ARCHITECTURAL BUILDING UTILITIES 5

Market and Product Analysis on Insulated Concrete

Forms as Wall Panel System

Ainza, Patricia Leigh G.

Calimlim, Daphnea Maeve
Sibal, Jasphel Jett H.
Tañedo, John Roxxette P.
Viñeza, Mikaela S.
BSA – 4E

Ar. Andrei Dela Cruz

Instructor
January 24, 2024
TABLE OF CONTENTS

I. INTRODUCTION ………………………………………………………...... 1

II. PROBLEM IDENTIFICATION ………………………………………………...... 7

III. PRESENTATION OF SOLUTION ANALYSIS ………………………………...... 12

IV. PROS AND CONS (SWOT ANALYSIS) …………………………………. 25

V. BENEFITS OF THE PRODUCT …………………………………………………. 31

VI. PRODUCT ROAD MAP …………………………………………………………. 37

VII. CONCLUSION ………………………………………………………………… 40

VIII. REFERENCES ………………………………………………………………… 42

List of Tables
Table 1. List of Top Companies that manufacture Insulated Concrete Forms and their available
product sizes.
Table 2. SWOT Analysis of ICF panels to its user
Table 3. SWOT Analysis of ICF panels to its market

Table 4. SWOT Analysis of ICF panels to its industry and society

Table 5. Cost Comparison for CHB and ICF

Table 6. Specs Comparison for CHB and ICF

Table 7. Product Road Map

List of Figures

Figure 1. ICF Market Analysis

Figure 2. Insulated Concrete Form Market Size

Figure 3. ICF Market by Region

Figure 4. ICF Market by Material Type
Figure 5. ICF Market by Application
 I INTRODUCTION

The manufacturing industry is experiencing a transformative phase both globally and

locally, marked by a shift towards innovative and sustainable construction practices. This

market analysis focuses on the adoption and implications of alternative building systems,

particularly the Insulated Concrete Forms (ICF) as a prominent building material, within the

manufacturing sector, emphasizing their potential to reshape the industry landscape. Moreover,

it aims to provide insights into the potential opportunities, challenges, and market dynamics

surrounding the adoption of ICFs within the manufacturing sector to address growing concerns

related to environmental sustainability, energy efficiency, and construction speed.

Insulated Concrete Forms (ICFs) are structures that securely hold fresh concrete,

providing permanent insulation for enclosed buildings. Originating after World War II, early

forms were made of treated wood fibers held together by cement in Switzerland. The

development of plastic foams in the 1940s and 1950s led to the creation of foam blocks

resembling modern ICFs by a Canadian inventor in the 1960s. Similar products were

concurrently developed in Europe. In the 1980s and 1990s, American companies entered the

ICF technology, manufacturing blocks and panels. The Insulating Concrete Form Association

(ICFA) was established in the mid-1990s to promote and research ICFs, seeking building code

acceptance. Although faces with challenges such as higher costs and proprietary materials, the

ICF market grew, fostering competition and cost moderation.

According to an analysis report, the US market for concrete forms is expected to witness

growth, primarily driven by increased demand in residential construction. These forms are

deemed safe for severe wind conditions, making them preferable in regions prone to tornadoes

and hurricanes. The rise in tropical cyclones is expected to further boost consumer preference

for insulated concrete forms. The demand for disaster-resistant construction is rising due to an

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uptick in natural calamities like earthquakes and floods, positively impacting the insulated

concrete form market. Additionally, ICF provides resistance against decay, corrosion, and pest

attacks, distinguishing it from traditional wooden construction.

Figure 1. ICF Market Analysis

The market for ICF is experiencing growth due to rapid urbanization and the ongoing

construction of residential and commercial buildings. The demand is further fueled by the need

to retrofit and replace aging infrastructure for improved energy efficiency. Several countries’

governing authorities are providing financial incentives, grants, or tax credits to promote

energy-efficient construction practices, including the use of ICFs. The increasing preference

among homeowners and commercial property occupants for energy-efficient and

environmentally friendly buildings add to appeal of ICFs. Additionally, the global push for

green building certifications, such as Leadership in Energy and Environmental Design (LEED)

and Energy Star, is encouraging the widespread adoption of ICFs.

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Insulated Concrete Form (ICF) Market Trends/ Drivers Globally

Rising Emphasis on Energy Efficiency and Sustainability

The demand for Insulated Concrete Form (ICF) systems is propelled by the

construction industry’s increasing focus on energy efficiency and sustainability.

Individuals and businesses seeking to minimize carbon emissions and environmental

impact are contributing to this demand. Government authorities are also incentivizing

energy-efficient construction, offering tax benefits and rebates for choosing ICF

technology, thereby acting as a catalyst for market growth.

Increasing Disaster Resilience and Safety Concerns

The market growth is growing due to an increase focus on disaster resilience

and safety in construction, driven by the heightened frequency and severity of weather

events caused by climate change. Insulated Concrete Forms (ICFs) are gaining

popularity for their superior strength and durability, particularly in the face of hazards

like fire, wind, and impacts. This has promoted architects, engineers, and developers to

turn to ICFs to design and construct buildings that can better withstand the

unpredictable challenges posed by climate change.

Advancements in ICF Technology and Design

The continual advancements in technology and design are the third key driver

of market growth for Insulated Concrete Forms (ICFs). The expanding construction

industry is pushing manufacturers to innovate and meet evolving needs. Integrated

features in ICFs, such as attachment points for utilities, streamline construction, cut

labor costs, and boost overall efficiency. Material technology progress enhances

insulation properties, making ICFs more energy efficient. Moreover, new materials and

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 methods reducing the environmental impact of ICF production, aligning with

sustainability goals.

Figure 2. Insulated Concrete Form Market Size

The forecast period anticipates a Compound Annual Rate (CAGR) exceeding 4% for

the Insulated Concrete Form (ICF) Market. The market experienced negative impacts in 2020

due to COVID-19, with nationwide lockdowns disrupting supply chains and leading to a

temporary halt in construction activities. Despite this setback, steady growth is expected, driven

by increased construction activities. Market growth is propelled by factors such as the demand

for energy-efficient buildings, a rise in high-rise constructions, heightened disaster

preparedness, and decreased construction timelines. However, the high cost of ICF is foreseen

as a limiting factor for market expansion. Opportunities for growth include increasing

promotion and awareness of ICF among manufacturers and consumers, along with the growing

significance of Expanded Polystyrene (EPS) in the construction industry. North America

currently holds the highest market share globally in the ICF market, while the Asia-Pacific

region is poised to dominate during the forecast period.

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 Furthermore, the manufacturing industry of Insulated Concrete Forms (ICFs) in the

Philippines is characterized by a growing interest in sustainable and energy-efficient

construction practices. ICF as a building material, have gained traction globally, and their

adoption in the Philippines aligns with the country's focus on resilient and environmentally

friendly construction methods. The market landscape for ICFs in the Philippines is influenced

by factors such as increasing urbanization, a growing construction sector, and a heightened

awareness of the benefits associated with energy-efficient building materials.

Insulated Concrete Form (ICF) Market Drivers in the Philippines

The Philippines have yet to introduce ICF in its construction industry though it has

evidently shown its advantages in the construction market. However, the emerging insulation

materials market in the Philippines is poised for consistent growth. Factors contributing to this

expansion include a rising demand for energy efficiency as well as growing use of green

building materials will drive the progress of this space in the country. Additionally, stringent

regulations towards reducing greenhouse gas emissions and rising focus on improving indoor

air quality are some other factors that will positively influence the expansion of this industry.

Significance on Energy Efficiency and Environmental Sustainability

The Philippines, like many other countries, is placing a significant emphasis on

energy efficiency and environmental sustainability in construction. ICFs, known for

their excellent thermal insulation properties, contribute to energy savings by regulating

indoor temperatures and reducing the need for additional heating or cooling. Moreover,

with a global push towards sustainability, ICFs manufacturing process can incorporate

recycled materials, and the energy-efficient properties of buildings constructed with

ICFs contribute to reducing overall environmental impact.

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 Disaster Resilience

The Philippines is prone to various natural disasters, including typhoons and

earthquakes. ICFs, with their superior strength and durability, are compatible for their

potential to enhance the resilience of structures against such hazards.

This study provides a comprehensive overview of the significance and versatility of

Insulated Concrete Forms (ICFs) as a wall panel system in contemporary construction. It

highlights the dual functionality of ICFs, seamlessly integrating structural support and superior

thermal insulation. As urbanization and construction activities continue to rise, ICFs emerge as

a solution that meets the growing demand for energy-efficient and sustainable building

practices. As the subsequently analysis delves into the market landscape, regulatory

environment, and opportunities and challenges, the foundation laid erves as a valuable

framework for understanding the broader context and implications of ICFs in the

manufacturing industry.

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 II PROBLEM IDENTIFICATION

While Insulated Concrete Forms (ICFs) offer numerous benefits, there are certain

challenges and issues associated with their use. Identifying these problems and gaps in its

industry is crucial in addressing and improving the overall performance and capability of ICFs

in the manufacturing industry.

Supply and Demand

The increasing demand from the non-residential construction sector is set to propel the

growth of the extruded polystyrene insulation material market. Insulated Concrete Form (ICF)

plays a crucial role in green building by reducing energy consumption, thus benefiting both

building owners through lower energy costs and the environment by reducing greenhouse gas

emissions. Despite these advantages, the high cost of insulated concrete form are expected to

hinder market growth.

Global Insulated Concrete Form Market

Figure 3. ICF Market by Region

In 2020, North America dominated the market share due to the thriving US

construction industry fueled by a strong economy, positive market conditions for

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commercial real estate, and increased government funding for public works. The US

Census Bureau reported a 6.03% growth in building construction, with 1,366,697

buildings constructed in 2020 compared to 1,288,951 in 2019. These factors

collectively indicate an anticipated increase in demand for Insulated Concrete Form

(ICF) in North America during the forecast period.

Figure 4. ICF Market by Material Type

In 2020, the polystyrene segment held a significant share in the ICF market,

comprising 95.0% to 98.0% air concentration, is a key material in the development of

ICF, particularly XPS or EPS. Its versatile applications in various sectors such as floor,

walls, industrial cold storage, refrigerators, and freezers contribute to the overall

expansion of the industrial landscape.

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 Figure 5. ICF Market by Application

In 2020, the residential segment played a significant role in the ICF market. The

growing demand for energy-efficient construction, driven by increase building codes, has led

to a notable increase in ICF constructions in residential buildings. The affordability of ICF

compared to alternative solutions with similar efficiency attributes is a key factor driving the

demand for ICF in the residential sector.

Gaps of Insulated Concrete Forms (ICF) in the Manufacturing Industry in the

Philippines

This involves recognizing areas where there may be deficiencies or opportunities for

improvement. Identifying and addressing these gaps can contribute to the growth and

sustainability of the ICF manufacturing industry here in the Philippines since there are limited

to no information regarding this type of alternative building system. The following statements

are gaps in the industry:

1. Limited awareness or Understanding of ICF technology among builders, architects, and

consumers.

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 2. Lack of standardized regulations or building codes specific to ICF construction in

certain regions.

3. Perceived high initial cost of ICF materials compared to traditional construction

method.

4. Limited options for customization and design flexibility with existing ICF product.

5. Challenges in the supply chain, including sourcing raw materials, production efficiency,

and distribution logistics.

6. Concerns about environmental impact of ICF manufacturing processes and materials.

7. Limited training and certification programs for construction professionals working with

ICF.

8. Limited collaboration between ICF manufacturers, builders, architects, and regulatory

bodies.

9. Limited adoption of advanced technologies in ICF manufacturing process.

10. Limited penetration of ICF products in local markets.

Problems and Issues Encountered in ICF Manufacturing Industry

1. Material Complexity

- The manufacturing of ICFs involves working with specialized materials such as

Expanded Polystyrene (EPS) foam or other insulating materials, which can have

unique manufacturing requirements.

2. Customization Demands

- Clients often have specific design requirements, leading to a need for customization

in ICF manufacturing.

3. Quality Control to Form Design

- The design and precision of ICF are critical for the success of the construction

project. Inconsistencies in form design can lead to construction issues.

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4. Supply Chain Disruptions

- The ICF manufacturing sector can be affected by the supply chain disruptors, such

as shortage of raw materials and transportation issues.

5. Regulatory Compliance

- Manufacturers need to comply with various industry standards, building codes, and

environmental regulations, which may vary across regions.

6. Energy Efficiency in Manufacturing

- Energy consumption during the manufacturing process can be a concern, both in

terms of cost and environmental impact.

7. Technological Advancements

- Staying abreast of technological advancements in manufacturing processes,

automation, and materials are crucial for maintaining competitiveness.

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 III PRESENTATION OF SOLUTION ANALYSIS

This chapter will delve into a comprehensive exploration of data and innovative

solutions within the Insulated Concrete Form (ICF) Manufacturing Industry. This analysis is

geared towards providing a thorough understanding of the industry’s current landscape, with a

focus on market trends, demand dynamics, regulatory influences, and technological

advancements. The subsequent segments will also highlight solutions that play a pivotal role

in propelling the industry forward. These solutions encompass advancements in materials

science, manufacturing processes, and sustainable practices. Its impact extends beyond

addressing current challenges, contributing to a more resilient and environmentally conscious

future for the ICF Manufacturing Industry.

In the dynamic landscape of the manufacturing industry, the companies under

consideration demonstrate a commitment to innovation and excellence. This commitment has

prompted a critical examination of the challenges and opportunities inherent in the application

of Insulated Concrete Forms (ICF). As this study navigates the complexities material selection,

customization demands, quality control, and regulatory compliance, its importance of

presenting robust solutions does not only address these issues but also elevate overall efficiency

and sustainability of construction methodologies. This study aims to shed light on

opportunities, overcome challenges, and contribute to the evolution of construction practices

aligned with the demands of our rapidly changing world.

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How do Insulated Concrete Forms work?

Insulated Concrete Forms (ICFs) stand as a testament to innovation in modern

construction, providing a robust and energy-efficient alternative to traditional building

methods. The fundamental concept behind ICFs involves a straightforward yet ingenious

approach.

ICFs are essentially interlocking modular units that serve as both the framework and

insulation for a structure. Typically measuring 4 feet in length and 16 inches in height, these

blocks are arranged in a running bond pattern during construction, much like assembling a

giant puzzle. The key to their strength lies in the evenly spaced vertical webs within the blocks,

creating a structural framework akin to traditional masonry.

What sets ICFs apart is the hollow cavity formed by these interlocked blocks. This

cavity, whose thickness can vary between 4 to 12 inches, is filled with concrete, creating a solid

and well-insulated wall. This combination of concrete and insulation not only ensures structural

integrity but also provides excellent thermal resistance, contributing to energy efficiency in

buildings.

The simplicity of the ICF concept belies its effectiveness. Once the blocks are in place

and filled with concrete, they form a continuous, monolithic structure that offers superior

strength and durability. The resulting walls boast excellent insulation properties, reducing the

need for additional insulation materials and enhancing the overall energy efficiency of the

structure.

In essence, ICFs work by seamlessly integrating the structural and insulating

components of a building into a single, efficient system. This not only simplifies the

construction process but also leads to structures that are resilient, energy-efficient, and

adaptable to a variety of architectural designs. As the construction industry continues to

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prioritize sustainability and efficiency, the role of ICFs in shaping the buildings of the future

becomes increasingly prominent.

By introducing a range of ICF sizes, including standard options and specialized blocks,

you can provide builders and architects with the flexibility needed for customization. This

approach allows for diverse design possibilities while maintaining the benefits of ICF

construction, such as energy efficiency and structural strength. Additionally, offering blocks

with integrated finishing options enhances the aesthetic appeal of the final structures.

How Build Block Insulating Concrete Forms (ICFs) are Made

Modern ICFs use two types of materials to create the forms which are left in place to

provide insulation and disaster resistance.

The first component of ICFs is expanded polystyrene or EPS foam, which make up

the insulating panels. The foam panels hold in the concrete during the pour and provide high

insulation after the structure is built. EPS is a rigid and tough closed cell foam that is used for

disposable trays, plates, bowls, cups and food packaging. The fact that EPS is so great at

keeping your coffee warm and soda cold makes it perfect for doing the same for residential and

commercial structures.

The second component of Build Block insulating concrete forms are polypropylene

plastic webs which bridge the two panels together and provide screw and attachment points

for bracing and alignment during construction. Attaching finishes to the wall such as, stucco,

EIFS, brick, or siding on the outside and sheetrock or plaster on the inside.

Polystyrene foams are produced using blowing agents that form bubbles and expand

the foam. Build Block plastic Webs are made from high-density plastic. Build Block combines

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both new material and recycled material into the finished product.

Process of making ICFs by Build Block Building System

1. The Build Block ICF webs are loaded into specially designed molds.

2. The two pieces of this mold will lock together, and the very light foam beads will flow

into the mold.

3. Hot steam is then pumped into the mold and the beads rapidly expand and stick together.

4. After a few moments, the mold separates, and the finished block is pushed out.

Strategic Solutions for Overcoming Gaps in ICF Manufacturing

1. Limited Awareness or Understanding of ICF Technology: Develop informative

materials explaining the benefits and installation process of ICFs.

• Brochures

- Providing a brief overview of ICF technology by emphasizing its key

advantages and highlighting the energy efficiency, durability and environmental

benefits. It can also include a step-by-step installation process with visuals.

- The use of ICF in construction is not well known locally for insulating

residential and commercial buildings. Common concerns and misconceptions

may arise due to the unfamiliarity of the builders, architects and consumers.

Producing brochures with addressed concerns and misconceptions about IFC

may reduce the problem.

• Educational Workshops and Seminars

- Educational workshops and seminars play a pivotal role in enhancing

understanding and promoting the adoption of Insulated Concrete Forms (ICFs).

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 These sessions involve in-person or virtual events that delve deep into ICF

technology, providing participants with hands-on demonstrations of the

installation process. Addressing questions and concerns directly, these

workshops offer valuable takeaways in the form of informational materials. To

maximize reach, promotion is key, with efforts directed at advertising through

industry networks, leveraging social media platforms, and featuring events on

the company's website. Collaborating with local trade organizations and

educational institutions further extends the impact of these workshops, creating

opportunities for broader engagement. Continuous improvement is ensured by

actively collecting feedback, allowing for adjustments to content and format

based on the evolving needs and preferences of the participants.

2. Perceived High Initial Cost of ICF Materials

In the dynamic landscape of construction, the adoption of Insulated Concrete

Forms (ICFs) presents a revolutionary departure from traditional building methods.

This essay explores the myriad benefits of using ICFs compared to the conventional

approach, emphasizing the efficiency gains and sustainability embedded in this

innovative construction technology.

ICFs fundamentally alter the way structures are built, offering a holistic solution

that combines both structural integrity and energy efficiency. Unlike traditional

methods that rely on separate elements for structure and insulation, ICFs seamlessly

integrate both functions into a single system. The blocks, typically 4 feet long and 16

inches high, interlock in a running bond pattern to form a robust structure. The evenly

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spaced webs within the blocks create a cavity that is filled with concrete, resulting in a

monolithic and well-insulated wall.

The primary advantage of ICF construction lies in its unparalleled energy

efficiency. The continuous insulation provided by the foam forms results in structures

with significantly higher thermal resistance, reducing the reliance on additional

insulation materials. This translates to improved energy performance, lower heating and

cooling costs, and a reduced carbon footprint over the lifespan of the building.

Another compelling benefit of ICFs is their structural strength. The interlocking

blocks, filled with reinforced concrete, create buildings that can withstand extreme

weather events and provide enhanced resistance to fire and other hazards. The durability

of ICF structures ensures a longer lifespan, contributing to reduced maintenance costs

over time.

Beyond efficiency and durability, ICF construction also offers a streamlined and

cost-effective process. The money spent on ICFs encompasses both the structural

components and the insulation, eliminating the need for separate materials and labor

associated with traditional methods. Additionally, the ease of construction and reduced

need for skilled laborers contribute to faster project completion times, further

optimizing costs.

ICFs afford unlimited design flexibility, enabling architects and builders to

create structures with unique and intricate features. The versatility of ICFs allows for

the construction of radius walls, multiple elevations, and other architectural elements

with ease. This creative freedom, coupled with the structural and energy efficiency

benefits, positions ICFs as a preferred choice for forward-thinking builders and

designers.

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 The adoption of ICFs heralds a new era in construction, where efficiency,

sustainability, and design freedom converge. The integrated approach of combining

structure and insulation, along with the myriad advantages in energy efficiency and

durability, makes ICF construction a compelling choice. As we consider the cost-

effectiveness and streamlined construction process, it becomes evident that ICFs not

only redefine how we build but also pave the way for a more efficient, resilient, and

sustainable future in construction.

3. Limited Options for Customization and Design Flexibility

There are various companies that manufacture Insulated Concrete Forms

offering limited sizes which result in the cause of the demand of the product.

List of Top Companies that manufacture Insulated Concrete Forms and their

available product sizes.

Manufacturer Form Specifications

Dimensions (Inches) Sq. Ft. Per Wall Type
(S)creen (W)affle
Length Height Core Sizes ci. Yd (6” (F)lat MPB
core) (Modified Post &
Beam
Amvic Inc. 48 16 4 - 12 53 F
48 16 6-8 53 F
Logix Insulated 48 16 4 - 12+ 54 F
Concrete Forms Ltd 48 16 4 - 12+ 54 F
48 16 4 - 12+ 54 F
Fox Blocks 48 16 4 - 12 53 F
48 16 4 - 30 53 F
Build Block Building 48 16 4-8 54 F
Systems 48 16 4 – 12+ 54 F
48 16 4-6 85 S
Polycrete 96 12, 18, 5.5 - 24 56 F
24
96 12 4 – 24 56 F
Table 1. List of Top Companies that manufacture Insulated Concrete Forms and their available
product sizes.

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 From the table above, it clearly shows a limited variety of sizes are available in

the market. We therefore propose a new set of available sizes of ICF for a more suitable

options in certain building projects.

A. Standard Block Sizes:

• 8 inches (20 cm) width: This is a common width for ICF blocks and is suitable for

various wall thicknesses. It provides a good balance between insulation and

structural integrity.

• 12 inches (30 cm) width: Larger blocks are often used for projects where speed of

construction is crucial. They can lead to faster assembly due to fewer blocks needed

to cover the same area.

• 16 inches (40 cm) width: Larger blocks are suitable for projects where a higher level

of insulation is desired, and they can contribute to more rapid construction.

B. Variable Height Options:

• 8 feet (2.4 meters): Standard height for residential projects, providing flexibility for

various floor heights.

• 10 feet (3 meters): Suitable for projects with higher ceilings, commercial buildings,

or structures with specific height requirements.

C. Corner Blocks:

• Variable Corner Angles (90 degrees, 45 degrees): Corner blocks that accommodate

both right-angle and angled corners. This provides flexibility in designing structures

with unique layouts.

D. Half-Height Blocks:

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 • 4 feet (1.2 meters): Blocks with half the height of standard blocks for projects where

a lower wall height is required, such as interior walls or partition walls.

E. Specialty Blocks:

• Radius Blocks: Blocks that allow for the creation of curved or rounded walls,

adding architectural interest to designs.

• Tapered Blocks: Blocks with a tapered design to facilitate the construction of walls

with variable thickness, allowing for unique design features.

F. Integrated Finishing Options:

• Reveal and Groove Patterns: Integrated design elements directly into the blocks,

such as reveals or grooves, for a textured or patterned finish.

• Texture and Finish Choices: Bocks with various surface textures (smooth, textured,

exposed aggregate) to cater to different aesthetic preferences.

4. Challenges in the Supply Chain

In the realm of Insulated Concrete Forms (ICFs) manufacturing, ensuring a

steady and reliable supply of raw materials is paramount for seamless operations and

sustained growth. Recognizing the potential vulnerabilities associated with a singular

supplier, the strategic solution involves diversifying suppliers and forging robust

partnerships. This multifaceted approach is designed to fortify the supply chain and

mitigate risks, ensuring a stable flow of materials critical to the production of high-

quality ICFs.

Firstly, supplier diversification emerges as a cornerstone of this solution. By

actively seeking and engaging with multiple suppliers for key raw materials,

manufacturers create a network that minimizes risks associated with reliance on a single

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source. This approach is not merely about quantity but entails a careful selection of

suppliers based on factors such as reliability, quality, and geographical distribution.

Risk mitigation is intricately woven into the fabric of this solution.

Geographical diversification of suppliers is a strategic move to alleviate the impact of

region-specific challenges. Whether it be adverse weather conditions, geopolitical

instability, or other local disruptions, having suppliers in different regions acts as a

buffer, ensuring that the supply chain remains resilient.

Long-term partnerships constitute another crucial element. Building

relationships founded on trust, reliability, and shared values contributes to the stability

of the supply chain. These enduring partnerships foster collaboration, allowing for a

deeper understanding of each other's capabilities and challenges. Such relationships

often translate into preferential treatment during periods of high demand or unforeseen

disruptions.

Transparent communication emerges as a linchpin for effective supplier

relationships. By maintaining open channels of communication with suppliers,

manufacturers stay abreast of potential challenges and developments. This proactive

approach enables timely problem-solving and a collective response to emerging issues,

preventing disruptions before they can impact the production process.

Collaborative planning is an extension of transparent communication. Working

closely with suppliers to develop contingency plans and joint strategies for managing

supply chain disruptions ensures a shared responsibility for risk management. It

positions both parties to adapt swiftly to unforeseen circumstances, fostering agility in

response to challenges.

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 Continuous monitoring and evaluation underscore the importance of quality

assurance in the supply chain. Regular assessments of each supplier's performance, with

a focus on meeting quality and delivery standards, ensure that the supply chain remains

aligned with the manufacturer's requirements. This ongoing monitoring facilitates early

identification of any deviations, enabling prompt corrective actions.

Lastly, the strategy includes an element of foresight through alternative

sourcing. Identifying and evaluating alternative sources for critical raw materials

provides a safety net in case of unexpected disruptions with primary suppliers. This

proactive measure ensures that production can continue even if challenges arise,

offering a level of flexibility that is vital for sustained operations.

In essence, the solution to diversify suppliers and establish strong partnerships

is a comprehensive and strategic response to the intricacies of the ICF manufacturing

industry. By implementing these actions, manufacturers can create a robust supply

chain that not only addresses the challenges of today but also positions the industry for

sustained success and resilience in the face of future uncertainties.

5. Concerns about Environmental Impact

While Insulated Concrete Forms (ICFs) have gained recognition for their

energy-efficient and durable qualities, it's crucial to acknowledge some potential

negative environmental impacts associated with their production and use.

One notable concern revolves around the manufacturing process of ICFs. The

production of the materials used in these forms, such as expanded polystyrene (EPS)

foam or other plastics, often involves the extraction and processing of fossil fuels. These

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processes contribute to carbon emissions and further dependency on non-renewable

resources.

Additionally, the manufacturing of concrete, a key component of ICFs, is

energy-intensive and releases a significant amount of carbon dioxide into the

atmosphere. The extraction of raw materials for concrete, like limestone and clay, can

lead to habitat disruption and environmental degradation. The overall carbon footprint

associated with the production of concrete raises environmental concerns, particularly

when considering the scale of construction projects that utilize ICFs.

Another aspect to consider is the potential for waste generation. Construction

waste, including excess or damaged ICF materials, may end up in landfills. While ICFs

themselves are durable and have a long lifespan, any waste generated during the

manufacturing or construction process contributes to the overall environmental impact.

Furthermore, the disposal of ICFs at the end of their life cycle poses challenges.

If not properly managed, these materials can add to the burden of non-recyclable waste

in landfills, potentially contributing to long-term environmental issues.

It's essential to approach the use of ICFs with a comprehensive understanding

of their environmental implications. Sustainable practices, such as using recycled

materials in ICF production, optimizing manufacturing processes for lower

environmental impact, and exploring alternative, eco-friendly construction materials,

can help mitigate some of these negative effects.

In conclusion, while ICFs offer significant advantages in terms of energy

efficiency and structural performance, their environmental impact should be carefully

considered. Striking a balance between the benefits and drawbacks is essential to ensure

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that the construction industry progresses towards more sustainable and environmentally

friendly practices.

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 IV PROS AND CONS (SWOT ANALYSIS)

INSULATED CONCRETE FORM (ICF) TO USER- ICFs save builders time and money.

STREGNTHS
• Easier installation
• Noise reducing
• release heat in the summer and store
heat in the winter
OPPORTUNITIES
• Exceptional energy efficiency
• keep homes warmer in winter and
cooler in summer, which can help
lower heating and cooling bills.
WEAKNESSES
• Difficult to modify.
• Once these forms are set and the
concrete is hard, making changes to
walls or openings can be tough and
costly.
THREATS
• Potential for moisture issues – If not
installed correctly, water can get
trapped inside, leading to mold or
other damage over time.

Table 2. SWOT Analysis of ICF panels to its user.

INSULATED CONCRETE FORM (ICF) TO MARKET

STREGNTHS
• Cost-efficient in terms of materials
• the Insulating Concrete Form (ICF)
market holds promising prospects for
the future due to its energy-efficient
and sustainable construction
properties.
OPPORTUNITIES
• ICF provides an alternative that offers
excellent insulation and reduced
energy consumption
Table 3. SWOT Analysis of ICF panels to its market.
WEAKNESSES
• Emerging trends in the global
Insulating Concrete Form (ICF)
market include the growing demand
for sustainable and energy-efficient
construction solutions. With
increasing awareness about the
environmental impact of traditional
building materials
THREATS
• COVID-19 has caused significant
losses and economic damage globally,
impacting manufacturing, tourism, and
financial markets.
• Possible deflation of market growth if
locked down may happen again

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 INSULATED CONCRETE FORM (ICF) TO INDUSTRY AND SOCIETY

STREGNTHS WEAKNESSES
• Construction industry's shift towards • The upfront costs of using ICF is higher
sustainable and energy-efficient compared to traditional construction
building practices is expected to methods.
contribute to the growth of the ICF • Construction Workers is required to
market. have skill and training to work with
ICF.
OPPORTUNITIES THREATS
• The demand for ICF systems is • COVID-19 has caused significant
predicted to increase. losses and economic damage globally,
impacting manufacturing.

Table 4. SWOT analysis of ICF panels to its industry and society.

Cost and Investment

• Owner (Manufacturer)

Insulated Concrete Forms (ICF) are a construction technology used for building

walls and other structures. ICFs consist of panels made of rigid foam insulation that

area stacked and filled with concrete to create a well-insulated and strong structure. It

is important to note that the costs associated with ICF manufacturing can vary based on

location, project size, and other factors.

Material Costs:

The primary cost is associated with the purchase of ICF blocks or forms.

The price can vary depending on the brand, type, and thickness of the insulation.

Generally, ICFs are more expensive than traditional framing materials but may

offer long-term energy savings. Moreover, the cost of concrete to fill the ICF

forms is a significant consideration. The volume of concrete required will

depend on the size and thickness of the walls.

Labor Costs:

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 The labor cost for installing ICFs can be a significant portion of the

overall expenses. ICF installation requires skilled labor, and the time required

may vary depending on the complexity of the project. After the ICFs are in

place, additional labor and costs may be involved in finishing the walls,

including applying interior and exterior finishes.

Equipment Costs:

Specialized equipment may be needed for efficiently filling the ICF

forms with concrete. The cost of renting or purchasing this equipment should

be considered. Tools for cutting and shaping ICFs to fit specific dimensions may

be necessary.

Transportation Costs:

Transportation costs for delivering ICF blocks, concrete, and other

materials to the construction site should be factored in.

Training and Certification:

If your manufacturing facility is involved in the installation process,

training workers to use and install ICFs properly may be necessary.

Quality Control:

Ensuring that the ICFs meet quality standards may involve additional

costs for testing and quality control measures.

Permitting and Compliance:

Depending on your location, there may be permit fees associated with

using ICFs for construction.

• Client

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 The cost and investment of using Insulated Concrete Forms (ICF) for a client

can be influenced by various factors. Clients considering ICF construction should be

aware of both the initial costs and potential long-term benefits.

Initial Construction Costs:

ICFs can be more expensive than traditional construction materials. The

cost will depend on the type, thickness, and brand of ICFs chosen. The

installation of ICFs requires skilled labor, and labor costs can be higher

compared to conventional framing methods. The amount and type of concrete

needed to fill the ICF forms will contribute to the overall cost. Additional costs

may be incurred for finishing the ICF walls, including interior and exterior

finishes.

Long-Term Benefits and Savings:

ICF construction provides excellent insulation, leading to potential

energy savings over the life of the building. Clients should consider the long-

term benefits of reduced heating and cooling costs. Some insurance companies

offer discounts for buildings with features that enhance structural strength and

resilience, which may apply to ICF constructions.

Financing and Incentives:

Clients may explore financing options to help manage the upfront costs.

Some financial institutions offer loans or mortgages specifically for energy-

efficient and sustainable construction. In some regions, there are government

incentives or tax credits for using energy-efficient building materials and

methods, which could offset the initial investment.

Resale Value:

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 ICF construction may positively influence the resale value of a property

due to its energy-efficient and durable nature. Buyers may see value in lower

utility costs and a well-insulated home.

Consultation and Design:

Clients may need to pay for specialized architectural and engineering

services to design a building that optimally utilizes ICFs.

Education and Awareness:

Clients should invest time in understanding the benefits and potential

drawbacks of ICF construction. This may involve attending workshops,

consulting with experts, or researching case studies.

Site-Specific Considerations:

The local climate and geography can influence the performance of ICFs.

Clients may need to invest in designs and features that account for local

conditions.

Warranty and Maintenance:

Clients may opt for extended warranties offered by ICF manufacturers

or construction contractors. Understanding warranty terms and conditions is

crucial.

Cost and Specs of Concrete Hollow Block (CHB) vs. Insulated Concrete Form (ICF)

Concrete Hollow Block Insulated Concrete Form

Description
(per sqm) (per sqm)
Material Cost P 650 £30 (P 2,140)
Labor Cost (per day) P 500 – P 800 £7 - £10 (P 500-700)
Ready Mix Concrete (per cu. £75 (P 5,350) + £90 (P
P 5800 – P6000 (6000 psi)
m.) + Delivery 6,415) = £165 (11, 765)
£202 - £205 (P 14,405 –
TOTAL P 6950 – P 7450
P14,605)
Table 5. Cost Comparison for CHB and ICF

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 Description Concrete Hollow Block Insulated Concrete Form
Typically made of traditional Typically made of expanded
concrete mixtures, consisting polystyrene (EPS) foam
Material
of cement, sand, gravel, and forming a hollow block or
water panel.
Hollow core that is filled
Solid and dense concrete
with concrete, combining the
blocks, providing structural
Structure insulation properties of the
integrity and load-bearing
foam with the strength of the
capacities.
concrete.
Provide excellent inherent
Have minimal inherent insulation due to foam
Insulation
insulation properties. material, resulting to high
thermal resistance.
Come in various sizes and Comes in various size and
dimensions, with standard dimension but are relatively
Size and Dimension
sizes commonly used in larger than CHBs due to
construction. interlocking design forms.
Generally lighter than solid
Relatively heavy due to solid
Weight concrete blocks of equivalent
concrete composition.
size.
Typically laid using Assembled by interlocking
Construction Method traditional masonry he forms, creating a mold for
techniques. the reinforced concrete.
Provide good soundproofing
Provide some sound
due to the insulation
insulation due to their
material. The foam helps
Sound Insulation density, but additional
dampen sound, contributing
measures may be required
to a quieter indoor
for optimal sound proofing.
environment.
Table 6. Specs Comparison of CHB and ICF

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 V BENEFITS OF THE PRODUCT

SHORT TERM BENEFITS

Energy Efficient

• Energy efficient which means lower energy cost.

• Lower energy cost saves your money on electrical bill.

• Produces fewer greenhouses which is good for the environment.

• High thermal mads and minimal air infiltration create a stable temperature.

Construction Speed

• ICF construction can expedite the building process due to the large interlocking forms.

The assembly of ICF is relatively quick, potentially reducing construction timelines.

Ease Of Application

• Designed for easy assembly, and the process of stacking and interlocking the forms is

simpler compared to conventional construction methods.

Sound Resistance

• Reduces sound transmission. The foam of an ICF absorbs sounds, and the concrete

interior reflects noise.

• Decrease distractions from unwanted noises.

LONG TERM BENEFITS

Safe Structure

• ICF can withstand wind forces exceeding F5 hurricanes and tornadoes.

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 • ICF HAVE 4-hour fire rating compared to a 20-minute fire rating for most wood

construction. In the event of fire, this enables emergency crews plenty of time to

respond.

• ICF provides thick insulated walls that have the additional benefit of being bulletproof

for increased built-in-security. They are 10-times stronger than standard wood structure.

Less Repair and Maintenance

• ICF are reinforced with rebar and filled with concrete creating unparalleled strength

and durability that last for decades.

• The ICF materials are non-biodegradable, so your structure will not be suspected to rot

or deterioration.

• No pest maintenance- because ICF walls are insulated on both sides and sealed from

the elements.

Cleaner Indoor Air Quality

• Protects against outdoor air pollutants with 75% less outside air infiltration.

• Provides tight exterior building envelope increasing your air quality.

• Provides healthy humidity levels with unpolluted air. This makes it difficult for

allergens such as dust mites or mold to grow.

Resilience To Extreme Weather

• ICF structures are more often resilient to extreme weather conditions such as hurricanes

and tornadoes, due to their robust construction.

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Environmental Stability

• Contributes to environmental sustainability by reducing the overall carbon footprint of

a building. Lower energy consumption and longer lifespans align with green building

principles.

AFTER-SALES BENEFITS

After-sales benefits for Insulated Concrete Forms (ICF) refer to advantages and support

services that become relevant once the construction process is completed. These benefits

contribute to the long-term satisfaction, performance, and maintenance of the ICF structure.

Manufacturer Support:

• Reputable ICF manufacturers often provide ongoing support to clients. This include

assistance with inquiries, technical support, and access to resources such as design

guidelines and specifications.

Warranty Coverage:

• ICF manufacturers offer warranties for their products, covering aspects such as material

defects and performance. Understanding the terms and conditions of the warranty

provides peace of mind for building owners.

Training and Education:

• Some manufacturers offer training programs or resources for builders and contractors

to ensure proper installation and maintenance of ICF systems. Ongoing education can

contribute to the long-term performance of the building.

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Maintenance Guidelines:

• Manufacturers provide guidelines on how to properly maintain and care for an ICF

structure. This includes recommendations for cleaning, inspections, and addressing any

issues that may arise over time.

Technical Support:

• Access to technical support can be crucial in addressing any questions or challenges

related to the ICF system after construction. This support may involve assistance with

modifications, repairs, or upgrades.

Upgrades and Retrofitting:

• As technology and building practices evolve, manufacturers shall provide information

on upgrades or retrofitting options for existing ICF structures. This can help owners

enhance the performance or adapt to changing needs.

Environmental Considerations:

• Manufacturers offer guidance on sustainable practices related to ICF structures, such as

recommendations for eco-friendly finishes, landscaping, or energy-efficient systems.

Networking and Community:

• Some ICF manufacturers foster a community of builders, architects, and owners.

Participation in such networks can provide access to shared experiences, best practices,

and ongoing support from others in the industry.

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Energy Monitoring and Optimization:

• Manufacturers or service providers may offer tools or services for monitoring and

optimizing the energy efficiency of an ICF building. This can help owners identify areas

for improvement and enhance overall sustainability.

Recycling and Disposal Options:

• Information on recycling or responsible disposal of ICF materials at the end of a

building’s life cycle may be provided by manufacturers. Understanding

environmentally friendly disposal options aligns with sustainable practices.

ENVIRONMENTAL BENEFITS

Energy Efficiency:

• ICF structures are highly energy-efficient due to the integrated insulation provided by

the foam forms. This results in reduced energy consumption for heating and cooling,

contributing to lower carbon emissions and a smaller environmental footprint over the

building’s lifespan.

Reduced Carbon Emissions:

• The energy efficiency of ICF buildings leads to decreased reliance on heating and

cooling systems powered by fossil fuels. This reduction in energy consumption helps

mitigate carbon emissions, contributing to a more environmentally friendly

construction method.

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Sustainable Insulation Material:

• ICF forms are often made from expanded polystyrene (EPS), a type of foam that is

recyclable. The use of sustainable insulation materials aligns with environmentally

conscious building practices.

Longer Lifespan and Durability:

• ICF structures are known for their durability and longevity. The longer lifespan of a

building can reduces the need for frequent reconstruction or renovation, minimizing the

environmental impact associated with material extraction, manufacturing, and

construction.

Reduced Construction Waste:

• The interlocking design of ICF forms allows for precise construction with minimal

material waste. Compared to traditional construction methods that generate significant

waste during framing and insulation installation, ICFs can result in reduced

construction waste.

Sound Environmental Practices:

• ICF construction often involves sound environmental practices, such as the use of

recycled or recyclable materials, energy-efficient designs, and the potential for eco-

friendly finishes. These practices contribute to overall sustainability.

Resilience to Extreme Weather:

• ICF structures, being more resilient to extreme weather conditions, may experience

fewer instances of damage and require fewer repairs. This resilience contributes to

resource conservation and reduces environmental impact associated with rebuilding

after natural disasters.

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 VI PRODUCT ROAD MAP

PRODUCT ROADMAP

This will determine the ways in which the product will undergo development,

adaptation, or modification to align with market trends, user needs, and enhance its offerings

within the local and global industry.

Product: Insulated Product Road Map (January 2024- Ongoing)

Concrete Form

Overview
Insulated Concrete Forms (ICFs) are innovative construction materials designed for the efficient
construction of buildings. Combining a lightweight yet sturdy Expanded Polystyrene (EPS)
foam core, ICF offers superior structural strength and thermal insulation. The product roadmap
outlines the evolution, adaptation, and market strategies for both local and global markets.

PHASE OBJECTIVES & INITIATIVES TIMELINE

Local Market Global Market

Phase I: Product Education International Month 1-3

Foundation ● Conduct workshops Standards Compliance
and training sessions ● Ensure ICF
Establishment
for local architects, complies with
builders, and international
contractors. building
zstandards.

Local Certification Market Research and Month 4-6

● Obtain local Adaptation
certifications and ● Conduct market
approvals to meet research to tailor
regional construction ICF features to
standards. global
construction
trends.

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 Strategic Partnerships Distributor Network Month 7-12
● Collaborate with local Establishment
construction firms to ● Develop a
integrate ICF into network of
their projects. global
distributors for
increased
accessibility.

Phase 2: Research and Development

Product ● Continuous investment in Research and
Development to improve ICF ‘s capabilities. Ongoing
Enhancement and
Diversification
Variants for Different Applications
● Develop specialized variants for residential,
commercial, and industrial construction. Ongoing

Digital Integration
● Explore and integrate digital technologies for
enhanced efficiency. Ongoing

Energy Efficiency Innovations

● Innovate energy-efficient solutions to improve
thermal performance.
Ongoing

Phase 3: Multi-story Construction Month 13-18

Expansion of ● Enhance ICF capabilities to accommodate
multi-story constructions.
Application
Capabilities
Geographical Adaptation Month 19-24
● Tailor ICF to suit various geographical
conditions.

Infrastructure Integration Month 25-30

● Explore applications in infrastructure projects,
expanding beyond traditional construction.

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 Cross-industry Collaboration
● Collaborate with technology and manufacturing Ongoing
industries for innovative applications.

Phase 4: Sustainable Practices Integration

Branding and ● Highlight ICF ‘s sustainability through eco- Ongoing
friendly practices.
Marketing
Excellence Branding and Marketing Campaigns
● Implement targeted global campaigns to create Ongoing
awareness and competitiveness.
Table 7. Product Road Map

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 VII CONCLUSION

The future is looking up for buildings – they might just become more self-sufficient and

eco-friendlier, all thanks to advancing technology and a growing awareness of the environment.

As we move forward, homeowners, builders, and policymakers are placing greater importance

on saving energy and being environmentally responsible. This shift means the insulation

industry must step up, get creative, and adapt to meet these changing needs.

In summary, the outlook for the utilization of Insulated Concrete Forms is promising,

holding the potential to significantly decrease energy consumption and foster healthier, more

comfortable indoor spaces. Anticipated substantial growth in the market is driven by the

heightened focus on energy-efficient construction and sustainability. With ongoing

technological advancements and a deepening environmental consciousness, we can envision a

future where buildings are not only well-insulated but also more sustainable and resilient in the

face of a changing climate.

The unique combination of short-term and long-term benefits that make ICF an

attractive and sustainable construction solution. Highlighting the immediate advantages such

as quick construction, ease of installation, energy efficiency, and sound insulation can capture

the attention of those seeking efficient and cost-effective building methods. Moreover,

emphasizing the long-term benefits, such as energy savings, increased comfort, resilience to

extreme weather, and environmental sustainability, positions ICF as a forward-thinking and

eco-friendly choice. Providing after-sales benefits, including manufacturer support, warranty

coverage, training, and environmental considerations, adds value and reassures potential

buyers about the durability and ongoing performance of ICF structures. By effectively

communicating the economic, environmental, and practical advantages of ICF, tailored to the

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specific needs and concerns of the target market, the likelihood of successfully influencing

purchasing decisions and capturing a share of the construction market increases significantly.

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 VIII REFERENCES

Allied Market Research, https://www.alliedmarketresearch.com/. (n.d.). Insulated Concrete

Form (ICF) Market Size, Share, Competitive Landscape and Trend Analysis Report by
Material Type (Polystyrene, Cement Bonded Fiber, Polyurethane) and Application
(Residential and Non-Residential): Global Opportunity Analysis and Industry
Forecast, 2021-2030. Allied Market Research. Retrieved January 21, 2024, from
https://www.alliedmarketresearch.com/insulated-concrete-form-market-A06216
Insulated Concrete Form (ICF) Market Size, Share & Trends Analysis Report by product
(Polystyrene foam, Polyurethane foam, Cement-Bonded Wood Fiber), by application,
by region, and segment Forecasts, 2021 - 2028. (2020, August 9). Grand View
Research. Retrieved January 21, 2024, from
https://www.grandviewresearch.com/industry-analysis/insulated-concrete-form-
market
Insulated Concrete Form Market Report & Forecast 2023-28. (n.d.). Retrieved January 21,
2024, from https://www.imarcgroup.com/insulated-concrete-form-market
Insulated Concrete Form (ICF) market Insights. (n.d.). Mordor Intelligence. Retrieved January
21, 2024, from https://www.mordorintelligence.com/industry-reports/insulated-
concrete-form-icf-market
Insulating Concrete forms (ICFs). (n.d.). Retrieved January 21, 2024, from
https://www.cement.org/cement-concrete/paving/buildings-structures/concrete-
homes/building-systems-for-every-need/insulating-concrete-forms-(ICFs)
Latha, H. Solomon, A. (2018). Experimental investigation of insulated concrete form (ICF)
wall panels under quasi static cyclic load. Research Gate. Retrieved January 21, 2024,
from
https://www.researchgate.net/publication/331638575_Experimental_investigation_of_
insulated_concrete_form_ICF_wall_panels_under_quasi_static_cyclic_load
ICF Comparison Chart | ICF Builder Magazine. (n.d.). https://www.icfmag.com/icf-
comparison-chart/
BuildBlock ICFs. (2014, June 30). How BuildBlock Insulating Concrete Forms (ICFs) are
Made [Video]. YouTube. https://www.youtube.com/watch?v=QhAqkCL2Da4

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