Labeling implies putting identification marks
as labels on the packing. A label provides useful information about product, brand
name, address of producer & dealer, weight & measurement of the product, date of
packing & expiry, maximum retail price, ...etc.
For proper packing first, all the bearings from different manufacturing
department are keeping to gather & wash it properly. Then oiling process is
performed to prevent friction at last they are packed in an attractive paper boxes.
The colors of these boxes are kept as per the customer specification. All this
process is performed in a separate air-conditioned room which is called assembling
department.
Positioning
A product can only enjoy a strong position in the market by fulfilling customer
needs to their best.
As we analyze AEC ltd, it had established such a product policy that
produces best product with higher efficiency & greater profitability. However,
company is having stable sales in the market still its product has capture a strong
position in the bearing market as a whole. The main reason behind it, is that the
company is providing strong and durable bearing at a reasonable price & as per
customer specification. Company is not just concentrating on bulk orders; it
satisfies the need of small purchasers too. Company provides wide range of
products. Therefore, customer is having a full confidence & trust on company's
goodwill.
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MARKET SEGMENTATION
Market consists of buyers, and buyers differ in one or more respects. They
may differ in their wants, purchasing power, geographical locations, buying
attitudes and buying practices. Any of the variables can be used to segment a
market.
It is a process of dividing the total market for goods and services into small
groups, such that the members of each group are similar with respect to factors that
influence demand. It is a strategy of ‘divide and conquer’ i.e. dicing market in
order to conquer them. Its philosophy is something for everybody within
practicable limits. It enables the market to give better attention to the selection of
the customer and offer an appropriate marketing mix for each segment for a group
of buyers having homogeneous demand.
In Austin, they have selected target market to satisfy the wants of customers. They
have divided the target market in different division.
Indian defense department
Steel plants and steel rolling mills
Textile machinery manufactures
Power plants
Automotive industries
Indian railways
Process industries
State toad transport undertakings throughout India
Overseas customer in the USA, the UK. EU nations etc.
Replacement market/after market
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PRICING POLICY
Price refers to the value of the product in terms of money. Price is equally
important to both consumer as well as sellers. Pricing decision is a very critical
decision. Company reserves the pricing issue by selecting the best pricing policy or
method. For getting secure profit, sound-pricing policy is needed. AEC Ltd. fixes
its prices at prevailing market rates.
Method of pricing policy:
Cost plus Pricing Method
Going Rate Pricing Method
Target Return Pricing Method
Demand & Supply Approach
As we all know that AEC Ltd. is one of the top level cos. in India for
bearing's production. The company is following cost plus pricing method for
deciding the price of the products. This method is based on production cost per unit
i.e. going to be priced in open market and also add selling expenses and other
additional margin of profit. For determining sales price, four basic items are
needed i.e. cost of production, selling expenses, interest and depreciation and profit
margin.
This method decides price that is nearer to the existing market price.
Sometimes company also fixes prices according to demand and supply approach.
The demand of company's bearing in the market is very high because they provide
specialized products and government restrictions are also less in comparison to
others
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PROMOTION MIX
There are following four elements of promotion mix, which are equally
important to analyze before deciding promotion mix of any product. All these
elements should be properly analyzed. It should decide up on for getting an
effective promotion mix. It includes decisions relating to advertising, budget, and
timing of sales promotion efforts training & development of the employees,
publicity campaign timing etc.
Element of promotion Mix
Advertisement:
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Sales promotion:
Personal selling
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CHANNEL MANAGEMENT
Company should adopt current trend to distribute its product. The channel
management must be effective enough to run smoothly in the market for the
product. Channel management is related with the way through which goods &
services flow or move from producer to consumer. It includes decisions regarding
how to make available the finished product to the final consumer from
manufacturer.
To provide the product to the customer with the least number of transactions,
distribution channel is must. Every producer wants that his product is reach to the
customer in a most smooth & speedy way. For that distribution channel plays a
vital role. There are two types of channels, which is as below.
Direct Channel :
Direct channel distributes the goods & services from factory to consumer
directly. To stay in to competition this company uses direct channel for quick
delivery. Company has made direct contract with AISTRU (All India state
transportation road undertake), Indian defense, Voltas, Godrej, etc.
Indirect Channel :
In indirect channel, Company uses middleman for the distribution of
product. Intermediary is a connecting link between manufacturer and consumer.
As AEC ltd is having both type of consumer i.e. industrial buyers & general
buyers, it has adopted combination of both direct & indirect channel. For industrial
buyers they uses direct channel & for general buyers they uses indirect channel of
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“Austin Engineering Co. Ltd.”
distribution.
INTERNATIONAL MARKETING
Because of globalization, the international marketing has now become
important for any business. International marketing makes the product of the
company world class and this affects the goodwill of the company positively. It is
also important from the view point of government because international marketing
attracts the foreign customers and earns valuable foreign exchange.
Italy
U.S.A.
U.A.E.
Sri Lanka
New Zealand
By international marketing, the company faces international competition
and so the product is more qualitative as compared to other domestic producers.
The company exports 50 % of its total production, which earns valuable foreign
exchange.
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“Austin Engineering Co. Ltd.”
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“Austin Engineering Co. Ltd.”
FAG
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“Austin Engineering Co. Ltd.”
INDEX
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“Austin Engineering Co. Ltd.”
2 Sources of capital 70
3 Capitalization 71
4 Capital Budgeting 73
5 Capital Structure 74
6 Leverage Analysis 76
7 Working Capital Management 78
8 Financial Appraisal Ratio 81
9 Dividend Policy 85
10 Profitability analysis 86
INTRODUCTION
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“Austin Engineering Co. Ltd.”
SOURCES OF FINANCE
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“Austin Engineering Co. Ltd.”
CAPITALISATION
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“Austin Engineering Co. Ltd.”
Fair Capitalization:
Under Capitalization:
Over Capitalization:
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“Austin Engineering Co. Ltd.”
= Net profit
Number of equity shares
Earnings per share of AECL
= Net profit
No. of shares
74,567,062
= --------------------
34, 778, 00
= 21.44
CAPITAL BUDGETING
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“Austin Engineering Co. Ltd.”
In AEC ltd Company using "Payback Period Method" for evaluating the
investment proposals come to them.
Original Investment
Payback Period = ————————
Annual Cash Flow
Review of latest capital project:
The AEC ltd has occupy an important place in the present bearing industry
due to one reason it does not produce in bulk only but it produces wide range of
products according to customer demand. At present not even, a single company
produces such a wide range of products as Austin has. For that company has
adopted German Technology & machineries are also imported from Germany.
Recently company has purchased a new CNG machine for grinding process
of racks & roads. This is the latest machine of German Technology, which
produces bearing more in quantity & better in quality. As company works in this
project, it would not prefer to enter in any other project right now.
CAPITAL STRUCTURE
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“Austin Engineering Co. Ltd.”
The work of manager does not get over by merely arranging for finance.
Their task is to select best mixture of various sources of funds, which makes a
particular structure that is known as capital structure. An improper capital structure
leads to failure of an organization. Without a balanced capital structure, various
kinds of management techniques are useless. It affects the financial liquidity, rate
of dividend & capacity of raising finance in future of any company.
Particular Amt
Authorized capital 34,778,000
34,77,800 equality shares (Rs. 10)
Reserve & surplus 367,104,781
Loan Fund:
Secured loan 93,064,494
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“Austin Engineering Co. Ltd.”
= 0.39
93,064,494
2009-2010 = -------------
401,882,781
= 0.23
Proprietary Ratio:
Shareholder’s Fund
Proprietary ratio = -----------------------
Total Assets
339,311,333
2008-09 = --------------
698,055,831
= 0.486
401,882,781
2009-10 = --------------
678,351,780
= 0.59
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“Austin Engineering Co. Ltd.”
LEVERAGE ANALYSIS
The term leverage refers to the ability of the firm in employing long term
funds having a fixed cost to enhance returns to the owners. There are three types of
leverage which an explained below.
Financial Leverage:
In simple words, we can say that financial leverage means percentage return
on equity percentage return on capitalization.
EBIT
DFL = ----------
EBT
Degree of Financial Leverage in AEC ltd
136,935,082 75,258,034
2008-2009 = ------------------ 2009-2010 = ------------------
117,657,787 64,980,698
= 1.16 = 1.158
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“Austin Engineering Co. Ltd.”
Operating Leverage:
The operating leverage may be defined as the ability to use the fixed
operating cost to magnify the effect of change in sales on its operating profit.
Operating leverage refers to the operation of activities of firm. In short operating
leverage occurs where a firm has fixed operating cost.
Contribution OR Contribution
DOL = ------------------- ----------------
Operating profit EBIT
% Change in EBIT
DOL = -----------------------
% Change in sales
75,258,034 -136,935,082
= ----------------------------
688,623,368 – 843,295,105
= - 61,677,048
------------------
- 154,671,737
= 0.39
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“Austin Engineering Co. Ltd.”
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“Austin Engineering Co. Ltd.”
= 318,647,003
= 348,405,728
Operating Cycle :
In any manufacturing company like AEC ltd, the operating cycle considers
length of time necessary to complete the above events of operating cycle. In this
company raw material is converted in to finished goods within 60 days.
Receivable Management:
Receivable means the amount to be receivable when goods are sold on
credit. This amount is known as "Trade Debtors" or "Account Receivables."
Though receivables are assets, it involves risk of receiving money in future. In
this highly competitive globalize market, no firm can exist without credit sales
which blocks the money that may receive in future. Until that time manager has to
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“Austin Engineering Co. Ltd.”
arrange for funds by incurring debt or issuing equity shares, which include
opportunity cost. Therefore, credit sales have become the life blood of modem day
business.
164,825,535 x 365
2008-09 = ---------------------
843,295,105
= 71 Days
151,569,700 x 365
2009 -10 = ---------------------
688,623,368
= 80 Days
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“Austin Engineering Co. Ltd.”
Current Assets
Current Ratio = ---------------------
Current Liabilities
534,102,047
2008-09 = -----------------
215,102,422
= 2.48 Times
524,544,889
2009-10 = -----------------
176,139,161
= 2.97 Times
Quick Ratio:-
Liquid Assets
Quick Ratio = ---------------------
Liquid Liabilities
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“Austin Engineering Co. Ltd.”
248,586,120
2008-09 = -----------------
215,455,422
= 1.15 Times
270,222,975
2009-10 = -----------------
176,139,161
= 1.53Times
534,102,047
2008-09 = -----------------
344,313,546
= 1.55 Times
524,544,889
2009-10 = ----------------
351,811,992
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“Austin Engineering Co. Ltd.”
= 1.49Times
Working Capital to Turn Over Ratio:-
Net Sales
Working to Turn Over Ratio = --------------------
Working Capital
816,295,105
2008-09 = --------------
534,102,425
= 1.52Times
669,249,073
2009-10 = --------------
524,544,889
= 1.27 Times
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“Austin Engineering Co. Ltd.”
35, 11,250
= 14.99 Rs
34, 77,800
= 20.56 Rs
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“Austin Engineering Co. Ltd.”
DIVIDEND POLICY
Dividend is a term that refers to that part of a profit of a company, which is
distributed by the company among its shareholders. It is one kind of reward for
shareholders for the investment made by them in the shares of a company. The
investors are interested in earning the maximum return on their investment &
maximize the wealth. A company on the other hand needs to provide funds to
finance its long-term growth.
If company pays out a dividend most of what it earns, then for the other
business requirement & further expansion it will have to depend up on outside
resources such as issue of new share or depth. Thus, dividend policy of a firm
affects both long-term financing & wealth of the shareholders, since dividend is the
right of shareholders. In return of their investment in the share capital of a
company they ask for participation in the profit & sir plus of company.
Regular Dividend
Stable Dividend
Traditional Dividend
No Dividend
The Austin Engineering Company Limited does not follow any dividend policy.
Austin believes in conservative money for future expansion currently they declare
1.5 rupees per share.
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“Austin Engineering Co. Ltd.”
PROFITABILITY ANALYSIS
One of the major measurement instruments for operational performance of
the business is profitability analysis. It indicates whether the firm is performing its
operations effectively or not. If these operations are not performing properly, it
will lead to the low profit. All this happens due to the lack of control over
expenses. The stakeholders like Bankers, Financial institutions & Creditors are the
major concern parties with profitability ratios of any company it is the only
indicator which revels the information about whether company earns adequate
profit enough to pay interest of borrowed capital or not.
Net Profit
Sales
52,647,097
843,295,105
= 6.24 %
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“Austin Engineering Co. Ltd.”
Net Profit
Net Profit Ratio = -------------- x 100
Sales
71,507,713
2009-10 = ----------------- x 100
688,623,368
= 10.53 %
Operating Ratio:
843,295,105- 52,647,097
2008-09 = -------------------------------- x 100
843,295,105
= 93.75%
688,623,368- 71,507,713
2009-10 = -------------------------------- x 100
688,623,368
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“Austin Engineering Co. Ltd.”
= 89.61%
52,647,097
2008-09 = ---------------- x 100
339,311,333
= 16.39%
71,507,713
2009-10 = ---------------- x 100
401,882,781
= 20.77%
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“Austin Engineering Co. Ltd.”
All the back files from various systems are put in to a separate hard disk by
EDP department. They create a separate CD department wise of backup files & put
a mark on it for the identification. All these CDs are stored for 30 days in EDP
department then it is to be shifted to share department for safe custody.
To save the server from virus attack antivirus program is installed so that
any kind of data loss or data corruption can be removed. All the software
developed in house has their own source code of which soft copy will be
maintained by HOD EDP. Thus, in AEC ltd MIS plays an important role in their
data management.
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“Austin Engineering Co. Ltd.”
SWOT ANALYSIS
STRENGTHS :
The directors are well experienced and technically qualified with well
succession plan.
The company is more than 37 years in this business and enjoys its brand name
in the market.
The company has wide market network with established customer.
The company is able to obtain skilled workers at comparatively lower cost.
The company is a profit making and self-performance are improving year after
year.
WEAKNESS :
The industry is highly capital intensive and as such operating at the minimum
economic volume assumes greater significance.
A decline in the capacity utilization would lead to a major negative impact on
the operational parameters considering the huge initial capital outlay.
The manufacturers are facing a threat from the spurious parts manufacturer who
manufacture duplicate parts and sell them in the names of popular brands in the
replacement market at a very low price.
Steel are basic raw-material for the bearing industry and their prices are
expected the upward trend in the coming future.
Manufactured who manufacture duplicate parts and sell them in the name of
popular bands with lower rate.
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“Austin Engineering Co. Ltd.”
A serious threat is being faced from imports due to decline in duty rates and at
the same time, domestic manufacturers are subject to the increased levies.
Higher inventory holding also lead to increase indirect cost.
OPPORTUNITIES :
Penetrations of export market during last couples of years help the company to
increase export performance substantially on regular basis.
A company is manufacturing specialist type of bearing which serve as higher
valued added product.
A company’s is manufacturing variety of bearings which serve as a product mix
for maintaining profitability.
It has a great opportunity to expand the business by taking benefit of its largest
product mix range in the Asia.
THREATS :
It is not the advantage of borrowed capital as much as it can.
From the lower degree of financial leverage, we can say that it does not take the
risk of fix financial charges.
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“Austin Engineering Co. Ltd.”
(1) “Austin Engineering Co. Ltd.” itself never make product but always
makes as per order but what I feel is that it should focus on research and
(2) “Austin Engineering Co. Ltd.” focusing very least on promotional tools
tools and it should use communication tool which is suitable to its product.
(3) “Austin Engineering Co. Ltd.” believes that they have enough demand
and good brand in market so no need for promotional tools but “Austin
(4) “Austin Engineering Co. Ltd.” uses coupons for sales promotion but it is
not suitable for its product (industrial goods) it must use other
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“Austin Engineering Co. Ltd.”
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“Austin Engineering Co. Ltd.”
CONCLUSION
However, there is some problem faced by the company as by other units but it does
not overall affect the successful image of the unit.
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“Austin Engineering Co. Ltd.”
BIBLIOGRAPHY
Reference Report
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