Professional Documents
Culture Documents
"FLOW or FLUIDS
THROUGH
VALVES, FITTINGS, AND PIPE
CRANE
' A to 1933 - came 00.
CRANE LTD
Nacion Road
Ipswich
Suffolk IP3 90H
PRINTED lN-ENGLAND
(Seventh Prlntin. — Me‘rch 19.8)
caring -
Bibliography
The more complex industry becomes, the more The fifteenth printing (4976 edition) presented
'vital becomes the role played by fluids in the a conceptual change 'regarding the values of
industrial machine. One hundred years ago Equivalent‘bength “L/D” and Resistance Co-
water was the only important fluid which was ~ efficient “K" for valves and fittings relative to
conveyed from one point to another in pipe. the friction factor in pipes. This change had
Today, almost every conceivable fluid is-han'dled relatively minor effect on most problems dealing
in pipe during its production, processing, trans- with flow conditions that result in Reynolds
portation, or utilization. The age of atomic timbers falling in the turbulent zone. However,
energy and rocket power has added fluids such for flow in the laminar ‘zone, the change avoided
as liquid metals . . . . i.e., sodium, potassium, a significant overstatement of pressure drop.
and bismuth, as well as liquid oxygen, nitrogen, Consistent with the conceptual revision, the
etc. . . . to the list of more common fluids such resistance to flow through valves and fittings
as ofl, water, gases, acids, and liquors that are was expressed in terms. of resistance coefficient
being transported in pipe today. Nor is the “K" instead of equivalent length “L/D", and
transportation of fluids the only phase of the coverage of valve and fitting types was
hydraulics which warrants attention now. . expanded.
Hydraulic and pneumatic mechanisms are used
extensively for the controls of modern aircraft, Further important revisions included the up-
-, sea-going vessels, automotive equipment, dating of steam viscosity data, orifice coeffi-
machine tools, earth-moving and road-building cients, and male coefficients.
machines, and even in scientific laboratory
equipment where precise control of fluid flow '- TJ’. 410M was introduced in early 1977 as a
is required. metric version of the fifteenth printing of T.P.
410. Technical data, with certain exceptions,
are presented in terriis of SI metric units.
So extensive are the applications of hydraulics Exceptions occur in instances where present
and fluid mechanics that almost every engineer units outside the SI system (e.g. nominal pipe
has found it necessary to familiarize himself size in inches) are expected to continue in use
with at least the elementary laws of fluid flow. for an indefinite period, or where agreement
To satisfy a demand for a simple and practical has not yet been reached on the specific metric
treatment of the subject of flow in pipe, Crane units to be used (as for flow coefficients).
Co. published in 1935, a booklet entitled Flow
of Fluid; and Heat Transmission. A revised Successive printings of T.P. 410M, like T.P.
edition on the subject of Flow of Fluids 410, are updated as necessary to reflect latest
Through Valves, Fittings, and Pipe waspub- flow information available. Arrangement of
lished in 1942. Technical Paper No. 410. a com- material is alike in both editions. Theory is
pletely new edition with an all-new format was presented in Chapters 1 and 2 . . . practical .
introduced in 1957. In T.P. 410, Crane has application to flow problems in Chapters 3 and
‘endeavoured to present the latest available 4 . . . physical properties of fluids and flow
information on flow of fluids, in summarized characteristics of valves, fittings, and pipe in
form with all aqliary data necessary to the Appendix A . . . and'conversion units and
solution of all but the most unusual fluid flow other useful engineering data in Appendix B.
problems. ' Most of the data on flow through. valves and
fittings were obtained by carefully conducted
From 1957’ until the present, there have been experiments in the Crane Engineering Labo-
numerous printings of Technical Paper No. 410.‘ ratories. Liberal use has been made, however,
Each successive printing is updated, as neces- of other reliable sources of data on this subject
sary, to reflect the latest flow information and due credit has been:1given these sources in
available. This continual updating, we believe, the text. The bibliography of references will
serves the best interests of the users of this provide a source for further study of the sub-
publication. ject presented.
CRANE LIMITED
A description 01 the SI system of units together with_ guide rules and tables is given in Crane Publication 80/11,
“The international System of Units (Sl)", obtainable from Crane Limited, Unit 1, Hutheriord Centre, Dunlap Road,
Ipswich, Suffolk IP2 OUG. Price £5.50. postage inclusive.
Table of Contents
CHAPTER 1 CHAPTER 2
Principles of Compressible Flow in Pipe ................. 1—7 Valves with Reduced Seats ....................... 2—12
Complete isothermal equation .......................... 1—8
Simplified compressible flow — Resistance of Bends
gas pipe line formula ..................................... l— 8
Other commonly used formulas for Resistance of Mitre Bends .................................... 2—13
compressible flow in long pipe lines ............. 1—8
Comparison of formulas for Flow Through Nozzles and Orifices
compressible flow in pipe lines ..................... 1—8 Genera] data ...... .. 2—14
limiting flow of gases and vapors...................... 1—9 Liquid Flow ....... .2—14
Gas and vapor flow. 2—14
Steam — General Discussion ................................... 1—10 Maximum flow of compressible
fluids 1n a nozzle .......................................... 2—1 5
Flow through short tubes ................................ 2+15
resistance coefficient or velocity head loss in 5 = ratio of small to large diameter in orifices and
the formula, h = [(03/n nozzles, and contractions or enlargements in
length of pipe, in metres pipes
u
Gamma
equivalent length of a resistance to flow. in pipe
diameters 7 = ratio of specific heat at constant pressure to
specific heat at constant volume = cplcg
fi
Delta _
molecular weight (molecular mass)
A = differential between two points
”
pressure, in newtons per square metre (pascals) e = absolute roughness or effective height of pipe
absolute wall irregularities, in millimetres '
(see page 1-5 for diagram showing relation- Mn
ship between gauge and «broiler: prelrwre) is = dynamic (absolute) viscosity, in centipoise
V
rate of flow, in cubic metres per second at flow- V = kinematic viscosity, in centistokes
ing conditions V' = kinematic viscosity, metres squared per second
5
metre
I
rate o f flow, in cubic metres per minute at MSC 0 = angle of convergence or divergence in enlarge-
universal gas constant = 8314 J/kg—mol K ments or contractions in pipes
b
ature relative to water at standard temper- (1) . . . defines inlet (upstream) condition
ature (15°C) - (relative density) (2) . . . defines outlet (downstream) condition
S
II II
ll
Theory of Flow
In Pipe
CHAPTER 1
*The Darcy formula is also known as the Weiabach formula or the Darcy-
Weisbach formula; also, as the Fanning formula, sometimes modified so that
the friction factor is one-fourth the Darcy friction factor;
1—2 CHAPTER 1 — THEORY OF FLOW I N PIPE CRANE
The solution of any flow problem requires a knowledge of Kinematic Viscosity: This is the ratio of the dynamic
the physical properties of the fluid being handled. Accurate viscosity to the density. In the SI system the unit of
values for the properties affecting‘ the flow o f fluids . . . kinematic viscosity is the metre squared per second (m’ls).
namely, viscosity and mass densitiy f . . have been estab- The corresponding CGS unit is the stokes (St), dimensions,
lished .by many authorities for all cprnmonly used fluids centimetres squared per second and the centistoke (cSt),
and many of these data are presented in the various tables 10" stokes, is the submultiple‘ commonly used.
and charts in Appendix A. lm‘/s= 10‘ cSt
l cSt = 10 " m‘/s
Viscosity: Viscosity expresses the readiness with which a
fluid flows when it is acted upon by an external force. p. (centipoise !
v (Centistokes) = p ' (grams per cubic cm)
The coefficient o f absolute viscosity or, simply, the abso-
lute viscosity of 'a fluid, is a measure of its resistance to
Factors for conversion between the SI and 'CGS units
internal deformation or shear. Molasses is a highly viscous
described above and also for Imperial units of dynamic
fluid; water is comparatively much less viscous; and the
and kinematic viscosity are given on page 13-3 of Appen-
viscosity of gases is quite Small compared to that of water.
dix B. '
_Ra_8314
R—M 145
— M J/kgK S «WP/60°F) = 145 — deg. Baumé
Values of R, as well as other useful gas constants, are For converting hydrometer readings to more useful units
given on page A-8. The density of air for various refer to table on page 3-7.
conditions of temperature and pressure can be found on
page A-lO. The specific gravity of gases'is defined as the ratio of the
molecular weight of the gas to that of air, and as the ratio .
Specific volume is Commonly used in steam flow com- of the individual gas constant of air to that of gas.
putations and values are listed in the steam tables shown
on pages A-13 to A-17. A chart for determining the 2 R(air) = M(gas)
density and Specific volume of gases is given on page A-ll. 3’ R(gas) M(air)
‘1—4 CHAPTER 1 —¥ THEORY OF FLOW lN PIPE CRANE
A simple experiment (illustrated above) will readily show Reynolds number: The work o f Osborne Reynolds has
there are two entirely different types of flow in pipe. The shown that the nature of flow in pipe . . . . that is, whether
experiment consists of injecting small streams of a coloured it is laminar or turbulent . . . . depends on the pipe
fluid into a liquid flowing in a glass pipe and observing the diameter, the density and viscosity of the flowing fluid,
behaviour of these coloured streams at different sections and the velocity of flow. The numerical value o f a dimen-
downstream from their points of injection. sionless combination of these four variables, known as the
Reynolds number, may be considered to be the ratio of
If the discharge or average velocity is small, the streaks of the dynamic forces of mass flow to the shear stress due to
coloured fluid flow'In straight lines, as shown'In Figure l - 1. viscosity. Reynolds number is: ‘
As the flow rate is gradually increased, these streaks will
continue to flow in straight lines until a velocity'is reached R. = D14)
___’. or —— , Equation 1-2
when the streaks will waver and suddenly break into
M It
diffused patterns. as shown in Figure 142. The velocity at
which this occurs is called the “critical velocity”. At (other forms of this equation; page 3-2.)
velocities higher than “critical”, the filaments are dispersed For engineering purposes, flow in pipes is usually con-
at random throughout the main body of the fluid, as sidered to-be laminar'if the Reynolds number is less than
' shown'In Figure 1-3. 2000, and turbulent if the Reynolds number is greater
than 4000. Between these two values lies the “critical
The type of flow. which exists at velocities lower than zone" where the flow . . . . being laminar, turbulent, or in
”“critical" is known as laminar flow and, sometimes, as 'the process of change, depending upon many possible
"viscous or streamline flow. Flow of this nature is character- varying conditions . . . . is unpredictable. Careful experi-
ized by the gliding of concentric cylindrical layers past mentation has shown that the laminar zone may be made
one another in orderly fashion. Velocity of the fluid is at to terminate at a Reynolds number as low as 1200 or
its maximum at the pipe axis and decreases sharply to extended as high as 40,000, but these conditions are not
zero at the well. expected to berealized in ordinary practice.
At velocities greater than “critical”, the fl o w ‘Is turbulent Hydraulic radius: Occasionally a conduit of non-circular
In turbulent flow, there is an irregular random motion of cross section is encountered. In calculating the Reynolds
fluid particles in directions transverse to the direction of number for this condition, the equivalent diameter (four
the main flow. The velocity distribution In turbulent flow times the hydraulic radius) is substituted for the circular
is more uniform across the pipe diameter than In laminar diameter. Use friction factors given on pages A-24 and
flow. Even though a turbulent motion exists throughout A-25.
the greater portion of the pipe diameter, there is always a
thin layer of fluid at the pipe wall. cross sectional flow area
.known as the RH:
‘ “boundary layer” or “1mm sub--layer” . which is wetted perimeter
moving in laminar flow. This applies to any ordinary conduit (circular conduit not
flowing full, oval, square Or rectangular) but ‘ not to
Mean velocity of flow: The term “velocity”, unless other- extremely narrow shapes such as annular or elongated
wise stated, refers to the mean, or average, velocity at a openings, where width is small relative to length. In such
given cross section, as determined by the continuity equa- cases, thehydraulic radius is approximately equal to one-'
tion for steady state flow: half the width of the passage.
D = 1_WW_I7
- ———-=
To determine quantity of flow in following formula:
A AP A Equation 1‘1
_ ' d‘
Q =”02087 [ELI
7f
(For nomenclature, see page preceding Chapter 1)
“Reasonable” wlocities for use in design work are given the value of d’ is based upon an equivalent diameter of
on pages 3-6 and 3-16. actual flow area and 4RH is substituted for D.
CRANE CHAPTER 1 —THEORY OF FLOW IN PIPE 1—5
The Bernoulli theorem is a means of expressing the plane, is equal to the sum of the elevation head, the
, application of the law of conservation of energy to the pressure head, and the velocity head, as follows:
flow of fluids in a conduit. The total energy at any par-
ticular point, above some arbitrary horizontal datum
1):
_ .
‘ ' 'T
Energ If friction losses are neglected and no energy is added to,
23m H y Gal“ Line hL
Ydr
or taken from, a piping system (i.e., pumps or turbines),
the total head, H, in the above equation will be a constant
Zgn for any point in- the fluid. However, in actual practice,
P. losses or energy increases or decreases are encountered
and must be included in the Bernoulli equation. Thus, an
Pgn energy balance may be written for two points in a fluid,
as shown in the example in Figure 1-4.
Figure 1-4
n.3,, 2:“ p.51. 23..
Energy Bel-nee for Two Points in I Fluid
Measurement of Pressure
u
Any Preseure'Ahove Atmospheric Figure 1-5 graphically illustrates the relationship between
gauge and absolute pressures. Perfect vacuum cannot exist
e
Figure 15
mercury, micrometre (micron) of mercury, inch of water
Relationship Between and inch of mercury, are some of the commonly used
l
s
o
e
cr
u
e
b
r u i
u
cr
1—6 CHAPTER 1 —THEORY OF FLOW IN PIPE CRANE
Darcy's Formula
General Equation for Flow of Fluids
Flow in pipe is always accompanied by friction of fluid conditions again become more stable and definite friction
particles rubbing against one another, and consequently, factors can be established. This is important because it
by loss o f energy available for work; in other words, there enables the engineer to determine the flow characteristics
must be a pressure drop in the direction of flow. If of any fluid flowing in a pipe, providing the viscosity and
ordinary Bourdon tube pressure gauges were connected density at flowing conditions are known. For this reason,
to a pipe containinga flowing fluid, as shown In Figure L6, Equation 14 is recommended in preference to some of
gaugeP, would indicate P <0) the commonly known empirical equations for the flow of
a higher static pressure water, oil, and other liquids, as well as for the flow of
than gauge P . compressible fluids when restrictions previously mentioned
Figure 1'8, are observed.
The general equation for pressure .drop, known as
Darcy’s formula and expressed in metres of fluid, is If the flow is laminar (R, < 2000), the friction factor may
[1,, = flnfi/D 2g“. This equation may be written to express be determined from the equation:
pressure drop in newtons per square metre (pascals) by
. substitution of proper units, as follows: 6411' 64;:
= — = — — = . _ I";
f dpn "“~
="p__f_'vL
——2—D (sinceAP = h x p x gn) Equation 14
If this quantity is substituted into Equation 14, the
For other forms o f this equation, see page 3-2
pressure drop in newtons per square metre is:
Darcy’s Formula
General Equation for Flow of Fluids — continued
commercial steel of wrought iron pipe, the chart on page many services, the interior of pipe becomes encrusted
A-2v5 is furnished for a more direct solution. It should be with scale, dirt, tubercules or other foreign matter; thus, it
kept in mind that these figures apply to clean new pipe. is often prudent to make allowance for expected diameter
changes. -
Effect of age and use on pipe friction: Friction loss in Authorities’ point out that roughness may be expected to
pipe is sensitive to changes in diameter and roughness of increase with use (due to corrosion or incrustation) at a
pipe. For a given rate of flow and a fixed friction factor, rate determined by the pipe material and nature of the
the pressure drop per metre of pipe varies inverselywith the fluid.’ lppen", in discussing the effect of aging, cites a
fifth power of the diameter. Therefore, a 2% reduction of 4-inch galvanized steel pipe which had its roughness
diameter causes a f11% increase in pressure drop; a 5% doubled and itsfriction factor increased 20% after three
' reduction of diameter increases pressure drop 29%. In years of'moderate use.
Principles of
Compressible Flow in Pipe
An accurate determination of the pressure drop of a com- with changes in pressure; therefore, if the pressure drop
pressible fluid flowing through a pipe requires a know- between P, and P, in Figure 1-6 is great, the density and
ledge of the relationship between pressure and specific velocity will change appreciably.
volume; this is not easily determined in each particular
problem. The usual extremes considered are adiabatic When dealing with compressible fluids, such as air, steam,
flow (P'VZ = constant) and isothermal~ flow (P’Va = etc., the following restrictions should be observed _ in .
constant). Adiabatic flow is usually assurned in short, applying the Darcy formula:
perfectly insulated pipe. This would be consistent since no
heat is transferred to or from the pipe, except for the fact
1. If the calculated pressure drop (Pl — P,) is less than
that the minute amount of heat generated by friction is
about 10% of the inlet pressure 1’“ reasonable accur-
added t o the flow. '
acy will be obtained if the specific volume used in the
formula is based upon either the upstream or down-
Isothermal flow or flow at constant temperature is often
stream conditions, whichever 'are known.
assumed, partly for convenience but more often because
it is closer to fact in piping practice. The most outstanding
case of isothermal flow occurs in natural gas pipe lines. 2. If the calculated pressure drop (P, — P,) is greater
“Dodge and Thompson‘ show that gas flow in insulated than about 10%, but less than about 40% o f inlet
pipe is closely approximated by isothermal flow for pressure P,, the Darcy equation may be used with
reasonably high pressures. reasonable accuracy by using a specific volume based
upon the average of upstream and downstream con-
Since the relationship between pressure and volume may ditions; otherwise, the method given on page 1-9 may
follow some other relationship (P’VL' = constant) called be used.
polytropic flow, specific information in each individual
case is almost an impossibility. 3. For greater pressure drops, such as are often encoun-
tered in long pipe lines, the methods given on the next .
The density of gases and vapours changes considerably two pages should be used. .
Complete isothermal equation: The flow of gases in long Panhandle formula3 for natural gas. pipe lines 6 to
pipe lines closely approximates isothermal conditions. 24-inch diameter, Reynolds numbers 5 x 10‘ to
The pressure drop in such lines is often large relative to 14 x 1 0 ‘ , and $3 = 0.6:
the inlet pressure, and solution of this problem falls out-
Equation 1-9
side the limitations of the Darcy equation. An accurate
determination of the flow characteristics falling within ' I _ I UAS!‘
this category can be made by using the complete iso- q’h = 2.044x 10"Edw" M
. L,"I
thermal equation: '
. Equation 1-6
The flow efficiency factor E is defined as an experience
A2 (PD’ — (1’9” factor and is usually assumed to be 0.92 or 92% for average
operating conditions. Suggested values for E for other
w* = V,— (Da + 2103;?)
a P: operating conditions are given on page 3-3.
Isothermal flow.
. Comparison of formulas for compressible flow in pipe
No mechanical work is done on or by the system.
. lines: Equations 1-7, 1-8, and 1-9 are derived from the
Steady flow or discharge unchanged with time.
. same basic fonnula, but differ in the selection of data
The gas obeys the perfect gas laws.
. used for the determination of the friction factors.
The velocity may be represented by the average
.
velocity at a cross section. Friction factors in accordance with the Moody '3 dia-
gram are normally used with the Simplified Compressible
0‘
Since gas flow problems are usually expressed in terms of f = 0.0454 (—3
4hS
cubic metres per hour at standard conditions, it is con-
venient to rewrite Equation 1-7 as follows:
I Equation 1-1a In the flow range to which the Panhandle formula is
limited, this results in friction factors that are lower
(PD’ -(P;)’ d‘
» x »10"
q’" = 1.361 —
fLm TS.- than those obtained from either the Moody data or the
Weymouth friction formula. As a result, flow rates
obtained by solution of the Panhandle formula are
" Other commonly used formulas for compressible flow in usually greater than those obtained by employing either
long pipe lines:
the Simplified Compressible Flow formula with Moody
Weymouth formula“: friction factors, or the Weymouth formula.
Equation 1-8
An example of the variation in flow rates which may be
I = / (P;)2 — (Pg)2, 288 obtained for a specific condition by employing these
(1,. 2.61 x 10 4 d 34“,
. —S n —
T
formulas is given on page 4-11.
CRANE CHAPTEFl 1 — THEORY OF FLOW I N PIPE
Limiting flow of gases and vapours: The feature not plete theoretical analysis of adiabatic flow" has led to a
evident in the preceding formulas (Equations 14 and 1-6 basis for establishing correction factors, which may be
to 1-9 inclusive) is that the weight'rate of flow (cg. kg/sec) applied to the Darcy equation for this condition o f flow.
of a compressible fluid in a pipe, with a given upstream Since these correction factors compensate for the changes
pressure will approach a certain maximum rate which it in fluid properties due to expansion of the fluid, they are-
cannot exceed, no matter how much the downstream identified as Ynet expansion factors; see page A-22.
pressure is further reduced.
The Darcy formula, including the Y factor,| is:
'The maximum velocity of a compressible fluid in pipe
is limited by the velocity of propagation of a pressure 4—?
w =
LlllxlO d
- G Y I KV, Equation 1-11 'l'
wave which travels at the speed of sound in the fluid.
Since pressure falls off and velocity increases as fluid
proceeds downstream in pipe of uniform cross section, (Resistance coefficient K is defined on page 2-8)
the maximum velocity occurs in the downstream end of It should be noted that‘the value of K in this equation is
the pipe. If the pressure drop is sufficiently high, the exit the total resistance coefficient of the pipe line, including
velocity will reach the velocity of sound. Further decrease entrance and exit losses when they exist, and losses due to
' in the outlet pressure will not be felt upstream because valves and fittings
the pressure wave can only travel at sonic velocity, and
the "signal” will never translate upstream. The “surplus” The pressure drop, AP, in the ratio AP/P; which is used
pressure drop obtained by, lowering the outlet pressure for the determination of Y from the charts on page A-22,
after the maximum discharge has already been reached is the measured difference between the inlet pressure and
takes place beyond the end of the pipe. This pressure is the pressure in the area of larger cross section. In a system
lost in shock waves and turbulence of the jetting fluid. discharging compressible fluids to atm05phere, this AP
is equal to the inlet gauge pressure, or the difference
The maximum possible velocity in the pipe is sonic between absolute inlet pressure and atmospheric pressure.
velocity, which is expressed as: This value of AP is also used in Equation 1-11, whenever
the Y factor falls within the limits defined by the resis-
tance factor K curves in the charts on page A-22. When
Equation 1-10 the ratio of AP/PI, using AP as defined above, falls
beyond the limits of the K curves in the charts, sonic
velocity occurs at the point of discharge or at some
restriction within the pipe, and the limiting values for Y
The value of 7 the ratio of specific heats at constant andAP, as determined from the tabulations to the right of
pressure to constant volume, is 1.4 for most diatomic the charts on page A -,22 must be used in Equation 1-11.
gases; see pages A-8 and A-9 for values of 7 for gases and
steam respectively. This velocity Will occur at the outlet Application of Equation HI and the determination of
end or in' a constricted area, when the pressure drop is values for K, Y, and AP in the formula is demonstrated'in
sufficiently high. The pressure, temperature, and specific examples on pages 4-13 and 4-14.
volume are those occum'ng at the point in question. When
compressible fluids discharge from the end of a reasonably The charts on page A-22 are based upon the general gas
short pipe o f uniform cross section into an area of larger laws for perfect gases and, at sonic velocity conditionsat
cross section, the flow is usually considered to be the outlet end, will yield accurate results for all gAns
adiabatic. This assumption is supported by experimental which approximately follow the perfect gas laws. rid
data on pipe having lengths of 220 and 130 pipe diameters example of this type of flow problem 1s presented on page
discharging air to atmosphere. Investigation of the com- 4-13.
Steam
General Discussion
Water under normal atmospheric conditions exists in the If the water is heated in a closed vessel not completely
form of a liquid. When a body of water is heated by filled, the pressure will rise after steam begins to form
means o f some external medium, the temperature of the accompanied by an increase in temperature.
water rises and soon small bubbles, which break and form
continuously, are noted on’the surface. This phenomenon Stage three commences when steam at any given pressure
is described as "boiling”. is heated. to a temperature higher than the temperature
of saturated steam at that pressure. The steam is then said
There are three distinct stages in the process of converting to be Superheated.
water to superheated steam. The water must be boiling
before steam can be formed and superheated steam cannot Heat is one of the forms of energy and the SI unit for all
be formed until the steam has been completely dried. forms is the joule (J). This is a very small unit of energy
and it is often more convenient to use the kilojoule. (kl)
In stage one, heat is added to raise the temperature of the or even larger multiple, megajoule (MI).
water to the boiling point corresponding to the pressure
conditions under which the heat is added. The boiling The SI unit for energy per unit mass is the joule per kilo-
point is usually referred to as the generation or saturation gram (J/kg) or.some multiple of this unit and the steam
temperature. The amount of heat required tof raise the tables provided on pages A-l3 to A-l7 give detailed infor-
temperature of the water from 0°C to the saturation mation on the specific enthalpy of. steam, in terms of
temperature is known as the enthalpy of the water or kilojoules per kilogram (1dIkg), over a wide range
- sensible heat. of pressure and temperature conditions. The
datum is taken as 0°C. From the table on page A-l3 the
In the second stage heat is added to the boiling water and specific enthalpy (sensible heat) of water at 1 bar absolute
under constant pressure conditions the water is changed is seen to be 417.5 kJ/kg and the specific enthalpy of
to steam without any increase in temperature. This is the evaporation (latent heat) 2257.9 kI/kg. Consequently, the-
evaporation or latent heat stage. At this stage, with the total heat or energy of the vapour, formed when water
steam in contact with liquid water, the steam is in the boils at 1 bar pressure is the sum of these two quantities,
condition known as Saturated. It may be "dry" or “wet”' i.e. 2675.4 kJ/kg.
depending on the generating conditions. “Dry” saturated
steam is steam free from mechanically mixed water par- The relationship between the joule and the British thermal
ticles. “Wet” saturated steam contains water particles in unit (Btu) is defined by the equation:
suspension. Saturated steam at any pressure has a definite
temperature. 1 Btu/lb = 2.326 J/g = 2326 kJ/kg
Flovv of Fluids
Through Valves and Fittings
CHAPTER 2
Valves: The great variety of valve designs precludes Fittings: Fittings may be classified as branching,
any thorough classification. reducing, expanding, or deflecting. Such fittings as
tees, crosses, side outlet elbows, etc., may be called
If valves were classified according to the resistance branching fittings.
they offer to flow. those exhibiting a straight-dim flow
path such as gate, ball, plug, and butterfly valves would Reducing or expanding fittingsgsre those which change
fall in the low resistance class, and those having a change the area of the fluid passageway. In this class are
in flow path direction such as globe and angle valves reducers and bushings. Deflecting fittings.......bends,
would fall in the high resistance class. elbows, return bends, etc. ........are those which change
the direction of flow. . ‘
For photographic illustrations ‘of some of the most
' commonly used valve designs, refer to pages A-l'8 and Some fittings, of course, may be combinations of any
A-l9. For line illustrations of typical fittings and pipe _ of- theforegoing general classifications. in addition,
bends, as well as valves, see pages A-27 to A-29. :there are types such as couplings and unions which
offer no appreciable resistance to flow and, therefore;
need not be considered here.
Determination of
Exhaust to I State of Steam
Atmosphere
Determination of
g I,» ‘ 5 ‘
State of Steam Test Position 2 _ a 1.; . Steam Flow
. \ .5"“ , ‘ ’\ | Orifice Meter
Outlet * Separator Il
c t I Manometer
"4'
’ Piezometer
\olghlgs -’ I b 4 ~ \ L Ring
i“
Steam
fill!
Discharge I
to Sump \ l“ 4 “ 7.
”4’GHT 7-5
‘~e
.0 Condensing
Reservoirs Saturated Steam
(10 bar)
Test Position 1
3: j 3‘
Figure 2-3
Determination of r /. “v
Test piping apparatus for measuring State of Steam “ '>
the pressure drop through valves and ‘i’ Straightening
fitting: on steam or water lines. Elbow can be rotated to / ‘ ~ — fig” Vanes
admit Water or Steam
2—4 CHAPTER 2 — FLOW 0F FLUIDS THROUGH VALVES AND FITTINGS CRANE
70
60
50
40
3C
" II
E :1
.E .E 1
E SE 3
I-
O a
2 2 7
3 a 5
h a
E 2 5
“- n.
4
1
.9
.8
.7
e .
1 7. 20 1
i 2 133 Class 150 cmIron Y-Pattem Globe Valve, Fm Seat
4 6 150 '
s 1% 4o
. - 6 2 50 Class 150 Brass Angle Valve with Composition Disc.
mm 24 7 2'4 65 Flat Seat
8 3 80
Water 9 11/3 40
> 10 2 50 Class 150 Brass Conventional Globe Valve with
11 2‘/, as Composition Disc — Flat Seat
12 3 80
13 . 10
14 15
‘ 15 20 Class 200 Buss Swing Check Valve
F's“ 2'5 16 1A 32
11 2 50
18 6 150 Class 125 Iron Body Swmg' Check Valve
'Except for check valva at lower velocities where cums (14 to 17) bend. all valves we tested with disc fully lifind.
CRANE CHAPTER 2 — FLOW OF FLUIDS THROUGH VALVES AND FITTINGS 2—5
E w
4‘ 1o 5 .1
.E 9 .E .9
g- 3 g. .3
5 7 5 .7
2 6 2 .6
=
a 5 g .5
E 2
4 “- .4
3 .3
2 .2
1 .1
>9 .09
,8 .0e
.7 .o#
.9 1 . ' 2» 3 4 5 6 7 B 9 .9 1 2 3 4 5 6 7 8 9
Steam Velocity. in Thousands of Metres per Minute Steam Velocity, in Thousands of Metros per Minute
' Figure 2-6 1 kPa = Q01 bar Figure 2-7
Figuru 2-8
Flow test piping
for 2% inch (66 mm)
cast steel angle valve.
Figure 2-9
Steam. capacity test
of a ‘A Inch (15 mm)
brass relief valve.
Figure 2-10
Flow test piping for
2 inch (50 mm) fabricated
steel y-pattern globe valve.
CRANE CHAPTER 2 — FLOW OF FLUIDS THROUGH VALVES AND FITTINGS , , 2—7
Pressure loss test data for a wide variety of valves and The same loss in straight pipe is expressed by the Darcy
‘ fittings are available from the work of numerous investi- equation
gators. Extensive studies in this field have been con-
ducted by Crane Laboratories. However, due to the
time-consuming and costly nature of such testing, it = f L— v‘
— E III aon 2-3
is virtually impossible to obtain test data for every size L D 2g '7‘
and type of valve and fitting.
It follows that
It is therefore desirable to provide a means of reliably
extrapolating available test information to envelope
those items which have not been or cannot readily be = Q’L)
D_ EItI I Ido n 24
tested. Commonly used concepts for- accomplishing
this are the “equivalent length L/D”,“resistance co-
efficient K ", and “flow coefficient Cwor K1,”. The ratio L/D is the equivalent length, in pipe diameters
of straight pipe, that will cause the same pressure drop as
Pressure losses in a piping system result from a number the obstruction under the same flow conditions. Since
of system characteristics, which may be categorized as the relstance coefficient K is constant for all conditions
follows: of flow, the value of L/D for any given valve or fitting
must necessarily vary inversely with the change in
1. Pipe friction, which is a function of the surface
friction factor for different flow conditions.
roughness of the interior-pipe wall, the inside
diameter of the pipe, and the fluid velocity,
The resistance coefficient K would theoretically be a
density and viscosity. Friction factors are dis-
constant for all sizes of a given design or line of valves
cussed on pages 1-6 and 1-7. For friction data,
and fittings if all sizes were geometrically similar.
see pages A-23 thru A-25.
However, geometric similarity is seldom, if ever,
Changes in direction of flow path.
achieved because the design o f valves and fittings is
Obstructions in flow path.
dictated by manufacturing economies, standards,
Sudden or gradual changes in the crosscection
structural strength, and other considerations.
and shape of flow path.
50 mm (2 inch) SIZE
Velocity in a pipe is obtained at the expense of static
head, and decrease in static head due to velocity is, 300 mm (12 Inch) SIZE
”6 SCALE OF
50 mm (2 Inch) SIZE
h -— Equatlon 2-1
”2 Figure 2-13
hL = K — Equallon 2-2 Geometrical dissimilarity between 50 mm (2 inch) and
23,, 300 mm (12 inch) standard flat iron flanged elbows
therefore, is defined as the number of velocity heads An example of geometric dissimilarity is shown in
lost due to a valve or fitting. It is always associated Figure 2-13 where a 300mm (12inch) standard elbow
with the diameter in which the velocity occurs. In most
has been drawn to 1/6 scale of a 50mm (2 inch) stan-
valves or fittings, the losses due to friction (Category 1
dard elbow, so that their port diameters are identical.
above) resulting from actual length of flow path are The flow paths through the two fittings drawn to these
minor compared to those due to one or more of the- scales would also have to be identical to have geometric
other three categories listed. similarity; in addition, the relative roughness o f the
surfaces would have to be similar.
The resistance coefficient K is therefore considered as
being independent of friction factor or Reynolds num— Figure 2-14 is based on the analysis of extensive test
data from various sources. The K coefficients for a
5‘5”!"
.. 4-
L4 E
.5
4.0
i_ 3. .3 g 3.0
-5_ -2x [5
I!
*f T = friction factor for flow in the zone of complete turbulence: see page A-26.
The friction factors for clean commercial steel pipe Subscript ”b" defines K and d with reference to the
with flow in the zone of complete turbulence (fr), for internal diameter of the pipe for which the values of
nominal sizes from 36 to 24-inch (15 to 600mm), are K were established, as given in the foregoing list of
tabulated at the beginning of the “K” Factor Table pipe schedule numbers.
(page A-26) for convenience in converting the algebraic
expressions o f K t o arithmetic quantities. When a piping system contains more than one size o f
pipe, valves, or fittings, Equation 2-5 may be used to
There are some resistances to flow in piping, such as express all resistances in terms of one size. For this
sudden and gradual contractions and enlargements, case, subscript “a” relates to the size with reference to
and pipe entrances and exits, that have geometric which all resistances are to be expressed, and subscript
similarity between sizes. The resistance coefficients “b" relates to any other size in the system. For sample
(K) for these items are therefore independent of size problem, see Example 4-14.
as indicated b y the absence of a friction factor in their
values given in the “K” Factor Table. It is convenient in some branches o f the valve industry,
particularly in connection with control valves, to express
As previously stated, the resistance coefficient K is the valve capacity and the valve flow characteristics in
always associated with the diameter in which thevelocity terms of a flow coefficient. In the USA and UK the flow
in the term Dz/Zgn occurs. The values in the “K" Factor coefficient at present in use isdesignated CV and is
Table are associated with the internal diameter of defined as:
the following pipe schedule numbers for the various Cu = Rate of flow of water, in either US or UK
ANSI Classes of valves and fittings. gallons per minute, at 60F, at a pressure drop
of one pound per square inch across the valve.
Class 300 and lower . . . . . . . . . . . . . . . Schedule 40 (See Equation 3-16, page 34)
Class 400 and 600. . . . . . . . . . . . . . . . Schedule 80
Class 900 . . . . . . . . . . . . . . . . . . . . . Schedule 120 Another coefficient, Kv, is used in some countries,
Class 1500 . . . . . . . . . . . . . . . . . . . . Schedule 160 particularly in Europe, and this is defined as:
Class 2500 (sizes as to 6") . . . . . '. . . . . . . . . . . xxs
Class 2500 (sizes 8 " and up) . . . . . . . . . . Schedule 16!) Kv= Rate of flow of water in cubic metres per
hour (m3 [11) at a pressure drop of one kilogram
When the resistance coefficient K is used in flow force per square centimetre (kgf/cm’) across
equation 2-2, or any of its equivalent forms given in the valve.
Chapter 3 as Equations 3-14, 3-16, 3-19 and 3-20, the
velocity and intemai diameter dimensions used in the One kgf/cmz is_ equal to 0.980 665 bar (exactly)
equation must be based on the dimensions of these and in some continental countries the name kilopond
schedule numbers regardless of the pipe with which the (kp) is used it) place of kilogram force,
valve may be installed. i.e. l lap/cm2 _= 1 kgf/cm2 .
An alternate procedure which yields identical results At the time of preparation of this paper there is no
for Equation 2-2 is' to adjust K in proportion to the agreed international definition for a flow coefficient in
fourth power of the diameter ratio, and to base values terms of SI units. Liquid flow capacity in metric units
of velocity or diameter on the internal diameter of the can be converted to CV as defined above: For example:
connecting pipe.
4. c = 0.0694 Q V; (in us. gallons)
" Ap(999)
_ b — Equation 2-5
a db
where:
Q = rate of flow, litres/min.
Subscript “a” defines K and d with reference to the p = density of fluid, kg/m3
internal diameter of the connecting pipe. Ap = bar
CRANE CHAPTER 2 — FLOW OF FLUIDS THROUGH VALVES AND FITTINGS 2—11 ,
In the usual piping installation, the flow will change factored into it. Laminar flow at Reynolds numbers
from laminar to turbulent in the range of Reynolds above 2000 is unstable, and the critical zone and lower
numbers from 2000 to 4000, defined on pages A-24 and range of the transition zone, turbulent mixing and
A-ZS as the critical zone. The lower critical Reynolds laminar motion may alternate unpredictably.
number of 2000 is usually recognized as the upper limit
for the application of Poiseuille’s law for laminar flow Equation 2-2 (hr. = Kid/25'") is valid for computing the
in straight pipes, head loss due to valves and fittings for all conditibns of
flow, including laminar flow, using resistance coefficient
K as given in the “K” Factor Table. When this equation
“L”
hL —_ 3263C“) . Equation 26 is used to determine the losses in straight pipe, it is
necessary to compute the Reynolds number in order to
establish the friction factor, f, to be used to determine
the value o f the resistance coefficient K for the pipe in
which is identical to Equation 2-3 when the. value of accordance with Equation 2.4 (K =fL/D). See examples
the fraction 'factor for laminar flow, 1' = 64/Re, is on Pages 44 and 4-5. '
Valves are often designed with reduced seats, and the seat globe and angle valves into reasonably close agree-
transition from seat to valve ends may be either-abrupt ment with test results. In the absence of actual test
or gradual. Straight-through types, such as gate and ball data, the resistance coefficients for reduced seat globe
valves, so designed with gradual transition are sometimes and angle valves may thus be computed as the summa-
referred to as venturi valves. Analysis of tests on such tion of Equation 2-11 and [3 times Equations 2-14.1 and
straight-through valves indicates an excellent correlation 2-lS.l at 9 = 180°.
between test results and calculated values of K based on
the summation of Equations 2-11, 2-14 and 2-l5. The procedure for determining K for reduced seat globe
and angle valves is also applicable to throttled globe
ValVes which exhibit a change in Vdire/‘c'tion'of the flow and angle valves. For this case the value of {i must be
path, such as globe and angle valves, are classified as based upon the square root of the ratio of areas,
high resistance valves. Equations 2-14 and 2-15 for.
gradual contractions and enlargements cannot be readily . a,
applied to these configurations because the angles of l3 = —
convergence and divergence are variable'with respect to a:
different planes ‘of_ reference. The entrance and exit
losses for reduced seat globe and angle valves are judged where:
to_fa11 short of those due to sudden expansion and con-
‘- traction (Equations 2.14.1 and 2.15.1 at 9 = 180°)' if a] . . . . . . defines the area at the most restricted point
the approaches to the seat are gradual. Analysis o f avail- in the flow path
able test data indicates that the factor 6 applied to
Equations 2-14 and 2-15 for sudden contraction and a; . . . . . . defines the intemai area of the connecting
enlargement will bring calculated K values for reduced pipe-
Resistance of Bends
Secondary flow: The nature of the flow ..ot' liquids hr = hp+he+hL Equation 2-16
in bends has been thoroughly investigated and many
interesting facts’have been discovered. For 'example, where :
when a fluid passes around a bend in either viscous or
turbulent flow, there is established in the bend a con- h: = total loss, in metres of fluid
dition known as “secondary flow”. This is rotating hp = excess loss in downstream tangent, in metres
motion, at right angles to the pipe axis, which is super- of fluid
imposed upon the main motion in "the direction. o f the
axis. The frictional resistance of the pipe walls and the hc =' loss due to curvature, in metres of fluid
action of centrifugal force combine to produce this hL = loss in bend due to length, in metres of fluid
rotation. Figure 2-15 illustrates this phenomenon.
if:
”2
h b= K b 2:," Equation 2-18‘
where:
K b = the bend coefficient
Figure 2-15
Secondary Flow in Bends 1; = velocity through pipe, metres per second
Radius. rld
The relationship between K b and r/d (relative radius“) continuous 90 degree bends can be determined by‘ multi-
is not well defined, as can be observed by reference to plying the number (n) of 90 degree bends less one
Figure 2-16 (taken from the work of Beij“). The curves contained in the coil by the value of K due to length,
in this chart indicate that K b has a minimum value when plus one-half of the value of K due to bend resistance,
r/d is between 3 and 5. and adding the value of K for one 90 degree bend (page
Values of K for 90 degree bends with various bend A-29). .
1‘ Equation 2-20
ratios (r/d) are listed on page A-29. The values (also KB =(n-1)(0.25f1.1r d + 0.5 K1)+K1
based on the work of Beij) represent average conditions
of flow in 90 degree bends. Subscript 1 defines the value of K (see page A-29)
The loss due to continuous bends greater than 90 for one 90 degree bend. ,
degrees, such as pipe coils or expansion bends, is less Example: ' .
than the summation of losses in the total number of 90 A 2” Schedule 40 pipe coil contains five complete
degree bends contained in the coil, considered separately, tums, i.e., twenty (n) 90 degree bends. The relative
because the loss hp in Equation 2-16 occurs only once radius (r/d) of the bends is 16, and the resistance co- -
in the coil. efficient K, of one 90 degree bend is 42fT (42‘): .019
The loss due to length in terms of K is equal to the a = .80) per page A-29.
developed length of the bend, in pipe diameters, multi- _
Find the total resistance coefficient (KB) for the coil.
plied by the friction factor f1. as previously described
and as tabulated on page A-26.
[(5 = (20-1) (0.25 x 0.019" x16 + 0.5 x 0.8) + 0.8
Km”, —_ .5 a' r
(a) ' Equation 2-19 e = 13
In the absence 70f experimental data, it is assumed-that Resistance of mitre bends: The equivalent length of
h = h in Equation 2-16. On this basis, the total value rnitre bends, based on the work of H. Kirchbach‘,
of K for a pipe coil or expansion bend made up of is also shown on page A-29.
*The relative radius of a bend is the ratio of the radius of the bend axis
to the internal diameter of the pipe. Both dimensions must be in the
same units.
2—14 CHAPTER 2 - FLOW 0F FLUIDS THROUGH VALVES AND FITTINGS CRANE
The rate of flow of any fluid' through an orifice or Flow of gases and vapors: The flow of compressible
nozzle, neglecting the velocity of approach, may be fluids through nozzles and orifices can be expressed by
expressed by: - the same equation used for liquids except the net
expansion factor Ymust be included.
q = CdA ‘flgnhl. V Equation 2-21
q=YCA /2AP ' Equation 2-24
Velocity of approach may have considerable effect on p
the quantity discharged through ,a nozzle or orifice. The expansion factor Y is a function o f :
The factor correcting for velocity of approach. l . The specific heat ratio 7.
I
x/TT 2. The ratio (Ii) of orifice or throat diameter to inlet
diameter.
may be incorporated in Equation 2-21 as follows: 3. Ratio of downstream to upstream absolute
pressures. -
= c , I h Equation 2-22 This factor”'° has been experimentally determined on
q WT 2g" L the basis of air, which has a specific heat ratio of 1.4,
and steam having specific heat ratios of approximately
‘ The quantity 1.3. The data is plotted on page A-2l.
Maximum flow of compressible fluids in a nozzle: A Equation 2-24 may be used for discharge of compressible
smoothly convergent nozzle has the property of being fluids through anozzle to atmosphere, or to a downstream
able to deliver a compressble fluid up to the velocity of pressure lower than indicated by the critical pressure
sound in its minimum cross section or throat, providing ratio r,_., by using values of:
the available pressure drop is sufficiently high. Sonic Y . . L . . . minimum per page A-21
‘ velocity is the maximum velocity that maybe attained
. in the throat of a nozzle (supersonic velocity is attained C . . . . . . . . page A-20
in a gradually divergent section following the convergent AP. '. . . . . . P’1(l ~rc);rc per page A-21
nozzle, when sonic velocity exists'in the throat). p ........ density at upstream condition
'The critical pressure ratio is the largest ratio of down- Flow through short tubes: Since complete experimental
stream pressure to upstream pressure capable of data for the discharge of fluids to atmosphere through
producing sonic velbcity'.VValues of critical pressure ratio shOrt tubes (L/D is less than, or equal to, 2 .5 pipe dia-
re which depend upon the ratio of nozzle diameter to meters)' are not available, it is suggested that reasonably
upstream diameter as well as the specific heat ratio 7 are accurate approximations may be obtained by using
given on page A-21 , Equations 2 -23 and 2-24, with values of C somewhere
between those for orifices and nozzles, depending upon
Flow through nozzles and venturi meters is limited by entrance conditions.
critical pressure ratio and minimum values of Y to b e .
'used in Equation 2-24 for this condition, are indicated If the entrance is well rounded, C values would tend to
on page A-21 by the termination of the curves atl"2IF, approach those‘for nozzles, whereas .short tubeswith
= rc. ' 'square entrance would have characteristics similar to
. those. for square edged orifices.
Liquid flow: To determine the flow of liquid through Solving for Q, the equation can be rewritten,
pipe, the Darcy formula is used. Equation 14(1)a 1-6)
has been converted to more convenient terms in Chapter
3 and has been rewritten as Equation 3-14. Expressing Q = 0.2087 d“ / 51,; Equation 2-25
this equation in terms of flow rate in litres per minute:
K
22 . 96 Kg2 Equation 2-25 can be employed for valves, fittings, and
.‘ d4 pipe where K would be the sum of all the resistances in ‘
the piping system, including entrance and exit losses
when they exist. Examples of problems of. this type are
shown on page 4-12.
. Figurn 2-18
Flow rust on plastic pipe to dutcrmim pressure
- drop due to 90 degree bands.
Formulas and Nomographs
For Flow Through
Valves; Fittings, and Pipe
CHAPTER 3
Summary of Formulas
To eliminate needless duplication, forrnu_las__have been 0 Head loss and pressure drop
written in terms of either specific volume V or density p, _ in straight pipe":
but not in terms of both, since one is the reciprocal of Pressure loss due to flow is the same in a sloping,
the other. vertical, or horizontal pipe. However, the difference in
1
til-—
These equations may be substituted in any of the form- Darcy's formula: Equation 3-5
ulas shown in this paper whenever necessary.
_ _ v‘
J
I
Z + i
Pgn
+ l
'23::
= H fLB—-6376000 11:11?“
11,, = 161200—
Z,+ _ _
_P, . + _’0’. _ P,
+ _ ‘0‘, + hL
+ __ 11”" = 000000139 ’35—?
Ap = o.—oos
Pugn 2gn I nn 23.1.
‘ I
1: o i = 21.22 Q
lA = 1 2 7 s o od' fl ” ? -=625.3 fTLW,V
Ap = 15 0.1——
d=
11714).) S:
A”: 2.69 —T'—
. 3 WV WV
1) = 56.23 —,— =. - d, dp’
t = 433 J—E
v = 1.243 p’d‘ 1101;.) S”
Ap= 936.5———
'pd‘
_ q_m WV_ WV
V A n - _d
4” = 25970 “SE
V = 74.55 p’d’ 0 Head loss and pressure drop
with laminar flow in straight pipe:
For laminar‘ flow conditions (Re < 2000), the friction
O ' Reynolds number factor is a direct mathematical function of the Reynolds
of flow in pipe: Equ-tian 3-3 number only, and can be expressed by the formula:
- R _ Dvp _ dvp _ (I’m f = 64/12,. Substituting this value of f ‘in the Darcy
‘ '— formula, it can be rewritten:
11 - —'—,
2 — —; 1000p 14
l:
R, = 3541111-43? 41—28:: ' E
#14. 56231111 h = 41 550x 10. idL—‘l = 69 220 _Il__dL4Q
_D0_ 111) _ in
Re"? ‘1000v' "1000? hr =‘183 500_11:§11540001;p I
R =1273 x 1ordi=21 220%=354 000 3'1: A12 = 0.32 “é” = 407 400 “$1.47
Ap=679_f‘_L_Q—_1gl-‘TLB I
O Viscosity equivalents: Equation3-4
= = £ An = 113.2 qw
” S
CHAPTER 3
CRANE FORMULAS AND NOMOGRAPHS FOR FLOW THROUGH VALVES, FITTINGS AND PIPE 3—3
At5
_w = 0.000 2484 )‘——(p§)’
(p_’___ ,. = 0.003 38 91.5
53L (1 + T + 0.00118d)
7 Q +;Zlog, { 7 3 ) } ,
_
w — 0.000 007 855
/ (7.d5f1.) 0:): 17:— 0;): Panhandle formula2 for natural gas
pipelines 150 to 600 mm diameter
andRe- (5 x 10‘) to (14 x 10‘): Equation 3-13
h = O 005 06 Ed2.6182(w1>0-5394
. Lm
, _ / (Pil’ — (110’ s
0 Maximum (sonic) velocity of where: gas temperature = 15°C
compressible fluids in pipe
53 = 0.6
E = flow efficiency
The maximum possible velocity o f a compressible fluid E = 1.00 (100%) for brand new pipe without any
in a pipe is equivalent to the speed of sound in the fluid; bends, elbows, valves, and change of pipe
this is expressed as: diameter or elevation
E = 0.95 for very good operating conditions
J. = x / y R T Equation 3-8 E = 0.92 for average operating conditions
E = 0.85 for unusually unfavourable operating
= «71217 = 316.2 717’17 conditions '
CHAPTER 3
3—4 FORMULAS AND NOMOGRAPHS FOR FLOW THROUGH VALVES, FITTINGS AND PIPE CRANE
0 Head loss and pressure drop 0 Resistance coefficient, K. for sudden and gradual
through valves and fittings enlargement In pipes
Head loss through valves and fittings is enerally given in
terms of resistance coefficient K which indicatesstatic For 9 2' 45',
head loss through a valve in terms of "velocity head". or, *Equatlon 3-11
equivalent length in pipe diameters L/D that will cause K1 I 2.6 sin %(1 - 5')?
the same head loss as the valve.
From Darcy’s formula, head loss through a pipe is: For 45° < 9 E 180',
L
bl, = f b- 2— Equation 3-6 quatlon 3.17.1
K 1 ' (1 4 5').
and head loss through a valve is:
7)!
hr. = K 73.. Equation 3-14 0 Resistance coefficient. K, for sudden and gradual
contractions in pipes
therefore: K = f% ' Equation 3-15
For 0 E 45",
To eliminate needless duplication of formulas, the
following are all given in terms of K. Whenever necessary. K, = 0.8 sin%(l —- 5') ‘Equation 348
substitute (fL/D} for (K). '
For 45- < 9 3 180°,
11,, = 826“ 107%. = 22.96 52%: Equation 3.14 Kl = 0.5 sing—(1 — 13') ‘Equation 3.18.1
hL = 161.2% = 6377;32—‘7‘
*Note: The values of the resistance coefficients (K) in
AP = 0-000 005 KM = 0.0001389 x 10-: KpV‘_ equations 3-17, 3-17.l, 3-18, and 3-18.] are based on
the velocity in the small pipe. To determine K values
in terms of the greater diameter, divide the equations
I Ap = 8105 500%? = 0.002 25%? by B‘.
Ap = 6.131551%?
0 Discharge of fluid through valves,
AP = 0.633%? fittings, and pipe; Darcy's formula
, Liquid flow: Equation 3-19
140
w = 0.000 003 48 d’, C t’ = 0.0003512d'l C App
S (60 ”60 F) = 130 + Deg Baumé .
W = 0.012 52 d”, C x / t z = 1.265 d“, C V A p p Liquldslhuviar than water: Equation 3-28
Values o f C are shown on page A-20
. 145
(1‘ = nozzle or orifice diameter s (so F/60 F) = m .
Compressible fluids: ' Equation 3-22
r __
q m _ ” . 3 2 ] y Y d 2. C
[Appll
SE Ase)- m
M(air) 29
T's
d ' C \lApp,
q’m = 0 . 0 l 7 l 9Y—
S: 0 General gas laws for perfect gases
J2 _ I L -_ [ISL_ 3—484p’Se
0 Equivalents of head loss
" ‘ V, 8314T 287T T
and pressure drop Equation 3-23 where:
_ lOZOOAp _ t nu = wa/M = number of mols of a gas
h" ‘ p A p ‘ 10200
0 Hy'draulic radius’ Equation 385
0 Changes in resistance coefficient K
required to compensate for
different pipe inside diameter
R =
cross sectional flow area (square metres)
Equation 3-24 H wetted perimeter (metres)_
Ka = Kb (31‘
db (see page 2-10) Equivalent diameter relationship:
D = 4RH
Subscript it refers t o pipe in which valve will be installed.
Subscript b refers topipe for which the resistance coefficient d = 4000RH
K was established. ‘ Sela page 1-4 for limitations -
' CHAPTER 3 7
3—6 FORMULAS AND NOMOGRAPHS FOR FLOW THROUGH VALVES, FITTINGS AND PIPE CRANE
'0'
W I d p
941
Example 1 I Example 2
Given: No 3 Fuel Oil at 15°C flows through a 2 inch Given: Maximum flow rate of aliquid will be 1400 litres
Schedule 40 pipe at the rate of 20,000 kilograms per per minute with maximum velocity limited to 3 metres
‘-—hour.' »_ ». ~ , . . per second.
Find: The rate of flowin litres per minute and the mean Find: The smallest suitable size of steel pipe to ISO
velocity in the pipe. _ 336.
Reasonable Velocities
§ °8 8 622
3 on ° 8' 32" Rate of'~ Flow, W ‘ of litres”pg, M
'w'“in thousands ninme
“'3 3 as 339]“.
; ” b y ; h b - Mup.:m.w3 1 3 % ; d
as ag u so
g m m a
sag .§no §ss
.uawlg
(
smsyA
i
a—
x
“
3'“ .
as
go -
12.3 3 55
39. 'o
'3': ‘
.
b
CI
a- 888°
n u n at
as n n - ._
a é s s 88888-8 o'wmun‘Aa'ubh'u’h‘»
l l l I L l lIIIl-qllll I llllLllILllll l l l l l l l l l l I [ I ‘ l l L l l l lllLl_Llll n ” I l l lLLLlnnJ
, Absolute Viscosity, in oentipoiu
2 333:: a on a) a. a; 9: k m » as a w , .3. .5 .S
.
. .. I . 13.4
§ § § g g g { - 3 8 8 3 3 8 3 gas- a -
e
W W I :
a u q u . '_ «n u .. a :
s 3 -s 8 ’ § _ ‘ 8 ' S § § - 3
Density,ln kllogrllrrl ner cubic mum
a
(pan-mum)
0d“ Ions nun 10} many many;
b
S USMVHO
a
n m
pp
s d 3
Friction Factor
[ I l l i l l l l l l I l l l : l l l l | l l l l ] “a
2 s 's '2 2
§
X
. 5x
a.
'o o '39 ~ - -. __' - - -fimofFldw.lncublcmtrosbérseeondw
a g o 83's '9 a n b a ' ° " ' -
2 332 as. s a“: 3 3 ‘ 3-32 38-.- ~--.. In ”33» M
.‘o.3 b8 b's
3 ' ' _
bb
u 3s
'o '-.' RateofiFloeI
a i
a.- '3" -.~- 33.9.3;
'u. M- thqusandsoflllu'qqrminuup' -
. 3 3.3. 3.339'9
8 . '
Nomlnal‘Sizaof .0. E 3 S i .. ‘5': n ” . 6 alt-o w 313"; 8-3
Schedule-“ninth“ I I l I I TI ' I T I
I I ’ I I L / m l l i g y l l l l l h l ’ I I I I I L G I I I I I I I I I I T J ' I ' L l ’ l l - J ‘ I I I I Q ‘
I I I ' l I H I II I _
' ° °—"".'"'3°°'°_°- :3 3§3§'§I
internal Diamour of Pipe, in millimetres
' l l l l l l l l i l l l l l l l I I [ I l l l l l l l l l ' l l l l l l l l r l l l l l l fi
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[11
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iponugzudo)
ll—S- Bald CINV SDNILLH'SBIHVA HanOHHLMO'ld UOd SHdVHBDWON CINVSV'InWHO:I ‘ ' 7' j fl v a j _.
panama , '-.
CHAPTER 3 '
3—12 FORMULAS AND NOMOGRAPHS FOR FLOW THROUGH VALV‘, FITTINGS AND PIPE CRANE
4pm =679§¥
Where 4pm is the pressure drop in bar for 100 metres of
pipe-
(Forvalues ofd weplgusB-lfi m 341)
Example 1 Emmvll 2
Given: A lubricating :oil- of density 897 lrglrn' and Given: Oilhavlngadensityof 875 kg/m‘ and viscosity 95
viscosity 450 centipoise flows through a 6 inch Schedule oentipoise flows through .a steel pipe 79 mm inside
40 steel pipe at a rate of 3000 litres.per minute. s diameter at a velocity of 2 metres per second.
End: The flow rate in litres per minute and the pressure
. Find. The pressure drop per 100 metres of pipe drop in 40 metres of pipe.
Solution: - Solution:
' I. p = 897 1. p = 875
2. u = 450 _ . 2 I1 = 95
3. RC = 825. -. . . . . . . . . . . . . page 3-9 3 'Q = 590. ..' . . . . . . . . . . . page 3-7
4. Since'R,< 2000, the flow is laminar and the 4 R,= 1450 . . . . . . . . . . . . . page 3-9
nomograph on the opposite page may be used. 5 Since R¢< 2000, the flow is laminar and the
nomograph on the opposite page may be used.
Connect Redd Connect Reed
5._ ' u = 450 Q = 3000 Index
9x
:1 = 95 Q = 590 Index
6.‘ Index 6”Sched40 Apm = l-.63 7. Index :1 = 79 Apm = l
Example 2 . . .
Given: The flow of water, at 15°C through a 6-inch pipe,
The flow of liquids through nozzles and orifices can be 150.7 mm 1D,, is to be restricted t o 850 litres per minute
determined from the following formula, or, from the .by means of a square edged orifice, across which there
nomograph on the opposite page. The nomograph is a will be a differential head of 1.2 metres of water.
graphical solution of the formula. Find: The size of the orifice opening.
q=3.48x10"’ d: ct/TL =3.51x10" a: c _/Ap Solution:
p
1. p = 999 . . . . . ‘. . . . . . . . . . . . . . . page A-6
Q=0.209 d: cfi; =21.o7 d: c fl 2. u = 1.1 . . . . . . . . . . . . . . . . . . . . page A-3
9
3. Re= 110 000. . . . . . . . . . . . . . . . . page 3-9
d1 = nozzle or orifice diameter
Head loss or pres-
4. Assume a ll ratio of say 0.50
sure drop is mea- 5. d2 (inlet diam) = 150.7
sured across taps lo-
pated 1 diameter up- 6. d. = 0.50 d2 =_0.50 x 150.7 = 75.35
stream and 0.5 dia—
meter downstream. 7. C = 0.62 . . . . . . . . . . . . . . . . . . page A-20
AphLl c dlp Connect ‘ Read
'8. h]. = 1.2 C = 0.62 index
9 index Q = 850 d, = 7 7
10.- Anorifice diameter of 77 mm will be satisfactory,
since this is reasonably close to the assumed
value in Step 6.
11. [f the value of (11 determined from the nomo-
graph is smaller thanthe assumed value used in
Step 6 repeat Steps 6 to 10 inclusive, using
reduced assumed values for dl until it is in
reasonable agreement with the value determined
in Step 9.
Example 1
Given: A differential pressure of 0.2 bar is measured Example 3
across taps of a 50 mm inside diameter nozzle assembled Given: A differential pressure of 3.5 kilopascals is
in 3-inch Schedule 80 steel pipe carrying water at 15°C. measured across taps of a 25 mm inside diameter square
edged orifice asembled in 1-1/2 inch Schedule 80 steel
pipe carrying lubricating oil of 897 kglma density and
Find: The flow-rate in litres per minute 450 centjpoise viscosity. '
Solution: _ find: The flow rate in cubic metres per second.-
1. a, (inlet diam) 73.7 . . . . . . . 3" Sched so pipe; Solution:
" "" page 346 1. Ap= 3.5 kPa = 0.035 bar
d 2. p = 897
2 = 33‘ (so+73.7)= 0.68 3. d, (inlet diam) = 38.1 . . . . . . . . page 13-16
3. C = 1.12 . turbulent flow assumed; page A-20 4. B = (25 +38.1)= 0.656
5. _ u = 450 suspect flow is laminar since viscosity
4 p = 999 . . . . . . . . . . . . . . . . . . . . page A6 is high; . . . . . . . . . . . . . page A-3
6. C = 0.85. . . . . . ; . . . . assumed; page A—20
5. ‘ Ap=0.2 p=999 1! = 2 . 1 Connect Read
6. h = 2.1 = 1:12 7. Ap= 0.035 p = 897 hL= 0.4
7. Index = 50 = 830 8. h a : 0.4 C = 0.85 Index
8. Calculate Re based on ID. of pipe (73.66 mm) 9. Index (II = 25 q = .0012
9. u = 1 . 1 . . . : . : . . . . . . . . '. . . . . . pagers-'3" 10. Calculate R, based on 1D. of pipe (38.14 mm)
10. R. = 220 000. . . . . . . . . . . . . . . . . page 3-9 11. R,= 80. . . . . . . . . . . . . . . . . . . . . page 3-8
11. C = 1.12 correct for R, = 220 000; page A—20 [2. C = 0.84 for Re = 80. . . . . . . . . . page A-20
12. When the C factor assumed in Step 3 is not in This is in reasonable agreement with the assumed
agreement with page A-20 for the Reynolds value in Step 6.
number based on the calculated flow the factor 13. When the C factor assumed in Step 6 is not in
must be adjusted until reasonable agreement is agreement with page A-20 for the Reynolds
reached by repeating Steps 3 to 11 inclusive. number based on the calculated flow it must be
adjusted until reasonable agreement is reached
by repeating Steps 6 to 12 inclusive.
-fl . . .
1
0
1
Density, in kilograms pcr cubic metre
00!»
” d
.. ..
3 3 c a n S m u o u o - u n a n o
, a
. V g
. f‘ l
:
:
'r ,
2
"M
. ll
' J‘ ' .: §
.i‘r : - ' ,
q
:El‘iuyreDrop per 100 metres, in bar 5
|'l"l"""|”"|""l""I“"l-s r
9 'a2 's - '3 bo. ‘oa - _
.Frlction Factor - ’ _- .-
bb‘
. 9 3 : -.. L: h i h h b -b
‘ - I ’ : ’ I .: ” ‘ " ° ° 3 ‘ ”°. 8 ' 8 8. 8 8 "3 § ' “88898
‘°‘8°‘n
Rate of Flow. In thouiand: of kilogams per how
(ponugauoo)
Lz-E Eldld ONV SONILLH ‘saA'lVA HSnOHHJ. MO‘H 30:! SHdVHDOINON ONV SV‘inWHOd SNVHO
g: uauvna
CHAPTER 3 .
3—22 FORMULAS AND NOMOGRAPHS FOR FLOW THROUGH VALVES. FITTINGS AND PIPE CRANE
Values of c, (metric)
For steel pipes to ANSI 336.10: 1970 and BS1500: Part 2: 1970.
Nomlml Schedule Value Nominal Schedule ,Vslue ' Nominal Schedule Value
e Size Number of C, Pipe Size Number of C. Pi Size Number of C,
nclles ~ nches hes
'4 40 I ' 13 940 000 5 40 6 2.198 16 10 0.008 15
00 x , 46 1.00 000 so x 3.590 20 0.003 50
120 4.134 30 5 0.003 81
V. 40 e 2 800 000 160 6.318 40x 0.009 66
30x 1 550 000 . . . xx 8.617 . 60 0.010 11
’I 40 u 561 000 6 40 5 1.014 8° °'°12 3’
' 80x 1 260 000 00 x 1.404 {g as}: 53
35 ,405 1646 12°
160 ”35
2.422 140 0'019 34
133x 3%; 533 ... xx 3.215 '5“ “-0“ 89
. .. xx 19 680 000 s 20 0.234 '3 53 _ 33% 3?
34 40: 31 3 3°I
40 0.2513 " s 0004 68
30x 65 W 60 0.287 3° 0%
160 116 200 00x 0.326 n," 0005 32
24
. . . xx 1 104 000
1 40s 10 410 1%
140 0 :3 0022
00x 11000 . . . xx 0.558 {33 &$; 39
160 39 600 160 0.586 140 ' 0.010 03
... xx 200 000 10 10 m” 160 0.011 11
m 40: 2400 30 0.0141 3
so x 3 120 401 0.0787 2” $3 8 &&§ 22
160 6 140 , 60x 0.0905 an 0.002 83
""‘ “°°° “°
100 2:22: :3 033:2:
1% 438;
1 :38
i2920 120
140 “3’5
0.1593 00
100 o. 82
0.003
.... 12 20
3o '
0.0216
83:3:
- :23
160
00:3;
0.006 78
2 38 s 2:;
X -.
160 059 40 0.0311 2‘ £3 0% 332
.. xx 1 582 50 x 0.0343
0.0363 .. ‘x 0 001 051
295 403 111 30 0001 031
30x 15, 0.0401 40 0001146
Example 3 .
Given: A 6 bar gauge saturated Solution: Apm = 2.4 I7 = 0.273 . . . . . page 3-17 or A-12
steam line with 9000 kilograms C = 0 81 C =p 2-4
per hour flow is permitted a 1 ' 2 0.81 x 0.273 = 10-85
maximum pressure drop of 2.4
bar per 100 metres of pipe.
Referenceto the table of Cmvalues for ISO 336 pipes on page 3-24 shows that a
4 inch nominal size pipe with 7.1 mm wall thickness has the C2 value nearest to,
Find: The smallest size of ISO but less than, 10.85 .
336 steel pipe suitable.
The actual pressure drop per 100 metres of 4 inch, 7.1 mm wall thickness, pipe is;
Ap 100 = C1 C2 I7= 0.81 x 10.22 x 0.273 = 2.26 bar
CHAPTER 3
3-24 FORMULAS AND NOMOGRAPHS F0 B FLOW THROUGH VALVES, Fl1'l'INGS AND PIPE CRANE
Values of c; (metricl
Notes.
(1) The values o f C: for ISO steel pipes given above and on page 3-24 have been determined ‘by
intexp’olation based on the vulues of Ca established for ANSI Schedule pipes shown on page
3—23. '
(2) The sizes of ISO pipes included in the above table and the table on page 3-24 also cover most
o f the pipe sizes contained in BS 3600: 1973, within the same nnges of wall thicknesses.
5.“..-- . .
a--......
CHAPTER 3
3—26 FORMULAS AND NOMOGHAPHS FOR FLOW THROUGH VALVES, FITTINGS AND PIPE CRANE
(continued)
Ap d; I; I, C V p
so‘ 150 " 124
- - .046 -
40 15°- 1.2— - . 21
‘ .os—nzo
30 1.1 - : -
-
_ 3
h " .5— “—7
1 ' 8 —_ .4
i a so _ E _ .. 15—-
.n — E - - -- E _—-‘a
'5 - E - .. a _‘
3
- 2 '
so—_ 8.
.E ‘ _ - .4--_{
.7— g _'
a ._ - 1. .- .,- d x .2——5
1.5 _ 5:1; .. d_ .1. -—
E g a 3 5 _ a. _-
= - w - - _ a --
E
6'. 1.0 _
40— 3§ t
3 -s—: E 1".' 4
I‘ E
_ " E ‘ - .3._'. ,2 --
’ -8 _ ED §.a$—‘:
|.|.'] _
4%g .3-.-:3
.6
.5 .
- a a
——— r .51 a
- .- La
E
' 30— E ‘ - i, 3 "
.4 - - g g -_
- - z u.4.__2.5
.. .46— 'u E ,-
3 ' I E 3 '_
25—— .. I § 1% ..
2 ‘ Fg "’x ,25 E Nx .4—-1 I»:5 51!"
_
—
1, .D
W
. g 1: U
. . __
— = = a 1: o _.
.15 _ " 1. - u- 5...;
2°‘ E 8 a -
- E E .35 .g '
1 ‘ 3 9 go '7—'
' — 3" 8' -
.03 — g E g .a—
. u- .E _a -"
.06 ‘5‘ E‘ 3' u. _9_
_. E E 1.o—-—'1.o
“‘5 “'6
j 0 W
12 E E
CHAPTER 3 -
FORMULAS AND NIOMOGRAPHS FOR FLOW THROUGH VALVES. FITTINGS AND PIPE CRANE
Examples of '7
Flow Problems
Find: The Reynolds number and friction factor. 4' fl _ 0'8 ' ' ' ' ' ' ' ' ' ' ' ' ' ' " " " " page A3
. _ _ 21.22 X 200 X 995.6
Solution. 5. Re3 — — — -
X50.82 ' 5
' - R =1006000rl.006X105
1. R, = 2122 ................ page 3-2 : .
du 6. f — 0.0177 for smooth plpe . . . . . . . . page A-24
4 - 2 CHAPTER 4 — EXAMPLES OF FLOW PROBLEMS CRANE
_d1 .
Example 4-3 . . . L, L/D and 'K for "d: ............. pageA26
r
A 100 mm (4-inch) Class 600 steel conventional angle f;= 0 .015 . . . . . . . . . . . . . for 6” size; page A- 26
_
3:
‘ - 0.19
K=f—
D;or%= jf—T ............... page3-4
3‘38
II
H
11
complete turbulence)
P
Example 4-5 . . . Lift Check Valves Example 4-6 . . . Reduced Port Ball Valve
Given: A globe type lift check valve with a wing-guided Given: Water at 60 F discharges from a tank with 7 metres
disc is required in a 3-inch Schedule 40 horizontal average head to atmosphere through:
pipe carrying 20 C water at the rate of 300 litres per 60 metres — 3” Schedule 40 pipe; 6-3" standard 90°
minute. threaded elbows; 1.3” flanged ball valve having a 60mm
Find: The proper size check valve and the pressure diameter seat, 16° conical inlet, and 30° conical outlet end.
drop. The valve should be sized so that the disc is fully Sharp-edged entrance is flush with the inside of the tank.
lifted at the specified flow; see page 2-7 for discussion. Find: Velocity of flow in the pipe and rate of discharge
Solution: in litres per minute.
7. ”min = 50 V V Solution:
. . . . . . . . . . . . . . page A-27
0’ /—
23:111.
21—332 ..............mm 1. hL = K —
23“ o r v = K P38e3-4
2.
K = K. +.8 sin 2 (1 —fi‘)+2.6.sin%(_l—B’)2
d, 5 62.7 . for 2%” Schcd. 40 pipe; page B-16 2
' {5‘
d2 = 77.9 for 3” Sched. 40 pipe; page B-l6
V = 0.001 002 . . . . . . . . . 20 0 water; page A-6 4. =
d;
fl =
77.9
i =
0.77 ...... page A-26
p = 998.2 . . . . . . . . . . . 20 C water; page'A-(i' 5. sin 9/2 =' sin 8° = 0.14 . . . . . . . . . . vaIVe inlet
fr = 0.018 . for 2%” or 3” size; page A-26 6. sin 9/2 = sin 15° = 0.26 . . . . . . . . . valve outlet
3. ”min = 50\/ 0.001 = l.5§5 _ 7. K2: 3x.018+.0.8x0.14(1 _ 0.772 ) +
.
0.77‘
0: 21.22 x300 = 1.05 for 3” valve
77x92 (1 — 0.772)2 _ 0.58
2.6 x 0.260.774 . . . . . valve
In as much as 1) is less than ”min. a 3-inch valve
will be too large. Try a 2%-inch size. ' K = 6 x 3OfT = 180 x 0.018 = 3.24
. 6 elbows; p. A-29
7}
= 21.22 x 300 = 1.62 . . . . . . . . for 2%” valve
62.72 K —_ f L
D — ——-——77.9
_ 0.018'x60x 1000 ; . . _
13.9 pipe, p . 3 4
Based on above, a Zia-inch valve installed in
3-inch Schedule 40 pipe with reducers is advisable. 8. Then, for entire system (entrance, pipe, ball valve,
six elbows, and exit), '
4. [3 77.9 0.80 K = 0.5 + 13.9 + 0.58 + 3.24 +1.0 = 19.2
9. v= 1 9 . 2 x 7 +19.2=2. 75ms
B: = 0.64
B4 = 0.41
Q = 0.047 x 2.675 x 77.92 = 763 litres/min.
10. Calculate Reynolds number to verify that friction
_ 600 x 0.018 + 0.8 [0.5 ( l — 0.64) + (l — 0.64)1]
5. K2 — factor of 0.018 (zone of complete turbulence) is
0.41 correct for flow condition . . . or, use “vd” scale
K; = 27 at top of Friction Factor chart on page A-25.
71d = 2.675 x 77.9 = 208
6. AP = 0.002 25 X 27 x 998.2 x 3002 =0.l48 bar
77.94 11. Enter chart on page A—25 at 27d = 208. Note f for
3-inch pipe is less than 0.02. Therefore, flow is in
the transition zone (slightly less than fully tur-
bulent) but the difference is small enough to
forego any correction of K for the pipe.
4 — 4'" CHAPTER 4 — EXAMPLES OF FLOW PROBLEMS " '‘ CRANE
'0 2122-Q‘
. d‘ . . . .. .. . . . . . . . page3-2I- K l= 340 f1- . . . . . . . . _ . . . . valve; page A-2’7
f = 64 + 1020 = 0.063 .............. pipe K = 4.76 + 57.13 = 61.89 ...... total system
K= T
0.063 x 60 x 1000 =’48.5
’ ...... pipe
. A =
0.0158 x 61.89 x 899 x 6002
————-——-—————-—
'4'
“ ‘
5' p 202.74 '
K =48.5 +0.58 + 3.24 + 0.5 +1.0 AP = 0.188 bar
K = 53.8 ................... entire system
Example 4-9 0
Given: S.A.E. 70 Lube Oil at 40 C is flowing through
5-inch Schedule 40 pipe at a rate of 2300 litres per
minute, as shown in the following sketch.
solution: _
I.
_ 21.229
'0 - d2
'
= . . . . . . . . . . . . . ' . . page 3-2 4. Re‘
_ 21.22 x 2300
_——128.2
x 899 —_ 760
x 450
Example 4-10 . . . Piping Systems -— Steam Example 4-11 . . . Flat Heating Coils — Water
Given: 40 bar abs. steam at 460 C flows through 120 Given: Water at 80 C is flowing through a flat heating
metres of horizontal 6-inch Schedule 80 pipe at a rate "’ c011, shown in thesketch below, at a rate of 60 litres
of 40 000 kilograms per hour. per minute.
The system contains three 90 degree weld elbows having 100mm' r.
a relative radius of 1.5, one fully-open 6 x~4~ineh
Class 600 venturi gate valve as described-in Example 44,. I
and one 6-inch Class 600 y-pattern-globe valve. Latter 1" Schedule
has a seat diameter equal to 0.9 of the inside diameter
of Schedule 80 pipe, disc fully lifted.
Find. The pressure drop through the system.
Solution:
1. AP: M—Zfijfiy
page3-4. Find; The pressure drop from Point A to B.
2. For globe valve (see page A-27),' Saliiiién: : ~. ,_
.’ _ -n . 2
K _ K + 6 [0.5 (1.“. I322.+(1.:._5222]. . —. .1. .. A1: = 0.002 25K ........ page 3-4
2— . B4
K . = 55 f,- Re —
_ '2'1'.22'Qp'
du .............
' ' page 3 2
_
B = 0.9
3. K = l4fT . . . . . . 90° weld elbows; page A-29 K =f % . . . . . . . . . . straight pipe; page 3-4
4'
KB (n-1)(.25 7rfT—
d + .SKgo) +K90 ‘ l
d = 146.4 -. 6” Sched. 80 pipe; page B-l6
V= 0.081 1 . 40 bar steam 460 C; page A-16 ' ' - 180° bends; pageA-29
p = 0.027 ' : - . . . . . . . . . . . . . . . . . page A-2
2. p=97l.8. . . . . . . . . . water 40 C;pageA-6
f, = 0.015 ............ ..... page _A-26 u = 0.35 _ . . . . . . . . . . '. water 40 C; page A-3
5. For globe valve, ' d = 26.6 - . . . . . . ' 1” Sched. 40 pipe; page 11-16
-'_‘ ' 55 31.015 + .9’[.’5 (1: .9=)-+ (1i .9335] fT 0.023 ...... 1” Sched. 40 pipe; page A-26
K; , .94 - - .-
‘ " 21221160119713 _ 5
' K; 1.44 _ _ 37. Re: ”126011035 13“ 10
_ 3541140000= . '4 6 . f = 0.024 4 . . . . . . . _. . . . . . .‘.:.;.....pipe
6' Re ' 146.4 110.027 3'58 x 10
f= 0.015 . . . . . . . . . . . . . . . _ pipe; page A-25
" 1°00 =4 87 5.4m straight pipe
' K‘= °————°24;‘6564—
, 0.015 x 120 x 1000 .
K=‘ 2x 14 x 0.023 = 0.64 ‘. .. two‘90‘° bends
. K = . 1 T =12.3 ....>_..p1p6>_
4. _ For seven 180° bends, -
K = 3 x 14 x 0.015 = 0.63 3 elbows; page A-29 KB = 7 [(2-1) (0.251110.023 x 4) +
'K,= 1.44 » . . . . . . 6 x 4” gate valve; Example 4-4 ' (0.5 110.32) + 0232] = 3.87; '
7. Summarizing K for the entire system (globe valve, 5. ‘ KTOTAL = 4.87 + 0.64 +' 3.87‘= 9.3;8 '
'pipe, venturi gate valve, and elbows), 6- NF 0.002 25 1129:6841: 971.8 x 60? ._= (“52 bar
K = 1.44+ 12.3 + 0.63+1.44= 15.8
_ _ 0.6253 x 15.8 x 40 0002 x 0.081
8' AP _ 146.44
Ap = 2.8 bar
CRANE CHAPTER 4 — EXAMPLES OF FLOW PROBLEMS
Example 4-12 . . . Orifice Size for Given Example 443'. . . Flow Given in Traditional 'Unils
Pressure Drop and Velocity
Gii’en: A 12 inch nominal size, ISO 336 steel pipe, Given: Fuel oil, with a specific gravity 0f 0.815 and a
1] mm. wall thickness; 18 metres long containing a kinematic viscosity of 2.7 centistokes flows through a
standard, gate valve discharges 15 C water to atmosphere 2-inch Schedule 40 steel pipe, 100 feet long, at a rate of
from a reservoir. The entrance projects inward into the 2 US gallons per second.
reservoir and its centre line is 3.5 metres below the water Find: The pressure drop in bars and in pounds force '
level in the reservoir. ~ pei square inch
Find: The diameter of thin-plate orifice that must be
Solution:
installed in 'the pipe to restrict the velocity of flow to
2
3 metres per second when the gate valve is wide open. 1. Ap = 2.252 11% . . . . . . . . page 3-2 or 3-10
Solution:
, ”2 I .
I. ”I. = K — or System K = ' page 3-4
Re—21220 W. . . . . . . . . . . . - page 3-2
2gn
Convert units given to those used in this paper; I
R e : fl) .............. page3-2
ll _ refer to page 13-10.
2. K = 0.78 ........... entrance; page A-2Q 1 ft = 0.3048 111
K = 1.0 ................ exit; page A-_29 l USgallon =_ 3.785 litres
K1: 8f7~ ........... gate valve; page A—27 = 100 ft = 100 x 0.3048 = 30.48 m ‘ ‘
d=52.5 mm (page 13-16
K = f 1—' ............... pipe: page 3-4
. D .
,p=999xs=999x0.81s .. . pageA-7
3. d=3019 ........ pipe;pageB-20 ' - p = 814kg/m '
’7" 0.013 ............... pipe: page A726 2 US gallons= 2 x 3. 7 8 5 = 7.57 litres
p = 999.0 ................. page A-6
u = 1.1 ................. page A-3 __ 5.7 litres
Q— . C —) €min> = 454.2 litres/min
4, ‘13 r999 = 8.2 x105
Re= -———3°"9 '_ v= 2.-.7_ centistokes
f = 0.014 . . . . . . . . . . . . . . . . . . . . . - page A-2_5
W 2 ; '=_(,g 000 or 6.8 x 10“
. '5. Total K required = 19.62 x 3.5 -1- 32_= 7.63 -
R8 =_ 2.7 x 52.5
K,= s x 0.013 =o.1o 10. ‘ f = 0.0230 . . . .. . . . . . . . . . . . . . . page A—25
18x1000
11.
_ 2.252 x 0.0230 x 30.48 x 814 x 454.22
K= W x0.=013 0.84 A” '
52.5.s .
Then. exclusive o f orifice, Ap = 0.665 bar
Ktotal = 0.78 + 1.0 + 0.1 + 0.84 = 2.72 12. Pressure drop in pounds force per square inch
Given." Water at 15 C is flowing through the piping d; = 128.2 3 . . . . . . 5" Sched. 40 pipe; page B~16
system, shown' in the sketch below, at a rate of 1500
fr = 0.016 .. . . . . . . . . . . 5" size;page A-26
litres per minute. 1
_ 102.3 =
5 " Welding 'Eibow 5 ” Schedule 40 Pipe P3 5 ' 128.2 0'80
' Igaglonvzz = 22m Z; — Z, = 22 — 0 = 22metres
4 " Schedule
40 Pipe 1'w 31
- 01 = 3.04 ............ 4" pipe. page 13-13
FLOWP1 .3
N IE x 5.. Schedule 40 Pipe "" v: = 1.94 ............ 5” pipe, page 3-13
—- l _ _ Elevg‘rion 21 = 0
190mm” . - 1)2 3 —w 2 1 =‘ 1.9362 —3.o41I =._
"—34m—-i 5 " x 4" Reducing Welding Elbow .23“ 2 x 9.81 0.28 metres .
Find: The velocity in both the 4 and 5-inch pipe sizes 5. For Schedule 40 pipe,
and the pressure differential between gauges p1 and p,.
_ 21.22x1500x999 = 5
Solulibn: ' . I I Re" 102.3x 1.1 2'83" 1° 4,, pipe
.
.........
1, Use Bernoulli’s theorem (see page 3-2):
5 2 _'_ 21.22x1500x999 = 5
5 2
Z] + lo—pk+h=z,+10p’ +—”—’+hL Res‘ 128.2x1.1 2'25 x 10 5., pipe
.........
.
pig" 23., Pzgn 28.,
f = 0.018 . . . . . . . . . . . . . . . . . 401 5” pipe
.Sincc. p1 = p:
, ' 2 _ 2'
- K= W .
P1 ‘1): = jig" [(22 — Z l ) + _ _ 128.2
22gnfl
1) l +h1]
K '=.9.4 . . . . . . . . 16: 67 m of 5” Sched. 40 pipe
2
2. hI.’ = %6K—Q ............. page 3-4 K = 0.018 x 34 x 1000
102.3
' Re = 21:39]" ............. page 3-2 K = 6.0 . . . . . . . . for 34 m of 4’: Sched. 40 pipe
L , With reference to velocity in 5” pipe,
K =f 3 ............... page 3-4 K2 = 6.0 + 0.84 = 14.6 . . . . . . . . . . page 2-11
K = fL
K = 14 x 0.016 = 0.22 . . . . . . ... 5" 90° elbow
small pipe, in terms of
W " " " " larger pipe; page 2-11
2
K =_ 0.22 + (Si; = 0.54 . . . . . 5x " 90° elbow
K =,14fT _ 90° elbow; page A-29
= (l — B’ 2 ‘ reducing 90° Then, in terms of 5-inch pipe, .
K 14fT + F elbow; page A-26
KTOTAL = 9.4 + 14.6 + 0.22 + 0.58 = 24.8
Note: in the absence of test data for increasing elbows, the
resistance is conservatively .estimated to be equal to the sum-
mation o f the resistance due to a straight size 5 " elbow and a h -_ 22.96 x 24.8 x 15002 =
128.24 4.74
sudden enlargement (4" to 5").
Example 4-15 . . . Power Required for Pumping For 150 metres of 3-inch Schedule 40 pipe,
Given: Water at 20 C is pumped through the piping _ 0,021 x 150' x. 1000 _
system belowat a rate of 400 litres per minute. ' K_ 77,9 _ 40‘4
. Elevation 2 2 = 120m And, ~
.3}, Schedule 40 mp. 90ml KTOTAL = 2.16 4 0.14 + 27.0 + 40.4 + 1 = 70.7
‘ 8 h =. 22.96 x 70.7 x 4002 =
, ' ’- 77.94
3".Stand r d H 0
Gate v.13... 3.1,,“ ”W “#:3333230 9. H= 120 + 7 = 127 metres
Elevation Z l = O ' = 4 0 0 x 1 2 7 X 998.2 =
N . Power demand x103 x0.7 11.84 kW
—_6116
10... 20m Example 446 . . . Air Lines
2 % " Globe L i f t Check Valve with wing'guided
disc installed w i t h reducers in 3 ” Pipe
Given: Air at 5 bar gauge and 40 C is flowing through
Find: The total discharge head (H) at flowing conditions 25' metres o f l-inch Schedule 40 pipe at a rate'of 3
and the power demand (brake power) required for a standard (MSC) cubic metres per minute (see page 13-12).
pump having an efficiency (ep) of 70 per cent.
Find: The pressure drop and the velocity at both
Solution: 1. Use Bernoulli’s theorem (see page 3-2): ' upstream and downstream gauges
1 5 2 5 2 Solution: 1. Referring to the table on page B44 read
2l + 0 p' + 3-i- = Z2 + —10p2 + 3—2 .+ hr.
Pl 3" 231) PI gn ~gn pressure drop of 0.565 bar for 7 bar. 15 C air at a" flow
rate of 3 eubic‘ metres per minute through 100 metres of
2. Since p , = p; and v. = 112, the equation can be
rewritten to establish the pump head, H:
l-ineh Schedule 40 pipe.
2. Correction for length, pressure. and temperature
L05 (p1 —p)=(z
pg 2 2 —z 1 ) + h I. _ (page 13-15):
I]
1 _ 25
3. , hL = 2236 K ............. page 3-4 ' 7 + 1.013 273 +40
AP ~ 0.565 (m)
5 + 1.013 288
dvp AP = 0.205 bar
Re — ——
11 ............... Pa8e 3-2
3. To find the velocity, the rate of flow in cubic
= 3—132—29— ............... page 3-2 metres per minute at flowing conditions must be
determined from page B-15.
Power demand (kW) = 6116QHP
x 1 0 x ep' .
_. 1_.o13_ 273+:
........ page 13-2]
qM‘qm 1.013+_p 288
4. K = 30f7- . . . . . . . . . . . . At upstream gauge:
90° elbow; page 'A-29
K1: 8f1- ............ gate valve; page A-27 _ 1.013 273+4o =
”M'3 (1.013+5)( 288 ) 0549
K= f % ......... straight pipe; page 3—4 At downstream guage:
K = 1.0 ............... exit; page A-29 _3 1.013 273 + 40 _
5. d = 77.9 3" Sched. 40 pipe; page 8-16 “m " 1.013 + (50.205)
p = 998.2 ................. page A-6
4 V = 47 ................. page 3-2
u = 0.98 ................. page A—3
fT= 0.018 ................. page A-26 5 d = 26.6 ................. page 3-16
6.
_ 21.22
‘D —
x 400 = 1.4
77:9, 6. A = 0.7854 ( $ 2 = 0.000 556
h = ” i fl .................... pages-5
QHP xep
' = 6116x10
power' demand (kW) page 13-21
t = 15.6 C
p = 875.3 . . . . . . . . . . . -. . . . . . . . . . . . . page 3-7
S = 0.8762 ........................ page 3-7
d = 307.1 ........................ page 3-16
75USS = 12.5 centipoise . . . . . . . . . . . . . . page 3-5
_ 56.23 x 1900 x 875.3 =
Re ' 307.1 x 12.5 24 360
f = 0.025 ........................ page A-25
Ap = 15.81 x 0.025 x 80 000x 875.3 x19002
307.15
Ap = 36.58
10 200 x 36.58
'hL= — — =426.3
875.3
10. The total discharge head at the pump is:
H = 426.3 + 600 = 1026.3
_
11.
Q-(1900. b). (159...)
litres
Wm)
h =
. ' I 2 r 2‘
1. q; =0.013 61 (P1) ‘07:) d5 -
_ flux”; _ “mam“
2. d=333.6 . . . . . pageB-20. , _ _ — _
3. f —_' 0.0128 turbulent flow assumed,. page A_25 15. ' 1 _ (Pa)
q}, = 0.002 61 112“" \/(P1)S ' 2 (2%)
4. T=273+t=273+4=277 - . _ 2 e
5. Approximate atomic weights: 16, (12‘5“ = 5 363 000
Carbon . . . . . . . . C = 12.0 . 902 ‘_ 202) 288'
I = _.____‘ —
Hydrogen ...... H = 1.0 17' qr ‘3 997 0.693 x160 277
6. Approximate molecular weights: 4': ;__ 118 930
h
Mama“ (CH4) , '118' 930 2A lar\
M = (l x 12.0) + (4 x 1.0) = 16 18. 4d = 1000 000 hf day] " 2'854
Ethane (Cs)
3 " M i t r e /(-/dLl-—3 m — — l — _ 6m _ — J I
K =1+ 0.67“ = 5.0
Bend
For sudden contraction.
Find: The _flow rate in litres per minute.
, —
[\f 067. H(1’ =1.37
0.5 1——o.672 .
Solution: 1. Q = 0.2087 (11 1% . page 3-4
and, KTOTAL= 0.5 + 1 . 0 8 + 0 . l 4 + 0.69 +
Re = W ............. page 3-2 IO.8+ 5.0+ 1.37 =19.58
2. K1: 340 f1- . . . . . . . . . . globe valve; page A-27 10' - p’ = p;—' 41’
K = 30 f7 .......... 90° elbow; page A-29 p'_ = 12 —— 9.43 = 2.57
K = 0.5 . . . . entrance from header; page A-29 Ap determined in Step 61
g ’ K =.1.0 ......... extt to digester; page A-29 11. hg = 2782.7 . . 12 bar abs. m. steam; page A-13
3. 7 =13 ................... page A-9
d = 52,3 . - : _______ .-. . . . . . . . . page 3.19 12. At 2.57 bar abs. the temperature of steam with
fT = 0019 ________________ page A-26 total heat of 2782.7 kl/kg equals 159 C and
._ . _ = 0.7558
V1= 0.1632 ................ page A-13 V ‘ .
. \l 1.3 2.57 0.7558
4. K= °——'°]9"
10" 100° =3.63 lOrmtres pipe
52.3
13. v‘ = 3162 x x
'03 = 502.4
K1: 340 X 0.019 = 6.46 . . . . . . . 2" globe valve w = 502.4 X 52.32 = 5 1 3 6 kg”!
5. i
'p', -— 12—1-013
12 -— w12 _
—0.916
. 2. p’l e8.0+1.013=9.013 6.
0.0275113 =
- K —_ f £D _- —0.0138 5.98 . . . .
.
for pipe
'
3. f = 0.017s . . . . . . . . . . . . . . . . . page A-25
K = 1.0 .............. for exit; page A-29
Note: The Reynolds number need not be calculated since
gas discharged to atrnos here through a short pipe will K = 5.98 + 1 = 6.98 . . . . . . . . . . . '. . . . . total
have a high R e and our will always be in a fully
turbulent range, in which the friction factor is constant. 417 _ 1.33 _
7. p', — 23—43- — 0.568
4. d = 77.9; D = 0.0779 .......... page 13-16
Y= 0.76 .................. page A 22
__ L _ 0.0175 X 6 = .
‘5. K — f D — -—-—0_0779 1.35 . . . . . for pipe 9. T, =273Jrr. =273+4o=313
r = 1.33 x2343
K = 0.5 ........... for entrance; page A-29 10. qm 0.32l7x0.76x13.82 /6——__.98x313x1.0
K = 1.0 . . . - .. . . . . . . . . . . for exit; page A—29
K = 1.35 +0.5+ 1.0=2.85 . . . . . . - . . . . . . . total 4;" = 1.76 m3/min
6. iA ___ 9.013 _ 1.013 ‘= 8 = 0.888-
p', 9.013 9.013
Re=
21.2c
du
V _' '
. . . . . . . . . . . . pageS-2or3-8” Given; SAE. 10 Lube Oil at 32 C 1s flowing through a 3-
inch Schedule 40 pipe and produces 2.8 kPa pressure
differential between the pipe. taps of a 55 mm [.D.
2. To determine differential pressure across the taps. square edged orifice.'
Find: The flow rate in litres per minute
_ Ahm P ' Solution:
AP " m ........ page 3-5
where: Ahm— = differential head in millimetres of 1_. Q = 21.0711? c Afifl ...... page 3.5 or 3:15
mercury
3. The weight density of mercury under water- equals
pw (Sflg — SW), where (at 15 C): . Re = 2222.93 . . . . . .' . . . page 3-2 or 31-8
pw = density of water = 999.0 . . . page'qA-é 2. AP = 2.8 + 100 = 0.028'bar _
SHg = specific gravity of mercury = 13.57
3. u = 38 . . . . . . . . suspect laminar flow; page A-3
. page A-7
‘Sw specific gravity of water = 1.00 4. d2 (larger diam.) = 77.9 . . ... . . . . . . page B-l6.
_ .. ._ page A-6
5. E-
s_5
d, = 7—.‘.7 '
9 =.0 706
'
'4. And p 0n under H20 = 999 (13.57 — 1.00) = page A-20, assumed value
= 1gs557 leg/m3 6' C 0'8 based on laminar flow
' A = —
Ah (12 557)
__ .m = 7. s-= 0.876 in 15 c ........... '. . page A-7
5' p 100011 10 200 0001-33 4"“ S = 0.87 at 32 C . . . . . . . . . . . . '. page A-7
6. (12 (larger diam.) = 102.5 8. p = 999 x 0.87 = 869 .......... page A-7
,
9. Q= 21.07x 50'. x0625 M 999 ' 11. C=0.9forRe=1803 . . . . . . . . . . . pageA-20
Since the assumed C value of 0.8 is not correct, it
8 Q R365 s/ Ahm ... . . calibrationrconstant
must be adjusted by repeating Steps 6, 7 8 and 9.
1i
Solution — (b)- " " "
p f
a. :1
12. C = 0.87 .............. assumed; page A- 20
60m 5m wide
1 7.5m
k s o o m \ j
Find: The discharge rate in cubic metres per second when the
liquid in the reservoir has reached the maximum height indicated
in the above sketch. Assume the average temperature of the water
, is 15 C.
Solution:
2
£
n ( e a) = _n_ K9 + .4RH
hL .-.'”_K+K 5. fl i = 1.5m
RH=2(5+7-5)
Given: A cast iron pipe is two-thirds full of steady. 10. ' The cross sectional flow area equals:
uniform flowing Water (15 C). The pipe has an inside A+B+C = (2 X 1 4 1 5 0 ) + 1 7 2 000
diameter of 600 mm and a slope of l in 16. See sketch
below. A+B+C = 200 300 mm’ or 0.2003 m2
.,
Water I1. d“ = ia—
1!
= ———4x‘°°-3°°
1r
=255000
Surlaee
Since pipe is flowing partially full an equivalent .16. Relative roughness ::—= 0.00036 . . . page A-23
diameter based upon hydraulic radius is substituted .
17. f: 0 0156 [assuming fully turbulent
forD in Equation 1 (see page 1—4). flow; page A-23
D=4RH ................. page 3-5
_ ' / 0.0625 x0.l75
h 4R « h R ' Q - 0.4174it 255 000 0.0156 -
p2 .
Q = 02087:]2 I. H
/_fL = . 1. H
04l74d2 (—TL
Q = 89 0001itres/min.
cross sectional flow area
3' R” = wetted perimeter ' ' page 3.5
I9. Calculate the Reynolds number to check the
friction factor assumed in Step 17.
4. Re —_ 0.0053 1%};
P
........... page 3-2 ' 20. p=999 .................... pageA-6
21. u=l.l .................... pageA-3
5. Depth of flowing water equals:
R = 0.0053x89000x999
22.
3— (600) = 400 mm e ' ”'0.l75xl.l
Re=2450000012.45x10‘
6. 300 = 0.333
Cos e = m
23. ‘ f=0.0156..._............ . . . . . pageA~24
0 .= 70°32'
» ’o: = 90° — 70°32' = l9°2'8'=’19.47° ' 24. Since the friction factor assumed in Step 17 and
that determined in Step 23 are in agreement, the
= fl: l 8 0 + ( 2 x 19.47) flow rate will be 89 000 litres/min.
7. Area C 4 [ — — 60 3 :l
25. 1f the assumed friction factor and the friction
factor based on the calculated Reynolds number,
_ 1rt5002 218.94 _ 2
AreaC— —-4 369>- 172000mm were not in reasonable agreement, the former
should be adjusted and the calculations repeated
8. b = x/ 3005 .— 100’ = 233 ’mm until reasonable agreement is reached.
4000
3000
2000
1000 1. Ethuna(C,H‘)
300
2. Propane (C,H.)
600
3. Butane (O‘Hmi
4
W 4. Natural Gasoline
300
s. Gasoline
200
6. Wfler
7. Kerosene
100
so a. Distillate
60 9. 48 Deg. API Crude
5.0
4.0
3.0
2.0
1.0
‘ .9
_ .0
.3 .7
E G
.e
. 3 .5
.E
"B: .4
5 .3
I
..:3,
.2
0.1
.09
Joe
.07
.06
- .05
.011
.03 ‘ .
—40 —2o 0 20 40 so so 100 . 120 , 140 160 180
t — Temperature, in degrees Celsius ('0)
.010
Fluid Approximate ,oos ,
Values ot"C" 0 100 .200 300 400 500
l — Temperature, in degrees Celsius
o, 127
,Air 120
N, 111 . .. .
C02 240 Viscosity of Refrigerant Vapours
CO 118 ' (saturated and superheated vapours) '
so2 416 .019
NH, 370 313
II, 72
.017
a .016
.5,
{95.015
I:
8 .014
.E
$.01:
§ .012
_ >l .011
Upperchartexample: The viscosity of sulphur 1.010
dioxide gas (80,) at 100°C is 0.0162 centipoise.
.009
Lowerchartexamplefll’he viscosity of carbon
dioxide gas (00,) at about 730”C is 0.0152 -°°8
centipoise. .007
—40 —20 0 20 40 60 80 1 00
t — Temperature, in degrees Celsius
APPENDIX A
A - 6 PHYSICAL PROPERTIES OF FLUIDS AND FLOW CHARACTERISTICS OF VALVES, FITTINGS AND PIPE CRANE
GRAVITY
AT. F (16.6 C)
.0
a
Z; \
~l
.°
a
Pl ‘
, L.
‘ .;
—P
.
CfiITlCA
.
0:2 . .
-10 o 50 100‘ 1so 200 260 300 350 400 450 ' 500 550 -
Ca”; . ah", I — Temperature, in Degrees Celsius '
Ce‘He - Propane icel-Im = lsobutane
C‘H." ‘ mm “W" ' "‘.’°'“""' To find the delirium lsflogrgmslcllhic metre of .11 petroleumoil..at its flowing
Ex“ : The wise Emmi of an temperature when the specific gravity at 60 F/60-F (15.6’C/‘15416‘Cj‘ie known,
on “”754; c :5 0.85. neuwdfic multiply the specific gravrty of the oil at flowmg temperature (see chart above)
gravity at 50 C = 0.83. , by 999, the density of water at 60 F (15.6 C).
Gasoline. Natural 60 15.6 679.5 0.680 35.6” API Crude 60 15.6 845.9 0.847
Kerosene 60 15.6 814.5 0.815 40' AP! Crude 60 15.6 824.2 0.825
M. c. Residuum 60 15.6 934.2 0.935 48" AP! Crude 60 15.6 787.5 0.788
* Liquid at specified temperature relative to water at 156°C (60°F)
1» Milk hasa density of 1028 to 1035 kglrna
II 100 Viscosity Index
. .
Values in above table are based on Smithsonian Physical Tables, Mark’s E ngineers’Handbook and ”Nelsen’s Petroleum
Refinery Engineering. .
0
' APPENDIX A
A —8 PHYSICAL PROPERTIES OF FLUIDS AND FLOW CHARACTERISTICS OF VALVES, FITTINGS AND PIPE CRANE
Values of Densities obtained by multiplying density of dry air at 20°C, 1.01325 bar, by apeeit'ic gra ofgu, to. 1.220-15 x S .
Density of air, from ‘Therrnodynsmic and Transport Properties of Fluids", Y. R. Mayhew and G. F.via! Rogers,19 '
—
APIfENDIX A ~ _
CRANE 'PHYSICAL PROPERTIES OF FLUIDS AND FLOW CHARACTERISTICSVOF VALVES, FI‘ITINGS AND PIPE 'A—s
08
.
.
10
.
3
.6 .
4 0
.
02 0
.0
.
P
¢ 1') u u- a In e nO
('1 (‘9 Q n m 2 a I; ‘ a N N a
‘- .- .- .- F ..- ‘_- F~ .. F‘ F ‘-
iuauodxg ogdonuasl = L
APPENDIX A
A—10 PHYSICAL PROPERTIES O F FLUIDS AND FLOW CHARACTERISTICS OF VALVES, FITTINGS AND PIPE CRANE
0.5 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17
bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar
1.930 2.568 3.844 5.12 7.67 8.95 10.22 11.50 12.77 14.05 15.32 16.60 17.88 19.15 20.43 21.70 22.98
1.896 2.522 3.775 5.03 7.53 8.78 10.04 11.29 12.54 13.80 15.05 16.30 17.55 18.81 20.06 21.31
2 22.56
g
e
.5
s
D-l
r—-
00
7'
on
r—
Or
~l
b
m
_
..p
in
_
q
U
N
1.830 2.435 3.644 4.85 7.27 8.48 9.69 10.90 12.11 13.32 14.53 15.74 16.95 18.15 19.36 20.57 21.78
1.799 2.393 3.581 4.77 7.15 8.34 9.52 10.71 11.90 13.09 14.28 15.47 16.66 17.84 19.03 20.22 21.41
1.768 2.353 3.522 4.69 7.03 8.20 9.37 10.53 11.70 12.87 14.04 15.21 16.38 17.55 18.71 19.88 21.05
1.739 2.314 3.463 4.61 5.76 6.91 8.06 9.21 10.36 11.51 12.66 13.81 14.96 16.11 17.26 18.41 19.55 20.7
1.711 2.277 3.407 4.54 5.67 6.80 7.93 9.06 10.19 11.32 12.45 13.58 14.72 15.85 16.98 18.11 19.24 20.37
1.684 2.240 3.353 4.47 5.58 6.69 7.80 8.92 10.03 11.14 12.25 13.37 14.48 15.59 16.71 17.82 18.93 20.04
1.632 2.171 3.249 4.33 5.41 6448 7.56 8.64 9.72 10.80 11.88 12.95 14.03 15.11 16.19 17.27 18.35 19.42
1.583 2.106 3.152 4.20 5.24 6.29 7.33 8.38 9.43 10.47 11.52 12.56 13.61 14.66 15.70 16.75 17.79 18.84
1.537 2.044 3.060 4.08 5.09 6.11 7.12 8.14 9.15 10.17 11.18 12.20 13.21 14.23 15.24 16.26 17.28 18.29
1.493 1.986 2.973 3.960 4.95 5.93 6.92 7.91 8.89 9.88 10.87 11.85 12.84 13.83 14.81 15.80 16.79 17.77
1.452 1.932 2.891 3.851 4.81 5.77 6.73 7.69 8.65 9.61 10.57 11.53 12.49 13.45 14.41 15.36 16.32 17.28
1.413 1.880 2.814 3.748 4.68 5.62 6.55 7.48 8.42 9.35 10.28 11.22 12.15 13.09 14.02 14.95 15.89 16.82
1.342 1.784 2.671 3.557 4.44 5.33 6.21 7.10 7.99 8.87 9.76 10.65 11.53 12.42 13.31 14.19 15.08 15.97
1.276 1.698 2.541 3.385 4.23 5.07 5.91 6.76 7.60 8.45 9.29 10.13 10.97 11.82 12.66 13.51 14.35 15.19
1.217 1.620 2.424 3.229 4.03 4.84 5.64 6.45 7.25 8.06 8.86 9.66 10.47 11.27 12.08 12.88 13.69 14.49'
1.164 1.548 2.317 3.086 3.855 4.62 5.39 6.16 6.93 7.70 8.47 9.24 10.01 10.77 11.54 12.31 13.08 13.85
1.114 1.483 2.219 2.955 3.692 4.43 5.16 5.90 6.64 7.37 8.11 8.85 9.58 10.32 11.06 11.79 12.53 13.26
1.069 1.423 2.129 2.836 3.542 4.25 4.96 5.66 6.37 7.08 7.78 8449 9.20 9.90 10.61 11.31 12.02 12.73
1.027 1.367 2.046 2.725 3.404 4.08 4.76 5.44 6.12 6.80 7.48 8.16 8.84 9.51 10.19 10.87 11.55 12.23
0.989 1.316 1.969 2.623 3.277 3.930 4.58 5.24 5.89 6. 8.51 9.16 9.81 10.47 11.12 11.77
0.953 1.268 1.898 2.528 3.158 3.788 4.42 5.05 5.68 6. 1 6.94 7.57 8.20 8.83 9.46 10.09 10.72 11.35
0.920 1.224 1.832 2.440 3.048 3.656 4.26 4.87 5.48 6 . 7.91 8.52 9.13 9.74 10.34 10.95
19 20 30 40 50 60 70 80
bar bar bar bar bar bar bar bar
25.53 26.81 39.6 52.3 65.1 77.8 90.6 103.3
25.07 26.32 38.8 51.4 63.9 76.4 89.0 101.5
24.63 25.86 38.2 50.5 62.8 75.1 87.4 99.7
24.20 25.41 37.5 49.6 61.7 73.8 85.9 98.0
23.79 24.98 36.9 48.7 60.6 72.5 84.4 96.3
23.39 24.56 36.2 47.9 59.6 71.3 83.0 94.7
23.00 24.15 35.6 47.1 58.6 70.1 81.6 93.1
22.63 23.76 35.1 46.4 57.7 69.0 80.3 91.6
22.27 23.38 34.5 45.6 56.8 67.9 79.0 90.1
21.58 22.66 33.4 44.2 55.0 65.8 76.6 87.4
20.93 21.98 32.4 42.9 53.4 63.8 74.3 84.7
2032 2134315 41.6 51.8 61.9 72.1 82.3
19.75 20173 30.6 40.5 50.3 60.2 70.1 79.9 Air Density Table
3'3 £35 £332 33:; 22:: $3 22:; g} The table at the left is calculatedfor the perfect gas
17.74 18.62 27.49 36.4 45.2 54.1 62.9 71.3 law shown at the tor) of the page Correction for
16-88 17-72 26.17 34.6 43.0 51-5 59-9 68-3 super-compressibility, the deviation from the perfect
:21: 12:11 1111112 111111 111 211 w..,...................................
14274 15.47 22.84 302 37.6 44.9 52.3 59.7 . been applied. -‘
1339 fig; 2136 3232 :22 3': 233 fig The density of gases other than air can be detemrined
13.08 13.73 20:27 26.81 33.3 39:9 46.4 53.0 from this table by multiplying the density listed for
12.61 13.24 19.54 25.83 32.1 38.4 44.1 51.0 air by the specific gravity of the gas relative to air, as
12.17 12.78 18.86 24.94 31.0 37.1 43.2 49.3 listedinthe tables onpage A-8.
APPENDIX A
CRANE PHYSICAL PROPERTIES OF FLUIDS AND FLOW CHARACTERISTICS OF VALVES, FITTINGS AND PIPE A — 13
0.5 81.345 3240.2 340.6 2305.4 2646.0 7.0 164.956 272.68 697.1 2064.9 2762.0
0.6 85.954 2731.8 359.9 2293.6 2653.6 7.2 166.095 265.50 702.0 2061.1 2763.2
0.7 89.959 2364.7 376.8 ' 2283.3 2660.1 7.4 167.209 258.70 706.9 2057.4 2764.3
0.8 93.512 2087.0 391.7 2274.0 2665.8 7.6 168.300 252.24 ' 711.7 2053.7 2765.4
0.9 96.713 1869.2 405.2 2265.6 2670.9 7.8 169.368 246.10 716.3 2050.1 2766.4
1.0 9.632 1693.7 417.5 2257.9 2675A 8.0 170.415 240.26 720.9 2046.5 2767.5
1.1 102.317 1549.2 428.8 2250.8 2679.6 8.2 171.441 234.69 725.4 2043.0 2768.5
1.2 104.808 1428.1 439.4 2244.1 2683.4 8.4 ' 172.448 229.38 729.9 2039.6 2769.4
1.3 107.133 1325.1 449.2 2237.8 ’ 2687.0 8.6 173.436 224.30 734.2 2036.2 2770.4.
1.4 109315 1236.3 458.4 . 2231.9 2690.3 8.8 174.405 219.45 738.5 2032.8 2771.3-
1.5 111.372 1159.0 467.1 2226.2 2693.4 9.0 175.358 214.81 '742.6 2029.5 2772.1
1.6 113.320 1091.1 475.4 2220.9 2696.2 9.2 176.294 210.36 746.8 2026.2 2773.0
1.7 115.170 1030.9 483.2 2215.7 2699.0 9.4 177.214 206.10 750.8 2023.0 2773.8
1.8 116.933 977.23 490.7 2210.8 2701.5 9.6 178.119 202.01 754.8 2019.8 2774.6
1.9 118.617 929.00 497.8 2206.1" . 2704.0 9.8 179.009 198.07 758.7 2016.7 2775.4
2.0 120231 885.44 504.7 2201.6 2706.3 10.0 179.884 . 194.29 762.6 2013.6 2776.2
21. 121.780 ' 845.90. 511.3 2197.2 2708.5 10.5 182.015 185.45 772.0 2005.9 2778.0
2.2 ' 123.270 809.89 517.6 2193.0 2710.6 11.0 184.067 177.38 781.1 1998.5 ‘ 2779.7
2.3 124.705 . 776.81 523.7 2188.9 2712.6 11.5 186.048 169.99 789.9 1991.3 2781.3
2.4 126.091. 746.45 529.6 2184.9 2714.5 12.0 181.961 163.20 798.4 1984.3 2782.7
2.5 127.430 718.44 535.3 2181.0 2716.4 12.5 189.814 156.93 ' 806.7 1977.4 2784.1
2.6 128.727 692.51 540.9 2177.3 2718.2 13.0 191.609 . 151.13 814.7 1970.7 2785.4
2.7 129.984 668.44 546.2 2173.6 2719.9 13.5 193.350 145.74. 822.5 1964.2 2786.6 -
2.8 131.203 646.04 551.4 2170.1 2721.5 14.0 195.042 140.72 830.1 1957.7 2787.8
2.9 132.388 625.13 » 556.5 2166.6 2723.1 ' 14.5 196.688 136.04 837.5 1951.4 2788.9
3.0 133.540 605.56 561.4 2163.2 2724.7 15.0 198.289 ’131.66 844.7 1945.2 2789.9
3.1 134.661 587.22 566.2 2159.9 2726.1 15.5 199.850 127.55 851.7 . 1939.2 2790.8
3.2 135.753 569.99 570.9 2156.7 2727.6 16.0 201.372. 123.69 858.6 1933.2 2791.7
33 136.819 553.76 575.5 2153.5 2729.0 16.5 202.857 120.05 865.3 1927.3 2792.6
. 3.4 137.858 538.46 579.9 2150.4 2730.3 17.0 204.307 116.62 871.8 1921.5 2793.4
3.5 138.873 524.00 584.3 . 2147.4 2731.6 17.5 205.725 113.38 878.3 1915.9 2794.1
3.6 139.865 510.32 588.5 , 2144.4 2732.9 18.0 207.111 110.32 884.6 1910.3 ' 2794.8
3.7 140.835 497.36 592.7 2141.4 2734.1 18.5 208.468 107.41 890.7 1904.7 2795.5
3.8 141.784 485.05 596.8 2138.6 2735.3 19.0 209.797 104.65 896.8 1899.3 2796.1
3.9 142.713 473.36 600.8 2135.7 2736.5 195 211.099 102.03 902.8 1893.9 2796.7
4.0 143.623 462.22 604.7 2133.0 2737.6 20.0 212.375 99.536 908.6 1888.6 2797.2
4.2 145.390 441.50 612.3 2127.5 2739.8 21.0 214.855 94.890 920.0 1878.2 2798.2
4.4 147.090 422.60 619.6 2122.3 2741.9 22.0 217.244 90.652 931.0 1868.1 2799.1
4.6 148.729 405.28 626.7 2117.2 2743.9 23.0 219.552 86.769 941.6 1858.2 2799.8
4.8 150.313 389.36 633.5 2112.2 2745.7 24.0 221.783 83.199 951.9 1848.5 2800.4
5.0 151.844 374.68 640.1 2107.4 2747.5 25.0 223.943 79.905 962.0 1839.0 2800.9
5.2 153.327 361.08 646.5 2102.7 2749.3 26.0 226.037 76.856 971.7 1829.6 2801.4
5.4 154.765 348.46 652.8 2098.1 2750.9 27.0 228.071 74.025 981.2 1820.5 2801.7
5.6 156.161 336.71 658.8 2093.7 27525 28.0 230.047 71.389 990.5 1811.5 2802.0
5.8 1_51.518 . 325.74 664.7 2089.3 2754.0 29.0 231.969 68.928 999.5 1802.6 2802.2
35.0 242.541 57.025 1049.8 1752.2 2802.0 100.0 310.961 ‘ 18.041 1408.0 1319.7 2727.7
36.0 244.164 55.415 1057.6 1744.2 2801.7 104.0 313.858 17.184 1425.2 1295.3 2720.6
37.0 ' , 245.754 53.888 1065.2 1736.2 2801.4 108.0 316.669 16.385 1442.2 1270.9 2713.1
38.0 247.311 52.438 1072.7. 1728.4 2801.1 112.0 319.402 15.639 1458.9 . 1246.5 2705.4
39.0 248.836 51.061 1080.1 1720.6 2800.8 1 16.0 322.059 14.940 1475.4 1222.0 2697.4
40.0 250.333 49.749 1087.4 1712.9 2800.3 . 120.0 324.646 14.283 1491.8 1197.4 - 2689.2
— 4 1.0 251.800 43.500 1094.6 1705.3 2799.9 124.0 327.165 13.664 1508.0 1 172.6 2680.6
42.0 _ 253.241 47.307 1101.6 1697.8 2799.4 128.0 329.621 13.078 1524.0 1147.6 26716
43.0 . 254.656 46.168 1108.5 1690.3 2798.9 132.0 332.018 12.523 1540.0 1122.3 2662.3
44.0 256.045 45.080 1115.4 1682.9 2798.3 136.0 334.357 11.996 1555.8 1096.7 2652.5
45.0 257.411 44.037 1122.1 1675.6 2797.7 ' 140.0 336.641 11.495 1571.6 1070.7 2642.4
46.0 258.753 43.039 1128.8 1668.3 2797.0 144.0 338.874 11.017 1587.4 1044.4 2631.8
47.0 260.074 42.081 1135.3 1661.1 2796.4 148.0 341.057 10.561 1603.1 1017.6 2620.7
48.0 261.373 41.161 1141.8 1653.9 2795.7 152.0 343.193 10.125 1618.9 990.3 2609.2 .
49.0 26 2.652 40.278 1148.2 1646.8 2794.9 156.0 345.282 9.7072 1634.7 962.6 2597.3
50.0 263.911 39.429 1154.5 1639.7 I 2794.2 160.0 347.328 9.3076 1650.5 934.3 2584.9
52.0 266.373 37.824 1166.8 1625.7 2792.6 164.0 349.332 8.9248 1666.5 905.6 2572.1
54.0 268.763 36.334 1178.9 1611.9 _ 2790.8 168.0. 351.295 8.5535 . 1683.0 873.3 2556.3
56.0 271.086 34.947 1190.8 1598.2 2789.0 172.0 353.220 8.1912 1700.4 842.6 2543.0
58.0 273.347 33.651 1202.3 1584.7 2787.0 176.0 355.106 ‘ 7.8395 1717.6 811.1 2528.7
60.0 275.550 32.438 1213.7 1571.3 2785.0 180.0 356.957 7.4977 1734.8 778.6 2513.4
62.0 277.697 31.300 1224.8 1558.0 2782.9 _ 184.0 358.771 7.1647 1752-! 745.0 2497.1
64.0 279.791 30.230 1235.7 1544.9 2780.6 188.0 360.552 6.8386 1769.7 710.0 2479.7
66.0 281.837 29.223 1246.5 153 1.9 2778.3 192.0 . 362.301 6.5173 1787.8 673.3 2461.0
68.0 283.835 28.272 1257.0 1518.9 2775.9 196.0 364.107 6.1979 1815.6 634.2 2440.7
70.0 285.790 27.373 1267.4 1 1506.0 2773.5 200.0 365.701 5.8767 1826.5 591.9 2418.4
72.0 287.702 26.522 1277.6 1493.3 2770.9 204.0 367.356 5.5485 1848.1 ' 545.2 2393.3
74.0 289.574 25.715 1287.7 1480.5 2768.3 208.0 368.982 5.2051 1872.5 491.7 2364.3
76.0 , 291.408 24.949 1297.6 1467.9 2765.5 212.0 370.580 4.8314 1901.5 427-4 3323-9
78.0 293.205 24.220 1307.4 1455.3 2762.8 216.0 372.149 4.3919 1939.9 341.6 2281.6
80.0 294.968 23.525 13 17.1 1442.8 2759.9 220.0 373.692 3.7279 2011.1 184.5 2195.6
82.0 296.697 22.863 1326.6 1430.3 2757.0 .. .
84.0 298.3 94 22.23 1 1336.1 14 17.9 2754.0 221.2 374.150 3. 1700 2107.4 0.0 2107.4
86.0 300.060 21.627 1345.4 1405.5 2750.9
88.0 301.697 . 21.049 1354.6 1393.2 2747.8
Thesehtables o f properties o f saturated and Units and Notation The following wffixes ue used for mura-
super eated steam have been extracted . . tion values:
from "8mm Tables in SJ. Units—Thermo— 19122612, 8’2“...(10913;“ I!“ r saturntion
dynamo Propuues of Water Ind Steam” Temperature t "C ' f stunted liquid
by permission of the authors and pub- g saturated vapour
lishers. the Cemnl Electricity Generating Specific Volume v dm’lkg (10"m‘lkg) fg evaporatit’m increment
Board. Specific Enthalpy h kJ/kguo‘J/kg)
Absolute pressure = Gauxepmsure
+ 1.013 barapprox'.
Onebar - 10‘N/m3=l4.516f/in’
approx.
APPENDIX A
CRANE PHYSICAL PROPERTIES O F FLUIDS AND FLOW CHARACTERISTICS OF VALVES, FITTINGS AND PIPE A — 15
1.0 99.6 7 1983.8 2078.3 2172.3 2266.0 2406.1 2638.7 2870.8 31025 3334.0 3796.5 4258.8
11 2796.2 2835.8 2875.4 2915.0 2974.5 3074.5 3175.6 3278.2 3382.4 3595.6 3815.7
1.2 104.8 7 1650.5 1729.7 1808.4 1886.7 2003.7 2197.9 2391.5 2584.7 2777.7 3163.4 3548.7
11 2794.8 2834.6 2874.4 2914.1 2973.9 3074.0 3175.3 3217.9 3382.1 3595.4 3815.5
1.4 109.3 7 1412.5 14807 1548.4 1615.7 1716.3 1883.0 2049.1 2214.9 2380.4 2711.1 3041.5
, 11 2793.4 2833.5 2873.4 2913.3 2973.2 3073.5 3174.9 3277.6 3381.3 3595.2 3815.4
1.8 116.9 7 1095.1 1148.7 1201.7 1254.4 1333.0 1463.1 1592.6 1721.8 1850.7 2108.1 2365.2
11' 2790.5 2831.1 2871.5 2911.7 2971.9 3072.6 3174.1 3277.0 3381.8 3594.9 3815.1
2.2 123.3 7, 893.09' 937.36 981.13 1024.5 1089.1 1195.9 1302.1 1408.0 1513.6 1724.4 1934.9
1. 2787.7 2828.8 2869.5 2910.0 2970.6 3071.63 3173.4 3276.4 33808 35945 3814.8
2.6 128.7 7 1753.19 791.04 828.38 865.34 920.27 10109 1101.0 11907 1280.2 1458.7 1637.0
‘ h 2784.8 2826.4 2867.5 2908.3 2969.2 3070.6 3172.6 3275.8 3380.3 3594.1 3814.5
3.0 133.5 7 650.57 683.72 716.35 748.59 796.44 875.29 953.52 1031.4 1109.0 1263.9 1418.5
11 2781.8 2824.0 2865.5‘ 2906.6 2967.9, 3069.7 3171.9 3275.2 3379.8 3593.7 3814.2
4.0 143.6 7 483.71 509.26 534.26; 558.85. 595.19 654.85 713.85 772.50 830.92 947.35 1063.4
11 2774.2 2817.8 2860.4 2902.3 2964.5 3067.2 3170.0 3273.6 3378.5 3592.8 3813.5
5.0 151.8 7 383.47 404.51 424.96 444.97 474.43 522.58 570.05 617.16 664.05' 757.41 850.42
11 2766.4 2811.4 2855.1 2898.0 2961.1 3064.8 3168.1 3272.1 3377.2 3591.8 3812.8
6.0 158.8 7 316.55 334.61 35204 369.02 393.91 434.39 474.19 513.61 552.80 630.78 708.41
. h 2758.2 2804.8 2849.7 2893.5 2957.6 3062.3 3166.2 3270.6 3376.0 35909 3812.1
)
7.0 165.0 7 284.61 299.92 314.75 336.37 371.39 405.71 439.64 473.34‘ 540.33 606.97
11 2798.0 2844.2 2888.9 2954.0 3059.8 3164.3 3269.0 3374.7 3589.9 3811.4
8.0 170.4 7 247.06 260.79» 274.02 293.21 324.14 354.34 384.16 413.74 472.49 530.89
11 2791.1 2838.6 2884.2 2950.4 3057.3 3162.4 3267.5 3373.4 3589.0 3810.7
9.0 175.4 7 217.71 230.32 24231” 259.63 287.39 314.39 341.01 367.39 419.73 471.72
11 2783.9 2832.7 2879.5 2946.8 3054.7 3160.5 3265.9 3372.1 3588.1 3810.0
10.0 179.9 7 194.36 205.92 216.93 23275. 257.98 282.43 306.49 330.30 377.52 424.38
_ 11 2776.5 2826.8 2874.6 2943.0 3052.1 3158.5 3264.4 3370.8 3587.1 3809.3
11.0 184.1 7 185.92 196.14 21075 233.91 256.28 278.24 299.96 342.98 385.65
11 2820.7 2869.6 2939.3 3049.6 Jl56.6 3262.9 3369.5 3586.2 3808.5
12.0 188.0 6 169.23 178.80 192.40 213.85 234.49 254.70 274.68 314.20 353.38
: 11 2814.4 2864.5 2935.4 3046.9 3154.6 3261.3 3368.2 3585.2 3807.8
13.0 191.6 6 155.09 164.11 176.87 196.87 216.05 234.79 253.28 289.85 326.07
' , 11 2808.0 2859.3 2931.5 3044.3 3152.7 3259.7 3366.9 3584.3 3807.1
14.0 195.0 7 142.94 151.50 163.55 182.32 20024 217.72 234.95 268.98 302.66
11 2801.4 2854.0 2927.6 3041.6 3150.7 3258.2 3365.6 3583.3 3806.4
16.0 201.4 7 130.98 141.87 158.66 174.54 189.97 205.15 235.06 264.62
.. 11 2843.1 2919.4 3036.2 3146.7 3255.0 3363.0 3581.4 3805.0
18.0 207.1 7 114.96 124.99 140.24 154.55 168.39 181.97 208.68 235.03
_ 11 2831.7 2911.0 3030.7 31427 3251.9 3360.4‘ 3579.5 3803.6
20.0 2124 7 102.09 111.45 125.50 138.56 151.13 163.42 187.57 211.36
- 11 2819.9 290231 3025.0 3138.6 3248.7 3357.8 3577.6 3802.1
22.0 217.2 7 91.520 100.35 113.43 125.47 137.00 148.25 170.30 192.00
- 11 2807.5 2893.4 3019.3 3134.5 3245.5 3355.2 3575.7 3800.7
24.0 221.8 7 91.075 103.36 114.55 125.22 135.61 155.91 175.86
' h 2884.2 3013.4 3130.3 3242.3 3352.6 3573.8 3799.3
26.0 . 226.0 7385.611 90.310 94.830 99.111 103.28 111.33 119.14 126.81 13438 143.14 162.21 .
-h 2903.0 2956.1 3001.4 3056.0 3103.0 3194.3 3283.5 3312.1 3460.6 3511.9 3191.9
21.0 228.1 1 82.111 86.695 91.036 95.199 99.232 101.03 114.58 121.99 129.30 138.33 156.14
. 1. 2898.1 2953.1 3004.4 3053.4 3100.8 3192.5 3282.0 3310.8 3459.5 3511.0 3191.1
28.0 230.0 ‘1 18.800 83.280 81.510 91.560 95.416 103.03 110.35 111.52 124.58 133.30 150.50
’ -’ , 1.. 2894.2 2949.5 3001.3 3050.8 3098.5 3190.1 3280.5 3369.5 3458.4 3510.0 3196.4
“29.0 232.0 1; 15.114 80.098 84.226 88.110 91.918 99.315 106.41 113.35 120.18 12862 145.26
. 11 2889.1 2945.8 2998.2 3048.1 3096.2 3188.9 3219.0 3368.2 3451.3 3569.1 3195.1
30.0 233.8 1 12.829 11.124 81.159 85.005 88.113 95.844 102.13 109.46 116.08 124.26 140.36
‘ 1, 2885.1 2942.0 2995.1 3045.4 3093.9 3181.0 3211.5 3361.0 3456.2 3568.1 3195.0
31.0 235.1 1 '10.125 14.340 18.281 82.043 85.651 92.596 99.286 105.82 112.24 120.11 135.18
. . 1. 2880.5 2938.2 2991.9 3042.1 3091.5 3185.2 3216.0 3365.1 3455.1 3561.2 3194.3
- 32.0. 231.4 7 61.581 11.121 15.593 19.264 82.191 89.552 96.058 102.41 108.65 116.34 131.48
-_ . -. 11 2815.8 2934.4 2988.1 30400 3089.2 3183.4 3214.5 3364.4 3454.0 3566.2 3193.6
33.0 239.2 . 7 65.198 69.269 13.061 16.652 80.098 86.691 93.026 99.200 105.21 112.14 121.45
_ . 11 2811.0 2930.5 29.855 3031.3 3086.8 3181.5 3213.0 3363.1 3452.8 3565.3 3192.9
34.0 240.9 7 62.945 66.954 10.615 14.193 91.563 83.998 90.111 96.183 102.09 109.36 123.65
. 1. 2866.2 2926.6 2982.2, 30345 3084.4 3119.1 3121.5 3361.8 3451.1 3564.3 3192.1
-36.0' 244.2 1 58.804- 62.100 66.291 69.681 12.911 19.059 84.938 90.652 96.255 103.15 116.69
,1. 2856.3 2918.6 2915.6 3028.9 3019.6 3115.9 3268.4 3359.2 3449.5 3562.4 3190.1
38.0 241.3 7 55.082 58.885 62.312 65.639 68.146 14.638 80.255 85.102 91.038 91.596 110.46
1. 2846.1 2910.4 2968.9 3023.3. 3014.8 3112.2 3265.4 3356.6 3441.2 3560.5 3189.3
40.0 .2503 7 51.716 55.440 58.833 61.996 64.994 10.658 16.039 81.241 86.341 92.591 104.86
. .1. 2835.6 2902.0 2962.0 3011.5 3069.8 3168.4 3263.3 3354.0 3445.0 3558.6 3181.9
42.0 .2532 7 48.654 52.314 55.625 58.696 61.591 61.055 12.224 11.216 82.092 08.015 99.181
11 12824.8 2893.5 2955.0 3011.6 3064.8 3164.5 3259.2 3351.4 3442.1 3556.1 3186.4
44.0 256.0 1 45.853 49.463 52.102 55.692 58.505 63.119 68.155 13.551 18.229 83.963 95.111
4 _ 11 2813.6 2884.1 2941.8 3005.1 3059.1 3160.6 3256.0 3348.8 3440.5 3554.1 3185.0
46.0 258.8 1 43.218 46.849 50021 52.944 55.619 60.185 65.581 10.204 14.102 80.209 90961
> , . 1. 2802.0 2815.6 2940.5 2999.6 3054.6 3156.1 3252.9 3346.2 3438.2 3552.8 3183.6
48.0 261.4 7 44.443 41.569 50.421 53.085 58.040 62.682 61.136 11.469 "16.168 81.109
1:. ~ . 1. 2866.4 2933.1 2993.4 3049.4 3152.8 3249.1 3343.5 3435.9 3550.9 3182.1
50.0’ 263.9 7 42.219 45.301 48.091 50.691 55.513 60.009 64.313- 68.494 13.602 83.559
11 2856.9 2925.5 2981.2 3044.1 3148.8 3246.5 3340.9 3433.1 3549.0 3180.1
52.0 266.4 7 40.156 43.201 45.941 48.489 53.118 51.540 61.101 65.141 10.619 80.282
‘ ' .11 . 2841.1 2911.8 2980.8 3038.1 3144.8 3243.3 3338.2 3431.4 3541.1 3119.3
54.0 268.8 7 38.235 41.251 43.952 46.442 51.016 55.254 59.293 63.204 61.913 11.248
_ - 11 2831.0 2909.8 2914.3 3033.3 3140.1 3240.1 3335.5 3429.1 3545.1 3111.8
56.0 211.1 ‘1 . '36439 39.434 42.096 44.539 49.006 53.130 51.051 60.843 65.460 14.430
. 11 2826.1 2901.1 2961.1 3021.1 3136.6 3236.9 3332.9 3426.8 3543.2 3116.4
58.0 213.3 1 34.156 31.136 40.364 42.164 41.134 51.152 54.964 58.644 63.120 11.801
, . 11 2816.0 2893.5 2961.0 3022.2 3132.4 3233.6 3330.2 3424.5 3541.2 3115.0
60.0 . 215.5 7 » . 33.113 36.145 38.144 41.105 45.385 49.306 53.016 56.591 60.931 69.359
11 2804.9 2885.0 2954.2 3016.5 3128.3 3230.3 3321.4 3422.2 3539.3 3113.5
64.0 279.8 T, 30265 33.241 r 35.196 38.092 42.212 45.951 49.483 52.871 56.918 64.922.
‘ 11 2181.6 2861.5 2940.3 3004.9 3119.8 3223.1 3322.0 3411.6 3535.4 3110.1
68.0 283.8 1 30.652 33.180 35.423 39.101 42.999, 46.364 49.588 58.486 61.001
11 2849.0 2925.8 2993.1 3111.1 3216.9 3316.5 3412.9 3531.5 3161.8
12.0 281.1 7 28.321 30.839 33.041 36.910 40.368 43.591 46.668 50.381 51.521
h 2829.5 2910.1 2980.8. 3102.3 3210.1 3310.9 3408.2 3521.6 3164.9
' 76.0 291.4 7 30.901 32.858 34.671 36.380 38.011 39.583 41.109 44.056 47.603 51.045 54.413
h 2968.2 3033.4 3093.3 3 149.6 3203.2 3254.9 3305.3 , 3403.5 3523.7 3642.9 ' 3762.1
80.0 295.0 '17 28.965 30.885 32.652 34.3 10 35.888 37.405' 38.874 41.704 _ 45.102. 48.394 51.611
.h 2955.3 3022.7 3084.2 3141.6 3196.2 3248.7 . 3299.7 3398.8 3519.7 3639.5 3759.2
84.0 298.4 7 27.203 29.094 30.821 32.435 33.965 35.432 36.850 39.576 42.839 45 .996 49.076
h 2941.9 3011.7 3074.8 3133.5 3189.1 3242.3 3293.9 3394.0 3515.8 3636.2 3756.3
88.0 301.7 7 - 25.592 27.459 29.153 30.727 32.215 33.638 35.009 ’ 37.640 40.782 43.815 46.771
h 2928.0 3000.4 “$5.3 3125.3 3181.9 3235.9 3288.2 3389.2 ' 3511.8 363 2.8 3753.4
92.0 304.9 7 24.1 10 25.961 27.625 29.165 V 30.615‘ 31.997 33.328 35.872 38.904 41.824 I 44.667
_ 11 2913.7 2988.9 3055.7 3 117.0 _ 3174.6 3229.4 3282.4 3384.4 3507.8 3629.4 3750.5
96.0 308.0 7 22.740 24.581 26.221 27.730 29.146. 30.493 3 1.785 34.252 37.182 39.999 42.738
11 2898.8 2977.0 3045.8 3108.5 3167.2 3222.9 3276.5 3379.5 3503.9 3626.1 3747.6
1W0 311.0 7 21.468 23.305 24.926 26.408 27.793 29.107 30.365 32.760 35.597 38.320 40.963
. h 2883.4 2964.8 3035.7 3099.9 3159.7 3216.2 3270.5 3374.6 3499.8 3622.7 3744.7 _
105.0 314.6 7 19.997 21.838 23.440 24.893 26.245 27.521 28.741 31.054 33.786 36.401 38.935
11 2863.1 2949.1 3022.8 3089.0 3150.2 3207.9 3263.1 3368.4 3494.8 36 18.5 3741.1
110.0 318.0 7 18.639 20.494 22.083 23.512 24.834 26.078 27.262 29.5 03 32.139 34.656 37.091
11 284 1.7 2932.8 3009.6 3077.8 3140.5 3 199.4 3255.5 3362.2 3489.7 , 3614.2 3 737.5
V 115.0 321.4 7 17.376 19.255 20.838 22.247 23.543 24.758 25.911 28.086 30.635 33.063 35.408
. 1: 2819.0, 2915.8 2996.0 3066.4 3130.7 3190.7 3247.8 3356.0 3484.7 3610.0 3733.9
120.0 324.6 'Q‘ 16.193 13.100 19.691 21.054 12.351 23.546 24.672 26.786 29.256 3'1.603 33.865
_ 11 2794.7 2898.1 2982.0 3054.8 3120.7 3182.0 3240.0 3349.6 3479.6 3605.7 3730.2
125.0 327.8 7 15.077 17.041 18.629 20.010 21.264 22.429 23.530 25.590 27.987 30.259 32.446
11 2768.7 2879.6 2967.6 3042.9 3110.5 3173.1 3232.2 3343.3 3474.4 3601.4 3726.6
130.0 330.8 7 ‘ 14.015 16.04 1 17.64 1 19.015 20.252 21.397 22.474 24.485 26.816 29.019 31.135
_ 1| _ 2740.6 2860.2 2952.7 3030.7 ' 3100.2 3164.1 3224.2 3336.8 3469.3 3597.1 3722.9
135.0 333.8 7 12.994 15.102 16.720 18.090 19.313 20.439 21.496 23.461 25.73 1 27.870 29.922
-_ . - 11 2709.9 2039.1 2937.3“ 3018.3 .3009.7_‘ 3155.0 3216.2 3330.4 3464.1 3592.8 -3119.3
140.0 336.6 7 11.997 14.213 V 15.858 17.227 18.438 19.549 20.586 22.509 24.723 26.804 28.795
’ 1| 2675.7 2818.1 2921.4 3005.6 3079.0 3 145.8 3208.1 ‘ 33 23.8 3458.8 3588.5 3715.6
150.0 342.1 ’ 7 ' 12.562 14.282 15.661 16.857 17.940 18.946 20.795 22.909 24.884 . 26.768
- h . 2770.8 2887.7 2979.1 3057.0 3 126.9 3 191.5 33 10.6 3448.3 3579.8 3708.3
160.0 , 347.3 7 1 1.036 12.871 14.275 15.464 16.527 17.506 19.293 21.320 23.203 24.994
11 2716.5 285 1.1 2951.3 3034.2 3107.5 3174.5 3297.1 343 7.7 3571.0 3700.9
170.0 352.3 7 9.5837 11.588 13.034 14.225 15.274 16.232 17.966 19.918 21.721 23.428
- h 2652.4 2811.0 2921.7 3010.5‘ 3087.5 3157.2 3283.5 3427.0 3562.2 3693.5
180.0 357.0 7, 8.1042 10.405 11.913 13.115 14.155 15.096 16.785 18.670 20.403 22.037 -
1- 2568.7 2766.6 2890.3 2985.8 3066.9 3139.4 3269.6 3416.1 3553.4 3686.1
190.0. 36 1.4 7 9.2983 10.889 12.11 1 13.148 14.075 15.726 17.554 19.223 20.792
- h 2716.8 2856.7 2960.0 3045.6 3121.3 3255.4 3405.2 3544.5 3678.6
200.0 365.7 7! 8.2458 9.9470 11.197 12.236 13.154 14.771 16.548 18.161 19.672
, . 1| 2660.2 28711.5 2932.9 13023.7 3102.7 3241.1 3394.1 3535.5 3671.1
210.0 369.8 7 6 7.2076 9.07 14 10.360 11.405 12.316 13.907 15.638 17.201 18.658
h _ 2593.1 2781.3 2904.5 3001.0 3083.6 3226.5 3382.9 3526.5 3663.6
220.0 373.7 7 6.1105 8.2510 9.5883 10.645 11.552 13.119 14.810 16.327 17.737
h 2504.5 2738.8 2874.6 2977.5 3064.0 3211.7 3371.6 3517.4 3656.1
“
.
Types of Valves
Conventional Swing Check Valve _ Cleanivay Swing Check Valve Globe Type Lift Check Valve
APPENDIX A
CRANE PHYSICALIPROPERTIES OF FLUIDS AND FLOW CHARACTERISTICS OF VALVES, FITTINGS AND PIPE A — 19
Types of Valves
.,
“fudge Gm VIIVI Flexible Wodgo Gau Valvo
(Bolted Bonnet) (Preuureseal Bonnet)
Bull Valve:
c .. «Ila-a
. Cd
C? ‘ / __fi‘
t l i s l
R“ - Revnnlds Number based on dz . ‘
0.7!!
MO
«65
MD
".55
0.50
015
Z Z I 2 I
7 = 1.3 approximately
(to: cop so,, 11,0, H,s. $111,, 11,0, (21,-, cm, c,H,, and c,H.7
-
.
” A
.
0.5
I
'50”
a .
*5w "Ia-mm
’=o.i
“—0.05 =05
= /=0J
2 j-Ms
v: .
5“” \
I
a.
><
Lu
Ins
NM,
0.5:.
man_ l l l l l l l l l l l l l . l l l l l l l l '
-u ' M u u
. ' . A
Preséura Ratio —-,—
P:
7=cp/c*u
_1 = 1.4 approximately
(for Air, H,. (5,. N,. CO, No, Ind l-lCl)
>15
p .
B
ms /:3
/::;5
¢“
I... , \ \ V
m :. EEI5%>\\Q
\}
m; "
, A 1”: _ 5';
Pressure Ratio — —I,)
I p P;
‘.
APPENDIX A -
A — 22 PHYSICAL PROPERTIES OF' FLUIDS AND FLOW CHARACTERISTICS OF VALVES, FITTINGS AND RIPE CRANE
7=13
1.0 (1= approximately 1.3 for co.. $0,. 11,0, ms, N11,, 11,0, 01,, C11,, c,H,, and c 11.1 “mm“ Hm"
\ ' ' - For Sonic Voleeity
0.95 \\\ 7= 1.3
090 I \Q& K A
—f’ Y
' ' ‘ Y§ ’
0.35 \\\:§ §§\ p.
' - . \ \ \ \ 12 .525 .612 -
0.80 I , I - \\'\\\\\\\§:;\\\:‘\\ . 1:5 .550 .631
.Y . \ \ \ 2.0 .593 .635
' 0.75 " \\\ \‘\‘\§\\\:\\\ \ 3' .642 .658
\\§ \ Q \ \ \\.‘\.° 4 673 .670
’ 13.70 \‘ \ \ \ \ \T\vr-\\‘_fl\\j‘\\_+\\__ 6 .722 .685
.750 .698
I \
p:
7 = 1.4
('r=approximate1y 1.4 for Air, 1-1,, 0,. N,. CO, No, and HCl) .
1-" _ .- Limiting Factors
\ \ ' ' . For Sonic Velocity
095 \\ 'y=1.4_
0.90 ,
\\\ \‘V -
K
A
p
—— Y
0.05 ' \§\\§ \5:\ p‘ ‘
§ \ \ \ S § 1.2 .552 .538
0.00 \VX\ \ \\ \ \\\ .1.5 .576 .606
y _ § \ §\§§§. 2.0. .612 .622
0.75 x\ \ \ \ \ \ . \ \\ 3" .662 .639
\ \ \ § \ \ 4; .1 .697 .649
0670
\V \ \
\ g N \o
\ b w f\ +,u\\;f‘§—Q’:\\l—
\ 9 6. .737 .671
fl... 3, q, s .762 .685
0.65 §\~ \ T532} ‘9 10- .734 .695
\ \\> b+f691 -o 15 . .313 .702
0.60 \fg? fly—95° 20 .33‘9 .710
\\I 6, -0 . 40 .333 .710.
0.55 [e | wL - 100 .926 .710
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.0 0.9 ‘ 1.0 -
fl— Ap AP
P1 - p— P_'.
APPENDIX A
. CRANE PHYSICAL PROPERTIES OF FLUIDS AND FLOW CHARACTERISTICS OF VALVES, FITTINGS AND PIPE
.05
S
. 02
d
.018
.016
.
014
.
.
.012
h
.01 '
.009
4
”
,008
O 0 O O 0
s§§§§§
O D O
3323333
O D O O O
”Emma
' O D O
Problem: Determine ,absolute and relative roughness, and friction factor, for
fully turbulent flow in a cast iron pipe, 250 mm int. diam.
Adapted from data “we,“ Solution: Absolute roughness (e) = 0.26 . . . . . Relative roughness (e/d) = 0.001
from Bibliography reference 18 . . . . . Friction factor at fully turbulent flow (f) = 0.0196.
I ' APPENDIX A -
A - :5 PHYSICAL PROPERTIES OF FLUIDS AND FLOW CHARACTERISTICS OF VALVES, FITTINGS AND PIPE CRANE .
; . , .. . 3- K. +0 Eo.5(I—s')+(1.- 01H
K,- =—-'——fl‘———
Fonnul-fl
=(l—-_B’)' I K: _
_ 5‘ . 1.5""-
Formulls ' I ' ' ' . “=1-
. . I d.
'K,=£'+Fonnula1+1=omuh3. .1' “f . - ‘ _ d, ’_.a,
- 0 - . f .
. a .K: "m:
- _
[0-8 <1 _ W24 0 _ m . ‘5' . ‘
. .- _ ’
1.111.111.1'..1:111.1..1.1:..:11
mesmnerdhmem.
.1 nfl
-
. , ' . . - A Subscript 2 term 10 the me:
'Uu x funIllIId by mm«mm. mmm 01pm dmem
/ ’ \ - - - T ' r — _ I \
__.J . L-—
d.
If: B=1K1=600fT
B< l.L..K,=Formula7
Minimum pipe velocity (mp5) for full disc lift ' _
=503M/5
& . ‘ d « — l -
Sizes “ = 5° 4 = 15“.,
J If: 50mm (2') to 200 mm (8")K= 4OfT 120 ff
B=1,.,K,=150f7- If: 3 : 1 . . ...K. = 55f1' 250mm (10")to 350mm (14")K= 30 fT 90 f1-
' J I' All globe arid angle valves, 400mm(l6")t01200mm(48")K= 20fT 60fT
whether reduced seat or throttled, Minimum pipe velocity _
If: p < 1.... K1 =Fon'nu1a7 (mp5) for .full disc lift = 100\/I; 40W
Note. mps = metres per second
LE4. m
,
.- APPENDIX A
A — 28 PHYSICALWPROPERTIES O F FLUIDS AND FLOW CHARACTERISTICS OF VALVES, FITTINGS AND PIPE CRANE
.H
If: If:
fl,=1....K.=40(lfT B=l....K,=200fT .',K=420f1 x=7s
43 < 1 . . . . K, = Formula 7 B < l . . . . K, = Formula 7 Minimum pipe velocity _ Minimum pipe V9103?
Mlnimum pipe velocity Minimum pipe veloéity (mps) for full disc 11ft (mps) for full d—Jsc t
(mps) for full disc 1m (mps) for full disc lift = 20 W = 45 V7
=7oai J? =9spz #3
BALL VALVES.
d: d:
If: . If:
B=l....K.=300fT B=l....-K.=350_f,-
fl < l. K, =Fonnula7 fi < 1 . . . . ' K , =Formula7
If: 5=1,a=o . . . . . . . . . . . . . . . . . K,=3fT
Minimum pipe velocity (mps) for full disc lift 3 < l and 0 z 45° . . . . . . . . . . . . K, = Formula 5
=75”: V7 fl<land45°<0z 180° . . . . . . K,=Formu136
BUTTERFLY VALVES
F
d, - '
IE 3“ a o d
B=1""—KI=55fT B = l . . . . K , = 5 5 f T H
fi<l....K,=Formula7 fi<1....K,=Formula7 _
, ‘ 7 Sim 50 mm (2") to 200 mm (8") ........ K = 45 f7-
Minimum pipe velocity (mps) for full disc lift Sizes 250 mm (10") to 350 mm (14"). . . K = 35 fr
= 170 52 J7 Sizes 400 mm (16') to 600 mm (24-) ..... K = 25 f7-
_ APPENDIX A
CRANE 7 PHYSICAL PROPERTIES OF FLUIDS AND FLOW CHARACTERISTICS OF VALVES, FITTINGS AND PIPE A —. 29
i— .
K=30fr . K=16fT
MITRE BENDS
at K .
0° "1" Flowthrurun. . . . . . . . . . K = 2 0 f T
15° 4 f7- -
30° 8fT Flow thru branch . .-. . . . K = 60fT
45° 15 fr _ _ .
60" 25 IT
75° 40”
90° - 60 f1
-: . . PIPE ENTRANCE
90° PIPE BENDS AND
. ' FLANGED on s u m m o n s Inward - _ ' . .. Flush.
' . Praise-ting ‘
r/d .K
>, ’l" K ”d ' K 000* 0.5 '
, “I 1 20 f7- 3 25 _f-_,- 0.02 0.23 '-
d 1.5 14 f7 10 30 fr 0.04 0.24 t .
J 2 12 f,- 12 34 f1- o.05 0.15 ‘ -
3 12 f7- 14 38 ff 0.10 0.09 —
1 _| 4 14 fr 16 0n 0.15 &up 0.04
I 6 17 f 20 50 * '
. T fr K = 0.78 Sh.“ “1‘“d For K,
The resistance coefficient, Kmfor pipe bends other than ' ‘ ' see table
1 90" may be determined as follows: > '
[(5 = (n — l) (0.25 My? 0.5 K) +K
n = number of 90° Bends -
1: , K = resistance coefficient for one 90° bend (per table)
PIPE EXIT
J Projecting Sharp-Edged Rounded
CLOSE PATTERN RETURN BENDS
."l
_ / 6”
/
: 1° / 5--
_ 8 /
...s /
_5 / 4----— too
01
O
-4 / an — so
75 3 - so
O
b
" / -7o
30
/-2 / / ’ 2% —
/ , , -- 60
/ / 2
20 / -_1 / / ~50
_(1,s ’ _
/ 3 0.5 1% - —‘4o
/ —o.5
/ —o.4 1" “
5'.
\ \
_o.3
\
—3o
\
—- 0.2 1 "'—
3/4"—-2o _
:OJ
Eons
—o.us 1/2 ‘ _
— 0.05
—o.o4 313-- 12
lnsldl Diameter o f Pipe, i n mlllimetres
—o.oa
3 Q E‘- S N N H V W I D GUN (D it
n .- m p: F" '— N Solution
-v-
Schedule 40 Pipe Size, inches Valve Size 80 mm 300 mm
Problem: Find the equivalent length in pipe 8 8
diameters and metres of Schedule 40 clean metres o f Sched. 40
“
0.62
commercial steel pipe. and the resistance factor , based on
K for 8 0 m m and 300 mm fully opened gate pipe
0
N
complete turbulence.
0
APPENDIX B
I (1m (1}, W S
4" 103 TB“ 363 r
so r—zooo
4D _ _ _ _ I 2.1..—
_ _: 5000 W ' patg 0
3° - zo—- — ‘°°° W = 14254}?! 2.6-—
_ Z — 1000 — 3000 w : 73_5q'msg —
20 _ _- — _ , _
: __ 000 _ 2000 W— 510504n _
- where: _
,— 10——- 600
1o _ 8—‘ - p, =dcnsity ofair at metric zo—
_ . _ - _ ..
— eflj‘ ‘°° — 3:0 standard conditions _
at ——300 -— 600 (15°C and 1.01325 bar) -
6 "- ‘-' — 500 _
‘ 3 ‘ — 200 _ 400
4 __ __ 30° _
:; ‘ 58 .— ‘° .3c -‘° *5 \ \ E\ -
0.2 — -._. s :— 3 .E \ \ oa
‘ .5 -— '1 - ‘ ~ *—
f? _ g‘ 0.1 -4—- s % “-5 .5 T
«-0 _° .08 '—1
_ LI. ii.‘ ‘—5 4 "- _
u- "5 _
§ 0.1 :— '8 05—. 4 g - 3 § 0.7—
0: _ o: - —— _' -
'°B _ ii 0...: n: - “1 _
L—2 _
.os —— n: 04—:-
_ i-
— ._ 2 _ 0.6 —
.04 — -°3_‘ - -
_ -: —1.0 _
.00 — .02—— —o.:: -
_ ;- 1-0 _ 0.0 ‘
.02 —_— _ 03 _—o.5 0-5 ‘2
_ ‘— —- 0.4 :
_ .001—— 0.6 ..
- — 0.3 _
_ .ODB—— — :
.01 _ oos—_ Q4 _°_2 :
l pound-force second .
{5153:3233 = 47.88 47880 32.114 1 4.882
lbl’ s/l't’ .
l kilogram-force second
per uare metre = 9.807 9807 6.590 0.205 1
kgf s m’
To convert absolute or dynamic viscosity from one set Example. Convert an absolute viscosity of 0.0014
of units to another, locate the given set of units in the slugs/foot second to centipoise. The conversion factor
left hand column and multiply the numerical value by is seen to be 47 880. Then 0.0014 times 47 880 =
the factor shown horizontally to the right under the 67 centipoise.
set of units desired.
To convert ldnematic viscosity from one set of units to Example. Convert a kinematic viscosity of 0.5 foot
another, locate the given set of units-in4heJeft_hand__squared/secondJo_cenfistokes.Jhe—conversion_factor..
column and multiply the numerical value by the factor is seen to be 92 903. Then 0.5 times 92 903 = 46 451
shown horizontally to the right, under the set of units centistokes.
desired.
3
For conversion from kinematic to arbolute viscosity, see page 13-5.
3—4 APPENDIX_B — ENGINEERING DATA ' CRANE
v
:— u = vp'= vS
1000 10,000 :
900 '——_'.-:— 2000
soo__—:E I The empirical relation between Saybolt Universal Viscosity and
7oo—_——=_;_— " Saybolt Furol Viscosity at 100 F and 122 F,. respectively, and
soo—_—=‘ u Kinematic Viscosity is taken from A.S.T.M. 'D2161-63T. At other
50° “-5000 ' _ temperatures, the Saybolt Viscosities vary only slightly.
- A b 1000 .
“(J—Mgrggg 290° Saybolt Viscosities above those shown are given by the relation-
_ -E 700 ships: .
85 300 _ 3000__ . . ‘ ‘ _ .
_ _ _ 50° Saybolt Universal Seconds — centistokes x 4.6347
0 _ ': .
8 .. ' 1000 Saybolt Furol Seconds = centistokes x 0.4717
g '200 :2000 ‘ -
'5‘ :
g 150—
> I
a _
‘5 _
LL
: _
E ..
i
V:
Ev:
3 z
e35 1‘6’B S
E 1: a 1.3
8' E 'g- - "
.2 — 0 'g
_ . ._>.\§_ g. 8 1.2
’30 :
§ 2
§
‘ » ° 5- -
>1 . 0 6 — — c o - § \ . 1,1 0
25 . 2 3%” 05—:a § \ \ .
E}!- .04—_=‘_—4o S ‘ \ ' \ . ' 10
0:; > : : ~ 3 ' \ 1.0
- - 2o
-- e:1 > .03 .———30
sM \ \ \ . E
" 20
g g \\ \ \ \ _
.2g 049 3.0 g
-“
.02 20
\ o d)
”.2 \ 0
+3, :5 40 E
=
D m8 0‘ a . 2.:
—
5; .01 10 5° E
c .009 9 o
--_ .003 a 60
e .007 7
'3 .006 6 0.7 70
E .005 5 3 do
To Problem 1: Determine the absolute viscosity of an
5 -°°4 4 oil which has a kinematic viscosity of 82 oenti- 90
g stokes and a specific.gravity o f 0.83. . ‘
E .000 3 . . , 0.6 .100
3 Solution 1: Connect 82* on the kinematic viscosity
- scale with 0.83 on the specific gravity scale; read
E .002 2 67 centipoise at the intersection on the absolute
<3 viscosity scale. - . ‘ .
S p S . p S p
INTERNATIONAL SYSTEM
OF UNITS (SI)
INTERNATIONAL SYSTEM
OF UNITS (SI) (Cont’d)
Certain units which are outside the SI system but have internationalgecognition EXCEPTIONS
and use, will continue to be used. The most important of these ares; '
TIME: In addition to the second (s) the following units will also
continue in use:
Name ' Symbol
minute min
hour h '
day - d
Other units such'as week, month and year will also I
continue in use. . -
PLANE ANGLE:
In addition to the radian (rad) the following units will continue to be used':
Name Symbol
degree °
minute _' ’
second " i
TEMPERATURE:
In addition to the kelyin (K), wltibh relates to the absolute or thermodynamic
scale, customary temperatures will be measured in degrees Celsius (° C),
formerly called centigrade. The degree intervals on the Kelvin and Celsius
scales are identical, but, whereas 0 Kelvin is absolute zero, 0 degrees Celsius is
the temperature o f melting ice. .
Factor _ DECIMAL MULTIPLES AND
10.: tera T SUB-MULTIPLES OF-SI UNITS
109 giga G _. — PREFD‘ES.
Conversion Equivalents
The conversion equivalents given on this page and. pages B — 11, B— 12, are based
generally on British Standard 350 : Part 1 z 1974. In some cases the degree of rounding
has been adjusted to an extent considered to be of value to a practical engineer.
cubic
”aim?“
cubic
Qua-firm
.
culml:ll13116112 .
. .
cubilzlmch cubnoot
.
' cuhfigard Volume
9 cubic metre litre millilitle U.K. gallon U.S. gallon cubic foot Liquid
m3 l ml U.K. gfl U.S. gal ft’ Measure
1 1000 10‘ 220‘ 264.2 35.3147 “
0.001 1 1000 0.22 0.2642 0.0353
'10" 0.001 1 2.2 x 10“ 2.642 x 10‘4 3.533: 10’5 '
0.00455 4.546 4546 1 -' . 1.201 0.1605
0.00378 3.785 3785 0.8327 1 . 0.1337
0.0283 28.317 28 317 6.2288 7.4805
1>‘U.S.
. , Bane! = 4 2 U.S. gallons (petroleum measureJ
1 litre = 10‘ min:. = 10' cm’ at 1 cubic decimetre (1 dm’)
1 litre = 1.75 U.K. nts = 2.113 U.S. pints '
if
U.K. gallon and u. pint also called Imperial gallon and Imperial pint
CRANE APPENDlX B — ENGINEERING DA-TA B _ 11
litre litre cubic metre cubic foot cubic foot UJCgallon U.S.ggllon U.S. barrel Volumetric
per second per minute per hour per hour per minute er minute permlnute per day Rate of Flow
3 llmin m‘lh ft'lh ft'll'nin .K.gl.l/min US gal/min US barrel/d
l 60 3.6 127.133 2.1189 13.2 15.85 543.439
0.017 1 0.“ 2.1189 0.0353 0.22 0.264 9.057
0.278 16.667 1 35.3147 0.5886 3.666 4.403 150.955
0.008 0.472 0.0283 1 0.0167 0.104 0.125 4.275
0.472 28.317 1.6990 60 6.229 7.480 256.475
0.076 4.546 0.2728 9.6326 0.1605 1 1.201 41.175
0.063 3.785 0.2271 8.0209 0.1337 0.833 1 34.286
0.002 110 0.0066 0.2339 0.0039 0.0 0.029 1
newton millibar bar kiloyam force pound force foot 01 metre 01 millimetre of inch of
per square (IO’N/m’) (10’N/rn') per square per square water water mercury mercury
metre centimetre inch
N/m’ mbar bar kgf/cm‘ [bf/in2 ft 11,0 m [1,0 mm Hg in Hg
1 0.01 ' 10" 1.02 X 10'5 1.45 x 10" 3.3 x 10" 1.02 x 10" 0.0075 2.95 x 10"
100 1 0.001 1.02 x 10" 0.0145 0.033 0.0102 0.75 0.029
10’ 1000 1 1.02 14.5 33.455 10.2 750.1 29.53
98 06 7 980.7 0.981 1 14.22 32.808 10.0 735.6 28.96
6895 68.95 0.069 0.0703 1 2.307 0.703 51.71 2.036
2989 29.89 0.03 0.0305 0.433 1 0.305 22.42 0.883
9807 98.07 0.098 0.1 1.42 3.28 1 73.55 2.896
133.3 1.333 0.001 0.0014 0.019 0.045 0.014 1 0.039
3386 33.86 0.0338 0.0345 0 491 1.133 0.345 25.4 1
The special name ‘prscnl’ (symbol Pa) has been given to the unit N/m‘ (1 Pa = l Nlln‘).
1 mm Hg is also known by the name ‘torr’.
The international rtandard atmosphere (1 atm) = 101 325 ascals or 1.013 25 her. This is us] to 1.033 23 lrgl’lcm1 or 14.6959 lbf/in'.
The technical (metric) atmosphere (1 at) = 1 Mlcm’ or 0. 80 66 bar. This is equal to 14.22 3 lbf/in’.
Theuconvenfional reference conditions known as ‘stxndard temperature and pressure’ (stp) are: 1.01325 bar at 0°C = 14.6959 lbf/in’
a t 0 C.
The standard reference conditions (rt) for gas are 1.013 25 bar at 15"C and dry, as defined by the International Gas Union. These
may also be referred to as Metric Standard Conditionr (MSC). '
joule kilojoule . megaioule foot pound British them kilowatt Energy, Work,
force thermd unit hour Heat
.1 1:] M1 ft 1131' 'B.t.u. kW h
1 0.001 10" 0.737 9.48 x 10" 9.48 x 10" 2.78 x 10"
1000 1 0.001 737.56 0.9478 9.48 x 10" 2.78 x 10"
10‘ 1000 ’ l 737 562 947.82 9.48 x 10‘3 0.2778
1.356 1.36 x 10'3 1.36 x 10“ 1 1.28 x 10" 1.28 x 10'I 3.77 x 10"
1055.1 1.0551 1.05 x 10'I 778.17 1 10“ 2.931 x 10"
1.0551 x 10' 105 510 105.51 7.78 x 10" 100 000 1 29.307
3.6 x 10‘ 3600 3.6 2.65 x 10‘ 3412.1 0.03412 1
Veloc- Press.
Drop
bars
0 1 2 5 9 3 3 4
£09 fiDJJJ
000 00000
For pressure drop and velocity for pipe other than Schedule 40 and other than 10 0 metres long. see explanations on page 8-15.
2
per .1
Metres
“I 704 07418 1
2 8 90 3 6 35
icy
4J3 35£J$
0 00000 0 0
a
3 0 10 51 2 4
Veloc- Prem. Veloc- Pres“: Veloc- Press. Velon- Press-
DIOP ity Drop
1135 M9904
‘ bars
£330 JAJAfi
0 0 0 0 0 0 0 0 0
Metres
87
and Valoci‘ in “ ' ‘ ' 40 Pipe forWaner It 15 C
2 8 9
5 4 1 84 6 3 1 1 5 5 5
per
3 7
1J23 553m: . r . . 3
i2 l -
9
0 0 0 0 0 0 0 1 1 ] .
24 81 1 4 0
bars
24 5 4 4 1 6 5 2 1
£££JJ Afldfid
0 0 10 10 20
Flow of Water Through Schedule 40 Steel Pipe
pa J
Metres
0 0 0 0 0 0
7 9 2 5
0.466 4.18
8 4 0 5 0
"Y
4 5
0 1 0 10 1
0 02 0
S J S J J M3334
1 2 2 2 2
.
79333 4
APPENDIX B — ENGINEERING DATA
8
Drop
‘ bars
72908 50317 6 8 12
flJdflfi A$£A2 8 9 1 2
0 . L L L
0 0 0 0 1 20 3 5 7 0 .
MHNS
9 5 l 2 2
8 8 8 753086
0.72% 5'.1'é
2 6 4 2 1 3 39 3 4 4 5 5 5
rty
3 A 7 3
0 0 0 0 0 1 1 2 2 3
4 3 4 3 5 . . 2 2 2 2 2
. 3
a 7A
o 32453 3 3
M 3
M 3
333595
566788
. 9 4 8 4 0 8
Drop
02994 72 1 6 2 9 7 6 8 9 8 7 7 9 0 8
J 5
60 0 0 1 2
0
J7 J1 §u . 3 3 0 . 1 3 Jflfi
111 0 1 1 1 1
snaAns
1
1/2..
1
0 0 0
1 8 5 8 0 5 0 17406 2 1 4 7
6.58
8 4
Ity
JJJJJ 5 4 .fi . s JJ J AA j 337.530.
0 0 0 1 1 2 3 22333 3 4 4 7 8
1...8 9 0 1
Veloc- Press. Veloc- Press.
Drop
8 9 2 7 4 54 1
9 5 5 3 2 mJJ
Pressure Dropper 100
I 0 1 2 5 9 L 1 2 13
3/3"
3
Mums
5
1 9 6 4 2 5 0 5
IV
JQJDJ . . . — 3 8 2
. 1 4 ” 5.
0 1 1 1 2 3 9
0 7 3 1
Dnm
bars
6617 1123
4335
4 7 1 5 "
mono
0 0 0 0
1h"
...2 1/
2 Mflfls 6 0 4 8
pm
. 5 fly 7 2 1 3 3
bars
Drop
9 6 l 2 ” 5 9
. 0 JJ pogo»000005
10" '.
1/8"
. I
2 3
2
Litres Metres
18529
57 30363
pm
lly
1 2 3 00000
5 3 3 3 A :
n
CRANE
6 8 0 5 0 00000
Min ute
chug
112 34567 0 0 0 0 0 0 0 0 0 0
Dis.
per
01234 56789
1111] 1.1111
CRANE
r 5 2 727 6 6 9 1 5
0 -1 . 3 I.
1
0SB 1 :
.
. 6. 7
90
8
90 “ . . 0 n “.
‘ ' 2"
n
m o0mmmom
m m m m
“ 0 1 1 03 10 0 40 1 51 02 80 0 0 2 0 2
1 6 1 4 9 0 01 . 9 n1 9 01 8 8 8 2 9
6 8 1 4 8
m 4 3 4 .‘ .s 5 . . . . 9. . . . . . . . 70 . 5 95 . .2
In 3 3 6; 4
For qalculations for pi pe other than Schedule 40 and other than 100 metres long, and for other temperature/pressure
87
”fi « j m4 n u m3 ?4 .
Fm Air at 7 bar gauge pressute and 15 C Tampa-nun
7 1 9 5
£
1 1 [l
5Jj
9
D 3 6J
8
J3
8
J 0
2
3£
0
. 3
3
fl fl n
4
fi AJ j
MM 6 111'
J fi
3
fl
-
£ W
05 7 0 05 9 0 0 0 0 0 0 1
1n Bus pot loo Metres 0! Schedule 40 Pipe
1 . 300 4 4 0600000
‘
‘ 9I 8 7 6 .
6 7 035 8 8 6 639 8 13 0 1 12 5 9 3
D
u 0 79 0 5 7 5 8 2 0 2 3 4 5 67 71 84 0 6 4 4 18 4 4 1
Flow of Air Through Schedule 40 Steel Pipe
4 3 3 3 3 35 ...
...6 .... . . . . . .
ofAir
2 2 3 78
00 4 6 . 1
4 2 9 0 0
n 0 2 “8 8 3 0 8 7 5 22 44 76
APPENDIX B — ENGINEERiNG DATA
u 8
0 1 0 1 1 3 6 91 4 2 6 185 5 08 2 2 25 2 2
£3303
6
3 30309
0000 JJJJJ
3569. JJJJ
Plenum
5 6 7 8 n
7
3 ( 8 .
75 86 98 10 32 75 2 70 2 37 96 83 4 23
1/2 H
n 02 3 03 00385 54 3 074 6 5 6 71 7 8 1 11 2 13 6 1 2
...5 . . . . . . £
.4 J . £ . J . $
8 00000. 1
n 0 5 49 .
154 . 6 1 1 5
7581 12 99 4 5 43 32 . 5 8 4
9 2 h 7 0 1 0 5 6 39 3 4 3 6 2 4 6 8
. .. . R J A J 2313J3
1/4" .
8.03
.... ... . . . . . . . 1 . . l .
4 4 8
76782 852 0 3 0 17 6 8 533 9 7 8 8
9 2 3 4 5 7 78 0 02 4 16 82 83 75
.JJJJJ 5 9 A 35313
Cubic Metres 5 6 7 9
7 bar gauge
at 15 C and
per Minute
I ‘ -
9518“ 17306 39628 14703 68147 9150
Ail ~
It 15 C and
per Minute
FreeIAir
4»:
8—14
1 2 623 4 76 8 80 2678904 9 4 0 6 . 8 0 5
1
F 1 1 21 1 12 678 3
APPENDIX B — ENGINEERING DATA B,— 15
Pressure Drop tor lengths of pipe Pressure Drop and Velocity for
other Gian 100 metres pipe other than Schedule 40
For lengths o f pipe other than 100 To determine the velocity or pressure
metres the pressure drop is propor- ' drop o f water through pipe- other
tional to the length. Thus, for 50 than Schedule 40, use the following
metres o f pipe, the pressure drop is formulas:
approximately one-half the value
given in the table . . . for 300 metres, v =
dIO
—
I
three times the given value, etc. I .0 da
_ d
Apa _ Apeo d:
Pressure Drop for length: of pipe Preeeure Drop through pipe other Flow Rate of compressed air at
other than 100 metres than'Schedule 40 temperature and procure other than
Metric Standard Conditions (MSG)
For lengths of5 pipe other than 100 To. determine the pressure drop
metres the pressure drop is propor- through pipe other than Schedule 40, The cubic metres per minute o f com-
tional to the length. Thus, for 50 use the following formula: pressed air at any pressure is inversely
metres o f pipe, the pressure drop is proportional to the absolute pressure
approximately J one-half the value and directly proportional to the abso-
given in the table . . . for 300 metres. Apa =* A1240 d“ lute temperature.
three times the given value, etc. 44
To determine the cubic metres per
The pressure drop is also inversely Subscript “4” refers to the Schedule minute o f compressed air at any tem-
proportional t o the absolute pressure of pipe through which pressure drop perature and pressure other than
and directly proportional to the abso- *is desired. . standard conditions (MSC), multiply
lute temperature. the value o f cubic metres per minute
Subscript “40” refers to the pressure o f free air b y the ratio:
Therefore, to determine the pressure drop through Schedule 4 0 pipe, as
drop for inlet or average pressures given in the table on facing page. 1.013 2.73 + t
other than 7 bar and at temperatures 1.013 + p 288
other than 15 C, multiply the values
given in the taole by the ratio:
7+l.0]3 273+!
p + 1.013 288
where:'
“p" is the inlet, or average gauge pres-
sure in bars, and,
“r" is the temperature in degrees
Celsius under consideration.
B —. 16 - APPENDIX B — ENGINEERING DATA CRANE
Commercial.$teel Pipe
Based on ANSI 333.10:197o and 133 1000: Part 2; 1970
Schedule Wall Thicknesses
Nominal 01mm Thick Inside Nominal 0031.16 Thick- Inside
a? Dthan- 119:3 ' Diameter Pipe Dum‘- 11035 Dmn'etc:
0 0 Size etc!
lnchel mm _ mm mm Inchu 111111 mm mm
o 14 355.6 . 6.35 342.9 391 101.6 3.03 1 35.4
~ 16 406.4 6.35 393.7 4 114.3 8.56 97.2
13 457.2 6.35 444.5 .1 5 141.3 9.52 122.3
:2
30
23:3
762.0
23:
'
7.92
1:23
. 746.2
- 5 .
U
31 103
-
2219.1
.0 12.70
15.09 193..
242 37
3 - 219.1 6.35 206 4 3 12 3 .9 17.47 239 0
8 142) 323.1,) 2.3: _ 311 3 § 14 355.6 19.05 317 5
' ' ' 16 .4 21.44 363 5
i3 1‘
16
’55"
406.4
7'”
7.92 .
339 3
3906
3 13
20
457.2
503.0
23.32
26.19
409 6
455 6
5 13 457.2, 3.9; 23;; 24 6096 30.96 547 7
24 609:6 9.52 590: O 13 fig}, {:39 £63?
’°10 :3":
27330
'37230
7:: 1321‘
25724
. 2i :2 ’
33..
'
:33‘
gI) 12
[4
323.9
355.6
3.33
9.52
307.1
3
3
3
15
18
405-4
457 2
“-19
29.36
354 0
398 5
g 20 503 0 32.54 442 9
3 16 406.4 9.52 337 4 24 609.6 33. 531 3
13 457.2 11.13 434 9 43 11 13 92 0
3} 20
24
5609 .0 12.70
14.27
432 6
58].]
45 '11 -
141.3
-
12.70
'
115.9
30 762.0 15.8 7 O 6 168.3 14.27 I39 8
. z 3 219 1 13.26 132.6
1. ' “3’3
7.1 i”
2.31 ”
12 5 -° 14:2
.3 272-3
~
355.6
31:.
-
27.79
322-:
3 .-
'9‘16 21 3
26.7
2.77
237
15.3
21.0
5
In [6 4N.4 30.96 344.5
Schedule 40 _s
3' vmumaum.m1um,ummmp1pn-111msumu51wmnpo
12' ' :_ -.-. - _. .'.
M I :30 s
:1? ' Vfiamfiommfufiumfiqhmwn—l1tot_lktnsuonsflpe.
. 12
CRANE APPENDIX B — ENGINEERING DATA B -— 19
19611111131 Outside Thick- Inside ’ Nominal 01111166 Thick- 165104 Nominal 01161116 111161- 111.166
P1110 Dllm- mu Diameter Pipe Diam- 11m Din-stat Pipe Diam- nus Dismem-
8120 cm .1 8129 etc: , size our '
Inchel . 111111 .0110 111111 Inches mm mm mm Inches. mm mm mm
'9 10.2 1.6 7.0 m 42.4 3.2 35.0 3 33.9 5.4 73.1
1.3 6.6 3.6 35.2 5.6 11.7
2.0 6.2 4.0 34.4 5.9 17.1
2.3 5.6 4.5 33.4 6.3 16.3
5.0 324 1.1 74.1
14 13.5 1.3 9.9 5.4 31.6 3.0 12.9
2.0 95 5.6 31.2 8.3 71.3
2.3 3.9 5.9 306 10.0 68.9
2.6 33 6.3 29.3 11.0 66.9
2.9 1.1 1.1 23.2 5 12.5 63.9
8.0 26.4 12.2) 60.5
3,. 17.2 :3 . 3:: $3 :15; ::- .1 l . 56.9
Litres . . . .
P9! TheoretlcalPowermkiluwatu(kW)toRameWatertat 15C)
Min. toDifferentl-leights
Metres
2 .4 6 8 10 12 14 16 18 20 25 30 35 40 45
20 0.007 0.013 0.020 0.026 0.033 0.039 0.046 0.052 0.059 0.065 0.082 0.098 0.114 0.131 0.147
40 0.013 0.026 0.039 0.052 0.065 0.078 0.091 0.105 0.118 0.131 0.163 0.196 0.229 0.261 0.294
60 0.020 0.039 0.059 0.078 0.098 0.118 0.137 0.157 0.176 0.196 0.245 0.294 0.343 0.392 0.441
80 0.026 0.052 0.078 0.105 0.131 0.157 0.183 0.209 0.235 0.261 0.327 0.392 0.457 0.523 0.588
100 0.033 0.065 0.098 0.131 0.163 0.196 0.229 0.261 0.294 0.327 0.408 0.490 0.572 0.653 0.735
120 0.039 0.078 0.118 0.157 0.196 0.235 0.274 0.314 0.353 0.392 0.490 0.588 0.686 0.784 0.882
140 0.046 0.091 0.137 0.183 0.229 0.274 0.320 0.366 0.412 0.457 0.572 0.686 0.800 0.915 1.029
160 0.052 0.105 0.157 0.209 0.261 0.314 0.366 0.418 0.470 0.523 0.653 0.784 0.915 1.045 1.176
180 0.059 0.118 0.176 0.235 0.294 0.353 0.412 0.470 0.529 0.588 0.735 0.882 1.029 1.176 1.323
.200 0.065 0.131 0.196 0.261 0.327 0.392 0.457 0.523 0.588 0.653 0.817 0.980 1.143 .1.307 1.470
250 0.082 0.163 0.245 0.327 0.408 0.490 0.572 0.653 0.735 0.817 1.021 1.225 1.429 1.633 1.838
300 0.098 0.196 0294 0.392 0.490 0.588 0.686 0.784 0.882 0.980 1.225 1.470 1.715 1.960 2.205
350 0.114 0.229 0.343 0.457 0.572 0.686 0.800 0.915 1.029 1.143 1.429 1.715 2.001 2.287 2.573
400 0.131 0.261 0.392 0.523 0.653 0.784 0.915 1.045 1.176 1.307 1.633 1.960 2.287 2.614 2.940
450 0.147 0.294 0.441 0.588 0.735 0.882 1.029 1.176 1.323 1.470 1.838 2.205 2.573 2.940 3.308
500 0.163 0.327 0.490 0.653 0.817 0.980 1.143 1.307 1.470 1.633 2.042 2.450 2.859 3.267 3.675
600 0.196 0.392 0.588 0.784 0.980 1.176 1.372 1.568 1.764 1.960 2.450 2.940 3.430 3.920 4.410
700 0.229 0.457 0.686 0.915 1.143 1.372 1.601 1.829 2.058 2.287 2.859 3.430 4.002 4.574 5.145
800 0.261 0.523 0.784 1.045 1.307 1.568 1.829 2.091 2.352 2.614 3.267 3.920 4.574 5.227 5.880
900 0.294 0.588 0.882 1.176 1.470 1.764 2.058 2.352 2.646 2.940 3.675 4.410 5.145 5.880 6.615
1000 0.327 0.653 0.980' 1.307 1.633 1.960 2.287 2.614 2.940 3.267 4.084 4.900 5.717 6.534 7.351
1250 0.408 0.817 1.225 1.633 2.042 2.450 2.859 3.267 3.675 4.084 5.105 6.125 7.146 8.167 9.188
1500 0.490 0.980 1.470 1.960 2.450 2.940 3.430 3.920 4.410 4.900 6.125 7.351 8.576 9.801 11.03
2000 0.653 1.307 1.960 2.614 3.267 3.920 4.574 5.227 5.880 6.534 8.167 980111.43 13.07 14.70 7
Litres Metres
179'
"I. 50 55 60 70 80 90 100
Theoretical Power = 611%Hp—10- = 6%5 kilowatts
20 0.163 0.180 0.196 0.229 0.261 0.294 0.327 . x 111 t. 31 P
40 0.327 0359 0.392 0.457 0.523 0.588 0.653 ”I” = core 19 0W“
60 0.490 0.539 0.588 0.686 0.784 0.882 0.980 PM“ Dmmd (B PW“) ep
80 0.653 0.719 0.784 0.915 1.045 1.176 1.307 where: Q = Flowmehumspeminute
100 0.817 0.898 0.980 1.143 1.307 1.470 1.633 E i “”9 “diam?!“ ,
120 0.980 1.078 1.176 1.372 1.568 1.764 1.960 g : Efififififéfifym .
140 1.143 1.258 1.372 1.601 1.829 2.058 2.287 ep= Pump efficiency
160 1.307 1.437 1.568 1.829 2.091 2.352 2.614 (man f fi . (8 wk ‘ 1 t all 1 .
-180 1.470 1.617 1.764 2.058‘1 2.352 2.646 2.940 that“; Jflgvet") °5m°m01111 0 8111
38°
200 1.633 1.797 1.960 2.287 2.614 2.940 3.267 p P ‘
250 2.042 2.246 2.450 2.859 3.267 3.675 4.084 90: 9 en q.
300 2.450 2.695 2.940 3.430 3.920 4.410 4.900 . ",
' where: 5D: driver efficiency
350 2.859 3.144 3.430 4.002 4.574 5.145 5.717 er= mmgfrmm
400 3.267 3.594 ' 3.920 4.574 5.227 5.880 6.534 : . .
450 3.675 4.043 4.410 5.145 5.880 6.615 7.351 9" V°l“"‘°“‘° “flaw”
500 4.084 4.492 4.900 5.717 6.534 7.351 8.167 ” ( fi g w ‘ W ’
600 4.900 5.390 5.880 6.861 7.841 8.821 9.801 W ”mp up “M“ (Q)
700 5.717 6.289 6.861 8.004 9.147 10.29 11.43 Note: For fluids other than water, multiply table
800 6.534 7.187 7.841 9.147 10.45 11.76 13.07 values by specific gmvitapumping liquids witha
900 7.351 8.086 8.821 10.29 11.76 13.23 14.70 viscosity considerably higher than that of water, the
1000 8.167 8.984 9.801 11.43 13.07 14.70 16.33 Pump capacity andheadarerqduceti- T0 03191111116 the
1250 10.21 11.23 12.25 14.29 16.33' 18.38 20.42 Power reqmred for such flwdsi PIPe fflctm. head
1500 12.25 13.48 14.70 17.15 19.60 22.05 24.50 mu“ be added to the elevamn head to 01mm“
2000 16.33 17.97 19.60 22.87 26.14- 29.40 32.67 .total 11nd; this “111913 inserted in the 1115‘ Power
- equatmn given above.
Specific gravity of water . . . . . . . . . . . . . . . . . . . . . page A-6
Specific gravity of liquid: other than water . . . . . . . . page A - 7
APPENDIX B — ENGINEERING DATA CRANE
TEMPERATURE CONVERSION
460° too” 1" to 60° 61° to 290° 300" to 890° 900° to 30009
F c R c F c R c F c \F‘K F c Rc F
—17.2 1 338 16.1 61 141.8 149 300 572 482 900 1652
—16.7 2 356 16.7 62 143.6 154 310 590 488 910 1670
—16.1 3 374 17.2 63 145.4 160 320 608 493 920 1688
—15.6 4 392 17.8 64 147.2 166 330 626 499 930 1706
—15.0 5 410 18.3 65 149.0 171 340 644 504 940 1724
—14.4 6 428 18.9 66 1508 177 350 662 510 950 1742
—13.9 7 446 19.4 67 1526 182 360 680 516 960 1760
—13.3 8 464 20.0 68 1544 188 370 698 521 970 1778
—12.8 9 482 20.6 69 1562 193 380 716 527 980 1796
—12.2 10 500 21.1 70 1580 199 390 734 532 990 1814
—117 11 518 217 71 1598 204 400 752 538 1000 1832
—111 12 536 222 72 1616 210 410 770 549 1020 1868
—106 13 554 228 73 1634 216 420 788 560 1040 1904
_100 14 572 233 74 1652 221 430 806 571 1060 1940
— 9.4 15 590 239 75 1670 227 440 824 582 1080 1976
— 8.9 16 608 244 76 1688 232 450 842 593 1100 2012
— 8.3 17 626 250 77 1706 238 460 860 604 1120 2048
— 7.8 18 644 256 78 1724 243 470 878 616 1140 2084
— 7.2 19 662 261 79 1742 249 480 896 627 1160 2120
—460 — 6.7 20 680 26 7 80 1760 254 490 914 638 1180 2156
—454 — 6.1 21 698 272 81 1778 260 500 932 649 1200 2192
-436 _ 56- 22 716 278 82 1796 266 510 950 660 1220 2228
—418 _ 5.0 23 734 283 83 1814 271 520 968 671 1240 2264
—400 — 44 24 752 289 84 1832 277 530 986 682 1260 2300
—382 — 3.9 25 770 29.4 85 1850 282 540 1004 693 1280 2336
—364 — 3.3 26 788 300 86 1868 288 5501022 704 1300 2372
_346 — 2.8 27 806 306 87 1886 293 5601040 732 1350 2462
_328 _ 2.2 28 824 311 88 1904 299 5701058 760 1400 2552
—310 _ 1.7 29 842 317 89 1922 304 580 1076 788 1450 2642
—292 — 1.1 30 860 322 90 1940 310 5901094 816 1500 2732
—274 — 0.6 31 878 328 91 1958 316 600 1112 843 1550 2822
—256 0.0 32 896 333 92 1976 321 610 1130 871 1600 2912
—238 0.6 33 914 339 93 1994 327 620 1148 899 1650 3002
_220 1.1 34 932 344 94 2012 332 6301166 927 1700 3092
—202 1.7 35 950 350 95 2030 338 6401184 954 1750 3182
—184 2.2 36 968 356 96 2048 343 650 1202 982 1800 3272
—166 2.8 37 986 361 97 2066 349 660 1220 1010 1850 3362
—148 3.3 38 1004 367 98 208.4 354 6701238 1038 1900 3452
—130 3.9 39 1022 372 99 2102 360 6801256 1066 1950 3542
—112 4.4 40 1040 378 100 2120 366 690 1274 1093 2000 3632
— 94 5.0 41 105.8 43 110 230 371 700 1292 1121 2050 3722
— 76 5.6 42 107.6 49 120 248 377 7101310 1149 2100 3812
— 58 6.1 43 109.4 54 130 266 382 720 1328 1177 2150 3902
_ 40 6.7 44 111.2 60 140 284 388 730 1346 1204 2200 3992
— 22 7.2 45 113.0 66 150 302 393 740 1364 1232 2250 4082
— 4 7.8 46 114.8 71 160 320 399 750 1382 1260 2300 4172
14 8.3 47 116.6 77 170 338 404 760 1400 1288 2350 4262
32. 8.9 48 118.4 82 180 356 410 770 1418 1316 2400 4352
_ 9.4 49 120.2 0 374 416 780 1436 1343 2450 4442
10.0 50 1220 93 200 392 421 790 1454 1371 2500 4532
10.6 51 1238 99 210 410 427 800 1472 1399 2550 4622
11.1 52 1256 100 212 4136 432 810 1490 1427 2600 4712
11.7 53 1274 104 220 428 438 820 1508 1454 2650 4802
12.2 54 129.2 110 230 446 443 830 1526 1482 2700 4892
12.8 55 131.0 116 240 464 449 840 1544 1510 2750 4982
13.3 56 132.8 121 250 482 454 850 1562 1538 2800 5072
13.9 57 134.6 127 260 500 460 860 1580 1566 2850 5162
14.4 58 136.4 132 270 518 466 870 1598 1593 2900 5252
15.0 59 138.2 138 280 536 471 880 1616 1621 2950 5342
156 60 140.0 143 290 554 477 890 1634 1649 3000 5432
Locate tempenture in middle column. 11' in degrees Celsius, rend Fahrenheit equivalent
in light hand column; if in degrees Fahrenheit, read Celsius equivalent in left hmd column.