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GROUP 2 ELECTRICAL CIRCUIT

· Canopy type (1/2)


5W 33 MCU BRAKE PS PARKING
EM'CY PUMP MOTOR SW WARNING

CLUTCH CUT-OFF SW
3R 34 PS

CLUTCH CUT-OFF PS
RESISTER

MECHANICAL ENG(GND)

HYD TEMP SENDER


STEERING RY

SPEEDMETER SIG.

AIR COND."ON"SIG
BUZZER

REVERSE FAN SOL

RIDE CONT. AUTO

STEERING P/P PS
TACHO SENSOR+
REVERSE FAN SIG
2

9
3Br 31 R 35

TACHO SENSOR-
PROGRAM DUMP

COOLANT TEMP

RIDE CONT. ON

B
Pa

Pa

A
ENGINE OIL PS
AUTO SEL.TCU

MAIN PUMP PS

WIPER INT SIG


FUEL SENDOR

FAN CLUTCH+
STOP LAMP PS

AUTO SEL.SW
STEERING RY
POWER IG(NC)
POWER IG(NC)

NEUTRAL SIG

FAN CLUTCH-

PARKING SIG
FUEL HEATER
87a 87 85

HOUR METER

PREHEATER
30 86

OPTION PS 2
OPTION PS 1

CD-26
SAFETY RY

AIR FILTER

CD-3
ALT LEVEL
SERVICE

BRAKE PS
WIPER RY

WASH SIG

CN-26
SERIAL-H
SERVICE

SERIAL-L

CN-98
RS232 RX
RS232 TX

BUZZER

2
POWER2

2
1

1
OPTION
OPTION
OPTION
OPTION
POWER1

10
CR-37

CAN-H

IG 24V
10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28
1

OTMP1

CAN-L
CS-75

Bat24V

2
1

C
B
A
GND
CN-170A

ODP2
ODP1
87a
CN-170

GND
10A
20A

20A

20A

10A

30A

30A

20A

30A

20A

30A

20A

30A

20A

30A

10A

10A

10A

10A

10A

10A

10A

30
86
10A

85
20A

87
10A
5A

5A

5A

10

NC
1
2
3

8
9
7
6
4

70E B
V
L
2

RW
1

CN-58
CN-59
JUMP TO CIRCUIT (2/2)

G
V
70A

125
126
ILLUMINATION LAMP
ILLUMINATION LAMP
EM'CY STEERING/RIDE CON.

NEUTRAL RY/JOYSTICK F/R

27
26

24
23

21
28

25

20
36
35
34
33
32
31
30
29

22

19

11
17

14
18

16
15

13
12

10
23
22
21
20

6
7

5
4
3
2
1
GrW

8
9
OrW

19
18
17
16
15
14
13
12
11
10
SERVICE POWER1

SERVICE POWER1

OrW

53G
9
8
7

1
B

2
6

3
R

52F
4

27A
B
BACK.STOP LAMP
BEACON SOCKET

115
G
Or

G
B

G19 B
G23

SPARE FUSE 1

CLUSTER/MCU

G19
SPARE FUSE 2

SPARE FUSE 3

SPARE FUSE 4

SPARE FUSE 5

SPARE FUSE 7
SPARE FUSE 6

G35

OrW

GrW
OrW

WOr
GOr

GOr
16A

BOr

BOr
G13

106

174

ROr
24A ROr
WORK LAMP

FUSE BOX

174

RW
YW
128
G12
177

906
64E

TURN LAMP
HEAD LAMP

Or

Or
1L
START KEY

Br

W
72A Br

G
910 Y
Y

V
L

L
CLUSTER
PARKING
G21

ILL.LAMP

907
100
101
102
103
J014

J010

J011

J009

J015

J012
J013

J016
J017

104

106
107
108
109
110
111

112

175
115

116

117

118
119

121
122

124
125
126
J003

J004

J008

J007

J002
J001
J006
CN-36

J029

J027
J028
J020
J021

J023
J024
J025

J026

J019

J022

J018

73

57
53
52
55
70

27
HORN
CR-35

MCU
RCV
TCU

TCU
86 30 87a
B G17
85

BrW
3Br 31

ROr

ROr

VW

GW
OrW

WOr

GrW

WOr

GrW

GrW
YW
ROr

ROr

LW

GY
CN-9 TO: FRONT HARNESS

GW

SH
VOr
3Or

RW

RW
YW

VW

RW
LW
87

Or
LW
W
W
Gr
CS-59

V
Y

Y
W

W
Br

L
W
G

G
906 R

G35 B
L

L
L 153

CN-126
86 B G35 116 GOr
1 1 MAIN PUMP PS
85 87 87a
10 10

11E

161

159

158

134
3Or 21 9

16K

182
108
107
28A
12

154
155
10

13

19

21

4
3

1
G

11

15

16

22

24

26

13

68

66
67

2
17

27

28

29
30 R 1K 124

7E

90

29

24
2

81
83

85
82
74

51

49
5

6
9 2 2 STEERING PUMP PS
16F GrW
POWER RY 8 TO:PC 3 3 STEERING MOTOR RY
8 128 OrW
6 7 4 4 STEERING MOTOR RY
2
6 5 5 NC
7 WOr 3 130 LW
5 5 6 6 BOOM DOWN PS
1 131 G
4 SH 182 7 7 BUCKET LEVELER
132 Br
3 SH 187
8 8 BOOM KICK OUT
133 Or
2 9 9 BOOM DOWN PS
GrW 118 155 W
1 10 10 ATT. UNLOCK SOL
70 B
11 11 STEERING PS(GND)
AUTO/MANUAL SW 154 GW
12 12 ATT. LOCK SOL
ST C

6
5 CS-2
6 CN-10
GrW 157 2H R
BR ACC

3 5 1 1 PROXIMITY SW 24V
68 V
2 4 2 2 HEAD LIGHT Hi
B

1
L 153 G23 B
3 3 3 GND
H

4
153 B
0, I

L G24
2 4 4 GND
Or 21E 177 B
H0 I

1 5 5 PROXIMITY SW(GND)
7A ROr
6 6 ILLUMINATION RH
6A RW
7 7 ILLUMINATION LH
134 GW
START SWITCH 8 8 HEAD LIGHT Lo
67 Y
9 9 TURN LAMP LH
66 Or
10 10 TURN LAMP RH
152 BW
11 11 GND TM
144 BOr
12 12 STD B/DETNT(-)
13 13
G21 2B
14 14 HEAD LIGHT GND
129 V
15 15 HORN

36 CN-134
6

DIAGNOSTIC
5
47 BW
4
36E B
3
44 Gr
2
28E L
1

CN-157
36 B
1 VM1-GND
36A B
2 VM2-GND
37 B
3 VMG1-SPEED PICK-UP COM
38 BOr
4 VMG2-SPEED SENSOR OUTPUT
39 ROr
8 VPS2-RIDE CONT. RY(+)
40 LW
9 AIP5-GEAR BOX Y5
41 YW
10 AIP2-GEAR BOX Y1
6 ADM3-TM ERROR
43 W
12 VPS1-GEAR BOX VPS1(+)
43A W
CN-148 13 VPS1-GEAR BOX VPS1(+)
54E B 44 Gr
C 15 SDDK-DIAGNOSTIC
53F G 45 WOr
B 17 ER3-SW FILTER RESTRICTION
52E V 46 BOr
A 49 ER2-SENSOR TEMP CONVERTER
47 BW
18 EUPR-DIAGNOSTIC
DATA LINK 48 W
19 EF1-SPEED PICK-UP ENG
49 RW
20 ED3-SHIFT LEVER-X1A-B3
50 YW
21 ED10-PARKING BRAKE SW(+)
51 VOr
22 ED7-SHIFT LEVER-X1D-KD
22A R
23 VPE1-CONTINUANCE 24V
52A V
25 CANF_H
53A G
26 CANF_L
53A G
27 CANF_T
54A SH
28 VGS-CAN SHIELD
55 Or
29 ED11-SW AUTO/MANU SIG(+)
CL-7 B 56 OrW
G11 32 AIP3-GEAR BOX Y3
1 Y
BEACON SOCKET G 5
57
36 SD4-SPEED METER CLUSTER
2 58 BW
39 ER1-GEAR BOX TEMP
59 W
41 EF2-SPEED PICK-UP TURBIN
60 W
42 EF3-SPEED PICK-UP GEAR
74 Br
43 ED4-SHIFT LEVER X2B-FWD
28 L
45 VPI-POWER IG
75 BOr
46 VMGA2-GEAR BOX TEMP(COM)
76 G
51 AIP6-GEAR BOX Y6
77 V
55 AIP4-GEAR BOX Y4
78 Gr
56 AIP1-GEAR BOX Y2
79 GOr
57 ADM5-RY RIDE CONT.(-)
80 Br
62 EF4-SPEED SENSOR(SIG)
81 LW
63 ED1-SHIFT LEVER X1C-B1
82 GrW
64 ED5-SHIFT LEVER X2C-REV
83 L
65 ED2-SHIFT LEVER X1B-B2
84 Gr
66 ED9-CLUTCH CUT-OFF SW(+)
85 W
67 ED6-SHIFT LEVER X2D-NEU
22 R
68 VPE2-CONTINUANCE 24V
86 BOr
44 ED8-FWD-JOYSTICK
87 Or
31 ED13-REV-JOYSTICK
17 G
30 ED14-NEU-JOYSTICK
88 BOr
52 ADM1-START INTERLOCK RY(-)
89 WOr
5 ADM4-REVERSE DRIVE RY(-)
90 LW
7 ADM2-JOYSTICK SELECT LAMP(-)
91 OrW
59 ADM5-JOYSTICK SELLECTER(+)

TM CONTROLER
CN-6
1 1 NC
75 BOr
2 2 GEAR BOX -TEMP(COM)
48 W
3 3 ENG.PICK-UP SENSOR
37 B 4 4 ENG.PICK-UP SENSOR
CR-55 45 WOr 5 5 FILTER RESTRICTION
86 30 87a 46 BOr
B G17 6 6 TEMP CONVERTER
85
R 63 7 7 NC
87 58 BW
L 180 8 8 GEAR BOX -TEMP
86 76 G
85 87 87a Gr 15 9 9 GEAR BOX -Y6
30 40 LW
10 10 GEAR BOX -Y5
WORK LAMP REAR RY 77 V
11 11 GEAR BOX -Y4
56 OrW
CS-36 B G35 12 12 GEAR BOX -Y3
10 78 Gr
9 10 13 13 GEAR BOX -Y2
R 1G 43 W
9 14 14 GEAR BOX -VPS1+
41 YW
8 15 15 GEAR BOX -Y1
8
6 7
2
ROr
CN-5
6 907
7 L 180 1 1 ENGINE OIL
5 5 70F B
1 2 2 GND-MCU
4 111 Br
3 3 HYD TEMP SENSOR
3 117 BOr
4 4 AIR CLEANER SW
2 110 V
R 1E 5 5 FUEL SENDOR
1 59 W
6 6 TURBIN PICK-UP SENSOR
WORK LAMP SW 37A B
7 7 TURBIN PICK-UP SENSOR
910 Y
CS-21 G35 8 8 ENGINE TEMP
B 38 BOr
9 10 10 9 9 SPEED SENSOR-VMG2
R 1H 80 Br
9 10 10 SPEED SENSOR-EF4(2)
4 28F L
8 11 11 SPEED SENSOR-24V
2 R 1 37E B
7 12 12 INTER GEAR PICK-UP SENSOR
60 W
7 1 6 13 13 INTER GEAR PICK-UP SENSOR
5 R 35
5 14 14 ENGINE RPM
YW 11
4 15 15 ENGINE RPM
3
161 CN-4
I 0

W
2
OrW 10 1 1
1
2 2 AC CONDENSOR FAN
ILL & HEAD LAMP SW 153 L
3 3 START RELAY
151 BW 4 4 START RELAY
112 YW 5 5 ALTERNATOR
6 6 AC R/DRYER
7 7 AC R/DRYER
8 8 AC COMP
148 L
9 9 BACK BUZZER
6 RW
10 10 ILLUMINATION
66A Or
11 11 RH TURN LAMP
7 ROr
12 12 ILLUMINATION
67A Y
13 13 LH TURN LAMP
63 R
14 14 WORK LAMP
72 Br
15 15 STOP LAMP

CN-1
34 3R
1 1 MASTER SW
33 5W
2 2 FUSIBLE LINK
G35

G35
G35
G17

G17

GrW 16E
BOr 73A
104

GrW 157

156
WOr 122

130
127
OrW 119

BW 151

GOr 121
17A
109

1N

1R

1S
WOr 3A

WOr 3E

LW 12A
GY 159

WOr 3F
158
129

YW 50

148

GrW 16
17
BOr 88
BOr 73
84

19
13

WOr 89

LW 12

G62
168

144
152
131
132
Br

LW
Or

2A
B
Y
B
R

86
87
B
VW

62

61
BrW

G62
Or 133

156
G
G

VOr 51A
B

2
V

GOr 79

ROr 39

OrW 91
1V

17

2E
R

61
62
Gr

B
G

62A
61A
G17

G25

2G
LW 12H

196

LW 12E
Gr 196

BOr
2F
BOr

BW
BW
CS-55
G25
72

Br
127

CS-42

CR-5

Or
CS-17

CR-58

W
CR-38

Br

W
R

R
G
R
B
CR-11

L
CR-2

L
4
3
6
5

2
10 10

1
7

R
G
8
9
CD-5

87

30
85

86
10 10

10 10

87a

87

87
30
85
6 7

86

30
85
8

6
5 5

6 7

86
4

87a
8

6
5 5
9

87a
4

2
3

9
1

1
B 85
87

30
85

86

E 86
L 87
87a

W
Br

Gr

R
R
1
2
B

L
B
Y
B

CR-59
85 87 87a

3
85 87 87a

85 87 87a

CN-160

CR-40
85 87 87a

CR-41
87

30
85

86
87a
CD-4
CN-71

87
87

30
JOYSTICK SELECT 10

85
30
12
11

85

86
86
CR-63

86 30

87a
87a
6
5
4
3
2
1
8
9

7
86 30

86 30

DO-4
DO-5
Pa
86 30
1

G
2

C B A
87

30
85

86

85 87 87a
87a

1
1

2
2

85 87 87a
85 87 87a
ILLUMINATION

24V(DETEND)
24V(HANDLE)
86 30
85 87 87a

Pa CLUTCH FLASHER

KICK DOWN

86 30
86 30
9

7
8

BUCKET(-)
2

1
9

9
7
8

7
2

8
2

UNIT
86 30

NEUTRAL
CUT-OFF SAFETY RY NEUTRAL RY BACK-UP RY

BOOM(-)
PARKING HORN RY CLUTCH CUT-OFF SW PARKING SW RIDE CONTROL SW

FWD
GND
S - +

REV
RIDE CONTROL RY

NC
BOOM UP RY BUCKET RY
STOP LAMP RY STOP
LAMP RCV LEVER 7407S7EL00

7-4
· Canopy type (2/2)

ILLUMINATION 12
FROM BATT. RY
NC 11
CN-110 JOYSTICK SELECT 10

8 7
1
2
F/R COM
KICK DOWN
9
8
M
CN-79 R GND 7
MOTOR RY
21

21LF -70130
HOLD R A 6 BUCKET(-) 6
2B G1
GND B C 4 BK- BK+ 3
2W 23 5 BOOM(-) 5
PULL W B CD-40
5 BO- BO+2 4 NEUTRAL 4 5A B
CN-19 2 Pa
ENGINE STOP SOL 3 FWD 3 4 OrW OrW 1 3 G
6 FL- FL+ 1 1 1
2 REV 2 3 GrW GrW 2
1 24V 1
SOL 2
STR PUMP PS
CONT.VALVE BOOM DOWN 2 G G 3
3
CN-114 CN-160 1 GOr GOr 4 CD-39
4

Pa
CN-136
10 B B 5 5 B
5 2 Pa
4 GOr

CD-41
CL-3 6 1

2
1
15A GW
6 Lo

1
2
12A V MAIN PUMP PS

OR
4 Hi

B
START RY EMERGENCY STEERING HARNESS

OR
LW
5
14 G
CN-45 CR-23 3 C

2
3
3W G32 B
E
CL-3
2

2
1
M B G1 15A GW

ABL
M 3R
BW 17
16 Y
1 T 1 LW
CN-18
1
LW 6 12A V
6
4
Lo
Hi
HEAD LIGHT LH 1A LW
2
Or 9
5
B+ CD-18 3 B
3
B G1 14 G
3 C
STARTER CL-4 G32 B
15 GW 4 2 E

ABL
20 ROr CN-10 6 Lo 16 Y
R 11 12 V 1 T
1 FUSE
Pa
2 MULTIFUNCTION SW
1
2
V 12
4 Hi
RIDE CONTROL HARNESS HEAD LIGHT LH
5
FROM BATT.RY ENGINE OIL PS B G1 13 ROr
3 GND 3 3 C
15R 4 B G11 G31 B
CN-74 GND 4 2 E CN-178

ABL
17 Or GW 1
R 22 22 R 5 GND T 2 CN-140
B+ 2 5 1 B
YW ROr 13 3 1 GW GW 18
18A 3W/300
6 ILLUMINATION(FUSE) 1 1
G 1 6 HEAD LIGHT RH
4 RW 14 2 W W 19
NC 7 ILLUMINATION(FUSE) 7 ATT. LOCK 2
~ 3
FI 3
RS-1 GW 15 3 B B G14 CN-20
YW 18 8 MULTIFUNCTION SW 8 3 G11 B
U L 2 Y 16 CN-177 2
9 MULTIFUNCTION SW 9 W 2 5 V
P 1 Or 17 2 1
10 MULTIFUNCTION SW 10 B 3A
ALT CD-8 11 NC
1 HORN
11
2 ATT. UNLOCK CN-25
12 NC 12 G12 B
C 2
CN-28 19 Y
1
13 NC 13
B G31
QUICK COUPLER HARNESS 5A V
1
VW 24 14 GND 14
1 5 G11 CN-20
B G1 ENGINE COLLENT TEMP 15 HORN RY 15
V B
2
5 V CN-9 CL-4
G1

1 GOr 1 15 GW
1 MCU 1 6 Lo
AC COMP HORN G 2 12 V
17
18
24

20
19
21
25

2 MCU 2 4 Hi
G12
CN-25 3
GrW 2
5
B 3 FUSE
ROr

2
BW
YW
VW

OrW 2 13 ROr
5A V 4 EM'CY STEERING RY 4 3 C
Y
R
B

1 G31 B
CN-13

5 E
ENGINE HARNESS 5 NC 2

ABL
LW 6 17 Or
12
11

10
7
8
5
2
3

1
4
6
9

6 RIDE CONTROL SW 6 1 T
G 7
FRONT HARNESS(STD) 7 BUCKET RY 7
Br 8
HEAD LIGHT RH
908 ROr

8
BW
YW

8 BOOM UP RY Or 9
909 Y

9
42 B

9 RIDE CONT. RY
22 L

W 19
10 ATT. UNLOCK SW 10
18
19

B 10
11 GND(MCU) 11
GW 18
12 ATT. LOCK SW 12
FUSIBLE LINK
CN-1 CN-60 CN-10 CN-100
3R 1 1 3R R 11 11 R
1 FUSE BOX 1 1 1 FUSE 1 1 B
5W 2 2 5W V 12 G21 B
2 FUSE BOX 2 2 2 MULTIFUNCTION SW 2 3 E
B G1 8 Br
3 GND 3 4 S
4 B G11
GND 4 BOOM KICK OUT
CL-23A CL-23 B G21
40 R 5 GND 5
2 2 2 ROr 13
G6 B 6 ILLUMINATION(FUSE) 6
1 1 1 RW 14
7 ILLUMINATION(FUSE) 7 CN-101
WORK LAMP RH 8 MULTIFUNCTION SW GW 15 11A R
8 1 B
CL-22A CL-22 Y 16 G22 B
40A R 9 MULTIFUNCTION SW 9 3 E
CN-4 2 2 2 Or 17 7 G
G6 B 10 MULTIFUNCTION SW 10 4 S
1 1 1
1 NC 1 11 GND TM 11 BUCKET LEVELER
CR-1 G13
2 AC CON FAN RY 2 WORK LAMP LH 12 STD B/DETENT(-) 12
B
L 22 22 L
3 START KEY SW-br 3 13 NC 13
BW 18 G11 B B G31
4 RELAY-ANTI RESTART 4 14 GND 14
YW 19 V 5
5 MCU-ALTERNATOR 5 BATTERY 15 HORN RY 15
6 AC CONTROLLER 6 BATT. RY
7 AC COMP RY 7 FRONT HARNESS(OPTION)
8 AC COMP RY OUT 8 TO STARTER
L 35 22 L
9 BACK-UP RY OUT 9 2
RW 36 G11 B
10 FUSE-ILLUMINATION 10 1
Or 37
11 MULTI-FUNCTION SW -RH 11 DO-2
ROr 38
12 FUSE-ILLUMINATION 12
Y 39
13 MULTI-FUNCTION SW -LH 13
R 40
14 WORK LAMP RY 14
Br 41
15 STOP LAMP SW 15
OPTION CS-77
CD-1 MULTI FUNCTION SWITCH SHIFT LEVER
43 Br 1
2 CLUSTER 154 GW

AD7
AD6
AD5
AD4
AD3
AD2
AD1
CN-5 C 2

Y 7

B 5
WB 8
42

BG 3

BW 2
B

VM
VP
ROr 908 1

ED
1 MCU-ENGINE OIL PS 1 3

MIRROR HEATED

PROGRAM DUMP

B1
B3
B2
AS
R
V
B 42 HYD. TEMP

Lo
2 GND-MCU 2 4

ILLUMINATION
Br 43

2 1
R
3 MCU-HYD TEMP 5

O
CD-10

L
3

F
HIGH BEAM
16K GrW

\U+f058
F/R SIGNAL
BOr 44 BOr

Lo Hi F
44

COM_GND
4 MCU-AIR CLEANER 6

BATT. 24V
SERIAL_H

B+
4

C
RS232 RX
SERIAL_L

RS232 TX
Pa

RH TURN
LH TURN

4 3
V 45 42A B 7 2
5 MCU-FUEL SENDOR 5 6

IG 24V
IG 24V
W 46

O
6 TCU-EF2 8

OUTPUT SIGNAL
GND
GND
AIR-CLEANER

O J
6

G \U+f058

I
ROr

2 1
7E

NC
NC

NC

BWG C
B 47

C
7 TCU-VMG1 9

Hi
J
HO
7

R
Y 909 G35 B 10

X1
9

X2
CN-56
8 MCU-ENGINE TEMP CD-46 10

RW
8

BVi
BY

AD5(R) C

D
A

D
C
B

4 3
Gr

W
L
BOr 48 48 BOr

14
16
18

19

12

13

10

17
15

11

20
9 TCU-VMG2 9 ATT.LOCK SW

9
7
8

6
3
2

5
4
1

AD6(N)
AD4(F)
Y
Br 49 49 Br

AD1
AD2

AD3
2
6
1

3
5

4
10 TCU-EF4 10

ED1(VP)
2

2 1
AD7(KD)
L 50

N
11 FUSE-TCU 50 L CS-78
11 3

BrW
ROr

ROr
RW

LW

CS-11
CS-12
CS-5
Or
B 51

W
W

G
Br

R
12 1

B
TCU-VMG1 HAZARD SW

V
B

4
5
L

5
12

1
3

4 3
4
1

3
2
7
W 52
SPEED SENSOR OUTPUT 155 W
13 TCU-EF3 CS-82 2

2
8
7

9
13 CD-47(BLACK)

911
912

182
108
107

181
181

901
901
903

7E

D
90

24
29
29

68

66
67

K
14 MCU-TACHO 14 51 B 1 3

BrW
GW

YW
GY
2

CN-158

CN-159
W

Or
L

X1

X2
15 MCU-TACHO 15 52 W 2 4

C
D

D
B
A

B
A
1
3 5

11E
159

161
134

158
INTER GEAR PICK-UP CL-21 16K GrW

68

66
67
13

10 10
CN-6 36A 4 6

5 5

7 6
RW

CS-41
2 1

GrW
CD-27(GRAY)

RW
VOr
LW
1 NC 1 G6 B 5 5 7 6 2

Br
W
3
2

6
1

L
9
46 W 1 7
2 TCU-VMGA2 BOr 58 1 6 8
2
47 B NUMBER PLATE LAMP 2 7E ROr

28A
W 54 9
3 TCU-EF1 3 2 6 7

51
81
83
49

85
82
74
ROr
901
BrW 902
903
182

BrW
BrW
B 55 CD-2 8 G35 B 10 9

Or
4 TCU-VMG1 4 TURBIN PICK-UP 8 10

B
42E B
5 TCU-ER3 WOr 56 1 9
5 ATT.UNLOCK SW

G35
45 V

158
158
CD-17

7E
67
66
G

R
2

B
6 TCU-ER2 BOr 57 9 10 10
6 W

CN-14
54
1 FUEL SENDER
7 NC

CN-169

1
2
AEB SET

3
4
5
6
7 55 B
8 BW 53 2
TCU-ER1 SWITCH

4
3

1
2
8 CN-65
9 TCU-AIP6 G 59 ENG. PICK-UP G6 B
9 1
LW 60
10 TCU-AIP5 10 CD-48 35 L
2
V 61 56 WOr
11 TCU-AIP4 11 1 CS-80
12 TCU-AIP3 OrW 62 58E BOr BACK BUZZER 1
12 2 Pa
Gr 63
13 TCU-AIP1 13 CL-16 2
W 64 FILTER RESTRICTION 36 RW
14 TCU-VPS1 14 4 C 3
YW 65 CD-49 37 Or
15 TCU-AIP2 15 58A 3 T 4
BOr B 1
2 G6 5 5
C 2 E
57 BOr 7
41

11E

G35
Br

159

161
134

BrW 158

28A
1
182
108
107

181

GrW 16K
GW 154
155
13

68

66
67
ROr 7E
90

ROr 24
29

51
81
83
49

85
GrW 82
74
1 S 2
TEMP CONVERTER 6 7
LW

GW

VOr
VW

YW

RW
REAR COMBI RH

GY

LW
W

Or
8
B

W
CN-112

Br
L

W
V

L
CL-15 9
16
58 BOr 38 ROr 9 10 10
J002
J001
J006
J004

J007
J008

J003

J009

J010
J011
J012
J013
J014
J015
J016
J017

J018

J019
J020
J021
J022

J023
J024
J025
J026

J027
J028
J029
9 TEMP 4 C
53 BW 39 Y
64 W
8 TEMP
G6 B
3 T BUZZER STOP
FWD REV
59 G
7 VPS1(+)
41A
2 E SWITCH
1 2 3 4 1 2 3 Br
6 Y6 1 S
60 LW Y5
5 Y5
G11

61 V Y2 REAR COMBI LH
4 Y4 Y3
62 OrW
3 Y3 Y6 JUMP TO CIRCUIT(1/2)
65 YW
2 Y2 Y4
63 Gr
1 Y1 Y1
GEARBOX EARTH1
TRANSMISSION

7407S7EL00-1

7-5
· Cap type (1/2, opt)
5W 33 MCU
EM'CY PUMP MOTOR SW BRAKE PS PARKING WARNING RESISTER
PS

10 CLUTCH CUT-OFF SW
3R 34

CLUTCH CUT-OFF PS
MECHANICAL ENG(GND)
STEERING RY BUZZER

27 HYD TEMP SENDER


REVERSE FAN SOL
2

20 SPEEDMETER SIG.
3Br 31 R 35

AIR COND."ON"SIG
REVERSE FAN SIG

RIDE CONT. AUTO


TACHO SENSOR+
16 TACHO SENSOR-
PROGRAM DUMP

B
Pa

Pa

A
26 COOLANT TEMP

RIDE CONT. ON

STEERING P/P PS
14 ENGINE OIL PS
17 AUTO SEL.TCU

15 MAIN PUMP PS
STOP LAMP PS

WIPER INT SIG


POWER IG(NC)
POWER IG(NC)

FUEL SENDOR

23 FAN CLUTCH+
87a 87 85

30 86

11 AUTO SEL.SW
FUEL HEATER

STEERING RY
NEUTRAL SIG

24 FAN CLUTCH-
HOUR METER

CD-26
OPTION PS 2
OPTION PS 1

PREHEATER

CD-3
SAFETY RY

PARKING SIG
13 AIR FILTER

CN-26
SERVICE SERVICE

25 ALT LEVEL

CN-98
WIPER RY

WASH SIG
RS232 RX

SERIAL-H

2
RS232 TX

2
1

1
SERIAL-L

BRAKE PS
POWER POWER

10

21 BUZZER
CR-37
10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

OPTION
OPTION
OPTION
OPTION
1

CS-75

2
OTMP1

C
Bat24V

B
A
18 CAN-H

12 IG 24V
19 CAN-L
CN-170A

ODP2
ODP1
87a
CN-170

10A
20A

20A

20A

10A

30A

30A

20A

30A

20A

30A

20A

30A

20A

30A

10A

10A

10A

10A

10A

10A

10A

22 GND
10A

10A
20A

GND
30
86

85
87
5A

5A

5A

10
1
2
3

8
9
JUMP TO CIRCUIT(2/2)

7
6
4

70E B
V
NC

L
2

RW
1

CN-58
CN-59

G
V
70A

125
126
BEACON/REAR WORK LAMP

ILLUMINATION LAMP
ILLUMINATION LAMP
EM'CY STEERING/RIDE CON.

CASSETTE/ROOM LAMP
FRONT WORK LAMP

NEUTRAL RY/JOYSTICK F/R

28
36
35
34
33
32
31
30
29
23
22
21
20

6
7

5
4
3
2
1
GrW

8
9
OrW

19
18
17
16
15
14
13
12
11
10
OrW

53G
9
8
7
B

1
5

2
6

3
R

52F
4

27A
B
BACK.STOP LAMP

AIR-CON/HEATER

115
AIR-CON/HEATER

G
SERVICE POWER
Or

G
B

G19 B
CIGAR LIGHTER
G23

CLUSTER/MCU

G19

G35

OrW

GrW
OrW

WOr
GOr

GOr

GOr
16A

BOr

BOr
G13

106

174

ROr
24A ROr
FUSE BOX

174

RW
YW
128
G12
177

LW
906
64E

TURN LAMP
HEAD LAMP

Or

Or

Gr
1L
START KEY

Br

W
72A Br

G
910 Y
CASSETTE

V
L

L
CLUSTER
PARKING
G21

ILL.LAMP

SPARE

907
100
101
102
103

104

105
106
107
108
109
110
111

112

175
115

116

117

118
119

120
121
122

124
125
126
SPARE

J014

J010

J011

J009

J030

J037
J033
J031

J036

J015

J012
J013

J016
J017

J034

J035
CN-36

WIPER

73

57
53
52
55
70

27

69
HORN

J003

J004

J008

J007

J002
J001
J006
J029

J027
J028
J020
J021

J023
J024
J025

J026

J019

J022

J018
CR-35

MCU
RCV
TCU

TCU
86 30 87a
B G17
85

BrW
3Br 31

ROr

ROr

GW

LW
OrW

WOr

GrW

WOr

GrW

GrW
YW
Or

ROr

ROr

LW

GY

GW

SH
VOr
3Or

RW

RW
YW

VW

163 Br
R

Gr
RW
LW
87

Or
LW
162 G

G
CN-9 TO: FRONT HARNESS

W
W
CS-59

2L

Gr

V
Y

Y
W

W
Br

L
W
G

G
906 R

R
Y

G35 B
L

CN-126
L
L 153 GOr
86 B G35 116
1 1 MAIN PUMP PS

172
10 10

173
85 87 87a

11E

161

159

158

134

120
21

64E
3Or 9

16K

182
108
107
28A
12

154
155
10

13

15

19

20

21

4
3

1
G

11

16

22

24

25

26

14

68

66
67

69

2
14

17

27

28

29

30
R 124

8
30 1K

7E

90

29

24
9

81
83

85
82
74

51

49
5

6
9 2 2 STEERING PUMP PS
16F GrW
POWER RY 8 TO:PC 3 3 STEERING MOTOR RY
8 128 OrW
6 7 4 4 STEERING MOTOR RY
2 129 V
6 5 5 HORN
7 WOr 3 130 LW
5 5 6 6 BOOM DOWN PS
1 131 G
4 SH 182 7 7 BUCKET LEVELER
132 Br
3 SH 187
8 8 BOOM KICK OUT
133 Or
2 9 9 BOOM DOWN PS
GrW 118 155 W
1 10 10 ATT. UNLOCK SOL
70 B
11 11 STEERING PS(GND)
AUTO/MANUAL SW 154 GW
12 12 ATT. LOCK SOL
ST C

6
5 CS-2
6 CN-10
GrW 157 2H R
BR ACC

3 5 1 1 PROXIMITY SW 24V
68 V
2 2 2 HEAD LIGHT Hi
B

1 4
L 153 G23 B
3 3 3 GND
H

4
153 B
0, I

L G24
2 4 4 GND
Or 21E 177 B
H0 I

1 5 5 PROXIMITY SW(GND)
7A ROr
6 6 ILLUMINATION RH
6A RW
CR-33 7 7 ILLUMINATION LH
134 GW
START SWITCH 86 30 87a 8 8 HEAD LIGHT Lo
BW 186 67 Y
85 9 9 TURN LAMP LH
BrW 176 66 Or
87 10 10 TURN LAMP RH
L 9G 152 BW
86 11 11 GND TM
85 87 87a L 9F 144 BOr
30 12 12 GND STD
AC CONDENSOR FAN RY 13 13
G21 2B
14 14 HEAD LIGHT GND
15 15

CN-11 36 CN-134
B 96A

DIAGNOSTIC
1 AC CONTROLLER GND 1 6
2 BLOWER MOTOR GND B 96 5
2 47 BW
2L 9 4
3 AC 24V 3 36E B
4 4 3
44 Gr
5 AC CONTROLLER B+
R 25 2
5 28E L
Y 145 1
6 AC COMP 6
BW 186
7 AC CONDENSOR FAN 7
8 ILLUMINATION R 1A CN-157
8
36 B
1 VM1-GND
CR-7 36A B
87a 2 VM2-GND
86 30 37 B
V 146 3 VMG1-SPEED PICK-UP COM
85 38 BOr
VW 147 4 VMG2-SPEED SENSOR OUTPUT
87 39 ROr
L 9E
VW 147
145
BrW 176

146

8 VPS2-RIDE CONT. RY(+)


86 40 LW
85 87 87a L 9A 9 AIP5-GEAR BOX Y5
30 41 YW
10 AIP2-GEAR BOX Y1
AIR-CON RY
V
Y

6 ADM3-TM ERROR
CR-26 43 W
12 VPS1-GEAR BOX VPS1(+)
G 162
86 30 87a 43A W
GOr 105 CN-148 Gr
13 VPS1-GEAR BOX VPS1(+)
85 54E B 44
W 8 C 15 SDDK-DIAGNOSTIC
87 53F G 45 WOr
W 8A B 17 ER3-SW FILTER RESTRICTION
86 52E V 46 BOr
85 87 87a R 173 173 R A 49 ER2-SENSOR TEMP CONVERTER
30 47 BW
18 EUPR-DIAGNOSTIC
DATA LINK 48 W
WIPER RY LO RY 19 EF1-SPEED PICK-UP ENG
162 G 49 RW
CR-4 YW
20 ED3-SHIFT LEVER-X1A-B3
W 8E 8 W 50
86 30 87a 21 ED10-PARKING BRAKE SW(+)
B G13 51 VOr
85 22 ED7-SHIFT LEVER-X1D-KD
G 172 172 G 22A R
87 23 VPE1-CONTINUANCE 24V
Br 163 Br 52A V
86
163 25 CANF_H
85 87 87a L 14A 53A G
30 26 CANF_L
27 CANF_T
WIPER RY HI RY 54A SH
28 VGS-CAN SHIELD
55 Or
TO: CABIN HARNESS CN-7 56 OrW
29 ED11-SW AUTO/MANU SIG(+)
G 30 32 AIP3-GEAR BOX Y3
CASSETTE IG24V 1 1 Y
RW 57
WORK LAMP FRONT 2 171 36 SD4-SPEED METER CLUSTER
2 58 BW
Y 20 39 ER1-GEAR BOX TEMP
CASSETT B+/ROOM LAMP 3 3 59 W
4 4 41 EF2-SPEED PICK-UP TURBIN
60 W
5 5 42 EF3-SPEED PICK-UP GEAR
B 74 Br
178 43 ED4-SHIFT LEVER X2B-FWD
GND (CASSETTE) 6 6 L
R 28
ILLUMINATION 7 1 45 VPI-POWER IG
7 75 BOr
B 179 46 VMGA2-GEAR BOX TEMP(COM)
GND 8 8 G
76
9 9 51 AIP6-GEAR BOX Y6
B 77 V
GND 10 179 55 AIP4-GEAR BOX Y4
10 78 Gr
G 5A 56 AIP1-GEAR BOX Y2
BEACON SW 11 11 GOr
B 79
GND 12 179 57 ADM5-RY RIDE CONT.(-)
12 80 Br
13 13 62 EF4-SPEED SENSOR(SIG)
R 81 LW
63 63 ED1-SHIFT LEVER X1C-B1
WORK LAMP REAR 14 14 GrW
82
15 15 64 ED5-SHIFT LEVER X2C-REV
83 L
65 ED2-SHIFT LEVER X1B-B2
84 Gr
66 ED9-CLUTCH CUT-OFF SW(+)
CN-8 85 W
L 14 67 ED6-SHIFT LEVER X2D-NEU
REAR WIPER 24V 1 1 R
V 22
WIPER SW-WASHER 2 166 68 VPE2-CONTINUANCE 24V
2 86 BOr
W 165 44 ED8-FWD-JOYSTICK
WIPER SW-PF 3 3 Or
Or 87
WIPER SW-ON 4 4 164 31 ED13-REV-JOYSTICK
17 G
5 5 30 ED14-NEU-JOYSTICK
88 BOr
6 6 52 ADM1-START INTERLOCK RY(-)
89 WOr
7 7 5 ADM4-REVERSE DRIVE RY(-)
90 LW
OPTION 8 8 7 ADM2-JOYSTICK SELECT LAMP(-)
91 OrW
59 ADM5-JOYSTICK SELLECTER(+)
OPT
86 30 87a
G16
85
B TM CONTROLER
RW 171 CN-6
CR-3 87
G 170 1 1 NC
86 75 BOr
85 87 87a Gr 15 2 2 GEAR BOX -TEMP(COM)
30 48 W
3 3 ENG.PICK-UP SENSOR
WORK LAMP FRONT 37 B 4 4 ENG.PICK-UP SENSOR
CR-55 45 WOr 5 5 FILTER RESTRICTION
86 30 87a 46 BOr
B G17 6 6 TEMP CONVERTER
85 7
R 63 7 NC
87 58 BW
L 180 8 8 GEAR BOX -TEMP
86 76 G
85 87 87a Gr 5 9 9 GEAR BOX -Y6
30 40 LW
10 10 GEAR BOX -Y5
77 V
WORK LAMP REAR 11 11 GEAR BOX -Y4
56 OrW
CS-36 B G36 12 12 GEAR BOX -Y3
78 Gr
9 10 10 R 1G 43
13 13 GEAR BOX -Y2
9 W
14 14 GEAR BOX -VPS1+
41 YW
8 15 15 GEAR BOX -Y1
8
6 7
2
6
R 1F
907 ROr
CN-5
7 R 1E 1 1 ENGINE OIL
5 5 70F B
1 2 2 GND-MCU
4 111 Br
3 3 HYD TEMP SENSOR
3 117 BOr
L 180 4 4 AIR CLEANER SW
2 110 V
G 170 5 5 FUEL SENDOR
1 59 W
6 6 TURBIN PICK-UP SENSOR
37A B
WORK LAMP SW 7 7 TURBIN PICK-UP SENSOR
CS-21 910 Y
G35 8 8 ENGINE TEMP
B 38 BOr
9 10 10 9 9 SPEED SENSOR-VMG2
R 1H 80 Br
9 10 10 SPEED SENSOR-EF4(2)
4 28F L
8 11 11 SPEED SENSOR-24V
2 R 1 37E B
7 12 12 INTER GEAR PICK-UP SENSOR
60 W
7 1 6 13 13 INTER GEAR PICK-UP SENSOR
5 R 35
5 14 14 ENGINE RPM
YW 11
4 Y 145 15 15 ENGINE RPM
3 V 146
161 CN-4
I 0

W
2 VW 147
OrW 10 1 1
1 BrW 176 176 BrW
2 2 AC CONDENSOR FAN
ILL & HEAD LAMP SW 153 L
3 3 START RELAY
151 BW 4 4 START RELAY
112 YW 5 5 ALTERNATOR
145 Y
6 6 AC R/DRYER
146 V
7 7 AC R/DRYER
147 VW
8 8 AC COMP
148 L
9 9 BACK BUZZER
6 RW
10 10 ILLUMINATION
66A Or
11 11 RH TURN LAMP
7 ROr
CN-138 67A
12 12 ILLUMINATION
VW 13A Y
24V 24V A 13 13 LH TURN LAMP
B G53
GND B 14 14
Or 167 72 Br
12V 12V C 15 15 STOP LAMP
DC/DC CONVERTER
CN-139
Or 167
2
B G53
1

12V SOCKET
CL-2 64A
Or
R 1T
B G53

CIGAR
B B

34 3R
CN-1
1 1 MASTER SW
33 5W
2 2 FUSIBLE LINK
G35

G35
G35
14E

164

G17
165

G17

GrW 16E
BOr 73A
104

GrW 157

156
WOr 122

130
G4

127
OrW 119

BW 151

GOr 121
17A
109

1N

1R

1S
WOr 3A

WOr 3E

LW 12A
GY 159

WOr 3F
158
129

YW 50

148

GrW 16
G3

G3

17
166

BOr 88
BOr 73
69

84

19
13

WOr 89

LW 12

G62
168

144
152
131
132
Or

Br

LW
W

Or

R
B

2A
B
Y
R
L

B
R

86
87
B
VW

62

61
BrW

G62
Or 133

156

17E
G
G
Gr

VOr 51A
B

2
V
B

L
V

GOr 79

ROr 39

OrW 91
1V

2E
61
R

62
Gr

B
G

62A
61A
G17

G25

2G
LW 12H

196

LW 12E
Gr 196

BOr
2F
BOr

BW
BW
CS-55
G25
72

Br
127

Or
CS-42

CR-5
CN-102

CS-17

CR-58

W
CR-38

Br

W
R

R
G
R
B
G

L
CR-11
CR-2

L
4
3
6
5

2
10 10

1
7

R
CN-103

CN-22

8
9
CD-5

87

30
85

86
10 10

10 10

87a

87
5

87
30
6

85
4

6 7

86

30
85
8

6
5 5
2

6 7

86
3

87a
1

6
5 5
9

87a
4

2
3

9
1

1
B 85
87

30
85

86

E 86
L 87
87a

W
Br

Gr
1

1
2

R
R
B

L
B

1
2
Y
B

CR-59
85 87 87a

3
85 87 87a

85 87 87a

CN-114
85 87 87a

CR-40
CR-41
87

30
85

86
87a
Lo 5
1

M
3
2

Hi 4

CD-4
CN-71

JOYSTICK SELECT 10
12
11

87
87

30
85
30

86
85

86
86 30

6
5
4
3
2
1

87a
87a
CR-63

8
9

7
86 30

86 30

DO-5

DO-4
Pa
86 30

G
1
2

C B A
87

30
85

86

85 87 87a

1
1
87a

2
E

2
B
Pf

85 87 87a
85 87 87a
R/WASHER F/WASHER

ILLUMINATION
86 30

24V(DETEND)
24V(HANDLE)
85 87 87a

Pa CLUTCH FLASHER

86 30
86 30
KICK DOWN
M

7
8
2

BUCKET(-)
9

9
7
8

7
2

UNIT
2

1
86 30

CUT-OFFF

NEUTRAL
HORN RY SAFETY RY NEUTRAL RY BACK-UP RY

BOOM(-)
PARKING CLUTCH CUT-OFF SW PARKING SW RIDE CONTROL SW

FWD
GND
S - +

REV
RIDE CONTROL RY

NC
REAR WIPER BOOM UP RY BUCKETRY
STOP LAMP RY STOP
LAMP RCV LEVER
7407S7EL01

7-6
· Cap type (2/2, opt)

CL-3
15A GW
RESISTOR RELAY(HI) RELAY(M2) 6 Lo
INLET M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) 12A V
4 Hi

3 M 1 M 4 2 7
3 M 1 M 4 2 7 BLOWER 14 G
5
7

3
7

1
3 C

Lo 1

4
ML 2
MH 3
5 5 G32 B

M
2 E

Hi

ABL
2

2
16 Y

5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
1
2
3
4
1 T

1
2
3
4

1
2
1

1
4

4
2
3

2
3
HEAD LIGHT LH

GW

WR
BW

WB

BG
BG

GB

GB
GL

YB
LR

LB
Y

YBr
YW
LG
CL-4

YW
BG
RY

RY

2B
YB
L

L
20A
GW

L
15

9A

9B
21

22
17
20

18
19

23

24
25
16

15
AC-11 CN-10 6 Lo
AC-1

36A
ILLUMINATION 12 R 11 12 V

26
35
27

33A
1 FUSE

32
36
6B

6A
29
33

36

28

35
1 4 Hi
NC 11
18 18 V 12
Y 23 2 MULTIFUNCTION SW 2 5
CN-110 17 17 CONDENSER FAN B G1 13 ROr
JOYSTICK SELECT 10 LW 24 3 GND
16 3 3 C
1 F/R COM 9 16 COMPRESSOR(DPS) B G11 G31 B
YW 25 4 GND 4 2 E

ABL
8 7 15 15 BLOWER RELAY(HI) Or
2 KICK DOWN 8 BOr 26 5 GND 5
17
1 T
GND 7 14 14 BLOWER RELAY(M2) ROr 13
21LF -70130

YW 27 6 ILLUMINATION(FUSE) 6 HEAD LIGHT RH


6 BUCKET(-) 6 13 13 BLOWER RELAY(M1) RW 14
BK+ 3 LW 28 7 ILLUMINATION(FUSE) 7
4 BK- 12 12 BLOWER RELAY(LO)
5 BOOM(-) 5 Y 29 8 MULTIFUNCTION SW 8
GW 15
4 NEUTRAL 11 11 MODE M/ACT(PBR) Y 16
5 BO- BO+2 4 LW 30 9 MULTIFUNCTION SW
10 10 MODE M/ACT(M-) 9
3 FWD 3 WOr 31 10 MULTIFUNCTION SW 10
Or 17
6 FL- FL+ 1 9 9 MODE M/ACT(M+)
2 REV 2
CN-11 NO. DESTINATION BW 32 11 NC 11
1,2 BR 8 8 MODE M/ACT(FOOT)
1 24V 1
1 1 GND(CONTROLLER) GY 33 12 NC 12
32 2B 7 7 MODE M/ACT(DEF)
CN-114 CN-160 2 2 GND(BLOWER) Y 34 13 NC 13
6 RY 6 6 MOTOR ACT(REF) B G31
3 3 FUSE(IG) G 35 14 GND 14 CN-20
10 RW 5 5 TEMP M/ACT(PBR) V 5 G11 B
4 4 MCU BOr 36 15 HORN RY 15 2
33 2R 4 4 TEMP MOTOR ACT(-) 5 V
5 5 FUSE(Battery) L 37 1
30 LW 3 3 TEMP MOTOR ACT(+)
6 6 DPS(COMPRESSOR) 2
BW 38
2 INLET MOTOR(FRE) CN-23 HORN
31 LY
WOr 39 BEACON LAMP 17 W
7 7 CONDENSOR FAN 1 1 INLET MOTOR(REC) 1 CN-25
5 G 18 L G12 B

2
8
7
8

9
8 ILLUMINATION 2 2
5A V
AIR CON BEACON 1
AC-22 AC-2 SPEAKER LH
14 14 NC LAMP

M
13 13 NC
FRONT HARNESS(STD)

WB 15
BW 16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

GB 10

10 10
1
2
3
4
5
6

8
9

CS-23
12 12 NC CN-24 FROM BATT. RY

CL-7
GW

BrR
WR

YBr

RW
RW
19

LW
BG

BG

BG

GB

9
OR

BR
BR

RY

8
GL

YB
LG

YB
LR

LB

LY

1
1

9
2

4
G

5
6

8
7
Y
11 11 NC
GW 40 20 GY

1.25LgB
10 10 NC 2

1.25G
9
GW 40
9 DUCT SENSOR(GND) M

10
11
12
13
14
15
16
17
18

10
11
12
13
14
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

GY
GY
SPEAKER RH

B
BW 41

R
G7 B
8 8 DUCT SENSOR(+) MOTOR RY

BLOWER RELAY(M1)
BLOWER RELAY(M2)

COMPRESSOR(DPS)

DUCT SENSOR(GND)
BLOWER RELAY(LO)
MODE M/ACT(FOOT)
INLET MOTOR(REC)

BLOWER RELAY(HI)
TEMP MOTOR ACT(+)
INLET MOTOR(FRE)

TEMP MOTOR ACT(-)

MODE M/ACT(PBR)
MODE M/ACT(DEF)

REVERSE FAN SIG

G1
7H
22

22
TEMP M/ACT(PBR)
7 7 NC

MOTOR ACT(REF)

CONDENSER FAN

DUCT SENSOR(+)

9
MODE M/ACT(M+)
MODE M/ACT(M-)

1
2
R 42 CN-27
6 6 POWER IG 17

ILLUMINATION
G 43 W
5 5 ILLUMINATION 1 S.L+ CD-40

BATTERY(+)
BATTERY(+)
RW 44 1 G
2 ACC 5A B

POWER IG
4 4 BATTERY(+) 7 CN-19 2 Pa
RW 45 R
3 3 BATTERY(+) 3 ILL+ 4 OrW OrW 1 3 G
19 OR 1 1
DUCT 2
BrW 46
2 GND 4 S.R+ 3 GrW GrW 2
SOL

GND
GND
6A B 2
SENSOR BrW 47 STR PUMP PS

NC

NC
NC
NC
NC
1 1 GND 5 ILL- CONT.VALVE BOOM DOWN 2 G G 3
18 L 3
6 S.L- 1 GOr GOr 4 CD-39
3 Y 4

CN-136
AC & HEATER CONTROLLER

Pa
CN-79 R GY
7 B+ 10 B
5
B 5 5 B
2
21 20
8 Pa
R A S.R- 4 GOr

CD-41
HOLD 6 1
2B G1 6 B

2
1
GND B C 9 GND
CAB HARNESS

1
2
2W 23
PULL RADIO & USB/MP3 PLAYER MAIN PUMP PS

OR
W B

B
ENGINE STOP SOL EMERGENCY STEERING HARNESS

OR
LW
2
3
CN-7 CL-3

2
1
G 1 15A GW
1 FUSE-CASSETTE 1 CN-18 6 Lo
RW 2 1 LW LW 6 12A V
2 WORK LAMP RY FRONT 2 1 4 Hi
Y 3 1A LW Or 9
3 FUSE-CASSETTE/ROOM LAMP 3 CN-27A 2 5
513 RW 3 B B G1 14 G

USB CONNECTOR
4 4 1 USB 5V 3 3 C
514 Or G32 B
5 2 USB D- 4 2 E

ABL
5 B 6 515 GOr 16 Y

START RY
6 GND 6
7
R 7 516 OrW
3
4
USB D+
USB GND
RIDE CONTROL 1 T
HEAD LIGHT LH
7 ILLUMINATION B G21
CN-45 3W
CR-23 8 GND 8 5 NC
517 W
M B G1 9 NC 9 6 AUX_L
CN-178
M 3R
BW 17 10 GND 10
B
G
G1
9
518
519
R
LW
7 AUX_R 2
GW 1
CN-140
11 8 AUX_GND B 3 1 GW GW 18
11 FUSE BOX B G27
1 1
B+ 12 2 W W 19
CD-18 12 GND 514 Or ATT. LOCK 2
13 1 USD D- 3 B B G14 CN-20
STARTER 13 R 10 515 GOr 3 G11 B
20 ROr 2 USD D+ CN-177 2

USB PORT
14 WORK LAMP REAR 14 W 2
516 OrW 2
5 V
1
15 15 3 USB GND
Pa 517 W B 3A
4 AUX S1 1 HORN
FROM BATT.RY ENGINE OIL PS CN-8 518 R
L 13
5 AUX S2 ATT. UNLOCK CN-25
CN-74 15R
1 FUSE BOX 1
V 14
513
519
RW
LW
6 USB +(5V) QUICK COUPLER G12 B
2

CL-5

CL-6
R 22 22 R 2 5A V
B+ 2 2 REAR WASHER 10 AUX GND 1

1
2

2
W 15
18A YW 3W/300
3
G 1 3 WIPER PF Or 16 CN-27B
NC 4 4 WIPER ON SIG 4 CN-9 CL-4
~ 3
FI 3 RS-1 5 GOr 1 15 GW
U YW 18 5 CL-1 1 MCU 1
G 2 12
6 Lo
L 2 6 3A Y V
6 2 2 MCU 2 4 Hi
P 1 21 GrW 2
7 7 Or 1 3 5
CD-8 3 FUSE OrW 2 13 ROr
ALT 8 8 G2 B 4 EM'CY STEERING RY 4 3 C
2 V 5 G31 B
5 HORN RY 5 2 E

ABL
C ROOM LAMP LW 6 17 Or
CN-28 19 Y 6 RIDE CONTROL SW 6 1 T
VW 24 1 CL-30 7
G 7
1 3E Y 7 BUCKET RY HEAD LIGHT RH
B G1 ENGINE COLLENT TEMP 21A Or
2
8 BOOM UP RY 8
Br 8
1 Or 9
G1

9 RIDE CONT. RY 9
G3 B W 19

G8
10

7A
15

14

13
10 ATT. UNLOCK SW

16
AC COMP
17
18
24

20
19
21
25

B 10
AC COND FAN

11 GND(MCU) 11

G30
G21

G22

G24
G23

G29
GW 18

10E
10F
Or
Pa

RW 2F
RW 2A

RW 2E
12

V
ROr

L
CS-1
BW
YW
VW

12 ATT. LOCK SW
R/DRY

RW 2
M

21 Or
Y
R
B

CN-83

CN-29
CN-13

CS-35
ENGINE HARNESS

R
B

R
B

B
CN-10 CN-100

10 10

5
4

1
6

2
12
11

3
10
7
8
5
2
3

1
4
6
9

11
1

11
2

1 FUSE R R
1 1 B

CL-51

CL-52

CL-61

CL-62

CL-23

CL-22
DOOR SW V 12 G21 B

6
3
2 MULTIFUNCTION SW
BrW

2 3 E

1
2

2
0,
ROr

I
BW
YW

B G1 8 Br
B

3 GND 3 4 S
V
Y
Y

4 B G11
L

GND
G12

4 BOOM KICK OUT


28

B G21
908
909

5 GND 5
18

0 I
19

22

32
33

1
8
ROr 13
WORK LAMP-REAR 6 ILLUMINATION(FUSE) 6
REAR WIPER WORK LAMP L/H WORK LAMP R/H RW 14
7 ILLUMINATION(FUSE) 7 CN-101
FUSIBLE LINK 21LD-60150 21LD-60150 GW 15 11A R
8 MULTIFUNCTION SW 8 1 B
CN-1 CN-60 Y 16 G22 B
3R 1 1 3R 9 MULTIFUNCTION SW 9 3 E
1 FUSE BOX 1 1 Or 17 7 G
5W 2 2 5W OPTION 10 MULTIFUNCTION SW 10 4 S
2 FUSE BOX 2 2
11 GND TM 11 BUCKET LEVELER
B G13
12 GND STD 12
13 NC 13
B G31
14 GND 14
15 NC 15

FRONT HARNESS(OPTION)
CN-4
1 NC 1
BrW 28 CR-1
2 AC CON FAN RY 2
L 22 22 L
3 START KEY SW-br 3
BW 18 G11 B
4 REALY-ANTI RESTART 4
YW 19
5 MCU-ALTERNATOR 5 BATTERY
Y 32 BATT. RY
6 AC CONTROLLER 6
V 33
7 AC COMP RY 7
8 AC COMP RY OUT 8
VW 34 TO STARTER
L 35 22 L
9 BACK-UP RY OUT 9 2
RW 36 G11 B
10 FUSE-ILLUMINATION 10 1 OPTION
Or 37
11 MULTI-FUNCTION SW -RH 11 DO-2 SHIFT LEVER CS-77
ROr 38 MULTI FUNCTION SWITCH
12 FUSE-ILLUMINATION 12 1
CLUSTER

AD7
AS AD6
R AD5
V AD4
B3 AD3
B2 AD2
B1 AD1
Y 39 154 GW
13 2

Y 7
MULTI-FUNCTION SW -LH 13

B 5
WB 8
BG 3

BW 2

VM
VP
ED
R 40
14 WORK LAMP RY 14 3

MIRROR HEATED

PROGRAM DUMP
Br 41

Lo
15 STOP LAMP SW 15 4

ILLUMINATION

4 3 2 1 4 3 2 1 4 3 2 1
R
5

O
L
HIGH BEAM

F
R

L
CD-1

F/R SIGNAL
FRONT WIPER 16K GrW

\U+f058
COM_GND

Lo Hi F
BATT. 24V
6

SERIAL_H

RS232 RX
SERIAL_L

RS232 TX
43 Br

B+
C
RH TURN
LH TURN
2
CN-5 42 B
C 7 6 2

IG 24V
IG 24V

OUTPUT SIGNAL
1 MCU-ENGINE OIL PS ROr 908 1

O
8

GND
GND
1

O J
G \U+f058

I
HYD. TEMP ROr

NC
NC

NC
B 42 7E

BWG C
2 GND-MCU

C
9

Hi
2

J
HO
M

R
Br 43 G35 B 10

X1
9

CN-56
3 MCU-HYD TEMP

X2
3 CD-10 10

RW

BVi
BY

AD5(R) C

AD6(N) D
A

D
C
AD4(F) B

A
Gr
BOr

W
BOr 44 44

L
4 MCU-AIR CLEANER ATT.LOCK SW

14
16
18

19

12

13

10

17
15

11

20
4

E
Pa

Pf
9
7
8

6
3
2

5
4

5 Lo
4 Hi
V 45 42A B

Y
5

AD1
AD2

AD3
4

6
MCU-FUEL SENDOR

2
6
1

3
5

4
5

ED1(VP)
2
3
1

AD7(KD)
W 46

N
6 TCU-EF2 6 AIR-CLEANER CS-78

BrW
ROr

ROr
RW

CS-11
CS-5

CS-12
LW
B 47

CN-21
Or
7

W
W
TCU-VMG1

G
Br

R
HAZARD SW 1

V
B

4
5
L

1
7

4
1

3
2
6

2
1
5

7
8 Y 909 155 W
MCU-ENGINE TEMP 8 CD-46 CS-82 2

2
8
7

9
911
912

182
108
107

181
181

901
901
903
BOr 48 BOr

D
7E
48

90

24
29
29

68

66
67

K
9 TCU-VMG2 9 1 1 3

VOr

BrW
GW
LW

YW
VOr

GY

Gr
Br

CN-159
Br 49

Or
49

CN-158
Br

G
10 TCU-EF4

X1

X2
V

Y
G
2 4

B
10 2

C
D

D
B
A

B
A
L 50 50 L
11 FUSE-TCU 11 3 3 5

11E
159

161
134

158
16K GrW

G1
B

68

66
67
51

17
18
19
20
38
14
26
27

38
28
12 TCU-VMG1

10 10
12 4 6

5 5

7 6
CS-41
SPEED SENSOR OUTPUT 1

GrW
W 52

RW
VOr
13 TCU-EF3

LW
13 CD-47(BLACK) 5 5 7 6 2

Br
W
3
7

6
1

L
9
14

901
BrW 902
903
182
14 51 B 6 8
2 2 7E ROr

28A
15 15 52 W 6 7 9

51
81
83
49

85
82
74
ROr
1

BrW
BrW
8 G35 B 10 9

Or
CL-21 8 10

B
B
INTER GEAR PICK-UP
CN-6 36A RW 9 ATT.UNLOCK SW

G35
2

CN-169

158
158
CD-27(GRAY)

7E
67
66
1 NC G6 B 9 10 10

CN-14
1 46 W 1

4
3

1
2
2 TCU-VMGA2 BOr 58 1
2

1
2
3
4
5
6
54 47 B NUMBER PLATE LAMP AEB SET
3 TCU-EF1 W 2
3 SWITCH
4 TCU-VMG1 B 55 CD-2
4 TURBIN PICK-UP 42E B
5 TCU-ER3 WOr 56 1
5 45 V
BOr 57 CD-17 2
6 TCU-ER2 6 54 W CS-80
1

G61
7 NC 7 55 B FUEL SENDER 1
8 TCU-ER1 BW 53 2
8 CN-65 2
9 TCU-AIP6 G 59 ENG. PICK-UP G6 B 3

B
9 1
LW 60
10 TCU-AIP5 10 CD-48 35 L
2 4
V 61 56 WOr 1
11 TCU-AIP4 11 1 5 5
OrW 62 58E BOr BACK BUZZER 7
12 TCU-AIP3

11E
120

G35
172

163
173

159

161
134

BrW 158

28A
162
182
108
107

181

12 6

69

GrW 16K
2

GW 154
155
Pa

14

68

66
67
ROr 7E
90

ROr 24
29

51
81
83
49

85
GrW 82
74
8
13 TCU-AIP1 Gr 63 2
13 FILTER RESTRICTION CL-16 6 7
8
LW

64 36 RW

GW

VOr
YW
W

RW
LW
GY
14 TCU-VPS1

LW
W

Gr

Or
8

Br
G
14
B

W
R
C

W
Br
L

W
G

Y
L

L
YW 65 37 Or
15 TCU-AIP2 15 CD-49 3 T 9
58A BOr
2 G6 B 9 10 10
C 2 E
J002
J001
J006
J004

J007
J008

J003

J030
J031

J033

J009

J034
J035
J036
J037

J010
J011
J012
J013
J014
J015
J016
J017

J018

J019
J020
J021
J022

J023
J024
J025
J026

J027
J028
J029
57 BOr
1 41 Br
1 S BUZZER STOP
TEMP CONVERTER
REAR COMBI RH SWITCH
CN-112
16 CL-15
58 BOr 38 ROr
9 TEMP 4 C
53 BW 39 Y
8 TEMP 3 T
64 W REV G6 B
7 VPS1(+) FWD 2 E
59
60
G
LW
6 Y6
Y5
1 2 3 4 1 2 3 41A Br
1 S JUMP TO CIRCUIT(1/2)
5 Y5
G11

61 V Y2
4 Y4 REAR COMBI LH
62 OrW Y3
3 Y3 Y6
65 YW
2 Y2 Y4
63 Gr
1 Y1 Y1

GEARBOX EARTH1
TRANSMISSION

7407S7EL01-1

7-7
MEMORANDUM

7-8
1. ILLUMINATION CIRCUIT
1) OPERATING FLOW
Fuse box (No. 2) Illumination switch [CS-21 (1)] Switch ON, 1st step
[CS-21 (7)] All switch indicator lamp ON
[CS-21 (5)] Fuse box (27)] I/conn [CN-4 (12)] LH Combi clearance lamp ON [CL-15 (4)]
I/conn [CN-10 (6)] RH Head lamp ON [CN-4 (3)]
Cluster [CN-56 (17)] All cluster gauge & LCD llamp ON
Hazard AEB set and buzzer stop switch indicator lamp ON

Fuse box (28)] I/conn [CN-4 (10)] Number plate lamp ON [CL-21 (2)]
RH combi clearance lamp ON [CL-16 (4)]
I/conn [CN-10 (7)] LH head lamp ON [CL-3 (3)]

2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (switch input)

② - GND (switch output)


OFF ON 20~25V
③ - GND (to light)
④ - GND (to cluster)
※ GND : Ground

7-9
ILLUMINATION CIRCUIT
FUSE BOX
BEACON SOCKET 20A
1
10 OrW ILL.LAMP 20A
2
HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4

24
CLUSTER 10A
25
SPARE FUSE 7 10A
26
7 ROr ILLUMINATION LAMP 5A
27
6 RW ILLUMINATION LAMP 5A
28

CN-36
R 35

CL-3
6 LO
3 4 Hi
5
14 G
3 C
G32 B

ABL
2 E
1 1 T
2 HEAD LIGHT LH
3
2 4 CL-4
5 6 LO
ILL & HEAD LAMP SW
B G35
7A
6A
ROr
RW
6
ROr
RW
13
14
3 4 Hi
9 10 10 R 1H
7 5
13 ROr
9 8 3 C
4 8 G31 B

ABL
2 R 1 9 2 E
7 10 1 T
7 1 6 11 HEAD LIGHT RH
5 R 35
5 12
4 13
B G31
3
3 14 NUMBERPLATE LAMP
II I 0

2 36A RW
OrW 10
15 2
1 G6 B
CN-10 1
CS-21 CL-21
3
1
1 2 RH COMBI REAR
3 36 RW
4 C
4
3 T
5 G6 B
2 E
6
1 S
ALL SWITCH INDICATOR LAMP ON 7
8
CL-16
9
6 RW RW 36
10 3 LH COMBI REAR
11
7 ROr ROr 38 38 ROr
12 4 C
13 3 T
G6 B
14 2 E
15 1 S
CN-4 CL-15

CN-56
CS-82 8 NC
18 NC
9 10 10
9
8 19 COM_GND
8
6 7 15 SERIAL_L
2
6 14 SERIAL_H
7
5 5 16 F/R SIGNAL
1
4
3 11 GND
2 12 GND
1
AEB SET SW 7 MIRROR HEATED
3 BATT. 24V
2 IG 24V
1 IG 24V
13 NC

9 PROGRAM DUMP
10 RS232 TX
CS-80

CS-41

20 RS232 RX
10 10

10 10
9
8
6 7
6
5 5
4
3
2
1

9
8
6 7
6
5 5
4
3
2
1

6 HIGH BEAM
7E ROr
17 ILLUMINATION
5 RH TURN
8
2
7
1

8
2
7
1
9

4 LH TURN
BUZZER STOP SW HAZARD SW
4 CLUSTER
7607S7EL03

7-10
2. HEAD LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.3) Head light switch [CS-21 (4)] Light switch ON, 2nd step [CS-21 (2)]
Multi function switch [CS-11(8)]
Multi function switch MIDDLE [CS-11(7)] I/conn [CN-10 (8)]
LH Head light low beam ON [CL-3 (6)]
RH Head light low beam ON [CL-4 (6)]
Multi function switch DOWN [CS-11(6)] I/conn [CN-10 (2)]
LH Head light high beam ON [CL-3 (4)]
RH Head light high beam ON [CL-4 (4)]
Cluster high beam pilot lamp ON [CN-56 (6)]

2) CHECK POINT

Engine Key switch Check point Voltage


① - GND (switch input)
② - GND (switch output)
③ - GND (multi function input)
④ - GND (multi function output)
OFF ON 20~25V
⑤ - GND (multi function output)
⑥ - GND (low beam)
⑦ - GND (high beam)
⑧ - GND (passing B+)
※ GND : Ground

7-11
HEAD LIGHT CIRCUIT

FUSE BOX
BEACON SOCKET 20A
1
ILL.LAMP 20A
2
11 YW HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4

24
CLUSTER 10A
25
SPARE FUSE 7 10A
26
ILLUMINATION LAMP 5A
27
ILLUMINATION LAMP 5A
28

CN-36
CL-3
15A GW
6 LO
12A V
7 4
5
Hi
CN-10
3 C
ILL & HEAD LAMP SW 1 G32 B

ABL
68 V V 12 2 E
2
9 10 10
9 1 3 1 T
4 8 4 HEAD LIGHT LH
2
7 5 6
7 1 6 6 CL-4
5 15 GW
5 7 6 LO
YW 11 134 GW GW 15 12 V
4 8 4 Hi
3 9 5
W 161
II I 0

2 13 3 C
B G31 G31 B
1

ABL
14 2 E
CS-21 15 1 T
HEAD LIGHT RH
2

CN-56
8 NC
18 NC

19 COM_GND
15 SERIAL_L
14 SERIAL_H
16 F/R SIGNAL

11 GND
12 GND

CLUSTER
5 7 MIRROR HEATED
11E
68
134
161

3
8 BATT. 24V

4 3
2 IG 24V
YW
V
GW
W

1 IG 24V
13 NC
CS-11

CS-12

CS-5
1
2
3
4
5
6
1
2
3
4
5
6
7
8

9 PROGRAM DUMP
10 RS232 TX
20 RS232 RX
4

5
3

1
6
2 Gr
6

Y
BWG C
W

G II
BVi I

RW
L

BY

HO

68 V
Hi

J
C
O J

6 HIGH BEAM
I
O
Lo Hi F

II

17 ILLUMINATION
5 RH TURN
B+

4 LH TURN
R
L
O

R
I

Lo
WB 8

BG 3
BW 2
B 5

Y 7

MULTI FUNCTION SWITCH

7607B7EL04

7-12
3. WORK LIGHT CIRCULT
1) OPERATING FLOW
※ Illumination switch : ON position
(1) Work lamp switch ON
ILL & head lamp switch [CS-21 (7)] Work lamp switch indicate lamp ON
Work lamp switch [CS-36 (1)→(5)]
Rear work lamp relay[CR-55 (30)→(87)] I/conn [CN-4 (14)]
I/conn [CL-23A] RH Rear work lamp ON [CL-23 (2)]
I/conn [CL-22A] LH Rear work lamp ON [CL-22 (2)]

2) CHECK POINT

Engine Key switch Check point Voltage


① - GND (work lamp power input)
OFF ON ② - GND (work lamp power output) 20~25V
③ - GND (rear work lamp)
※ GND : Ground

7-13
WORK LIGHT CIRCUIT
FUSE BOX
· Canopy type 5 G BEACON SOCKET 20A
1
10 OrW ILL.LAMP 20A
2
HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
HORN 30A
5
SPARE FUSE 1 30A
6
SERVICE POWER 1 20A
7
PARKING 30A
8
SPARE FUSE 2 20A
9
15 Gr WORK LAMP 30A
10
EMER STEER/RIDE CON 20A
11
CN-36

CL-7
B G11
1
BEACON SOCKET G 5
2

2
REAR WORK LAMP
86 30 87a
B G17 1
85 2
R 63
87 3
L 180
86 4
85 87 87a Gr 5
30 5
CR-55 6
7
1 8 CL-23A WORK LAMP-RH
WORK LAMP SW 9 2
40 R
2 2
B G35 10 G6 B
9 10 10 R 1G 1 1 1
9 11
12 CL-23
4 8
2 13 CL-22A WORK LAMP-LH
7 R 40 40A R
R 1F 14 2 2 2
7 1 6 G6 B
L 180 15 1 1 1
5 5
CN-4 CL-22
4
G1

3
II I 0

2
G 1E
1
CS-36 EARTH 1

ILL & HEAD LAMP SW


9 10 10
9
4 8
2 R 1
7
7 1 6
5 5
4
3
II I 0

2
OrW 10
1
CS-21

7407B7EL05

7-14
WORK LIGHT CIRCUIT
· Cab type (opt)

FUSE BOX
5 G BEACON/RR WORK LAMP 20A
1
10 OrW ILL.LAMP 20A
2
HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
HORN 30A
5
AIR-CON/HEATER 30A
6
CIGAR LIGHTER 20A
7
PARKING 30A
8
WIPER 20A
9
15 Gr FR WORK LAMP 30A
10
EMER STEER/RIDE CON 20A
11
CN-36

OPT
FRONT WORK LAMP
RW 2
1
B G21
2
CL-51
FRONT WORK LAMP
RW 2A
1
B G22
2
2 CL-52
OPT

FRONT WORK LAMP


86 30 87a
B G16
85 1
RW 171 RW 2
87 2 1
G 170
86 3 2
85 87 87a Gr 15
30 4 CL-5
CR-3 5
6
7 B G21
1 8
9 B G1
10
11 B G27
12 OPT
REAR WORK LAMP
2 13
14
R 10
1
RW 2E
1
REAR WORK LAMP B G23
15 2 2
86 30 87a
B G17 CN-7 CL-6 CL-61
85 REAR WORK LAMP
R 63
87 RW 2F
L 180 1
86 B G24
85 87 87a Gr 5
2
30 CL-62
CR-55
1 WORK LAMP-LH
10E R
WORK LAMP SW 1
B G36 G29 B
9 10 10 R 1G
2
9 CL-22
4 8
2
7
R 1F
3
7 1 6
5 R 1E WORK LAMP-RH
5 10F R
4 1
G30 B
3 2
R 180
II I 0

2 CL-23
G 170
1
CS-36

ILL & HEAD LAMP SW


B G35
9 10 10 R 1H
9
4 8
2 R 1
7
7 1 6
5 5
4
3
II I 0

2
OrW 10
1
CS-21

7407B7EL05-1

7-15
4. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Fusible link [CN-60 (1)]
I/conn [CN-1 (1)] Fuse box (No.15) Start switch [CS-2(1)]
Power relay [CR-35(30)]
※ The gear selector lever is neutral position. It is necessary condition before the starting.
The gear selector has an output signal which is activated whenever the shift lever is in the neutral
position. This signal can be used to control a relay and prevent engine from starting whenever the
shift lever is not in the neutral position.
(1) When start key switch is in ON position
Start switch ON Start switch [CS-2(2)] I/conn [CN-4(3)]
I/conn [CN-13(11) Engine stop solenoid [CN-79(A)]
Battery relay [CR-1]
Battery relay operating(All power is supplied with the electric component)
Start switch [CS-2 (3)] Power relay [CR-35(30)→(87)]
Fuse box (No.23) MCU [CN-58(12)]

(2) When start key switch is in START position


Start switch START [CS-2 (5)] Start safety relay [CR-5 (30)→(87)] I/conn [CN-4 (4)]
I/conn[CN-13 (7)] Start relay [CR-23] +
Starter (terminal B and M connector of start
motor)

2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (battery B+)
② - GND (fusible link)
③ - GND (start key B terminal)
④ - GND (start key BR terminal)
Running ON 20~25 V
⑤ - GND (i/conn CN-4 (3))
⑥ - GND (start key ST terminal)
⑦ - GND (start safety relay output)
⑧ - GND (start key ACC terminal)
※ GND : Ground
※ MCU : Machine control unit

7-16
STARTING CIRCUIT

SHIFT LEVER T/M CONTROL UNIT MCU


WARNING

HYD TEMP SENDER

FAN CLUTCH +
CLUTCH CUT-OFF PS
SAFETY RY

BUZZER
COOLANT TEMP
WIPER RY
STEERING RY

ALT LEVEL
FUEL SENSOR
PREHEATER

SERIAL-H
NEUTRAL SIG

FAN CLUTCH -
ADM2-JOYSTICK SELECT LAMP(-)
ADM5-JOYSTICK SELLECTER(+)

CLUTCH CUT-OFF SW
SERIAL-L

GND

AUTO SEL.SW
AD7
AD6
AD5
AD4
AD3
AD2
AD1

ADM1-START INTERLOCK RY(-)

AIR FILTER
ENGINE OIL PS

IG 24V
BUZZER

ED9-CLUTCH CUT-OFF SW(+)

ADM4-REVERSE DRIVE RY(-)


VM
VP
ED

ED6-SHIFT LEVER X2D-NEU


3BR 31

ED2-SHIFT LEVER X1B-B2


B1
B3
B2
AS

VPE2-CONTINUANCE 24V
R
V

CN-26
FUSE BOX

2 1

ED14-NEU-JOYSTICK
ED13-REV-JOYSTICK
ED8-FWD-JOYSTICK
F

2
1
10

4 3
EMER STEER/RIDE CON 20A
11

OUTPUT SIGNAL

RW

W
2 1
17 G NEUTRAL RY/JOYSTICK F/R 10A
12

R
X1
X2

27A

115
SERVICE POWER 1 30A
AD5(R) C

D
A

D
C
B

4 3

22
21
23
35
34

24
36

31

26
32

25
33

27
30
29
28

11
12

10
13
14
NEUTRAL RY 13
TURN LAMP
AD6(N)
AD4(F)

G 17 20A
AD1
AD2

AD3 30 14

65
66
67
68
44
31
30
52

59
ED1(VP)

2 1
AD7(KD)

5
7
CN-58

N
SPARE FUSE 3

BOr
85
86 87a 87
5A

RW
G 17A 3R 34

Or

W
CN-157 15

W
4 3
BOr 73 21 3Or START KEY 30A
87

104

115
16

73

27
D

85
K
BOr 88 TCU 10A
85
CN-158

CN-159

17
C

C
D

D
B
A

B
A
SPARE FUSE 4 10A
87a 30 86
X1

X2
18
CR-38 CLUSTER / MCU 10A
19
W

SAFETY RY SPARE FUSE 5 20A


20
GrW 157 SPARE FUSE 6
30 10A
85

21
85
86 87a 87
BOr 73A
RCV 10A
BW 151 22
87 27 RW MCU 10A
Or 104 23
85 TCU 10A
24
87a 30 86 CLUSTER 10A
25
7 CR-5 SPARE FUSE 7 10A
26
ILLUMINATION LAMP 5A
27
ILLUMINATION LAMP 5A
28

CN-36

FUSIBLE LINK 2
34 3R 3R 1 1 3R
1 1
5W 2 2 5W
Fuse No.2 2 2
CN-1 CN-60
1
BATT RY
22 L
G11 B

BATTERY
CR-1
5
1 1 DO-2
22 L
2 2 2
G11 B
153 L L 22 1
3 3
151 BW BW 18
4 4
5 5
6 6
BW 18 BW 17
7 7
8 8
9 9
157

153

153

21E

8 4 10
L 22
10
R 21
11 11
GrW

Or

12 12
6 3 13 CN-13
B
3Br
L
21

14
CS-2
G17
31
153
3Or

15
6
5
4
3
2
1

ENGINE STOP SOL


CN-4 R 21
HOLD R A
CR-35

2B G1
87a 85 87 86 30 B GND B C
0, I 2W 23
1

PULL W B
87a CN-79
30 87
86 85
H 0 I II
4
6
5

3
2

H
C ST ACC BR
POWER RY START SWITCH
STARTER CR-23
3W B G1
M
M BW 17
3R

B+
CN-45

7407S7EL06

7-17
5. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Alternator [CN-74 (L)] I/conn [CN-13 (8)] I/conn [CN-4 (5)] MCU [CN-58 (25)]
Cluster charge warning lamp ON
(2) Charging flow
Alternator Starter [CN-45 (B+)] Battery relay [CR-1]
Battery(+) terminal Charging
Fusible link [CN-60 (1)] I/conn [CN-1 (1)] Fuse box

2) CHECK POINT

Engine Key switch Check point Voltage


① - GND (battery)
② - GND (battery relay)
③ - GND (alternator B+)
OFF ON 20~28V
④ - GND (alternator D+)
⑤ - GND (MCU)
⑥ - GND (fuse box)
※ GND : Ground
※ MCU : Machine control unit

7-18
CHARGING CIRCUIT

FUSE BOX
BEACON SOCKET 20A
1
ILL.LAMP 20A
2
HEAD LAMP 20A
3
BACK.STOP LAMP 10A
4
HORN 30A
5
SPARE FUSE 1 30A

SERVICE POWER 1 20A


6
6
7
PARKING 30A FUSIBLE LINK
8 3R 1 1 3R
SPARE FUSE 2 20A 1 1
9 5W 2 2 5W
WORK LAMP 30A 2 2
10
CN-1 CN-60
EMER STEER/RIDE CON 20A
11 2 1
NEUTRAL RY/JOYSTICK F/R 10A
12
SERVICE POWER 1 30A
13 BATT RY
TURN LAMP 20A
14
SPARE FUSE 3 5A
15
START KEY 30A BATTERY
16
TCU 10A CR-1
17
CN-36

MCU
HYD TEMP SENDER
CLUTCH CUT-OFF PS

SPEEDMETER SIG.

RIDE CONT. AUTO


SAFETY RY

COOLANT TEMP
WIPER RY
STEERING RY

ALT LEVEL
FUEL SENSOR

TACHO SENSOR+
PREHEATER

SERIAL-H

MAIN PUMP PS

WASH SIG
NEUTRAL SIG

AIR CON."ON"SIG
CAN-H
AUTO SEL.TCU
CAN-L

CLUTCH CUT-OFF SW

STEERING P/P PS
RIDE CONT. ON
WIPER INT SIG

PARKING SIG
SERIAL-L

GND
BUZZER

IG 24V
AUTO SEL.SW
FAN CLUTCH +

BRAKE PS
TAHCO SENSOR -

AIR FILTER
ENGINE OIL PS
FAN CLUTCH -
23
35
34

24
36

31

26
32

25
33

27

21
20
30
29
28

22

17
19

11
18

16

12

10
13
15
14

1
2
3
6
8

4
5
7
9

CN-58
112 YW

5
STARTER
M
M
B+

CN-45

1
2
3
1 4
2 5
3 6
4 7
112 YW YW 19 19 YW YW 18
5 8
6 9 3
7 10
R 22
8 11 15R
ALTERNATOR
9 12 R 22 22 R
B+ 2
10 CN-13 18A YW
1
3W/300
G
NC 4
11 ~3 FI 3
RS-1
YW 18
12 U L 2
P 1
13
14 CN-74
15 4
CN-4

7407S7EL07

7-19
6. ELECTRIC PARKING, DECLUTCH CIRCUIT
1) OPERATING
PERATING FLOW
(1) Parking OFF
Fuse box (No.8) Parking switch OFF [CS-17 (6)→(8)] Parking solenoid ON (activated)
Parking brake released (by hydraulic pressure)
[CS-17 (5)→(7)] T/M control unit[CN-157 (21)]
(2) Parking
(2 Parking ON
Fuse box (No.8) Parking switch ON Parking solenoid [CN-71] OFF
Parking brake applied [By spring force]
(3) Declutch ON
(3
Fuse box (No.8) Clutch cut-off switch ON lutch cut-off switch ON [CS-42 (5)→(1)]
MCU [CN-58 (10)→(29)] if service brake applied Service brake pressure switch
ON [CD-5] T/M control unit [CN-157 (66)] Declutch
2) CHECK POIN
POINT
Engine Key switch Check point Voltage
① - GND (parking switch input)
② - GND (parking switch output)
③ - GND (parking switch input)
④ - GND (parking switch output)
Running ON 20~25V
⑤ - GND (parking solenoid)
⑥ - GND (clutch cut-off pressure switch)
⑦ - GND (clutch cut-off switch input)
⑧ - GND (clutch cut-off switch output)
※ GND : Ground

7-20
5
7
2
9

9
9

8
8

7
2
7
2

1
1
II I 0

PARKING SW

6
6

5
5
4
1
2
3
4
5
1 6
7
4 8
9
10 10

1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9

10 10
10 10
CS-21
ILL & HEAD LAMP SW

CS-42
CS-17

CLUTCH CUT-OFF SW
R

B
Y
B
OrW

R
R

YW

OrW
WOr
WOr
WOr
10
1H

3
2

8
7
50

3F

3A
3E

1N
1R

119
127

G35
G34
1
19 EF1-SPEED PICK-UP ENG
ELECTRIC PARKING,

20 ED3-SHIFT LEVER-X1A-B3
50 YW
21 ED10-PARKING BRAKE SW(+)
22 ED7-SHIFT LEVER-X1D-KD
23 VPE1-CONTINUANCE 24V
T/M CONTROL UNIT

25 CANF_H
26 CANF_L
27 CANF_T
28 VGS-CAN SHIELD

63 ED1-SHIFT LEVER X1C-B1


PARKING, DECLUTCH CIRCU

64 ED5-SHIFT LEVER X2C-REV


CIRCUIT
IT

7-21
G25 B
65 ED2-SHIFT LEVER X1B-B2
84 Gr
66 ED9-CLUTCH CUT-OFF SW(+)

1 2
127 Y
CN-71
67 ED6-SHIFT LEVER X2D-NEU

PARKING SOL
68 VPE2-CONTINUANCE 24V
CN-157

5
NEUTRAL SIG
MCU

SAFETY RY
CN-58

2
Pa B 70E PREHEATER
1
V 125 WIPER RY
CD-26 STEERING RY

PARKING PS
SERIAL-H
SERIAL-L
2 109 G
CLUTCH CUT-OFF PS
Pa 109 G
36 35 34 33 32 31 30 29 28

1
84 Gr
FUEL SENSOR

CLUTCH
CD-5

CUT-OFF PS
3
AUTO SEL.SW
119 OrW
CLUTCH CUT-OFF SW

6
TACHO SENSOR+

WOr
11 10 9 8

WIPER INT SIG


RIDE CONT. ON
RIDE CONT. AUTO

CN-36
HORN
WASH SIG
ILL.LAMP
7 6 5 4

PARKING
FUSE BOX

AIR CON."ON"SIG
3

HEAD LAMP

STEERING P/P PS
125 V

SPARE FUSE 2
BEACON SOCKET

SPARE FUSE 1

PARKING SIG
2 1

BRAKE PS
BACK/STOP LAMP

SERVICE POWER 1

7407B7EL08
30A
10A
20A

30A
20A

20A

20A
20A
20A

2
1

7
3

9
8
4

6
5
7. WIPER AND WASHER CIRCUIT (Cab type)
1) OPERATING FLOW
Fuse box (No. 9)] Wiper relay [CR-4 (30)→(87a)] Front wiper motor [CN-21 (1)]

Wiper relay Lo [CR-26 (86), (87)]


Multi function switch [CS-12 (6)]
I/conn [CN-8 (1)] Rear wiper & washer switch [CS-35 (1)]
Rear wiper motor [CN-102 (1)]
(1) Front washer switch ON
① Washer switch ON [CS-12(6)→(2)] Washer operating
MCU [CN-58 (5)→(33)] Front wiper relay Lo
[CR-26 (87)→(30)] Front wiper motor [CN-21 (5)]
Wiper motor operating (low)

(2) Front wiper switch ON


① INT position
Wiper switch ON [CS-12 (6)→(1)] MCU [CN-58 (8)→(33)] Wiper relay Lo [CR-26 (87)→(30)]
Front wiper motor [CN-21(5)] Front wiper motor intermittently operating
② Lo position
Wiper switch ON [CS-12 (6)→(4)] Wiper relay Lo [CR-26 (87a)→(30)]
Front wiper motor [CN-21 (5)] Front wiper motor operating (low)
③ Hi position
Wiper switch ON [CS-12 (6)→(3)] Wiper relay Hi [CR-4(30)→(87)]
Front wiper motor [CN-21(4)] Front wiper motor operating (high)
(3) Auto-parking (when switch OFF)
Switch OFF Fuse box (No. 9) Wiper relay Hi [CR-4 (30)→(87a)]
Front wiper motor [CN-21 (1)→(2)] Multi function switch [CS-12 (5)→(4)]
Wiper relay Lo [CR-26 (87a)→(30)] Front wiper motor [CN-21 (5)] Wiper moter stop
(4) Rear wiper and washer switch
① Wiper switch ON (1st step)
Wiper switch ON [CS-35 (1)→(6)] I/conn [CN-8 (4)] Rear wiper motor [CN-102(5)]
Rear wiper motor operating
② Washer switch ON (2nd step)
Washer switch ON [CS-35 (1)→(3)] I/conn [CN-8 (2)] Rear washer tank [CN-103(2)]
Washer operating

2) CHECK POINT
Condition Check point
① - GND (front wiper switch power input) ⑥ - GND (wiper relay power input)
Engine : Stop ② - GND (rear wiper switch power input) ⑦ - GND (front washer power output)
Key switch : ON ③ - GND (wiper relay power input) ⑧ - GND (rear washer power output)
Voltage : 20~25V ④ - GND (front wiper motor Lo power input) ⑨ - GND (front wiper motor power output)
⑤ - GND (front wiper motor High power input) ⑩ - GND (rear wiper motor power output)
※ GND : Ground

7-22
CS-35
B G8
9 10 10
9
W 15
3 8
7
8 Or 16
6 6
1 M
5 6 5 Lo
8 Or 164

10
4 7 5 4 Hi

0,I
V 14 4
3 6 G4 B
3 1B
5 165 W
2 2 2Pf
L 13 14E L

II I 0
4

REAR WIPER & WASHER SW


1 1 3E
REAR WIPER

16 Or 164 Or
3
15 W
2
165 W CN-102
14 V 166 V

8
1
13 L 14 L
CN-8

2
WIPER AND WASHER CIRCUIT (cab type)

36 NEUTRAL SIG
MCU

35 SAFETY RY
34 PREHEATER
105 GOr
33 WIPER RY
32 STEERING RY
CN-22 31 SERIAL-H
G3
M 1 30 SERIAL-L
Gr 69
2 29 CLUTCH CUT-OFF PS

FRONT
WASHER
28 FUEL SENSOR
27 HYD TEMP SENDER
CN-103 26 COOLANT TEMP
B G3
M 1 25 ALT LEVEL
V 166
2 24 FAN CLUTCH -

REAR
WASHER
23 FAN CLUTCH +
22 GND
21 BUZZER
20 SPEEDMETER SIG.
19 CAN-L
18 CAN-H
17 AUTO SEL.TCU
16 TAHCO SENSOR -
15 MAIN PUMP PS
14 ENGINE OIL PS
13 AIR FILTER
12 IG 24V
11 AUTO SEL.SW
10 CLUTCH CUT-OFF SW
9 TACHO SENSOR+
120 LW
Lo Hi F 8 WIPER INT SIG
L 7 RIDE CONT. ON
O 6 RIDE CONT. AUTO
69 Gr
R 5 WASH SIG
B 5
B+ 4 AIR CON."ON"SIG
3 STEERING P/P PS

7-23
2 PARKING SIG
1 BRAKE PS
CN-58

I
WB 8
C
CS-11
Lo 1
Y 7
W 6 2
Hi
BW 2 L 3
4
BG 3 BWG C 4
5
R 6
II 7
I
1
9

8
O
O J
CS-12
G II 5
MULTI FUNCTION SWITCH
6
BVi I 3 L 14
5
L 4 VOr 38
4
J G 20
3
C BY 1 Br 19
2
W RW 6 Gr 18
1
2 Gr LW 17

HO Y
CS-5
7
14
L
HORN

WIPER
ILL.LAMP

PARKING
FUSE BOX

HEAD LAMP

FR WORK LAMP

CN-21
CIGAR / MIRROR

W 28
3E 1
AIR-CON / HEATER
BACK / STOP LAMP

VOr 38
2Pf 2
B G1
1B 3
30A
10A
20A

30A
20A

G 27
30A

30A
20A
30A
BEACON/RR WORK LAMP 20A

4 R 26
2
1

7
3

9
8
4

6
5

10

4 Hi 5
CN-36

FRONT WIPER

M
5 Lo 6
8
8A

162
105
173

8E

5
172
163
14A

G13
R

6
W
W

B
G

W
Br
GOr

4
3
85
87
86
30

85
87
86
30

CR-4
87a

87a
CR-26

30 86
30 86

87a 87 85
87a 87 85

WIPER RY HI
WIPER RY LO

7407B7EL09
HAZARD, TURN AND ROTARY CIRCUIT

1
2
3 1
4 REAR COMBI RH 2 CAB TYPE
5 36 RW 3
4 C
6 37 Or 4 BEACON LAMP
3 T 22 GY
7 G6 B 5
2 E FUSE BOX
G1 B
8 1 S 6 5 G BEACON/RR WORK LAMP 20A
R 7 1
9 CL-16 ILL & HEAD LAMP 7 CL-7
RW 36 B G21 ILL. LAMP 20A
10 8 2
66A Or Or 37 REAR COMBI LH HEAD LAMP 20A
11 9 3
7 ROr ROr 38 38 ROr BACK/STOP LAMP 10A
12 4 C 10 4
67A Y Y 39 39 Y G 5 G 5A HORN 30A
13 3 T 11 5
G6 B
14 2 E 12 AIR-CON/HEATER 30A
6
CN-4 1 S
13 CIGAR LIGHTER 30A
CL-15 7
14 PARKING 30A
8
15 WIPER 20A
CN-7 9
FR WORK LAMP 30A
10
EMER STEER/RIDE CON 20A
11
NEUTRAL RY/JOYSTICK F/R 5A
12
SERVICE POWER 30A
13
19 R TURN LAMP 20A
14
RADIO/ROOM LAMP 5A
15
START KEY 30A
FLASHER UNIT 16
158 BrW TCU 10A
87 L 17
85 B G
19 R
CN-36
G17 B
86 E
CLUSTER
CR-11
8 NC
18 NC

19 COM_GND
15 SERIAL_L
14 SERIAL_H
16 F/R SIGNAL

11 GND
12 GND

7 MIRROR HEATED
3 BATT. 24V
2 IG 24V
1 IG 24V
13 NC

9 PROGRAM DUMP
10 RS232 TX
20 RS232 RX

67
66
158
Y
Or
BrW
6 HIGH BEAM
7E ROr
17 ILLUMINATION

CS-5
CS-12
CS-11
66 Or
5 RH TURN

7
2
3

1
4

3
1

2
5
4
67 Y
4 LH TURN
CN-56
4

5
3

1
6
2 Gr
6

Y
G35

158
158

BWG C
7E

G II
66
67

BVi I

RW
L

BY
1
G7
7H

GY 22
9

HO
2 HEAD LIGHT-LH
BrW
BrW
ROr

Hi

J
Or

C
O J

W
G
R
B

3 6 LO
I
O
Lo Hi F

II
CS-41

CS-23

4 4 Hi
10
10 10

9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1

5 5
B+

7A ROr 3 C
10

6
5

5
6

R
L

ABL
O

2 E
7
I

16 Y
Lo

1 T
8
WB 8

BG 3
BW 2

CL-3
B 5

67 Y Y 16
Y 7

9
66 Or Or 17
10
9

9
8
2
7
1

8
2
7
1

HEAD LIGHT-RH
HAZARD SWITCH BEACON LAMP SWITCH MULTI FUNCTION SWITCH 11 6 LO
12 4 Hi
CAB TYPE 5
CN-10
3 C

ABL
2 E
17 Or
1 T
CL-4

7407S7EL10

7-24

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