Professional Documents
Culture Documents
Third Edition
Guide to Cross-Connection
Protection Devices and Assemblies
Application and Selection
Foreword .......................................................................................................................................................... 1
Introduction ...................................................................................................................................................... 2
Hydraulics ........................................................................................................................................................ 7
Definitions ...................................................................................................................................................... 32
Hazardous substances (high hazard or low-hazard) may flow back into a potable water distribution system
from cross-connections. Through the years, numerous cases of death, serious illness and property damage
resulting from backflow and unprotected cross-connections have been well documented. These substances
can be prevented from entering the system through the proper application of an air gap separation or by the
proper selection and installation of backflow prevention methods, devices and assemblies available in the
marketplace.
The intent of this manual is to assist in the education of selecting the applicable backflow device or assembly,
by standard, based on the “degree of hazard” and the type of backflow (backsiphonage and/or backpressure)
present. Included in this document are all the current ASSE and ASME standards on backflow prevention
devices and assemblies recognized in the model US plumbing codes.
All devices and assemblies referenced in this manual shall be installed and maintained per the manufacturer’s
instructions and in compliance with the local plumbing code.
The International Association of Plumbing and Mechanical Officials (IAPMO), ASSE International, their Board
of Directors, members and staff are not liable or responsible for how the information in the manual is used.
Any references to specific products are intended for educational purposes only and not as a recommendation
to selection.
All devices and assemblies pictured in this manual are certified with ASSE, at the time of this printing.
Products are listed to the applicable product standard per the ASSE Seal Control Board Procedures. The
ASSE Product Listing Program is accredited by the American National Standards Institute (ANSI) and
Standards Council of Canada (SCC) as an accredited third-party product certification body.
Backflow (due to backpressure, backsiphonage or a When toxic materials enter the potable water, water
combination of both) is the unwanted reversal of flow is said to be contaminated. This contaminated water
of the potable water in a water distribution system. is commonly referred to as being high hazard. High-
hazard substances have the potential to cause illness
The word hazard is used in various ways when or death.
discussing backflow and backflow protection. Some
refer to a piece of equipment, a fixture or a piping When non-toxic material enters the potable water,
configuration causing a backflow condition as the water is said to be polluted. This polluted water is
hazard; whereas, others refer to hazard as the commonly referred to as being low hazard. Low-
degree of risk which affects one’s health. Another use hazard substances have their aesthetic qualities
of the word hazard is to classify a building based on affected: smell, taste, or color, but will not endanger
its potential to compromise the potable water due to public health.
the processes occurring within.
Plumbing codes define which backflow prevention
There are varying degrees of hazards. In regard to method, device or assembly to use in particular
backflow protection they are simply classified in two cases, taking into account the possibility of
categories - high-hazard (heath hazard) and low- contamination or pollution. They also define which
hazard (non-health hazard). methods, devices or assemblies are suitable for
high-hazard or low-hazard applications. Plumbing
codes do not require containment protection, but they
do mandate isolation protection. Always follow local
jurisdiction requirements in determining the required
type of backflow protection.
The following list includes, but is not limited to, – Air conditioning, water supplied
typical hazards which may affect the water – Air line
distribution system, and subsequently the public – Aspirator
water system, if a backflow condition occurs. – Autoclave & sterilizer
– Autopsy room/table/equipment
– Auxiliary water supply
– Bed pan washer
– Bidet
– Boiler system
– Brine tank
– Chemical dispenser
– Chlorinator
– Coffee maker
– Cuspidor
– Cooling system
– Cooling tower
– Dialysis machine
– Ejector pump
– Fire standpipe or sprinkler
– Floor drain with trap primer
– Fountain, ornamental
– Garbage can washer
– Hydraulic equipment
– Ice maker
– Laboratory equipment
– Laboratory sink
– Lawn sprinkler system
– Photostat equipment
– Photo lab sink
– Pump primer
– Sewer flushing manhole
– Steam Table
– Swimming pool
The following list includes, but is not limited to, typical However, when there is limited or restricted access
examples of buildings considered to be a high hazard to a building, it is necessary to classify the building
should a backflow condition occur. itself as a high hazard and the use of a containment
method to protect the potable water supply is
– Animal Care Facility required. Other reasons for classifying a building
– Beauty Salon high hazard include, but are not limited to, frequent
– Car Wash occupancy changes, multiple water supplies and
– Chemical Research Plant piping alterations.
– Dental Office
– Dry Cleaning Facility
– Fire Station
– Funeral Home
– Garden Center (Nursery)
– Hospital
– Industrial Building
– Manufacturing Facility
– Marinas (Docks & Piers)
– Medical Facility
– Morgue
– Schools (High & Middle)
– Sewage Treatment Plant
– Sports Complex
– Strip Stores (Single Meter)
5 Guide to Cross-Connection Protection Devices and Assemblies Guide to Cross-Connection Protection Devices and Assemblies 6
Hydraulics
There are many circumstances that dictate how fluids Backsiphonage backflow occurs when the upstream
move in a piping system. Some of these include pressure becomes a negative or sub-atmospheric
pressure, elevation, turbulence and velocity. Sudden pressure resulting in a siphonic action occurring in
constrictions or a break in a pipe can also contribute the water system, resulting in backflow.
to the unpredictable movement of the fluids passing
through a piping system. For this reason, there need Backpressure backflow is an elevated downstream
to be physical and mechanical methods to help pressure, greater than the upstream pressure,
prevent the potable water system from being polluted resulting in backflow.
or contaminated due to possible cross- connections
with other piping systems, equipment or appliances. When there is a loss of supply pressure, backflow
can be induced by either backsiphonage or
In a backflow incident, reverse water flow is caused backpressure.
by either backpressure and backsiphonage. Water
distribution systems may be subject to backflow
caused by backpressure only, backsiphonage only, or
a combination of backsiphonage and backpressure.
1. Indicates the device shall not be subjected to continuous pressure. 3. Devices or assemblies designated for “high hazard” applications are also suitable for “low hazard” application.
2. With the development of 1022,1032 is no longer recommend for carbonated beverage machines. 4. Low head backpressure is defined as backpressure less than or equal to 3 meters (10 feet) of head pressure, equivalent to 4.3psi (29.7kPa).
9 Guide to Cross-Connection Protection Devices and Assemblies Guide to Cross-Connection Protection Devices and Assemblies 10
Devices / Assemblies & Capabilities
Top photo and drawing courtesy of Cash Acme/Division of Reliance Worldwide. Bottom photo courtesy of Sloan Valve Co.
Top photo and drawing courtesy of Honeywell. Bottom photograph courtesy of Apollo Valves/Conbraco Industries.
Top photo courtesy of Watts Regulator Co. Bottom photograph and drawing courtesy of Apollo Valves/Conbraco Industries.
Top photo courtesy of Flomatic Corp. Bottom drawing courtesy of Wilkins/Division of Zurn Industries.
This standard applies to devices that are designed 1) Not be subjected to more than twelve (12) hours
to protect the potable water distribution system from of continuous water pressure.
contaminants or pollutants due to backsiphonage 2) Only be used on systems where the only source
or low-head backpressure and to protect the device of low head backpressure comes from an
from damage due to freezing. elevated hose equal to or less than 10.0 feet (3.0
meters) in height.
A vacuum breaker wall hydrant, freeze resistant
automatic draining type’s design shall have a Always follow the manufacturer’s installation
permanent means, including atmospheric vent(s), to instructions and maintenance instructions (if
prevent backflow. applicable), and local plumbing code requirements.
Left photo courtesy of Watts. Right drawings courtesy of the Ford Meter Box Company.
Top drawings courtesy of McCann’s Engineering. Bottom photo and drawing courtesy of Chudnow Manufacturing, Inc.
This standard applies to assemblies designed to The performance requirements consider applications
protect the potable water distribution system from where systems are under static or no flow conditions
pollutants or contaminants when an abnormality in for extended periods of time. Other operational
the system causes backpressure or backsiphonage. characteristics include extended periods of
It is designed to keep contaminated water, contained backpressure, fluctuating supply pressures and high
in fire protection system, from flowing back into the velocity emergency flows.
potable water distribution system when the pressure
in the fire sprinkler system is higher than the pressure The assembly is intended to operate under
in the potable water system. It is also designed to continuous pressure conditions.
detect low rates of flow up to 2.0 GPM (0.13 L/s)
within the sprinkler system caused by leakage or Always follow the manufacturer’s installation
unauthorized use. instructions and maintenance instructions (if
applicable), and local plumbing code requirements.
A reduced pressure detector assembly backflow
preventer’s (RPDA) design shall consist of two (2)
independently acting check valves, internally force-
loaded to a normally closed position and separated
by an intermediate chamber (or zone) in which there
is a hydraulically operated relief means for venting to
atmosphere, and internally force-loaded to a normally
open position. The assembly shall include two (2)
tightly closing full port shut-off valves and contain
properly located test cocks. It shall also include
a bypass line which provides a visual or audible
indication of system leakage or unauthorized use of
water. The bypass assembly shall include a water
meter or flow indicator, or both, and a single bypass
check assembly (for a Type II assembly) or a listed
This standard applies to assemblies designed to Always follow the manufacturer’s installation
protect the potable water distribution system from instructions and maintenance instructions (if
pollutants when an abnormality in the system causes applicable), and local plumbing code requirements.
backpressure or backsiphonage. It is designed to
keep polluted water contained in fire protection
systems from flowing back into a potable water
distribution system when the pressure in the fire
sprinkler system is higher than the pressure in the
potable water system. It is also designed to detect
low rates of flow up to 2.0 GPM (0.13 L/s) within the
sprinkler system caused by leakage or unauthorized
use.
Chemical dispensing systems provide a means of When a hose connection is permanent and there is
mixing potable water with chemicals to provide the an ASSE 1001 or 1011 upstream of it, there must be
user with a chemical solution that is ready for use. a pressure bleed device (PBD) installed. Water will
The amount of dilution may be fixed or adjustable flow out of the PBD as long as the faucet is turned
by the user or installer. All devices that comply with on. Having the water on for more than 12 hours is
ASSE 1055 have integral backflow protection. considered a permanent connection, so when the
device is not in use, the faucet needs to be turned off.
A chemical dispensing system is comprised of a A visual indicator of running water should be enough
backflow prevention device and a mixing chamber. to prompt a user to turn it off.
This design can manifest itself in a variety of products
whether it be a bottle-filling device in a janitor closet Connections to a Dedicated Line
for cleaning solutions, a soap mixer at a commercial When an ASSE 1055 device is connected to a
car wash station, laundry systems, or dishwasher. separate, dedicated source of water independent
from a faucet, a shut-off valve is recommended
Devices shall be designed to withstand a supply upstream of the backflow preventer, either within
pressure of at least 125.0 psi (861.9 kPa). Cold the device or further upstream of the device itself.
water devices shall withstand temperatures up to The purpose is to release the water pressure in the
120 °F (48.9 °C). Hot water devices shall withstand product when it is not in use. These products are not
temperatures up to 180 °F (82.2 °C). able to be installed under continuous pressure lasting
over 12 hours.
Critical Notes about Installation
Most 1055 devices are installed after the building and Always follow the manufacturer’s installation
health inspections have been completed. The most instructions and maintenance instructions (if
common connection made is to a faucet with a hose applicable), and local plumbing code requirements.
connection, either on a service sink in a janitorial
room or on a 3-station sink in a commercial kitchen.
Less common are connections made to a dedicated
water line.
This standard applies to devices that are designed 2) Type 2 devices shall consist of two (2)
to protect the potable water distribution system from independent checks, force-loaded or biased
pollutants or contaminants due to backsiphonage and to a close position, with an atmospheric vent
low head back pressure. located between the two check valves which is
force-loaded or biased to an open position and
The freeze resistant sanitary yard hydrant with a means for attaching a hose. When the hose
backflow protection has five (5) design types. They is removed, the Type 2 device shall be freeze
are as follows: resistant.
1) Type 1 devices shall consist of two (2) 3) Type 3 devices shall consist of one check valve,
independent checks, force-loaded or biased force- loaded or biased to a closed position,
to a closed position, with an atmospheric vent with an atmospheric vent which is force-loaded
located between the two check valves which is or biased to an open position and means for
force-loaded or biased to an open position and attaching a hose. When the hose is attached, the
a means for attaching a hose. When the hose Type 3 device shall be freeze resistant.
is attached, the Type 1 device shall be freeze
resistant.
Pressure Differential
The difference in pressure of the fluid between two
points in a piping system; (i.e. the difference between
the inlet and the outlet on a water filter or backflow
preventer).
Service Connection
The terminal end of a service connection from
the public potable water system where the water
purveyor may lose jurisdiction and sanitary control
of the water at its point of delivery to the consumer’s
Supply Pressure
1) The pressure supplied from street main or other
main supply source.
2) The water distribution system pressure available
at the utility service connection.
3) The water pressure available to a fitting or
appliance.