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Received 19 December 2019; received in revised form 14 May 2020; accepted 31 May 2020
Abstract
Crumb Rubber (CR), if used in Gap-graded Hot Mix Asphalt (HMA), forms an excellent splash-&-spray resistant, durable and fatigue resistant HMA
layer. The only drawback is the higher asphalt production temperature due to addition of CR. The higher production temperature can be reduced by using
Warm Mix Additives with only concern being its effect on the performance. The paper contemplates the use of 1.5% Sasobit® wit h a view to achieve similar
or better performance properties at lower mixing temperature. The results indicate an overall improvement in performance (in terms of rutting and fatigue)
in light of the laboratory tests performed. The paper concludes with Gap-graded Warm Mix Asphalt (WMA) as a feasible solution when 1.5% Sasobit® is
used as an additive.
Keywords: Gap graded; Asphalt rubber; Crumb rubber; Warm mix additive; WMA; Aging; fatigue; Rutting; Moisture damage
temperature vs. viscosity plots were used to determine the Series 2 (MS 2) and the details are given in section 4.1. The tests
optimum content of Sasobit® and is discussed in section 2.3.1. on gap graded AR mixtures involved binder tests and the mixture
Also, the studies suggest that 1.5% Sasobit (by the weight of binder) tests. In the binder tests apart from penetration, softening point,
can be an optimum WMA content [15,22,40,41-45]. phase separation, the MSCR test was also carried out to determine
the rheological behaviour of AR binder due to addition of 1.5%
2.3.1. Optimization of Sasobit® content
Table 4
The temperature-viscosity relationship was plotted using
Specific heat measures (Cp) for constituents involved in asphalt
Brookfield’s Viscometer to determine the mixing temperature of
production.
the AR binder with the Sasobit®. The temperature corresponding
to the viscosity of 170 ± 20 cP was set as mixing temperature. The Latent and specific heat
Sasobit® was varied from 0% to 3% with an increment of 0.5% measures
and a relationship between viscosity and temperature was drawn at Aggregates 0.8037 kJ/kg/°C
each WMA content. The energy and fuel requirement were Bitumen 2.093 kJ/kg/°C
calculated for each of the combination. The energy consumption Rubber 2.068 kJ/kg/°C
for the asphalt production at each percentage of WMA was Water 4.185 kJ/kg/°C
computed by using the latent and specific heat measurements given Latent change in Vaporization 2.256 kJ/kg
in the Table 4 [46,47]. The convection loss due to flow of dry air [Water]
in the dryer and the loss due to irradiation were calculated. The Sasobit® 2.1 kJ/ kg/°C
cost of fuel was assumed to be $0.65/litre and the cost of Sasobit Latent heat of fusion [Sasobit] 142 kJ/kg
was assumed to be $2,000/Tonne. Table 5 shows the energy
requirements per tonne of asphalt production. The percent 6.0
reduction in CO2 emission due to increase in Sasobit content is
CO2 Produced (kg/tonne)
given in row 13 of Table 5. The addition of 1.5% Sasobit has 5.8
resulted in 7.9% reduction of CO2 emission, whilst the reduction is
10.1% with 3% Sasobit. Fig. 1 also shows that the there is no 5.6
significant difference in the CO2 emission with increase in Sasobit
from 1.5% to 3%, indicating that 1.5% can be considered as an 5.4
optimum WMA content.
5.2
3. Experimental Plan
5.0
The experimental plan for the following study is shown in Fig. 0.0 0.5 1.0 1.5 2.0 2.5 3.0
2. After arriving at the optimum Sasobit® content, the Optimum Sasobit dosage (%)
Binder Content (%) was determined using the Marshall method of
mix design in accordance with the Asphalt Institute’s Manual Fig. 1. Variation of CO2 production with increase in Sasobit
content.
Table 5
Energy requirement per tonne of asphalt production.
Sr. Particulars Sasobit Content added in excess to AR binder
No. +0% +0.5% +1% +1.5% 2% +2.5% +3%
1. Mixing Temperature at 170 ± 20 cP 180°C 175°C 170°C 165°C 163°C 161°C 160°C
2. Ambient Temperature 30°C
3. Heating of Sasobit® (GJ/tonne)
Heating in Solid Phase - 2.36E-05 4.72E-05 7.08E-05 9.45E-05 1.18E-04 1.41E-04
Latent Heat @ 75°C - 3.55E-04 7.1E-04 1.07E-03 1.42E-03 1.78E-03 2.13E-03
Heating in Liquid Phase - 5.09E-05 9.76E-05 1.4E-04 1.83E-04 2.23E-04 2.61E-04
4. Specific Heat during Asphalt 0.126 0.121 0.118 0.115 0.114 0.111 0.109
Production (GJ/tonne)
5. Losses due to convection (Stack 4.88E-04
Exhaust) and Irradiation (GJ/tonne)
6. Correction for Moisture (GJ/Ton)
Heating of Moisture 5.56E-03
Latent heat (Vaporization) 4.28E-05
7. Total Heat Measures (GJ/tonne) 0.132 0.127 0.125 0.122 0.121 0.119 0.118
8. Fuel-Oil Consumption (Litre/tonne) 3.29 3.15 3.10 3.03 3.01 2.96 2.93
9. Cost of Fuel Incurred ($/tonne) 2.13 2.04 2.01 1.96 1.95 1.93 1.91
10. Cost of Sasobit per Ton asphalt - 0.5 1 1.5 2 2.5 3
production ($/tonne)
12. CO2 production (kg/tonne) 5.70 5.46 5.38 5.25 5.23 5.17 5.12
13. CO2 reduction (%) - 4.2% 5.6% 7.9% 8.3% 9.2% 10.1%
4 S. Kubair et al. / International Journal of Pavement Research and Technology xx (2020) xxx-xxx
Table 6
Volumetric properties of GGAR-HMA.
S. Binder Voids in Voids filled Marshall
No content mineral with Stability
(%) aggregate asphalt
(VMA), % (VFA), % (KN)
1 6.2 20.52 68.6 4.97
2 6.5 20.63 71.28 5.48
3 6.8 20.65 74.4 6.02
4 7.1 20.79 76.93 6.36
5 7.4 21.31 77.66 5.74
Table 7
Volumetric properties of GGAR-WMA.
S. Binder Voids in Voids filled Marshall
No content mineral with Stability
(%) aggregate asphalt
(VMA), % (VFA), % (KN)
1 6.2 20.42 69.2 5.14
2 6.5 20.54 72.03 5.78
Fig. 2. Experimental Plan for the study. 3 6.8 20.63 74.8 6.19
4 7.1 20.68 76.63 6.48
Sasobit and its effect on the rutting parameter termed as, non- 5 7.4 21.75 77.9 6.16
recoverable Creep Compliance, Jnr. The mixture tests involved
drain-down test, Cantabro abrasion test, moisture damage test 2.146 7.00
(Indirect Tensile Strength Ratio), rutting test (Hamburg Wheel 2.144 6.00
Tracking Test) and fatigue test (Indirect Tensile Fatigue test). The
Bulk Specific Gravity
2.142
drain-down test was carried out to evaluate the extent of resistance Bulk specific gravity 5.00
was observed that the Marshall Stability values (kN) for GGAR- was subjected to water submersion with a test temperature of 50°C.
WMA mixtures were marginally higher than GGAR-HMA The termination of the test was subjected to the accomplishment
mixtures. Though, the Marshall stability test was not a specific of terminal rut depth (14 mm) or successful completion of 20,000th
requirement for the gap graded AR mixture, the Marshall stability loading pass. The rut depth corresponding to the 20,000th loading
tests were carried out to ensure that the mixture meets the pass was reported as the final rut depth and based on the
minimum Marshall stability value of 5.50 kN specified in the differences, the mixtures were deemed as rut-susceptible or rut-
Indian Roads Congress guidelines. resistant. The rut depth, corresponding to each passing cycle, was
plotted to determine the extent of stripping and the progression of
5. Test methods the creep phase.
Gap-graded mixtures, owing to higher binder content, are prone MSCR binder test, an improvement over the high-temperature
to binder drain-down which may result in fat spot formation on the Superpave binder grading specification, was performed per
surface. The drain-down test was carried out in accordance with AASHTO TP70 [54,55]. The test is used to evaluate the rutting
ASTM D 6390-11 to determine the extent of drain-down during parameter of the binder by recording the per cent recovery (R%)
the conveyance and placement of the asphalt mixture at higher and non-recoverable creep compliance per unit shear stress (Jnr) at
temperatures [51]. The test involves the preparation of two stress levels, i.e., 0.1 kPa and 3.2 kPa. The Jnr is determined
uncompacted asphalt mixture at OBC (%) which is then transferred by recording the non-recoverable strain and dividing it by the
to a wire basket. The wire basket is hung in a draft oven at a mixing stress applied (0.1 kPa or 3.2 kPa). These two parameters, namely
temperature (corresponding to the viscosity of 170 ± 20 cP) for an R% and Jnr, serve as an indicator of the mixture’s ability to be
hour. The binder loss in the uncompacted mixture was computed resilient under heavy loading which leads to permanent
using the formula given in Eq. (1) and has to be less than the deformation. While the Jnr parameter serves as an indicator of
maximum permissible value of 0.3%. rutting resistance, R% indicates the degree of compatibility and
blending of polymer in the modified binder [56]. The J nr difference
𝑊3 −𝑊2
Drain-down (%)= × 100 (1) is computed to determine the difference between two different
𝑊2 −𝑊1
creep compliance values at two different stress levels. Lower Jnr
where, W1 = weight of empty wire basket; W2 = weight of wire difference values are desirable as higher value indicates higher
basket plus sample before testing; W3 = weight of wire basket plus sensitivity to stress levels. Based on the Jnr and Jnr difference.
sample after testing; values, the grading of the binder is assigned [45]. The test was
In the following test, the GGA HMA and GGAR WMA were performed to evaluate the effect on the AR binder due to the
subjected to test temperatures of 180°C and 165°C respectively. addition of Sasobit®. The samples were subjected to Short-term
The uncompacted samples were kept for an hour at the room ageing before testing for a temperature range of 52°C-76°C at an
temperature before weighing (W3). increment of 6°C.
The Cantabro Abrasion test, in accordance with ASTM The Indirect Tensile Strength Ratio (ITSR) test was carried out
C131/C131M-14, was carried out on the gap graded AR specimens in accordance with AASHTO T-283 to determine the extent of
[52]. The Cantabro Abrasion test is generally carried out on open damage caused due to presence of moisture, thereby determining
graded mixtures. In this test, the compacted asphalt specimen was the resistance offered by the asphalt against the extreme weather
first weighed (P1) and placed in the Los Angeles rattler without the conditions. The test involves preparing the cylindrical specimens
charge of steel balls. The machine was rotated for 300 revolutions at OBC for an air void content of 7±0.5%, and dividing them into
at a speed of 30 to 33 rpm, and then the asphalt specimen was two subsets. The first subset was tested at 25 ⁰C without any prior
weighed (P2) to measure the weight loss due to abrasion. The conditioning, while the second subset was conditioned prior to
percentage loss due to abrasion (P) was calculated according to Eq. testing. The conditioning involved a16-hour freeze cycle at -18°C
(2), and the recommended maximum permitted abrasion loss value followed by a 24-hour thaw cycle at 60°C. The samples were
for freshly compacted OGFC specimen was 25%. partially saturated with water and then conditioned for 24-hour
freeze cycle followed by the placing the samples in water bath at
P = 100 (P1 – P2)/ P1 (2) 60°C for 24 hours for the thaw cycle. This was followed by 2-hour
secondary conditioning to stabilize the conditioned samples to the
where, P = Percentage abrasion loss; P1 = Weight of the specimen
test temperature of 25°C. The testing involved placing two loading
before testing; P2 = Weight of the specimen after Cantabro
strips (with sample sandwiched between them) and loading at a
abrasion.
rate of 50 mm/min. The ITS and ITSR was determined by using
Eq. (3) and (4) respectively.
5.3. Hamburg wheel tracking test (HWTT)
2𝑃
𝐼𝑇𝑆 = (3)
𝜋𝐷𝑡
The HWTT was carried out as per AASHTO T324 to study the
progression of rut depth with each passing cycle of loading for where, P is the maximum load (kN); D is the diameter of the
comparative assessment with other types of mixtures [53]. The test specimen (mm); t is the thickness of the specimen (mm); ITS =
involves the preparation of a dumbbell-shaped asphalt specimen at Indirect Tensile Strength value (kPa).
OBC (%) for a target air void content of 6.5±0.5%. The specimen
6 S. Kubair et al. / International Journal of Pavement Research and Technology xx (2020) xxx-xxx
𝑇𝑆𝑅 =
𝐼𝑇𝑆𝑤𝑒𝑡
𝑋100 (4) determining the mixing temperature and also to arrive at the
𝐼𝑇𝑆𝑑𝑟𝑦
Optimum Sasobit content (%) corresponding to a viscosity of 170
where, TSR is Tensile Strength Ratio; ITSwet is conditioned ± 20 cPoise. Based on the results, the drain down test temperature
specimen;ITSdry is the unconditioned specimen. was set as 180°C and 165°C for GGAR-HMA and GGAR-WMA
respectively. Fig. 5 presents the drain-down values of GGAR
mixtures. The average drain-down values for the GGAR-WMA
5.6. Tomography studies using 3D X-Ray images
and GGAR-HMA were 0.07% and 0.13% respectively. The drain-
down values were lower than the maximum permissible limit of
To further understand the role of AR in the gap graded specimens, 0.3%. Although the drain-down values for GGAR-WMA were
a 3D X-Ray tomography study was carried out with the technical marginally lower than GGAR-HMA, but with a wide variation in
support from APM Technologies, Bangalore. The distribution of the values.
binder-filled voids (binder pockets) in both the mixtures (GGAR-
HMA) and (GGAR-WMA) was assessed and the size distribution
7. Cantabro abrasion test
of the binder pocket was compared to observe the effect of low-
temperature compaction on the binder-pocket distribution. A low-
temperature compaction is analogous to low-compaction efforts, The Cantabro abrasion test was conducted for both the mixture
which can account for higher amount of larger binder pockets in types, namely, GGAR-HMA and GGAR-WMA, to determine the
the mixture. The Image processing was done using ImageJ net loss in the asphalt specimen due to the abrasion caused in the
software. Based on the threshold analysis, the area of the binder rattler and the results have been shown in Fig. 6. It can be observed
pockets was computed, and the size distribution was plotted in the that the abrasion loss (%) subdued with increase in binder content
histogram. (%). Improvement against abrasion can be related to increased
bonding due to increase in Binder content. The reduction of
abrasion loss was steady with increase in binder content (%) while
5.7. Indirect tensile fatigue testing (ITFT)
the losses in abrasion in GGAR-WMA were marginally lower than
that of GGAR-HMA. This was due to reduced thermal degradation
The ITFT test was conducted in accordance with EN:12697-24E of AR binder at a lower mixing temperature and the said reason
to determine the fatigue life (Nf) of asphalt mixture under the can be validated with ITFT test results.
application of cyclic loading [57]. The cylindrical asphalt
specimens, prepared at OBC and a target air void content of 7%,
7.1. Hamburg wheel tracking test (HWTT)
were subjected to cyclic loading till the failure (splitting) of the
specimen or the fulfilment of termination criteria. The cyclic
loading involved a haversine loading with a loading period of 0.1 The HWTT rut test results are shown in Fig. 7 and the details are
second followed by a rest period of 0.9 second. The initial resilient given in Table 8. The initial jump in the curve was due to post
modulus was recorded at the 100th loading cycle, reduced with
each passing cycle and the test was subjected to termination till the 0.30
Percent drain-down (%)
failure of the specimen and the corresponding number of cycle was GGAR-HMA GGAR-WMA
reported as Nf. The test was a stress-controlled fatigue test
(constant stress amplitude) and was carried out at three different 0.20
stress levels of 100, 200 and 300 kPa. The Initial strain (µε) was
recorded at 100th cycle, correlated with the Nf to determine the ‘A’
and ‘B’ parameters in Eq. (5): 0.10
Nf = A(1/𝜀)^𝐵 (5)
For a higher fatigue life, the ‘A’ parameter should be higher 0.00
while the ‘B’ parameter should be as low as possible. Higher ‘B’ Mixture Type
parameter also serves as an indicator of higher strain sensitivity
which indicates a rapid deterioration in fatigue life with low/steady Fig. 5. Drain-down values for GGAR mixtures.
increase of strain levels in pavement.
In the following test, the gap-graded cylindrical specimens were 4
divided in two subsets. The first subset was tested without ageing GGAR-HMA
Cantabro Abrasion Loss
GGAR-WMA
while the second subset was tested after subjecting to an
3.5
accelerated long term aging in a draft oven for 5 days at 85°C. The
ageing was carried out in accordance with AASHTO R30 [58], and
(%)
Table 8
Results for HWTT (rutting).
Mixture Type No. of Samples Average Rutting after 20000 cycles Std. Deviation Co-efficient of variation
(mm) (mm) (%)
GGAR-HMA 3 6.79 1.63 24.01
GGAR-WMA 3 5.87 0.79 13.46
Table 9
MSCR test results for WMA-AR binder and AR binder.
Temperature in°C WMA-AR Binder AR Binder
Jnr (1/kPa) R% Jnr (1/kPa) R%
0.1 kPa 3.2 kPa 0.1 kPa 3.2 kPa 0.1 kPa 3.2 kPa 0.1 kPa 3.2 kPa
52 0.03 0.10 78.05 43.12 0.25 0.32 36.89 22.61
58 0.09 0.35 71.98 23.17 0.69 0.97 28.53 9.87
64 0.44 1.30 48.97 7.17 1.83 2.54 19.05 3.17
70 2.13 4.03 21.13 0.91 4.31 6.02 11.69 0.00
76 6.34 9.81 8.60 0.00 9.59 12.65 4.57 0.00
8 S. Kubair et al. / International Journal of Pavement Research and Technology xx (2020) xxx-xxx
the thaw cycle at higher temperature (60 C) to further the damage.
Table 10
Thus, Gap-graded mixtures have lower ITS values when compared
MSCR test results.
to dense-graded mixtures.
Temperature in°C WMA-AR Binder AR Binder From the test results, it is seen that with ITS values of GGAR-
Jnr Diff. (%) Jnr Diff. (%) WMA are marginally higher than the GGAR-HMA. Both the
52 237.66 31.40 mixtures had higher ITSR values, which indicates better resistance
58 286.19 39.96 against moisture damage that can be attributed to thicker AR
64 192.38 39.33 binder present in the mixture. The higher ITSR values can be
70 89.09 39.83 correlated with the HWTT results, where moisture damage was at
76 54.69 31.95 its minimal due to absence of stripping.
Thus, it can be concluded that AR binder had a better resistance
Table 11 against moisture damage due to thicker binder film which ensures
The average dry and wet ITS values. that the voids are uniformly filled for lesser moisture retention,
Mixture Dry Wet ITS (MPa) which subsequently leads to lesser damage. The distribution of AR
ITS 24 Hours 48 Hours (CR) can be better visualized with a 3D Tomography study as
(MPa) (ITSR, %) (ITSR, %) presented in section 5.6.
Gap-Graded HMA 0.661 0.654 (98.9%) 0.625 (95.6%)
Gap-Graded WMA 0.674 0.659 (97.8%) 0.627 (93.0%) 7.4. Tomography studies
Dry ITS (MPa) Figs. 9(a) and 9(b) represent the 3D Tomography images of the
0.70 Wet ITS (MPa)-24 hrs soaking surfaces of the GGAR-HMA and GGAR-WMA, respectively. The
Wet ITS (MPa)-48 hrs soaking processing and analysis of the image was done using ImageJ
Indirect Tensile Strength,
areas. The threshold analyses are presented in Figs. 9(c) and 9(d)
and the histogram analyses for both mixtures are shown in Figs.
0.55 9(e) and 9(f) respectively. The histogram for both the mixtures
follow a similar distribution with almost 42% of binder-pockets
0.50 falling in the range of 0 – 0.378 mm2 (least size) and the next 16%
Gap Graded Asphalt Gap Graded Asphalt + falling in the range of 0.378 – 0.685 mm2. Thus, it can be
Warm mix additive concluded that addition of Sasobit® accounted for similar binder
pocket distribution/ compaction effort even after compaction at
Fig. 8. Indirect tensile strength ratios for 24 and 48 hrs of soaking. lower temperatures.
(a) (e)
(c)
Fig. 9. (a) 3D Tomography Image of GGAR-HMA, (b) 3D Tomography Image of GGAR-WMA, (c) Threshold analysis for area-
computation of binder pockets in GGAR-HMA, (d) Threshold analysis for area-computation of binder pockets in GGAR-WMA, (e)
Histogram of bitumen-void areas in GGAR-HMA, and (f) Histogram of bitumen-void areas in GGAR-WMA.
S. Kubair et al. / International Journal of Pavement Research and Technology xx (2020) xxx-xxx 9
7.5. Indirect tensile fatigue testing (ITFT) with and without aging stress levels in GGA-HMA and GGAR-WMA mixtures
respectively (for both the subsets). Reduction in slope of the lines
The ITFT test results are shown in Figs. 10 and 11 while the (post ageing) indicates reduced strain response with respect to
fatigue equations are shown in Tables 12 and 13. Higher ‘B’ increase in stress levels due to stiffening of asphalt.
parameter accounts for speedy deterioration of Nf with increase in While both the mixtures were aged under similar conditions, the
strain levels. With first subset (unaged), the ‘B’ parameter of the stiffening/embrittlement of GGAR-HMA samples was higher
GGAR-WMA was lesser than that of GGAR-HMA mixtures which caused a slightly higher reduction in Nf at higher strains.
indicating a lesser strain sensitivity for mixtures with WMA This can be validated in the 5th and 6th column of Table 13 where
additive. This can be attributed to reduced mixing temperature the Nf of GGAR-HMA was higher than its counterpart (GGAR-
which was consequential for reduced thermal degradation of the WMA) at 100 µε, which got lesser than the other with increase in
AR binder. strain to 150 µε. Thus, it can be concluded that a thermally
Post ageing, the absolute value of ‘B’ parameter increased for degraded AR binder deteriorates faster than the AR binder mixture
both the mixture types, indicating an increased strain sensitivity. which was produced at lower temperature.
Figs. 12 and 13 represent the variation of strains with respect to
160 GGAR-HMA (Unaged)
GGAR-HMA (Aged)
1000 GGAR-HMA GGAR-HMA Linear (GGAR-HMA (Unaged))
120 Linear (GGAR-HMA (Aged))
Power (GGAR-WMA)
80
40
GGAR-WMA
y = 14358x-0.546
0
10 100 200 300
1000 10000 100000 Stress Levels
No. of Cycles (Nf)
Fig. 12. Strains produced at applied Stress levels for GGAR-HMA
Fig. 10. Indirect tensile fatigue testing of unaged specimens. (aged and unaged).
80
GGAR-WMA 40
y = 9128.8x-0.498
10 0
1000 10000 100000 100 200 300
No. of Cycles (Nf) Stress Levels
Fig. 11. Indirect tensile fatigue testing of aged specimens. Fig. 13. Strains produced at applied Stress levels for GGAR-WMA
(aged and unaged).
Table 12 8. Conclusions
ITFT results of unaged gap graded and dense graded asphalt
specimens. From the study, the following conclusions can be drawn:
B 1. Use of 1.5% Sasobit has resulted in decrease of around 8%
Mixture Type Nf =A(1/Ɛ0) Nf @ Nf @
CO2 emission. The reduction in CO2 emission is marginal
(Unaged) A B R2 Ɛ0=100µε Ɛ0=150µε
with the increase in Sasobit® from 1.5 to 3.0%. Hence,
GGAR-HMA 1e+07 1.568 0.83 7311 3872 1.5% Sasobit was considered as the optimum WMA
GGAR-WMA 1e+07 1.549 0.85 7980 4258 content.
Table 13 2. The drain-down values were marginally lower for
ITFT results of aged gap graded and dense graded asphalt Sasobit® added gap grade HMA with much variation in
specimens. results. Hence, it can have concluded that there is no
significant effect on the drain down reduction upon
Mixture Type Nf =A(1/Ɛ0)B Nf @ Nf @ Sasobit® addition.
(Aged) A B R2 Ɛ0=100µε Ɛ0=150µε 3. Lower Cantabro losses for GGAR-WMA suggest a better
GGAR-HMA 3e+07 1.802 0.80 7467 3596 aggregate-binder bonding. This can be related to the lower
GGAR-WMA 1e+07 1.58 0.78 6918 3646
10 S. Kubair et al. / International Journal of Pavement Research and Technology xx (2020) xxx-xxx
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