Ball Mill_ Rotary Kiln_Henan Zhengzhou Mining Machinery Co., Ltd.... http://www.globalzk.com/Solution/3.html?g=g&keyword=+hydrated +li...

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Lime Production Line
Capacity: 50 - 800 (tons/day)

Main Material: Limestone

Main Equipment: Rotary Kiln / Vertical Kiln, Cooler,

Bag Filter, Preheater

Application: Active Lime / Quicklime / Hydrated Lime

Production Plant

Whatsapp: +86 15237956296

Send e-mail: mic@zkcorp.com

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PRODUCTS LIST Introduction

We can provide technological solutions and complete production equipments for 50-800TPD quicklime (active lime)
Calcining Equipment production line. We adopt the new type, energy saving and environmental system, through which fuel consumption can be reduced
40%, output capacity increased 30%.
Grinding Equipment
Lime production line refers to the whole process of active lime production. During all the active lime production process, the rotary kiln
Dust Collecting Equipment production process is the most advanced one. Our production process adopt the rotary kiln with the vertical preheater and vertical
cooler for the limestone calcination to achieve the production requirements of energy saving, environmental protection, the high activity.
Granulating Equipment

Drying Equipment

Screening Equipment

Crushing Equipment

Feeding Equipment
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Process Flow of Lime Production Line

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Step One: Raw Material Preparation

1. Limestone: The particle size of limestone should be between 10～40mm. The proportion of limestone size above 40mm or below
10mm should not be more than 5%. The maximum size should be less than 40mm.
2. Fuel：Furnace gas, gas, coalbed methane, pulverized coal could be used as fuel.

Step Two: Raw Material Feeding

Limestone in the plant yard will be carried by tractor shovel and fed to hopper, it will be discharged from hopper to vibrating feeder and
sent to vibrating screen for screening through belt conveyor. The size ≥20mm will be sent to pre-heater by conveyor. And size less <
20mm will be carried away.

Step Three: Limestone Calcination

Limestone in the pre-heater will be preheated by the hot air, then it will be discharged to rotary kiln through chute that connecting pre-
heater and kiln, it will stay in the kiln for 1.5-2 hours for calcination, during the process, it will be calcinated with temperature around
1300 ℃, after which comes limestone decomposition and release of co2,then the for mation of quick lime qill be completed.

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Step Four: Finished Products Conveying

Lime will be discharged to a chain conveyor by vibrating feeders in the bottom of vertical cooler, it will be lifted to lime in the storage
hopper can be used for dispatch or transported to the hydration workshop.

Step Five: Dust Filtering System

There are two dust filtering systems, one is in the kiln inlet, dust will be filtered by bag filter then the clean gas will be released to air.
The other is dust from lime storage hopper and the feeding part of bucket elevator, dust will be filtered by bags and then released to air.

Features
1. Advanced Technology
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The calcination process adopts pre-heater+ rotary kiln+ vertical cooler system, it can reduce the fuel consumption 40%, and increase
output capacity 30% due to reuse the waste gas in the system.

2. High Automation Level

The Production line is arranged with temperature and pressure monitoring instrumentation, operating parameters of the computer
display, the production line can adopt the advanced computer control, to achieve automatic operation of the entire system.

3. Mature Experience
We have professional engineer team, mature experience, and over 100 successful project cases from home and abroad, to maximize
Submit your investment costs and meet the customized solution demand.

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Parameter

Capacity 200t/d 225t/d 250t/d 300t/d 400t/d 500t/d 600t/d 800t/d

Preheater Shape Hexagon Hexagon Octagon Octagon Octagon Decagon Dodecagon Dodecagon

Qty. of Top Silo 6 6 8 8 8 10 12 12

Qty. of Hydraulic Pusher 6 6 8 8 8 10 12 12

Preheating Capacity (t) 600 600 800 800 800 1000 1600 1600

Rotary Kiln Size Φ2.8×42m Φ3.0×50m Φ3.2×50m Φ3.3×55m Φ3.6×55m Φ38×58m Φ4×60m Φ4.3×56m

Slope 3.50% 3.50% 3.50% 3.50% 3.50% 3.50% 3.50% 3.50%

Rotating Speed (r/min) 0.3-1.8 0.3-1.8 0.3-1.8 0.3-1.8 0.3-1.8 0.3-1.8 0.3-1.8 0.3-1.8

Calcination Temperature (℃) 1350 1350 1350 1350 1350 1350 1350 1350

Cooler Type Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical
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Qty of Temperature Control Area 3 3 3 3 3 3 3
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Qty. of Wind Tower 4+1 4+1 4+1 4+1 4+1 4+1 4+1
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Size (m) 3.6×3.6 3.6×3.6 3.6×3.6 3.6×3.6 4.1×4.1 4.1×4.1 4.1×4.1 4.7×4.7

Output Temperature (℃) ≤120 ≤120 ≤120 ≤120 ≤120 ≤120 ≤120 ≤120

Product Thermal Loss (kcal/kg) 5500 5400 5400 5400 5400 5400 5400 5000

Available Fuel Coke oven gas, mixed gas, natural gas, coal powder, low heating value coal gas

Fuel Types:
Furnace gas as following conditions
Name Calorie value kJ/m3 CO2+H2S % CO % H2 % N2 %
Furnace gas 5900 3~7 25~30 11~15 47~54
Gas as following conditions
Name Calorie value kJ/m3 CO2+H2S % CH4 % CO % N2 %
Gas 33490 0.1~6 98 0.1~4 1~5
Chemical indicators of coal
Volatile% Ash% Coke Adhesion Sulfur content Calorie value Ash melting point
Coal Raw Coal index % (kCal/kg) ℃
>14 〈15 〈20 <6 〈20 〈1.8 >6000 ＞1200

Related Project Case MORE >

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200 TPD Quick Lime Plant 200,000 TPA Lime Plant
Project in Iran Renovation Project in Shanxi

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Qiaoloucaizhai industrial park,XingYang,ZhengZhou,
Henan,China mic@zkcorp.com 793916908 WeChat

Henan Zhengzhou Mining Machinery Co., Ltd.

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