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Laboratory evaluation of gap graded rubber modified warm mix asphalt

Article in International Journal of Pavement Research and Technology · June 2020


DOI: 10.1007/s42947-020-0317-4

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Chinese Society of Pavement Engineering
°Cd
International Journal of
Pavement Research and Technology
Journal homepage: www.springer.com/42947

Laboratory evaluation of gap graded rubber modified warm mix asphalt


Sai Kubaira, Waim Akshay Ravindrab, Sridhar Rajua*, Sham Ravindranathc
a Department of Civil engineering, Birla Institute of Technology & Science, Pilani - Hyderabad Campus, Hyderabad, India
b VNR VJIET, Bachupally, Hyderabad, India
c Department of Polymer and Process Engineering, Indian Institute of Technology Roorkee, Roorkee, India

Received 19 December 2019; received in revised form 14 May 2020; accepted 31 May 2020

Abstract

Crumb Rubber (CR), if used in Gap-graded Hot Mix Asphalt (HMA), forms an excellent splash-&-spray resistant, durable and fatigue resistant HMA
layer. The only drawback is the higher asphalt production temperature due to addition of CR. The higher production temperature can be reduced by using
Warm Mix Additives with only concern being its effect on the performance. The paper contemplates the use of 1.5% Sasobit® wit h a view to achieve similar
or better performance properties at lower mixing temperature. The results indicate an overall improvement in performance (in terms of rutting and fatigue)
in light of the laboratory tests performed. The paper concludes with Gap-graded Warm Mix Asphalt (WMA) as a feasible solution when 1.5% Sasobit® is
used as an additive.

Keywords: Gap graded; Asphalt rubber; Crumb rubber; Warm mix additive; WMA; Aging; fatigue; Rutting; Moisture damage

1. Introduction One of the major drawbacks of using a higher percentage of


crumb rubber in asphalt mixtures is the increase in mixing
The disposal of rubber in an environmentally friendly manner is temperature by nearly 30°C (86°F) when compared to asphalt
by using in the asphalt mixture with improved performance [1-4]. mixtures without crumb rubber [13]. The mixing temperatures for
Utilization of crumb rubber in gap graded asphalt mixture helps in asphalt rubber mixtures are in the range of 170 to 180°C (338 to
reducing the moisture induced damage in asphalt mixtures [5-7]. It 356°F), with an increase in emission of greenhouse gases [13]. The
is challenging to measure the bulk specific gravity of gap graded increase in mixing temperature releases more volatile gases in to
asphalt mixtures using the buoyancy balance and without paraffin the atmosphere. In order to reduce the volatile gases, there is a need
coating. Hence, the bulk specific gravity was tested by coating the to reduce the mixing temperature without compromise in the
gap graded asphalt specimens with Paraffin wax before testing workability or performance of the asphalt mixtures. The use of
under the buoyancy balance, by using the automatic vacuum warm mix technology can help in reducing the harmful emissions
sealing method, and by using X-ray Tomography to demonstrate and improve the workability of asphalt mixtures as the mixing
that all the 3 methods showed similar results [8]. temperature will be lowered by 20 to 30°C [13]. The commonly
Researchers have demonstrated that the gap-graded Asphalt used siloxane-based warm mix additives reduce the mixing
Rubber (AR) mixtures have higher fatigue life when compared to temperature but tend to increase the rutting potential of asphalt
dense graded asphalt mixtures due to higher rubber and binder mixtures due to reduced short term aging [14-18]. In contrast, the
contents [9-11]. Raad et al. (2001) carried out beam fatigue tests organic waxes prevent rutting but increases the cracking potential
on the specimens extracted from a 10-year-old pavement and from of asphalt mixtures [19-22].
the laboratory studies, they have concluded that the fatigue The warm mix additive, namely, Sasobit®, has proven to be
resistance of gap graded rubber asphalt mixture was better than beneficial in reducing the mixing temperature by up to 20%
dense graded asphalt mixtures due to lesser aging of binder [12]. without compromise in the workability or performance of the
Venudharan. V et al. [11] from their studies have concluded that it asphalt mixtures [23]. Sasobit® typically consists of paraffinic
is more beneficial to use 20% crumb rubber in gap graded asphalt hydrocarbons, which melts above 100°C and improves the
mixtures than 12% by weight of asphalt binder. workability of asphalt mixtures at temperatures 20 to 30°C lower
[24]. The stiffness of asphalt binder increases due to the
* Corresponding author recrystallization of Sasobit® below 100°C, which in turn resists
E-mail address: sridhar.raju@hyderabad.bits-pilani.ac.in (S. Raju) permanent deformation at pavement service temperatures.
Peer review under responsibility of Chinese Society of Pavement Sasobit® is generally selected because its melting point is higher
Engineering. than the pavement service temperature [25,26]. The moisture

ISSN: 1997-1400 DOI: https://doi.org/ 10.1007/s42947-020-0317-4


Chinese Society of Pavement Engineering. Production and hosting by Springer Nature
2 S. Kubair et al. / International Journal of Pavement Research and Technology xx (2020) xxx-xxx

induced damage in gap graded AR mixtures with Sasobit® is Table 1


lesser than in dense graded asphalt mixtures [27-29]. D'Angelo et Physical properties of the aggregates.
al. [13], through their field performance studies in France,
Germany, and Norway, have shown that the dense graded asphalt Test description Test method Results
with and without Sasobit® exhibited the same fatigue life [13]. Specific gravity - CA Indian Standard (IS): 2386 2.654
Studies have also demonstrated that there was better fatigue life (Part IV)
with the use of warm mix additives in gap graded mixtures [11,30]. Water absorption (%) Indian Standard (IS): 2386 3.081
The presence of crumb rubber in asphalt mixture results in -CA (Part III)
thicker binder film reducing the aging and oxidation [31]. The Specific gravity - FA Indian Standard (IS): 2386 2.588
crumb rubber particles lesser than 0.6 mm absorbs more oil due to (Part IV)
a larger surface area and enhances the mechanical properties of Water absorption (%) Indian Standard (IS): 2386 0.233
crumb rubber modified binder [32]. On the other hand, with the -FA (Part III)
increase in the size of crumb rubber particles from 0.6 to 2.36 mm, Impact value (%) Indian Standard (IS): 2386 22.0
the absorption rate decreases reducing the efficiency of crumb (Part IV)
rubber particles [16-18]. Abrasion value (%) Indian Standard (IS): 2386 29.0
The study aims at providing a comparative analysis between a (Part IV)
conventional Gap-graded Asphalt Rubber (GGAR) mixture and a Flakiness index (%) Indian Standard (IS): 2386 14.5
GGAR mixture with a WMA additive (prepared at a lower (Part I)
temperature). The study also aims in assessing the effect of asphalt Elongation index (%) Indian Standard (IS): 2386 16.3
mixture properties and performance due to the lowered mixing (Part I)
temperature because of wax-based additive which crystallises at Soundness (%) Indian Standard (IS): 2386 1.4
lower temperatures. (Part V)
[CA: Coarse aggregate (> 4.75 mm) & FA: Fine aggregate (≤ 4.75 mm)].
2. Materials Table 2
Aggregate gradation followed in this study.
2.1. Aggregates
IS sieve size Gap graded asphalt Adopted
The granite aggregates obtained from the Keesara quarry near mixture grading
Hyderabad, India was used in the present study. The physical Limits (%) (%)
properties of the coarse and fine aggregates, conforming to Indian 19.0 mm (3/4 inch) 100 100
Standard: 2386 - Part I, III, IV and V, are given in Table 1 [33-36]. 13.2 mm 80-100 80
The gradation limits for the gap graded asphalt mixtures are given 9.5 mm (3/8 inch) 65-80 65
in Table 2. 4.75 mm (No. 4) 28-42 30
2.36 mm (No. 8) 14-22 16
2.2. Asphalt rubber (AR) binder 1.18 mm (No. 16) -- 5
600 μm (No. 30) -- 3
In the present study, a powdered crumb rubber passing 425 µm 300 μm (No. 50) -- 3
sieve and having a specific gravity of 1.120 was used in place of a 150 μm (No. 100) -- 3
conventionally used 600 µm crumb rubber, for better performance. 75 μm (No. 200) 0-3 3
The asphalt rubber (AR) binder was prepared by blending 20% Table 3
crumb rubber by weight of binder in Viscosity Grade, VG 30 Properties of the base and modified binders.
bitumen at a temperature of 180°C (356°F) for a period of 60
minutes at 1000 rpm using a low-shear, Ika® make, mixer. The Property VG 30 Modified binder as
physical properties of the base binder and the AR binder are given per BIS:15462-2004
in Table 3. The base binder tests conform to BIS:73-2013 [37] BIS:73-2013 Crumb rubber
while the tests carried out on the AR binder conform to BIS:15462- modified asphalt
2004 [38]. The phase separation test in accordance with ASTM Softening point 49.0 71.1
D7173-11 [39], was carried out on the AR binder. The binder was (ring & ball)
found to be homogenous, with the phase separation being within Ductility (cm) 78 -
the specified limits of ± 4°C. Specific gravity 1.02 1.04
Elastic recovery - 69%
2.3. Warm mix additive (WMA) (59°F)
Viscosity at 135°C 4.5 Poise -
In this study, Sasobit® was used as a warm mix additive (WMA). (275°F)
It is a long-chain aliphatic hydrocarbon wax obtained during the Viscosity at 150°C 2.1 Poise 18 Poise
distillation of crude oil. Sasobit® has extremely low viscosity (275°F)
above its melting point of 105C, which helps in improving the Phase separation test as per ASTM D7173-11
workability of asphalt mixtures even at lower mixing temperatures. Softening point°C - 70.8 (161.24)
It starts recrystallizing below 100C and forms a lattice structure, (°F) top - 72.8 (163.04)
which increases the stiffness and stability of asphalt mixtures at Softening point°C
pavement service temperature [26]. In the present study, the (°F) bottom
S. Kubair et al. / International Journal of Pavement Research and Technology xx (2020) xxx-xxx 3

temperature vs. viscosity plots were used to determine the Series 2 (MS 2) and the details are given in section 4.1. The tests
optimum content of Sasobit® and is discussed in section 2.3.1. on gap graded AR mixtures involved binder tests and the mixture
Also, the studies suggest that 1.5% Sasobit (by the weight of binder) tests. In the binder tests apart from penetration, softening point,
can be an optimum WMA content [15,22,40,41-45]. phase separation, the MSCR test was also carried out to determine
the rheological behaviour of AR binder due to addition of 1.5%
2.3.1. Optimization of Sasobit® content
Table 4
The temperature-viscosity relationship was plotted using
Specific heat measures (Cp) for constituents involved in asphalt
Brookfield’s Viscometer to determine the mixing temperature of
production.
the AR binder with the Sasobit®. The temperature corresponding
to the viscosity of 170 ± 20 cP was set as mixing temperature. The Latent and specific heat
Sasobit® was varied from 0% to 3% with an increment of 0.5% measures
and a relationship between viscosity and temperature was drawn at Aggregates 0.8037 kJ/kg/°C
each WMA content. The energy and fuel requirement were Bitumen 2.093 kJ/kg/°C
calculated for each of the combination. The energy consumption Rubber 2.068 kJ/kg/°C
for the asphalt production at each percentage of WMA was Water 4.185 kJ/kg/°C
computed by using the latent and specific heat measurements given Latent change in Vaporization 2.256 kJ/kg
in the Table 4 [46,47]. The convection loss due to flow of dry air [Water]
in the dryer and the loss due to irradiation were calculated. The Sasobit® 2.1 kJ/ kg/°C
cost of fuel was assumed to be $0.65/litre and the cost of Sasobit Latent heat of fusion [Sasobit] 142 kJ/kg
was assumed to be $2,000/Tonne. Table 5 shows the energy
requirements per tonne of asphalt production. The percent 6.0
reduction in CO2 emission due to increase in Sasobit content is
CO2 Produced (kg/tonne)
given in row 13 of Table 5. The addition of 1.5% Sasobit has 5.8
resulted in 7.9% reduction of CO2 emission, whilst the reduction is
10.1% with 3% Sasobit. Fig. 1 also shows that the there is no 5.6
significant difference in the CO2 emission with increase in Sasobit
from 1.5% to 3%, indicating that 1.5% can be considered as an 5.4
optimum WMA content.
5.2
3. Experimental Plan
5.0
The experimental plan for the following study is shown in Fig. 0.0 0.5 1.0 1.5 2.0 2.5 3.0
2. After arriving at the optimum Sasobit® content, the Optimum Sasobit dosage (%)
Binder Content (%) was determined using the Marshall method of
mix design in accordance with the Asphalt Institute’s Manual Fig. 1. Variation of CO2 production with increase in Sasobit
content.

Table 5
Energy requirement per tonne of asphalt production.
Sr. Particulars Sasobit Content added in excess to AR binder
No. +0% +0.5% +1% +1.5% 2% +2.5% +3%
1. Mixing Temperature at 170 ± 20 cP 180°C 175°C 170°C 165°C 163°C 161°C 160°C
2. Ambient Temperature 30°C
3. Heating of Sasobit® (GJ/tonne)
Heating in Solid Phase - 2.36E-05 4.72E-05 7.08E-05 9.45E-05 1.18E-04 1.41E-04
Latent Heat @ 75°C - 3.55E-04 7.1E-04 1.07E-03 1.42E-03 1.78E-03 2.13E-03
Heating in Liquid Phase - 5.09E-05 9.76E-05 1.4E-04 1.83E-04 2.23E-04 2.61E-04
4. Specific Heat during Asphalt 0.126 0.121 0.118 0.115 0.114 0.111 0.109
Production (GJ/tonne)
5. Losses due to convection (Stack 4.88E-04
Exhaust) and Irradiation (GJ/tonne)
6. Correction for Moisture (GJ/Ton)
Heating of Moisture 5.56E-03
Latent heat (Vaporization) 4.28E-05
7. Total Heat Measures (GJ/tonne) 0.132 0.127 0.125 0.122 0.121 0.119 0.118
8. Fuel-Oil Consumption (Litre/tonne) 3.29 3.15 3.10 3.03 3.01 2.96 2.93
9. Cost of Fuel Incurred ($/tonne) 2.13 2.04 2.01 1.96 1.95 1.93 1.91
10. Cost of Sasobit per Ton asphalt - 0.5 1 1.5 2 2.5 3
production ($/tonne)
12. CO2 production (kg/tonne) 5.70 5.46 5.38 5.25 5.23 5.17 5.12
13. CO2 reduction (%) - 4.2% 5.6% 7.9% 8.3% 9.2% 10.1%
4 S. Kubair et al. / International Journal of Pavement Research and Technology xx (2020) xxx-xxx

Table 6
Volumetric properties of GGAR-HMA.
S. Binder Voids in Voids filled Marshall
No content mineral with Stability
(%) aggregate asphalt
(VMA), % (VFA), % (KN)
1 6.2 20.52 68.6 4.97
2 6.5 20.63 71.28 5.48
3 6.8 20.65 74.4 6.02
4 7.1 20.79 76.93 6.36
5 7.4 21.31 77.66 5.74
Table 7
Volumetric properties of GGAR-WMA.
S. Binder Voids in Voids filled Marshall
No content mineral with Stability
(%) aggregate asphalt
(VMA), % (VFA), % (KN)
1 6.2 20.42 69.2 5.14
2 6.5 20.54 72.03 5.78
Fig. 2. Experimental Plan for the study. 3 6.8 20.63 74.8 6.19
4 7.1 20.68 76.63 6.48
Sasobit and its effect on the rutting parameter termed as, non- 5 7.4 21.75 77.9 6.16
recoverable Creep Compliance, Jnr. The mixture tests involved
drain-down test, Cantabro abrasion test, moisture damage test 2.146 7.00
(Indirect Tensile Strength Ratio), rutting test (Hamburg Wheel 2.144 6.00
Tracking Test) and fatigue test (Indirect Tensile Fatigue test). The
Bulk Specific Gravity

2.142
drain-down test was carried out to evaluate the extent of resistance Bulk specific gravity 5.00

Air Voids (%)


2.140 Air Voids
offered by the mixture to retain its binder at the mixing temperature, 4.00
2.138
whilst the Cantabro test was carried out to determine the degree of
disintegration due to abrasive action of moving tyres. The moisture 2.136 3.00
y = -0.02x2 + 0.2786x + 1.1684
damage test was to evaluate the effect water on a gap graded AR 2.134
2.00
mixture with and without Sasobit. The Hamburg Wheel Tracking 2.132
2.130 1.00
Test (HWTT) was carried out at 50°C to evaluate rutting potential
of the gap graded AR mixtures, whilst the Indirect Tensile Fatigue 2.128 0.00
Test (ITFT) was carried out to assess the effect of Sasobit® on the 6.0 6.5 7.0 7.5
fatigue life. The ITFT samples were divided in two subsets, one Binder Content (%)
subset was tested after demoulding the specimens, whilst the other Fig. 3. Binder content vs. air voids and bulk specific gravity
subset was tested after accelerated aging for 5 days in a hot air (GGAR-HMA).
oven at 85°C with oxygen circulation. The 3D Tomography was
carried out to assess the distribution of Crumb Rubber in the gap
graded AR mixture. 2.144 7
2.142 6
Bulk Specific Gravity

4. Mixture design and characterization


2.140 5
Air Voids (%)

4.1. Design of gap graded asphalt mixture. 2.138 4


2.136 3
The Marshall method of mixture design, in accordance with
Asphalt Institute’s Manual Series-2 (MS-2) and Indian Roads 2.134 2
Congress’ Special Publication (IRC:SP:107-2015) [48-49], was 2.132 Bulk… 1
adopted to determine the Optimum Binder Content (OBC) for a 2.130 Air Voids 0
target air void content of 5% (subject to fulfilment of minimum
6.0 6.5 7.0 7.5
VMA value of 19%). The specimens were prepared with 75 blows Binder Content (%)
on both the face of the specimens and were extruded after
overnight curing. The Bulk Specific Gravity (G mb) was determined Fig. 4. Binder content vs. air voids and bulk specific gravity
by adopting the Wax Immersion Method [50], and the volumetric (GGAR-WMA).
properties were computed by considering the specific gravity of
paraffin wax as 0.92 at 25°C. The OBC for GGAR-HMA and At the target air void content of 5%, the OBC for GGAR-HMA
GGAR-WMA were determined, and the results are shown in and GGAR-WMA were 7.03% and 7.02% respectively and was
Tables 6 and 7 and is displayed in Fig. 3 and 4 respectively. fulfilling the requirements laid down in the IRC: SP:107 – 2015. It
S. Kubair et al. / International Journal of Pavement Research and Technology xx (2020) xxx-xxx 5

was observed that the Marshall Stability values (kN) for GGAR- was subjected to water submersion with a test temperature of 50°C.
WMA mixtures were marginally higher than GGAR-HMA The termination of the test was subjected to the accomplishment
mixtures. Though, the Marshall stability test was not a specific of terminal rut depth (14 mm) or successful completion of 20,000th
requirement for the gap graded AR mixture, the Marshall stability loading pass. The rut depth corresponding to the 20,000th loading
tests were carried out to ensure that the mixture meets the pass was reported as the final rut depth and based on the
minimum Marshall stability value of 5.50 kN specified in the differences, the mixtures were deemed as rut-susceptible or rut-
Indian Roads Congress guidelines. resistant. The rut depth, corresponding to each passing cycle, was
plotted to determine the extent of stripping and the progression of
5. Test methods the creep phase.

5.1. Drain down test 5.4. Multi-stress creep recovery (MSCR)

Gap-graded mixtures, owing to higher binder content, are prone MSCR binder test, an improvement over the high-temperature
to binder drain-down which may result in fat spot formation on the Superpave binder grading specification, was performed per
surface. The drain-down test was carried out in accordance with AASHTO TP70 [54,55]. The test is used to evaluate the rutting
ASTM D 6390-11 to determine the extent of drain-down during parameter of the binder by recording the per cent recovery (R%)
the conveyance and placement of the asphalt mixture at higher and non-recoverable creep compliance per unit shear stress (Jnr) at
temperatures [51]. The test involves the preparation of two stress levels, i.e., 0.1 kPa and 3.2 kPa. The Jnr is determined
uncompacted asphalt mixture at OBC (%) which is then transferred by recording the non-recoverable strain and dividing it by the
to a wire basket. The wire basket is hung in a draft oven at a mixing stress applied (0.1 kPa or 3.2 kPa). These two parameters, namely
temperature (corresponding to the viscosity of 170 ± 20 cP) for an R% and Jnr, serve as an indicator of the mixture’s ability to be
hour. The binder loss in the uncompacted mixture was computed resilient under heavy loading which leads to permanent
using the formula given in Eq. (1) and has to be less than the deformation. While the Jnr parameter serves as an indicator of
maximum permissible value of 0.3%. rutting resistance, R% indicates the degree of compatibility and
blending of polymer in the modified binder [56]. The J nr difference
𝑊3 −𝑊2
Drain-down (%)= × 100 (1) is computed to determine the difference between two different
𝑊2 −𝑊1
creep compliance values at two different stress levels. Lower Jnr
where, W1 = weight of empty wire basket; W2 = weight of wire difference values are desirable as higher value indicates higher
basket plus sample before testing; W3 = weight of wire basket plus sensitivity to stress levels. Based on the Jnr and Jnr difference.
sample after testing; values, the grading of the binder is assigned [45]. The test was
In the following test, the GGA HMA and GGAR WMA were performed to evaluate the effect on the AR binder due to the
subjected to test temperatures of 180°C and 165°C respectively. addition of Sasobit®. The samples were subjected to Short-term
The uncompacted samples were kept for an hour at the room ageing before testing for a temperature range of 52°C-76°C at an
temperature before weighing (W3). increment of 6°C.

5.2. Cantabro abrasion 5.5. Moisture damage analysis

The Cantabro Abrasion test, in accordance with ASTM The Indirect Tensile Strength Ratio (ITSR) test was carried out
C131/C131M-14, was carried out on the gap graded AR specimens in accordance with AASHTO T-283 to determine the extent of
[52]. The Cantabro Abrasion test is generally carried out on open damage caused due to presence of moisture, thereby determining
graded mixtures. In this test, the compacted asphalt specimen was the resistance offered by the asphalt against the extreme weather
first weighed (P1) and placed in the Los Angeles rattler without the conditions. The test involves preparing the cylindrical specimens
charge of steel balls. The machine was rotated for 300 revolutions at OBC for an air void content of 7±0.5%, and dividing them into
at a speed of 30 to 33 rpm, and then the asphalt specimen was two subsets. The first subset was tested at 25 ⁰C without any prior
weighed (P2) to measure the weight loss due to abrasion. The conditioning, while the second subset was conditioned prior to
percentage loss due to abrasion (P) was calculated according to Eq. testing. The conditioning involved a16-hour freeze cycle at -18°C
(2), and the recommended maximum permitted abrasion loss value followed by a 24-hour thaw cycle at 60°C. The samples were
for freshly compacted OGFC specimen was 25%. partially saturated with water and then conditioned for 24-hour
freeze cycle followed by the placing the samples in water bath at
P = 100 (P1 – P2)/ P1 (2) 60°C for 24 hours for the thaw cycle. This was followed by 2-hour
secondary conditioning to stabilize the conditioned samples to the
where, P = Percentage abrasion loss; P1 = Weight of the specimen
test temperature of 25°C. The testing involved placing two loading
before testing; P2 = Weight of the specimen after Cantabro
strips (with sample sandwiched between them) and loading at a
abrasion.
rate of 50 mm/min. The ITS and ITSR was determined by using
Eq. (3) and (4) respectively.
5.3. Hamburg wheel tracking test (HWTT)
2𝑃
𝐼𝑇𝑆 = (3)
𝜋𝐷𝑡
The HWTT was carried out as per AASHTO T324 to study the
progression of rut depth with each passing cycle of loading for where, P is the maximum load (kN); D is the diameter of the
comparative assessment with other types of mixtures [53]. The test specimen (mm); t is the thickness of the specimen (mm); ITS =
involves the preparation of a dumbbell-shaped asphalt specimen at Indirect Tensile Strength value (kPa).
OBC (%) for a target air void content of 6.5±0.5%. The specimen
6 S. Kubair et al. / International Journal of Pavement Research and Technology xx (2020) xxx-xxx

𝑇𝑆𝑅 =
𝐼𝑇𝑆𝑤𝑒𝑡
𝑋100 (4) determining the mixing temperature and also to arrive at the
𝐼𝑇𝑆𝑑𝑟𝑦
Optimum Sasobit content (%) corresponding to a viscosity of 170
where, TSR is Tensile Strength Ratio; ITSwet is conditioned ± 20 cPoise. Based on the results, the drain down test temperature
specimen;ITSdry is the unconditioned specimen. was set as 180°C and 165°C for GGAR-HMA and GGAR-WMA
respectively. Fig. 5 presents the drain-down values of GGAR
mixtures. The average drain-down values for the GGAR-WMA
5.6. Tomography studies using 3D X-Ray images
and GGAR-HMA were 0.07% and 0.13% respectively. The drain-
down values were lower than the maximum permissible limit of
To further understand the role of AR in the gap graded specimens, 0.3%. Although the drain-down values for GGAR-WMA were
a 3D X-Ray tomography study was carried out with the technical marginally lower than GGAR-HMA, but with a wide variation in
support from APM Technologies, Bangalore. The distribution of the values.
binder-filled voids (binder pockets) in both the mixtures (GGAR-
HMA) and (GGAR-WMA) was assessed and the size distribution
7. Cantabro abrasion test
of the binder pocket was compared to observe the effect of low-
temperature compaction on the binder-pocket distribution. A low-
temperature compaction is analogous to low-compaction efforts, The Cantabro abrasion test was conducted for both the mixture
which can account for higher amount of larger binder pockets in types, namely, GGAR-HMA and GGAR-WMA, to determine the
the mixture. The Image processing was done using ImageJ net loss in the asphalt specimen due to the abrasion caused in the
software. Based on the threshold analysis, the area of the binder rattler and the results have been shown in Fig. 6. It can be observed
pockets was computed, and the size distribution was plotted in the that the abrasion loss (%) subdued with increase in binder content
histogram. (%). Improvement against abrasion can be related to increased
bonding due to increase in Binder content. The reduction of
abrasion loss was steady with increase in binder content (%) while
5.7. Indirect tensile fatigue testing (ITFT)
the losses in abrasion in GGAR-WMA were marginally lower than
that of GGAR-HMA. This was due to reduced thermal degradation
The ITFT test was conducted in accordance with EN:12697-24E of AR binder at a lower mixing temperature and the said reason
to determine the fatigue life (Nf) of asphalt mixture under the can be validated with ITFT test results.
application of cyclic loading [57]. The cylindrical asphalt
specimens, prepared at OBC and a target air void content of 7%,
7.1. Hamburg wheel tracking test (HWTT)
were subjected to cyclic loading till the failure (splitting) of the
specimen or the fulfilment of termination criteria. The cyclic
loading involved a haversine loading with a loading period of 0.1 The HWTT rut test results are shown in Fig. 7 and the details are
second followed by a rest period of 0.9 second. The initial resilient given in Table 8. The initial jump in the curve was due to post
modulus was recorded at the 100th loading cycle, reduced with
each passing cycle and the test was subjected to termination till the 0.30
Percent drain-down (%)

failure of the specimen and the corresponding number of cycle was GGAR-HMA GGAR-WMA
reported as Nf. The test was a stress-controlled fatigue test
(constant stress amplitude) and was carried out at three different 0.20
stress levels of 100, 200 and 300 kPa. The Initial strain (µε) was
recorded at 100th cycle, correlated with the Nf to determine the ‘A’
and ‘B’ parameters in Eq. (5): 0.10
Nf = A(1/𝜀)^𝐵 (5)
For a higher fatigue life, the ‘A’ parameter should be higher 0.00
while the ‘B’ parameter should be as low as possible. Higher ‘B’ Mixture Type
parameter also serves as an indicator of higher strain sensitivity
which indicates a rapid deterioration in fatigue life with low/steady Fig. 5. Drain-down values for GGAR mixtures.
increase of strain levels in pavement.
In the following test, the gap-graded cylindrical specimens were 4
divided in two subsets. The first subset was tested without ageing GGAR-HMA
Cantabro Abrasion Loss

GGAR-WMA
while the second subset was tested after subjecting to an
3.5
accelerated long term aging in a draft oven for 5 days at 85°C. The
ageing was carried out in accordance with AASHTO R30 [58], and
(%)

the fatigue test was carried out at a test temperature of 20°C. 3

6. Results and discussions 2.5

6.1. Drain down test 2


6 6.5 7 7.5 8
With a binder content of 7%, there was a higher possibility of Binder (%)
binder drain-down. The drain down test temperature for GGAR-
HMA and GGAR-WMA were determined from the Brookfield Fig. 6. Cantabro Abrasion loss at varying binder contents for gap
viscometer studies. The Brookfield test was carried out for graded AR specimens.
S. Kubair et al. / International Journal of Pavement Research and Technology xx (2020) xxx-xxx 7

8 mixing temperature. Thus, it can be concluded that Sasobit® was


7 responsible for improvement in resistance against permanent
6 deformation.
5
Rut Depth (mm)

7.2. MSCR Test


4
3 From the Table 9 and Table 10, it can be observed that the Jnr
2 GGAR-HMA difference for WMA-AR binder was more than that of
conventional AR binder. Higher Jnr values were observed due to
1 GGAR-WMA
higher yielding at higher stress level for AR-WMA binder. Thus,
0 it can be concluded that WMA-AR binder was more sensitive to
0 5000 10000 15000 20000 change in stress level and the creep compliance was higher at
Number of Cycles higher stress level. Although, the Jnr at 3.2 kPa for WMA-AR
Fig. 7. Resistance to plastic deformation. binder was lesser than that of AR binder at all the test temperatures.
Also, the R% of WMA-AR binder was greater than AR binder
at both the stress levels indicating that elastic recovery of AR
compaction followed by a steady slope which indicates the
binder was better when mixing temperature was lowered with
beginning of a primary creep phase. Absence of stripping indicates
Sasobit®. Therefore, lower mixing temperature was responsible
better resistance to moisture damage and thus, eliminates the
for retaining the elastic properties of Crumb Rubber by avoiding
possibility of secondary creep phase post stripping phase. The
the possible high-temperature thermal degradation of CR in AR
creep slope signifies the progression rate of rutting with each
binder.
loading cycle whilst a steeper slope of consolidation indicates
The higher Jnr difference (in AR-WMA) indicates an exponential
presence of excess air voids in the mixtures which results in
variation in the creep compliance with a steady increase in stress
densification of the mixtures below the wheel track and side-hump
level. The lower Jnr values at both stress levels for AR-WMA were
formations.
lower than AR binder, and this can be related to an overall rut depth
The results indicate a lesser terminal rut depth for GGAR-WMA
in the gap graded AR mixture. The AR binder with WMA showed
when compared to GGAR-HMA mixtures. This signifies a better
higher recovery, indicating a better polymer matrix. From this it
rut resistance offered by the mixture with WMA additive when
may be inferred that the AR binder with WMA undergoes lesser
compared with conventional gap graded HMA mixtures. The
thermal degradation of crumb rubber as the mixing temperature is
initiation of primary creep phase begins at 1500th cycle for both the
15 C lower than the conventional AR binder.
types of mixtures and the Creep Slope (CS) for GGAR-WMA and
Thus, it can be concluded that AR-WMA (heated at lower
GGAR-HMA are 0.16 mm/1000 passes, and 0.17 mm/1000 passes
temperature) was better at resisting rut (owing to lower Jnr values)
respectively. Lesser CS indicates slow progression of rut
formation with respect to increase in loading cycle (traffic). and better at resilience (owing to higher R%) when compared to
Absence of stripping or Stripping Slope (SS) indicates a better conventional AR binder.
resistance to moisture damage at higher pavement temperature,
and thus validates the findings in the ITSR test. 7.3. Moisture damage test
It is worth noting that the rutting plots for both the mixtures are
almost similar, with equal CS and with absence of SS, with only The ITSR test for both the mixtures, i.e., GGAR-WMA and
difference being the behaviour of the surging phase of the curve, GGAR-HMA, are shown in Fig. 8 and the details are given in
i.e., the primary consolidation phase. While the air void content Table 11. A higher air void content allows for higher amount of
(7%) were same for both the mixtures, the only difference was the water to accumulate in the voids which freezes and expands during
addition of 1.5% Sasobit® and a subsequent reduction in the the freeze cycle followed by expansion due to vaporization during

Table 8
Results for HWTT (rutting).
Mixture Type No. of Samples Average Rutting after 20000 cycles Std. Deviation Co-efficient of variation
(mm) (mm) (%)
GGAR-HMA 3 6.79 1.63 24.01
GGAR-WMA 3 5.87 0.79 13.46
Table 9
MSCR test results for WMA-AR binder and AR binder.
Temperature in°C WMA-AR Binder AR Binder
Jnr (1/kPa) R% Jnr (1/kPa) R%
0.1 kPa 3.2 kPa 0.1 kPa 3.2 kPa 0.1 kPa 3.2 kPa 0.1 kPa 3.2 kPa
52 0.03 0.10 78.05 43.12 0.25 0.32 36.89 22.61
58 0.09 0.35 71.98 23.17 0.69 0.97 28.53 9.87
64 0.44 1.30 48.97 7.17 1.83 2.54 19.05 3.17
70 2.13 4.03 21.13 0.91 4.31 6.02 11.69 0.00
76 6.34 9.81 8.60 0.00 9.59 12.65 4.57 0.00
8 S. Kubair et al. / International Journal of Pavement Research and Technology xx (2020) xxx-xxx

the thaw cycle at higher temperature (60 C) to further the damage.
Table 10
Thus, Gap-graded mixtures have lower ITS values when compared
MSCR test results.
to dense-graded mixtures.
Temperature in°C WMA-AR Binder AR Binder From the test results, it is seen that with ITS values of GGAR-
Jnr Diff. (%) Jnr Diff. (%) WMA are marginally higher than the GGAR-HMA. Both the
52 237.66 31.40 mixtures had higher ITSR values, which indicates better resistance
58 286.19 39.96 against moisture damage that can be attributed to thicker AR
64 192.38 39.33 binder present in the mixture. The higher ITSR values can be
70 89.09 39.83 correlated with the HWTT results, where moisture damage was at
76 54.69 31.95 its minimal due to absence of stripping.
Thus, it can be concluded that AR binder had a better resistance
Table 11 against moisture damage due to thicker binder film which ensures
The average dry and wet ITS values. that the voids are uniformly filled for lesser moisture retention,
Mixture Dry Wet ITS (MPa) which subsequently leads to lesser damage. The distribution of AR
ITS 24 Hours 48 Hours (CR) can be better visualized with a 3D Tomography study as
(MPa) (ITSR, %) (ITSR, %) presented in section 5.6.
Gap-Graded HMA 0.661 0.654 (98.9%) 0.625 (95.6%)
Gap-Graded WMA 0.674 0.659 (97.8%) 0.627 (93.0%) 7.4. Tomography studies

Dry ITS (MPa) Figs. 9(a) and 9(b) represent the 3D Tomography images of the
0.70 Wet ITS (MPa)-24 hrs soaking surfaces of the GGAR-HMA and GGAR-WMA, respectively. The
Wet ITS (MPa)-48 hrs soaking processing and analysis of the image was done using ImageJ
Indirect Tensile Strength,

software. The said images were converted to 8-bit greyscale for


0.65
threshold analysis. The threshold analysis was used to compute the
binder-pockets (the voids filled by bitumen) and their respective
0.60
MPa

areas. The threshold analyses are presented in Figs. 9(c) and 9(d)
and the histogram analyses for both mixtures are shown in Figs.
0.55 9(e) and 9(f) respectively. The histogram for both the mixtures
follow a similar distribution with almost 42% of binder-pockets
0.50 falling in the range of 0 – 0.378 mm2 (least size) and the next 16%
Gap Graded Asphalt Gap Graded Asphalt + falling in the range of 0.378 – 0.685 mm2. Thus, it can be
Warm mix additive concluded that addition of Sasobit® accounted for similar binder
pocket distribution/ compaction effort even after compaction at
Fig. 8. Indirect tensile strength ratios for 24 and 48 hrs of soaking. lower temperatures.

(a) (e)
(c)

(b) (d) (f)

Fig. 9. (a) 3D Tomography Image of GGAR-HMA, (b) 3D Tomography Image of GGAR-WMA, (c) Threshold analysis for area-
computation of binder pockets in GGAR-HMA, (d) Threshold analysis for area-computation of binder pockets in GGAR-WMA, (e)
Histogram of bitumen-void areas in GGAR-HMA, and (f) Histogram of bitumen-void areas in GGAR-WMA.
S. Kubair et al. / International Journal of Pavement Research and Technology xx (2020) xxx-xxx 9

7.5. Indirect tensile fatigue testing (ITFT) with and without aging stress levels in GGA-HMA and GGAR-WMA mixtures
respectively (for both the subsets). Reduction in slope of the lines
The ITFT test results are shown in Figs. 10 and 11 while the (post ageing) indicates reduced strain response with respect to
fatigue equations are shown in Tables 12 and 13. Higher ‘B’ increase in stress levels due to stiffening of asphalt.
parameter accounts for speedy deterioration of Nf with increase in While both the mixtures were aged under similar conditions, the
strain levels. With first subset (unaged), the ‘B’ parameter of the stiffening/embrittlement of GGAR-HMA samples was higher
GGAR-WMA was lesser than that of GGAR-HMA mixtures which caused a slightly higher reduction in Nf at higher strains.
indicating a lesser strain sensitivity for mixtures with WMA This can be validated in the 5th and 6th column of Table 13 where
additive. This can be attributed to reduced mixing temperature the Nf of GGAR-HMA was higher than its counterpart (GGAR-
which was consequential for reduced thermal degradation of the WMA) at 100 µε, which got lesser than the other with increase in
AR binder. strain to 150 µε. Thus, it can be concluded that a thermally
Post ageing, the absolute value of ‘B’ parameter increased for degraded AR binder deteriorates faster than the AR binder mixture
both the mixture types, indicating an increased strain sensitivity. which was produced at lower temperature.
Figs. 12 and 13 represent the variation of strains with respect to
160 GGAR-HMA (Unaged)
GGAR-HMA (Aged)
1000 GGAR-HMA GGAR-HMA Linear (GGAR-HMA (Unaged))
120 Linear (GGAR-HMA (Aged))

Initial Strain (µε)


y = 13153x-0.532 GGAR-WMA
Power (GGAR-HMA)
Initial Strain (µε)

Power (GGAR-WMA)
80

40
GGAR-WMA
y = 14358x-0.546
0
10 100 200 300
1000 10000 100000 Stress Levels
No. of Cycles (Nf)
Fig. 12. Strains produced at applied Stress levels for GGAR-HMA
Fig. 10. Indirect tensile fatigue testing of unaged specimens. (aged and unaged).

1000 GGAR-HMA 160


GGAR-HMA GGAR WMA (Unaged)
GGAR-WMA GGAR WMA (Aged)
y = 5397.8x-0.444 Power (GGAR-HMA) Linear (GGAR WMA (Unaged))
Initial Strain (µε)
Initial Strain (µε)

Power (GGAR-WMA) 120 Linear (GGAR WMA (Aged))

80

GGAR-WMA 40
y = 9128.8x-0.498
10 0
1000 10000 100000 100 200 300
No. of Cycles (Nf) Stress Levels

Fig. 11. Indirect tensile fatigue testing of aged specimens. Fig. 13. Strains produced at applied Stress levels for GGAR-WMA
(aged and unaged).

Table 12 8. Conclusions
ITFT results of unaged gap graded and dense graded asphalt
specimens. From the study, the following conclusions can be drawn:
B 1. Use of 1.5% Sasobit has resulted in decrease of around 8%
Mixture Type Nf =A(1/Ɛ0) Nf @ Nf @
CO2 emission. The reduction in CO2 emission is marginal
(Unaged) A B R2 Ɛ0=100µε Ɛ0=150µε
with the increase in Sasobit® from 1.5 to 3.0%. Hence,
GGAR-HMA 1e+07 1.568 0.83 7311 3872 1.5% Sasobit was considered as the optimum WMA
GGAR-WMA 1e+07 1.549 0.85 7980 4258 content.
Table 13 2. The drain-down values were marginally lower for
ITFT results of aged gap graded and dense graded asphalt Sasobit® added gap grade HMA with much variation in
specimens. results. Hence, it can have concluded that there is no
significant effect on the drain down reduction upon
Mixture Type Nf =A(1/Ɛ0)B Nf @ Nf @ Sasobit® addition.
(Aged) A B R2 Ɛ0=100µε Ɛ0=150µε 3. Lower Cantabro losses for GGAR-WMA suggest a better
GGAR-HMA 3e+07 1.802 0.80 7467 3596 aggregate-binder bonding. This can be related to the lower
GGAR-WMA 1e+07 1.58 0.78 6918 3646
10 S. Kubair et al. / International Journal of Pavement Research and Technology xx (2020) xxx-xxx

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