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Statement:
Thanks for choosing Mindray hematology products, and this manual is developed only
for Mindray 5-diff hematology product BC-6800,
In order to continue our best service to you and have optimum performance on
instrument result, we need to maintain the instrument regularly.
Therefore we have designed the service maintenance kit, and this manual, which will
guide you to perform complete and regular maintenance step by step accordingly.
And we hope this manual will help and satisfy filed engineer and end-user query during
maintenance procedure on BC-6800.
Yours sincerely,
SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Mindray) owns
the intellectual property rights to this Mindray product and this manual. This manual may refer to
information protected by copyrights or patents and does not convey any license under the patent
rights of Mindray, nor the rights of others. Mindray does not assume any liability arising out of any
infringements of patents or other rights of third parties.
Mindray intends to maintain the contents of this manual as confidential information. Disclosure
of the information in this manual in any manner whatsoever without the written permission of
Mindray is strictly forbidden.
Mindray Hematology global technical support department has the right of final interpretation of
this manual and retained without prior notice and modified manual content rights
Mindray Hematology Global Technical Support Department reserves the right to change without
prior notice.
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Revision history
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kinds of tubes;
7. Part No. of NRBC
diaphragm pump is
changed. New version is
801-3100-00059-00, old
version is
TCN12-J001-006.
8. Open vial wipe is added
into one year maintenance
kit, part No. is
041-005497-00;
9. Pressure pump filter is
added into one year
maintenance kit, part No.
is 082-000210-00;
10. Four kinds of tubes are
new-added into one year
maintenance kit. Part No.
are M6G-020002---( tube
between WC1 and TC1),
M6G-020011---( tube for
PV14/15/16, the length
are different)
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Table of Contents
2. Service Plan…………………………………………………………………………………5
2.1 Maintenance Frequency……………………………………………………………….5
2.2 Maintenance Contents…………………………………………………………………5
2.3 Maintenance Check List …...……………………………………….………………...27
3. Status Check………………………………………………………………………….……28
Appendix A …………………………………………………………………………………....30
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Remark:Calculated as: 150 samples one day, 7 days one week, 52 weeks one year
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1.1 Instruction
This manual introduces preventive maintenance for BC-6800, including maintenance contents,
maintenance frequency and parts that need to be replaced regularly.
1.2 Tools
1.3 Consumables
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2. Service Plan
The preventive maintenance for BC-6800 contains 3-monthly, half yearly and yearly interval.
3-monthly maintenance is finished by operator
Half-yearly and yearly maintenance is required to perform by BC-6800 certificated engineer
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Hematology Global Technical Support Dept.
Detailed Steps
3-monthly Maintenance(For user)
Item Maintenance contents Steps Tools and Remark
Consumables
Clean open vial sample Clear the bloodstain at the (1) Remove diluent tube and waste tube from Nippers
probe and probe wipe bottom of probe wipe the probe wipe; Cleaning tissue
Clean exterior surface of (2) Take out probe wipe; Probe cleanser
sample probe (3) Add some drops of probe cleanser onto the
bloodstain which is on the bottom of probe
wipe and keep soaking for 3 minutes;
(4) Clean probe wipe with water;
(5) Clean exterior surface of sample probe by
cleaning tissue with probe cleanser. Leave
probe cleanser to the sample probe for
soaking. Clean it with water after 3 minutes;
(6) Reassemble the probe wipe and connect
relevant tubes;
(7) Run background test for 3~5 times to make
sure there is no water remaining at sample
probe and probe wipe;
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Hematology Global Technical Support Dept.
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Hematology Global Technical Support Dept.
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Hematology Global Technical Support Dept.
Clean waste tray for Clear the bloodstain (1) Take out the waste tray and add some drops Probe cleanser
piercing of probe cleanser into it;
(2) Soak for 3~5 minutes, clean it with water and
then put it back;
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Hematology Global Technical Support Dept.
Probe cleanser Maintain the machine with (1) Click Menu-Service-Maintenance to enter this Probe cleanser Note:
maintenance probe cleanser screen; 1 】 Probe cleanser
(2) Execute probe cleanser maintenance for flow maintenance for
cell; fluidics will take 91
(3) Execute probe cleanser maintenance for SRV; minutes, consuming
(4) Execute probe cleanser maintenance for 35ml probe cleanser
BASO channel and NRBC channel; and 1L diluent;
(5) Execute probe cleanser maintenance for HGB 2 】 Flowcell, SRV,
bath and aperture; BASO bath, NRBC
(6) Execute probe cleanser maintenance for bath must be
fluidic(This is for the whole device)s; selected when you
execute probe
cleanser
maintenance.
Others are
optional, according
to your actual
situation;
Half-yearly maintenance
Item Maintenance Steps Tools and Remark
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Hematology Global Technical Support Dept.
contents Consumables
Clean SRV and waste Clean SRV (1) Turn off the analyzer and pneumatic unit. Wait for M2.5 Allen wrench
tray Clean waste tray 3 minutes until the pressure is released, then Cleaning tissue
start to disassemble SRV; Probe cleanser
(2) Open the front cover and support it with the Syringe
supporting bar;
(3) Take out the waste tray and wash it with water;
(4) Move the probe wipe to the bottom position Caution: If probe wipe
manually until it leaves the sample probe does not leave sample
completely; probe completely,
sample probe may get
bent when taking out the
outer plate of SRV;
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Hematology Global Technical Support Dept.
(5) Cut the cable tie of SRV, loosen the fixing screw
of tighten screw, anticlockwise rotate it and take
out the tightening screw;
Caution:
1】 Don’t pull out SRV
by force or add too
much force on the
tubes of inner plate.
(7) After moving middle plate out of guide rod, rotate 2】 Reagent may leak
middle plate to reduce the attraction from inner from SRV when
plate. Slide the middle plate to take it out. Note taking out it. Please
that there is diluent inside, please underlay paper prepare some paper
to the SRV. When servicing, don’t pull out SRV or dry tissue to save
by force in case of any damage of inner plate or clean it.
tubing. 3】 When taking out the
SRV, be careful not
to bend the sample
probe.
4】 The three plates of
SRV are stuck
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Hematology Global Technical Support Dept.
together tightly,
please pull and
rotate them slowly to
reduce liquid
attraction. Then
slide relatively to
take out the plates.
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Hematology Global Technical Support Dept.
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Hematology Global Technical Support Dept.
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Hematology Global Technical Support Dept.
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Hematology Global Technical Support Dept.
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Hematology Global Technical Support Dept.
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Hematology Global Technical Support Dept.
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Hematology Global Technical Support Dept.
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Hematology Global Technical Support Dept.
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Check piercing probe Check piercing probe (1) Remove the air tubes for piercing cylinder; /
attrite status attrite status (2) Push the piercing probe to let it pass through
the probe wipe manually. Check the attrite
status of piercing probe tip. If it is seriously
attrite, please replace it.
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Hematology Global Technical Support Dept.
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Replace Sheath fluid Replace sheath fluid filter (1) Turn off the pneumatic unit; Cross-headed
filter LF3 (2) Open right side door and chamber assembly screwdriver
panel;
(3) Take out the tubes connected to the sheath
fluid filter outlets and loose the two screws as
the picture shows ;
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Hematology Global Technical Support Dept.
Replace pressure plate Replace pressure plate of (1) Open the front cover and support it with the /
of rotation scanner rotation scanner supporting bar;
(2) Take out the old rotation pressing head
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Hematology Global Technical Support Dept.
Replace NRBC Replace NRBC (1) Turn off the pneumatic unit; Cross-headed Be caution for direction
Diaphragm pump diaphragm pump (2) Open right side door and chamber assembly screwdriver of diaphragm pump
panel; and the tube
(3) Loose the screws and take out the tubes connection, one for
connected to the diaphragm pump; liquid system, the other
for pneumatic system
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Hematology Global Technical Support Dept.
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Hematology Global Technical Support Dept.
Pull out
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Hematology Global Technical Support Dept.
Check crystal for Check if there is crystal on (1) Open the front cover and chamber assembly Cross-headed
solenoid valve solenoid valve panel at the right side; screwdriver
(2) Check if there is any crystal on the valves. If Cleaning tissue
yes, remove it and clean relevant part;
Replace open vial wipe Replace open vial wipe (1) Move the probe wipe to the bottom position /
manually until it leaves the sample probe
completely;
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Hematology Global Technical Support Dept.
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Hematology Global Technical Support Dept.
new one
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Hematology Global Technical Support Dept.
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Hematology Global Technical Support Dept.
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3. Status Check
During PM visit, please kindly check working status according to the following table :
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Attention:
1、Check if the rubber head of rotation barcode scanner presses at the center position of sample tube(Needs to be checked
every 6 months) ,
2、Lubricate the lead screw of syringe motor every year.
For the other operation parts like optic gain calibration & performance test, which were not mentioned by this
manual, please refer to BC-6800 Operator/Service Manual & Training materials.
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Appendix A
Group position for normal scatter gram for fresh blood:
A.1 DIFF Scatter gram
5/7
4/7
1/7
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