1 Location Carmeron Highlands Incinerator 40 TPD. [MALAYSIA] Engineer Mr.Sermpun Aimjaboak Date 1. DATAS FOR DESIGN 1.

1 High Of Chimney 1.3 Flow Rate Of Air/Smoke 1.4 Temperature Of Air/Smoke 1.5 Local Mean Wind speed Above Ground 10.00 m. 2. PROPERTIES OF MATERIALS 2.1 Ultimate Compressive Strength Of Concrete 2.2 Unite Weigth Of Reinforced Concrete 2.3 Yield Strength Of Steel 2.4 Unite Weigth Of Steel 2.6 Unite Weigth Of Stainless (304H: Corrosion Resistance) 2.7 Yield Strength Of Bolt 2.8 Tensil Strength Of Welding (For E60-xx Only) 3. Allowable Stress For Design 3.1 Bending Stress Of Steel & Tensile 3.2 Compressive Stress Of Steel 3.3 Shearing Stress Of Steel = 1,440.00 [For Control Buckling] = 1,150.00 = 960.00 kg./cm.
2

15 September 2009

= = [250 < 310 Not Reduce] = =

30.00 3.00 220.00 250.00 27.90

m. mm. m.3/sec. Co No Reduct. Coeff. m./sec.

1.2 Lining Thick.: Stainless (Grade 304H: Corrosion Resistance)=

=

240.00

kg./cm.2 kg./m.3 kg./cm.2 kg./m.3 kg./cm.2 kg./m.3 kg./cm.2 kg./cm.2

= 2,400.00 = 2,400.00 = 7,850.00 = 7,900.00 = 2,400.00 = 4,200.00

2.5 Yield Strength Of Stainless (304H: Corrosion Resistance) = 2,050.00

kg./cm.2 [D/t]<130 kg./cm.2

50 12.85 kg.5 m.60xD] m. [D/t]<130 44.5 m./cm.6 Outside Diameter At Top&Bott. m.00 960.00 10. 40. [1.7 Thickness Of Steel Chimney (Account For Corr./m.00 0.2 kg./cm. Cylindrical Portion Dia. [20]/20 mm.00 Dia.2 = 1.11 kg. [30]/3 m. Of Cylindrical Portion = 1.7 Shearing Stress Of Bolt 3. 1 m./cm. . Select Dimensions Of Steel Chimney 4.2 3.260.85 kg./m./cm. m.00 = = = = = = 30.4 Bending Stress Of Stainless & Tensile 3.3 High Of Cylindrical Portion 4.2 kg.8 Shearing Stress Of Welding 4./m.00 kg. Allowable Stress For Design (Cont.50 1.2 High Of Conical (Flared) Portion 4. 48./cm.025.4 Outside Diameter At Top Of Flared Portion 4.00 0.00 = 1.5 Compressive Stress Of Stainless 3.) 3. 4.00 20.6 Shearing Stress Of Stainless 3.5 Outside Diameter At Base Of Flared Portion 4. m.230.00 = = 820. 10 m. Flared Portion Dia.2 kg. = 1/16") = Force Per Project Area/Unit High 20 m. 0.1 Total High Of Steel Chimney 4.2 kg. 0. m.

50.29 18.19 .69 48.F.30 1.62 7.81 1.3 Location Carmeron Highlands Incinerator 40 TPD.69 48.4.54 1.19 48.69 48.2/m./m.50 1.70 0.Sermpun Aimjaboak Date 5.*12*7900 kg.40 1.70 0.45 1.00kg.85 12.30 1.50 0.70 = I 1 1 1 1 1 1 1 1 S.50 46.) H (m.88 Cq 1.10 .6.75 0.) 0.62 1.69 48.69 48.12.14*Dia.69 48.) 0 .50 0. 3.85 Ce 1.39 1./m.*12*7850 kg.3 Dead Load Of Platform/Access Ladder/Helical Strake 5.70 0.) F(kg.50 0.70 0.84 51.24.89 41.4 Live Load (For Personal) 5.69 48. high 30.70 0.5 Live Load (For Wind) [V = 27.57 .9.10 6.30 1.38 24./sec.75 0.69 48.29 .85 4.18. high = UBC Formula (18-1) Section 1618 P = CeCqqsI -----> F=PA = 0.14 .1 Dead Load Of Steel/Unit High 5./m.18 49.30 1.11 44.62 .19 40.18 44.38 .7.17 35.) Favg(kg.48 .70 A (m.75 0.75 0.] Shape Factor (S.57 15 September 2009 = = = = 3./m.2/m.70 0.40 1.F.70 0. 0.14*Dia.30 1. [MALAYSIA] Engineer Mr.14 9.2/m.2 Dead Load Of Stainless/Unit High 5.9 m.00kg.30./m.40 qs 48.73 1.27 43./m. DESIGN LOAD 5.

00 79.00 0. Thin Wall Steel Cylinder. Analysis (Modal Analysis) And Result [A Steel Chimney Is Modeled As A Cantilevered.00 0.18 0.00 0.54 0.02 0. X % Parti. Z % 79.00 0.02 20.00 2 14. Y % Parti.01 0.4 6.71 85. Hz Period.68 0. Hz Period.71 0.00 0.60 0.00 Run From STAAD Pro 6.51 0. sec Parti.29 20.00 0.00 250.2 Frequency Of Steel Chimney (When Wind Load Action+Dead Load) Mode Freq. sec Parti.05 0.07 23.00 0.00 1 1. Fixed Base With Free End] 6.47 41.01 0.29 41.00 20.00 3 4 5 21.06 0.00 Run From STAAD Pro Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 . X % Parti.00 0.07 85.63 55.00 0. Y % Parti.07 0. Z % 0.00 0.94 0.1 Natural Frequency Of Steel Chimney (Dead Load Only) Mode 1 2 3 Freq.06 0.

314. 8.Sermpun Aimjaboak Date 6.67 m.02 Mode 2 85.37 1.06 0. [MALAYSIA] Engineer Mr.-m.16Hz ≠ f1(41.89E+05 < Transitional Range > < Not Critical > Result: Not Risk For Vortex Shedding 6. ./v) 11.02 Mode 5 85./sec.314. sec Mode 1 41.) Strouhal Critical Velocity (Vcr = f1*Dia.00 kg.25 kg./S) Reynold Number (Re = V*Dia.00 1. kg. kg.01 = = = From 6.07 0.00 19.01 15 September 2009 Vortex Shedding Frequency (Fs = S*V/Dia.138.40 19. kg.2 (DL+WL) Mode 4 41.06 0. Axial Force Shear Force Bending Force Fy Fx Mz = = = = Fy Fx Mz = = = 8.1 (DL) Mode Freq.07 Hz) 102.5 Internal Forc At Any Level At Level 0.07 0.138. Hz Period.157. kg.27 No Criti.3 Check Resonance & Vortex Shedding From 6.00 m.5 Location Carmeron Highlands Incinerator 40 TPD.441. > 36.4 Support Reaction At Base (Use For Design Foundation Block) Axial Force Shear Force Bending Force 6.-m. 9.

Compressive Stress Max.00 373.24 kg./cm./cm.6 Check Design Of Chimney Shell Thickness At Level = 25. kg.00 561.00 .440.68 kg.80 357.2 < 1.73 kg. < 1. 15. Tension Stress Allowable Bending Moment Fy Fx Mz Fy Fx Mz Diameter = = = = = = = = = = = = = = = = = = = = 3.721. kg.2 kg.75 kg.-m.2 kg./cm. > 8. kg.-m.24 kg.00 0.00 2 Diameter 27.6 At Level 10 m.93 3.00 m.00 722.95 23. kg.00 12. kg./cm.00 8./cm.00 m.440.437.80 31./cm.00 826. Compressive Stress Max./cm. m.50 3.2 kg./cm.437.2 < 1.43 kg. Axial Force Shear Force Bending Force 6. Stress Due To Chimney Weight Stress Due To Weight Of Lining Stress Due To Wind Max.721.00 0. Axial Force Shear Force Bending Force At Level 25 m./cm.2 < 1.150.70 15.2 kg.00 12. Stress Due To Chimney Weight Stress Due To Weight Of Lining Stress Due To Wind Max.50 m./cm.-m.150.2 kg.00 224. kg.-m.475. Tension Stress Allowable Bending Moment At Level = 10.2 kg.93 389. > 561.

00 kg./m. Thickness Of Base Plate Use Thickness Of Base Plate So Spacing Of Bolts Req.2 < 1.150. cm./bolt ] .755.2 cm.98 250.2 kg./cm. bolts = 1. > 19.00 = 1.00 20. Length Allowable Compressive Strength Of Foundation Req. Of Bolts [ DL = 37. kg./cm.00 = = = = 30.04 60.70 202. kg. Diameter = = = = = = 1.2 kg.800.3 Anchor Bolts (For Overturning Moment Increased to 1.00 kg. cm.50 Times) Use Dia.00 mm. kg.30 kg.00 23./cm.00 18./cm.00 16.00 = = 20.23 226.58 = 2.2 cm.-m. [MALAYSIA] Engineer Mr./cm.138. No./cm. Width Of Base Plate Use Base Plate Width 8.00 0. cm.2 kg. cm.50 10.00 8. Tension Stress Allowable Bending Moment 8.20 = 25.55 23.Sermpun Aimjaboak Date At Level = 0. Compressive Force/Unit Circumf. Compressive Stress Max./cm./m. 25.75Fy) Req.2 < 1.68 15 September 2009 m.00 m. DESIGN BASE PLATE AND ANCHOR BOLTS 8.2 Thickness Of Base Plate Allowable Bending Stress Of Plate (0.440.00 Stress Due To Chimney Weight Stress Due To Weight Of Lining Stress Due To Wind Max.1 Width Of Base Plate Max.7 Location Carmeron Highlands Incinerator 40 TPD.

8 Vortex Shedding Control Method .

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