DEFECT LIST - PRIORITY 1, 2 and 5

25/02/2014

DATE DEPT UNIT DEFECT NO PRIORITY PLANT ITEM DESCRIPTION STATUS

24/01/2014 IMD 1 422742 2 Unit 1 cooling tower fan #2 Fan tripped due to winding temp high No PTW
18/02/2014 IMD 1 427537 1 Deaerator overflow vlv MOV fails to operate from DCS & showing wrong feedback Ext to MMD
18/02/2014 IMD 4 427543 1 Air cooling cotrol system Fan 2, street 1 Motor loop temperature is showing high To check
19/02/2014 IMD 1 427562 2 Dearator overflow MOV #2 Valve not operating from DCS
IMD Boiler 4 427575 2 Fluidizing air blower A for FBHE oil station Light fault alarm activated
19/02/2014 IMD 4 427612 1 Hopper 444, ESP #4 Dome vlv faulty To check
20/02/14 IMD Boiler 4 427615 2 ESP #4 BT/RS Transformer reporting an error nocard
19/02/2014 IMD Ash plant 427662 1 Dampers 811/812 Dampers fails to select operations at silo plant To check
19/02/14 IMD Ash plant 427663 2 Compressor 11 Compressor after cliff presure high to check
19/02/14 IMD Boiler 4 427664 1 ESP #4 Field 2 not conveying
20/02/14 IMD Ash plant 427672 5 Flue gas monitoring sceen Carbondioxide recording zero progress
20/02/14 IMD Ash plant 427674 5 Flue gas monitoring sceen NOX recording zero progress
20/02/14 IMD Ash plant 427676 5 Flue gas monitoring sceen Sulphurdioxide recording zero progress
18/02/2014 IMD 1 427703 2 CCCW fan 6 No running back signal To check
19/02/2014 IMD 1 427704 1 BFP A, hydraulic coupling Coupling not working from DCS To check
18/02/2014 IMD 1 427706 1 Boiler combustor down temp 2 Temprature flactuating
19/02/2014 IMD 1 427713 2 HP heater #2 level switch Low low switch malfunctioning To check
20/02/14 IMD 1 427715 5 Deaerator storage tank Steam leaking on tank gauge tapping point
21/02/2014 IMD 1 427730 2 Hydrastep L.H.S at drum leakage Attend to leakage
19/02/2014 IMD 1 427736 2 CEP 2 sealing pressure gauge Gauge leaking
17/02/2014 IMD WTP 430759 2 Mixed bed 2 control Regen processing stops before completion of all steps To check
17/02/2014 IMD WTP 430760 2 Mixed bed 2,caustic adding vlv Valve shows both close and open To check
19/02/2014 IMD WTP 430766 2 Caustic adding vlv mixed bed 1 Vlv stops regen process by not responding to open and close
19/02/2014 IMD WTP 430767 2 Inlet valve mixed 1 Valve change olour to dark green and does not indicate whether open/close To check
19/02/2014 IMD WTP 430768 2 Out;et vlv mixed bed 1 Vlv changed colour to dark green and does not indicate whether open/close
19/02/2014 IMD R O plant 430769 2 Mixed bed acid inlet vlv It indicates open & closed position at the same time in the controls
19/02/2014 IMD WTP 430770 2 #2 acid injector inlet vlv The vlv does not indicate open/close position o the control screen In progress
19/02/2014 IMD WTP 430771 2 #1 acid injector inlet vlv It indicates open & closed position at the same time
19/02/2014 IMD WTP 430772 1 Re-use water pump Re-use water jockey pump does not respond to low pressure. It doesn’t start. To check
19/02/2014 IMD WTP 430774 2 Acid injector outlet concentration cylinder Acid concentration cylinder leaking No spares
21/02/2014 IMD WTP 430784 2 Mixed bed 1 vent valve Valve fails o reach limits during mixed bed regen
21/02/2014 IMD WTP 430790 2 Acid injector inlet valve Indicating both close and open during regen (mixed bed #1)
21/02/2014 IMD WTP 430791 2 Acid injector inlet valve Indicating both close and open during regen (mixed bed #1)
21/02/2014 IMD WTP 430792 2 Caustic injector inlet valve Indicating both close and open during regen (mixed bed #1)
24/02/2014 IMD WTP 430794 2 Mixed bed #1 inlet valve Not closing
13/02/2014 IMD Boiler feed pump 4A 432533 2 Suction flow meter Suction flow meter reading low To check
12/2/2014 IMD 4 433424 1 ESP right chamber Electronic rapping simulator diagram shows open circuit To check
20/02/14 IMD Boiler 4 433543 2 Hopper 434 Dome valve heater done
20/02/14 IMD Boiler 4 433544 2 Economiser hopper 461 High level indicated progress
20/02/14 IMD Boiler 4 433545 2 ESP hopper 414 Field 1 indicates high level no card
21/01/2014 IMD 1 433551 2 Coal feeder C & D Air leaking from I/L air connection to coal feeders C & D To check
15/02/14 IMD Boiler 4 433653 1 Coal feeder D Pnuematic valve not operating To check
7/2/2014 IMD 1 433814 2 Bed up burner control v/v Atomising air leakage, must be arrested To check
16/02/14 IMD Boiler 1 433996 1 Down high superheater outlet header Mv 2 fails to take a command from DCS To check
16/02/14 IMD Boiler 1 433997 1 Reheater spray Outlet venting valve Does not oprate from DCS To check
16/02/14 IMD 433999 1 Turning gear motor Motor current not showing at DCS To check
13/02/2014 IMD 4 434064 2 Main steam pipe drain v/v Left & right side drain v/v not operating To check
14/02/2014 IMD 4 434073 2 Lube oil filter A diff pressure gauge Gauge showing some reading when not in service In progress
15/02/14 IMD 434090 1 Coal feeder F Flow not showing at DCS To check
30/01/2014 IMD IND PLANT 434181 2 Vaccum pump-B Motor bearing temperature fluctuating To check
30/01/2014 IMD 2 434185 5 Smoke detector Smoke detector malfunctioning In progress
10/2/2014 IMD Turbine 4 434279 2 Backwash water pump B Pump B does not stop from DCS Ext to EMD
11/2/2014 IMD Turbine 4 434293 2 Feedwater pump A&B Provide face plate for minimum flow recirculating v/v & inlet flow in boiler steam system graphics Still to do
4/2/2014 IMD WTP 434639 2 Clean water pump 1 Not responding to command on PLC To check
18/02/2014 IMD 4 434751 5 Continuos emission monitoring system The system is not working To check
24/02/2014 IMD 4 433921/433920 2 Jacking oil pressure switch Pressure switch indicates jacking oil pressure low, but the pressure is normal
24/02/2014 IMD 4 427469 2 Soot blowing Soot blowing steam drain not operate as per sequence
24/02/2014 IMD 4 427468 2 Bed up oil burner 2 Bed up oil burner 2 purge valve not operate
22/02/2014 IMD 4 427466 1 Coal feeder E Does not operate from CCR
24/02/2014 IMD 4 427460 1 Condensate bypass MOV valve of gland sealing steam cooler Valve faulty
24/02/2014 IMD 4 427459 1 Condensate inlet MOV valve of gland sealing steam cooler Valve faulty, does not operate local and DCS
24/02/2014 IMD 4 427464 2 Bed up oil burner 1 Bed up oil burner 1 atomiation air flow low and atomiation pressure gauge not working
25/02/2014 IMD 4 427478 2 HP level 2 HP heater 2 transmitter showing wrong value