Inspection and Test Plan (ITP): Component: 18861 Anchor Stud

Gujarat Metro Rail Project (Surat C-ІІ) Pandrol Supplier: Kay Pee Industries, India / Rahee
Rahee Infratech Limited Infratech, India
Activity Drawing No. Issue Level
Contract Drg 18861 B
FAT Inspection Drg. 18861 B
ITP Issue Date: May 2023 ITP Issue Level: 01 Approved By: Anirban Basu, DGM – QA,
Pandrol Rahee Technologies Private Limited
Amendment(s) from previous issue level:
Confidential Information: Pandrol Proprietary Specification
Doc. Ref: PRT 001/12
Activity Manufacturing Activity Frequency Inspection Standards Reference Related Documents Compliance Criteria
No. and Related Quality Test Equipment (Where applicable)
Raw material. Review a One ___ IS 1367(Part 3), ISO Pandrol specification Raw material shall comply with the International Standard
1.
Certificate of Analysis. certificate 898-1 Grade 8.8 LC-L issue 5 for chemical composition and non-metallic inclusions.
Sample Dimensional 5 pieces Vernier gauge, ___ Pandrol inspection Samples shall comply with tolerance dimensions on the
Checks RIM gauge, SNAP drawing 18861 issue B. Pandrol inspection drawing. The +0 / -1mm tolerance on
2. gauge, height Pandrol contract shank diameter of 33mm applies up to 125mm from the
gauge drawing 18861 issue B. threaded end.
Sample: Marking Checks 5 pieces Visual ___ Pandrol inspection Samples shall show legible markings.
drawing 18861 issue B.
3.
Pandrol contract
drawing 18861 issue B.
Sample: Hardness Checks 5 pieces Hardness checker IS 1367(Part 3), ISO Pandrol specification Samples shall comply with 23 to 34 HRC.
4. 898-1 Grade 8.8 LC-L issue 5
Sample: Tensile strength One Tensile testing IS 1367(Part 3), ISO Pandrol specification Samples shall achieve a tensile strength of 830 MPa
and Elongation. Review the certificate machine 898-1 Grade 8.8 LC-L issue 5 minimum. A tensile yield strength of 640MPa minimum.
results Samples shall achieve an elongation of 12% minimum.
To prepare the Tensile Test Dumbbell, Pandrol will
undertake Tensile testing from extra length Anchor Stud in
which the total length will be 300mm ±6mm instead of
actual total length of 18861 Anchor Stud of 270mm ±6mm
so that sufficient length of Shank portion will be available
from where the Tensile Test Dumbbell can be made which
will also comply with Clause 9.7 for Gauge Diameter,
5. Gauge Length, Flat Length etc. as well as Clause 9.7.5
specifying 25% maximum permitted reduction in diameter.
On these Anchor Studs prepared for test purpose only, no
threading is recommended to avoid any chance of the
same getting mixed up with standard length 18861 Anchor
Studs.
NOTE: In case if Client wants to witness the test, they need
to inform Pandrol in advance so that the supplier can make
ready 5 samples of such extra length Anchor Studs from
which Tensile Test bars will be made for conducting the
test during FAT
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 Inspection and Test Plan (ITP): Component: 18861 Anchor Stud
Gujarat Metro Rail Project (Surat C-ІІ) Pandrol Supplier: Kay Pee Industries, India / Rahee
Rahee Infratech Limited Infratech, India
Activity Drawing No. Issue Level
Contract Drg 18861 B
FAT Inspection Drg. 18861 B
ITP Issue Date: May 2023 ITP Issue Level: 01 Approved By: Anirban Basu, DGM – QA,
Pandrol Rahee Technologies Private Limited
Amendment(s) from previous issue level:
Confidential Information: Pandrol Proprietary Specification
Doc. Ref: PRT 001/12
Activity Manufacturing Activity Frequency Inspection Standards Reference Related Documents Compliance Criteria
No. and Related Quality Test Equipment (Where applicable)
Sample: Decarburisation. One ___ IS 1367 (Part 3) ISO ___ Samples shall achieve a minimum height of non-
6. Review an inspection inspection 898-1 Clause 8.9 decarburized material (dimension E) of 1.074mm, in
report report accordance with Clause 8.9.
Sample: Corrosion One ___ Galvanizing to BS EN Pandrol specification Certificate shall confirm compliance to the International
7. Protection. Review a certificate ISO 10684 LC-L issue 5 Standard. 50 microns batch average thickness
certificate.
QC -QA Record review as All records ___ ___ ___ Inspection and test results shall show compliance.
8.
per Manufacturer ITP
Packaging: Review a All product ___ ___ ___. Quantity, packaging method and labels shall comply with
9.
packing list the instructions in the Pandrol internal procedure.
Certificate of Conformity: All product ___ ___ ___ Pandrol UK Certificate of Conformity template shall be
10. Review used. Pandrol UK to review and sign the Certificate of
Conformity for each manufactured batch.
Re-test at FAT
a) Re-test clause is applicable for test under ITP activity number 2,4 and 5.
11. b) Re-test is permissible only if not more than one test result is unsatisfactory. If more than one test result is unsatisfactory, the entire lot is to be rejected.
c) Should the test fail only in one test, then the particular test may be repeated in the same manner with twice the number of samples drawn from the same lot.
d) For acceptance of the lot, all these samples should meet the acceptance requirement of that particular test.
Note 1: Inspection drawings have been derived from drawings which have been approved by the Railway Board of India under their letter no. 2021/Proj./DMRC/FS-BLT/30/40 Dt: 15.03.2021.
The inspection drawings provide additional details including tolerances aiding inspection during FAT.
Note 2: During FAT, a current calibration certificate is to be provided to cover each piece of inspection and test equipment used during FAT.
Note 3: During FAT, all documents as per Manufacturer ITP and FAT ITP are to be endorsed (signed or stamped) and dated by The Client (or his representative), the Contractor (or his
representative). The Pandrol supplier is required to endorse these documents, plus a representative from Pandrol UK (or Pandrol Rahee Technologies who act on behalf of Pandrol UK).

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