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Formation of Droplets and Bubbles

Prof. Michiel T. Kreutzer


Delft University of Technology
Objectives for this class

• Work through – in detail – a basic case


jet that breaks up into drops

• Discuss some current topics, with understanding of basic case

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The Dripping Faucet

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Pendant drop

• Gravity balances surface tension

γC = ρgz

rzz 1
C =- +
(1+ rz2 )3/ 2 r (1+ rz2 )1/ 2

These equations are matched


numerically with as a free fitting
parameter

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The jet that breaks up

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The jet that breaks up

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Thermodynamics

2 3 R2L 4
V = πR L n= V = πr 3n
4 r3 3

A = 2πRL + 4πR A = 4πr 2n

Adrops 4πr 2n 3 R
= =
A jet 2πRL 2 r

Drops are energetically favored if


3
r> R
2

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Disturbance
R(x) = R0 + ε sin(2πx / λ)
4π 2
Rzz = 2 ε sin ( 2π x / λ )
λ

λ ⎛ 1 4πε ⎞ ⎫
4 p =γ ⎜ + 2 ⎟ ⎪
⎝ R0 + ε λ ⎠ ⎪
⎪ ⎛ 8π 2ε 2ε ⎞
⎬ Δp = γ ⎜⎝ λ 2 − 2⎟
⎪ R 2
− ε ⎠
⎛ 1 4πε ⎞
0

p =γ ⎜ + 2 ⎟ ⎪
3λ ⎝ R0 − ε λ ⎠ ⎪
4 ⎭

R0
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Disturbance
R(x) = R0 + ε sin(2πx / λ)

λ
4

⎛ 4π 2 1 ⎞
Δp = 2γε ⎜ 2 − 2 2⎟
>0
3λ ⎝ λ R0 − ε ⎠
4
λ2 < 4π 2 (R02 - ε 2 )
Short wavelength disturbances
are stable

R0
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Disturbance
R(x) = R0 + ε sin(2πx / λ)

λ
4

⎛ 4π 2 1 ⎞
Δp = 2γε ⎜ 2 − 2 2⎟
<0
⎝ λ R0 − ε ⎠

4
λ2 > 4π 2R02
Long wavelength disturbances
will go bananas

R0
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Extra: Full Solution of Plateau-Rayleigh

After class?
Plateau-Rayleigh Instability

Unperturbed surface an velocity:

p0 = γ / R0 ur 0 = uz0 = 0

is a solution of N-S and continuity

⎛ ∂ur ∂ur ∂ur ⎞ ∂p


ρ⎜ + ur + uz ⎟ =−
⎝ ∂t ∂r ∂z ⎠ ∂r
⎛ ∂u ∂u ∂u ⎞ ∂p
ρ ⎜ z + ur z + uz z ⎟ = −
⎝ ∂t ∂r ∂z ⎠ ∂z

1 ∂ ∂uz
( r)
ru + =0
r ∂r ∂z
R0
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Linearize the equations

Perturbed surface and velocity and pressure

rˆ = R0 + εeωt +ikz Æ uˆ r = R(r ) eωt +ikz


uˆ z = Z (r ) eωt +ikz
pˆ = P(r ) eωt +ikz + p 0

Remove quadratic terms

⎛ ∂u ∂u ∂u ⎞ ∂p
ρ ⎜ r + ur r + uz r ⎟ = −
⎝ ∂t ∂r ∂z ⎠ ∂r
⎛ ∂uz ∂uz ∂uz ⎞ ∂p
ρ⎜ + ur + uz ⎟ =−
⎝ ∂t ∂r ∂z ⎠ ∂z

1 ∂ ∂u
(rur ) + z = 0
r ∂r ∂z
R0
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Substitute perturbed variables

Perturbed surface and velocity and pressure

rˆ = R0 + εeωt +ikz Æ uˆ r = R(r ) eωt +ikz


uˆ z = Z (r ) eωt +ikz
pˆ = P(r ) eωt +ikz + p 0

Note that the constant pressure p0 will cancel

∂ 1 ∂
∂t
(Reωt +ikz
) =-
ρ ∂r
(Peωt +ikz + p 0 )

∂ 1 ∂
∂t
(Reωt +ikz ) =-
ρ ∂z
(Peωt +ikz + p 0 )

∂ R ∂
∂r
(R eωt +ikz )+ eωt +ikx + (Z eωt +ikz ) = 0
r dz
R0
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Find single equation for radial velocity

Perturbed surface and velocity and pressure

rˆ = R0 + εeωt +ikz Æ uˆ r = R(r ) eωt +ikz


uˆ z = Z (r ) eωt +ikz
pˆ = P(r ) eωt +ikz + p 0

Eliminate all terms ⎡⎣ eω t+ikz ⎤⎦ after differentiation

1 ∂P ⎫
ωR = − ⎪
ρ ∂r

ik
ωZ = − P ⎪
⎪ 2 d2R
ρ ⎬ r 2
+ r
dR
− 1 + (kr) 2
(
R=0 )
⎪ dr dr
⎪ Modified Bessel Eq. of order 1
∂R R ⎪
+ + ikZ = 0 ⎪
∂r r ⎭
R0
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Find R(r), P(r) and Z(r)

Perturbed surface and velocity and pressure

rˆ = R0 + εeωt +ikz Æ uˆ r = R(r ) eωt +ikz


uˆ z = Z (r ) eωt +ikz
pˆ = P(r ) eωt +ikz + p 0

Radial velocity:

R(r ) =C I1(kr )

Pressure, using ωR =-
1 ∂P and axial velocity
ρ ∂r
ωρC
P(r ) =- I0 (kr ) Z (r ) = iC I0 (kr )
k

R0
16 | I 0′ ( x ) = I1( x ), K 0′ ( x ) = K 1( x ) A&S 9.6.27 (p.376) Droplet formation - MT Kreutzer
Boundary conditions I

Perturbed surface and velocity and pressure

rˆ = R0 + εeωt +ikz Æ uˆ r = R(r ) eωt +ikz


uˆ z = Z (r ) eωt +ikz
pˆ = P(r ) eωt +ikz + p 0

Kinematic boundary condition

∂r̂
= u ⋅ n ≈ ur at r ≈ R0
dt

dt
( )
R0 + ε eω t+ikz = CI1 (kR0 )eω t+ikz

εω ερω2 I 0 (kr ) ωt +ikz


C= pˆ = p 0 + e
I1 (kR0 ) k I1 (kR0 )

R0
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Boundary conditions II

R2 Perturbed surface and velocity and pressure

rˆ = R0 + εeωt +ikz Æ uˆ r = R(r ) eωt +ikz


uˆ z = Z (r ) eωt +ikz
pˆ = P(r ) eωt +ikz + p 0
R1
Normal stress balance on free surface
⎛1 1⎞
p̂ = γ∇ ⋅ n = γ ⎜ + ⎟
⎝ R1 R2 ⎠
1 1 1 ε ω t+ikz
= ω t+ikz
≈ − e
R1 R0 + ε e R0 R02

1 ⎛ ∂ 2 r̂ ⎞
≈ ⎜ 2 ⎟ ≈ ε k 2 eω t+ikz εγ
R2 ⎝ ∂z ⎠ pˆ = p 0 -
R0
(1- (kR0 )2 )eωt +ikz

R0
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Dispersion Relation

Perturbed surface and velocity and pressure

rˆ = R0 + εeωt +ikz Æ uˆ r = R(r ) eωt +ikz


uˆ z = Z (r ) eωt +ikz
pˆ = P(r ) eωt +ikz + p 0

Two pressures combined give the dispersion relation

εγ
pˆ = p 0 -
R0
(1- (kR0 )2 )eωt +ikz

ερω2 I 0 (kr ) ωt +ikz


pˆ = p 0 + e
k I1 (kR0 )

ω2 I1 (kR0 )
(γ / ρR03 )
= kR0
I 0 (kR0 )
(1- (kR0 )
)2

R0
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Plateau-Rayleigh Instability

fastest growing
wave kR ! 0.697
0
0.12
ω2
(γ / ρR03 ) 0.1

0.08

0.06

0.04
ω2 I (kR )
3
= kR0 1 0 (1- (kR0 )2 )
(γ / ρR0 ) I 0 (kR0 )
0.02
minimum
0
wavelength
0 0.2 0.4 0.6 0.8 1 kR0 < 1, or
-0.02 kR0
3 λ2 > 4π 2R02
1 ρR
t break ! = 2.91 0

ωmax γ

R0
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The jet that breaks up

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Experimental verification

Donnelly and Glaberson, Proc. Roy. Soc. London A 290 (1966), 547

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Exponental Growth and Dispersion Relation

Donnelly and Glaberson, Proc. Roy. Soc. London A 290 (1966), 547

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Gas Jet Inside a Liquid

Perturbed surface and velocity and pressure

rˆ = R0 + εeωt +ikz Æ uˆ r = R(r ) eωt +ikz


uˆ z = Z (r ) eωt +ikz
pˆ = P(r ) eωt +ikz + p 0

Two pressures combined give the dispersion relation

εγ
pˆ = p 0 -
R0
(1- (kR0 )2 )eωt +ikz

ερω2 K0 (kr ) ωt +ikz


pˆ = p 0 + e
k K1(kR0 )

ω2 K1(kR0 )
(γ / ρR03 )
=- kR0
K0 (kR0 )
(1- (kR0 )
)2

R0
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Dispersion relation for a Gas Jet

fastest growing
wave kR ! 0.484
ω2 0.75 0

(γ / ρR03 ) 0.65

0.55

0.45
minimum
0.35
wavelength
0.25
kR0 < 1, or
0.15
λ2 > 4π 2R02
0.05

-0.05 0 0.2 0.4 0.6 0.8 1

-0.15 kR0
-0.25

1 ρR03
t break ! = 1.22
ωmax γ
R0
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Can we do all of this simpler?
• Lubrication approximation for inviscid flow

∂u γ d ⎛ 1 d 2r ⎞ 0.14
=− ⎜ − 2⎟ Lubrication works
∂t ρ dz ⎝ r dz ⎠ 0.12
best at long
wavelength
0.1
gives
0.08

1 γ 0.06
ω2 = ⎡
3 ⎣
(kR ) 2
− (kR ) 4
⎤⎦
2 ρ R0
0 0
0.04

0.02

0
0 0.2 0.4 0.6 0.8 1
-0.02

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Viscous slowing
• Additional lengthscale ω
(γ / ρR03 )1/ 2

ν Shear rate
δ=
ω

Now ω2 = γ 3 f (kR0 ,kδ )


ρh0

kR0
∂u γ d ⎛ 1 d 2r ⎞ ∂ 2
u
Lubrication: =− − + 3ν
∂t ρ dz ⎜⎝ r dz 2 ⎟⎠ ∂z 2

1 γ 3ν
ω2 = ⎡
3 ⎣
(kR ) 2
− (kR ) 4

⎦ + iω (kR0 )2
2 ρ R0
0 0 2
R0
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Confined bubble/droplet formation

Microchannels
Squeezing and Dripping
Squeezing Dripping Jetting water

oil

Thorsen et al. (2001) PRL

Ca = 0.004 Ca = 0.035 Ca = 0.05

de Menech et al. J Fluid Mech (2008)


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Confined jets

• Remember that it is the γ 1 term that drives the P-R instability


r

Guillot et al, Phys Rev E 78 (2008), 016307

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Plateau-Rayleigh or not?

Garstecki et al, Phys Rev Lett 94 (2005), 164501

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Confined Thread Stability

6000

4000
( s( kσ, )0.8) )
ReRe(
2000

0
0 0.5 1
kR
k

0.1

0.01

3
( s( 0.7 , a) ) 1 .10
-1) - 1
Re(s
Re

4
1 .10

5
1 .10

6
1 .10
0.5 0.6 0.7 0.8 0.9
Dollet et al, Phys Rev Lett 100 (2008), 034504 a r0/R
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Again, P-R or not?

Link et al, Phys Rev Lett 92 (2004), 054503


Leshansky & Pismen, Phys Fluids 21 (2009) 023303
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Scaling rules for squeezing regimes

filling stage squeezing stage

Vfill ~ WWin H Vsqueeze ~ Qdisp Dtsqueeze


Vcont WWin H
æ Qdisp ö Dtsqueeze ~ ~
Vdisp = WWin H ç a1 + a 2 ÷ Qcont Qcont
è Qcont ø
a1 ,a 2 = O(1)

Garstecki et al., Lab Chip 6 (2006), 437


Van Steijn et al., Chem Eng Sci 62 (2007), 7505
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The role of gutters

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The role of gutters

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Double Emulsions

Utada et al. Science 308 (2005) 537

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Double emulsions (always with oil)

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All-aqueous droplet microfluidics
History

1896, Beijerink finds that starch


and agar solutions phase-separate

(Beijerink was founder of


biotechnology in Delft)

Developed into separation method


in Sweden, 1950’s

Partioning coefficients:
- proteins ~ 0.01-100
- cells ~1
Beijerink

Albertsson, Nature 182 (1958) 709


Aqueous two phase systems

Immiscible aqueous polymer solutions


• low surface tension (γ ~ 0.1 mN/m)
• mild conditions for encapsulation

Hydrogel Core-shell
For microfluidic applications, see the review
Hardt, Lab on a Chip (2012) particles capsules
Oops, no drops…

Thread is much more stable than predicted


by Rayleigh-Plateau theory

Ziemecka et al., Lab on a Chip 11 (2011) 620


Geschiere et al., Biomicrofluidics 6 (2012) 022007
Aqueous co-flowing jets are very stable

Actuation off

Ziemecka et al., Lab on a Chip 11 (2011) 620


Drops form when perturbing the jet

Actuation on

Ziemecka et al., Lab on a Chip 11 (2011) 620

Other examples of droplet formation by actuation:


Shum et al., Biomicrofluidics 6 (2012) 012808
Song et al., ChemComm 49 (2013) 1726
Drops form when perturbing the jet

Ziemecka et al., Lab on a Chip 11 (2011) 620


Forced drop formation
Hydrogel beads are stable and monodisperse

Ziemecka et al., Lab on a Chip 11 (2011) 620


What is the stabilizing mechanism?

Thread is much more stable than predicted


by Rayleigh-Plateau theory

Geschiere et al., Biomicrofluidics 6 (2012) 022007


How fast does the disturbance grows?

Rayleigh Phil. Mag. (1892)


Tomotika Proc. R. Soc. Lond. A (1936), Stone & Brenner JFM (1996)
Guillot Phys Rev Lett (2007), Herrada Phys Rev E (2007)
What about our (confined) threads?

Very stable, erratically breaks up far from inlet

Geschiere et al., Biomicrofluidics 6 (2012) 022007


Sanity check: oil-water threads
same surface tension and viscosities

Breakup length agrees with theoretical prediction

Geschiere et al., Biomicrofluidics 6 (2012) 022007


Learn more by perturbing the jet
f = 28 Hz

x
How perturbations grow in time / place

Geschiere et al., Biomicrofluidics 6 (2012) 022007


How perturbations grow in time / place

Geschiere et al., Biomicrofluidics 6 (2012) 022007


Possible explanations

Non-Newtonian effects

Diffuse interface?
Water-in-water-in-water drops

Ziemecka et al., Soft Matter 7 (2011) 9878-9880


A3PS: Scheme of the device

piezo off

piezo on

Ziemecka et al., Soft Matter 7 (2011) 9878-9880


Device in action

Ziemecka et al., Soft Matter 7 (2011) 9878-9880


A3PS: Phase separation in droplets

Ziemecka et al., Soft Matter 7 (2011) 9878-9880


A3PS: Phase separation in droplets

0 cm

1 cm

2 cm

3 cm

4 cm

Ziemecka et al., Soft Matter 7 (2011) 9878-9880


A3PS: Shell thickness

Ziemecka et al., Soft Matter 7 (2011) 9878-9880


Just in – water-in-water(-in water) droplets

e 50 μm
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What’s more, what have we not covered?
• Break-up, all the non-linear stuff

Doshi et al, Science 302 (2003), 1185

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What have we learned

• Droplet formation and bubble formation is


driven by surface minimization

• Viscous effects slow down but do not affect stability

• Linear stability analysis predicts droplet sizes

• In microchannels, confinement creates non-Plateau regimes.


Squeezing more relevant at low Ca.

• Still debate about Plateau-arguments in confined threads

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Further Reading
• Excellent reviews by Eggers

Eggers & Villermaux, Rep. Prog. Phys 71 (2008) 036601

Eggers, Rev. Mod. Phys 69 (1997) 865

• Microfluidics: a couple of key papers

Garstecki et al., Lab Chip 6 (2006), 437

Link et al, Phys Rev Lett 92 (2004), 054503

Guillot et al, Phys Rev E 78 (2008), 016307

Garstecki et al, Phys Rev Lett 94 (2005), 164501

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Further Reading
• Books

Drazin, Introduction to Hydrodynamic Stability, Cambridge UP

Leal, Advanced Transport Phenomena, Cambridge UP

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What’s more, what have we not covered?
• Break-up, all the non-linear stuff

Doshi et al, Science 302 (2003), 1185

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