® SEBP7151

November 2013

Parts
Manual
C7.1 Industrial Engine
G9R1~Up (Engine)

SAFETY.CAT.COM
Product and Dealer Information
Note: For product identification plate locations, see the section “Product Identification Information” in the
Operation and Maintenance Manual.

Delivery Date:

Product Information
Model:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information
Name: Branch:

Address:

Dealer Contact Phone Number Hours

Sales:

Parts:

Service:
 MEMORANDA

MEMORANDA SEBP7151
 TABLE OF CONTENTS
NAME PAGE NAME PAGE

GENERAL INFORMATION A2 FILTER GP-FUEL 39

INJECTOR GP-FUEL 44
REPAIR ALTERNATIVES A4 LINES GP-FUEL 46
LINES GP-FUEL INJECTION 48
SUPPLEMENTAL COOLANT PUMP GP-FUEL INJECTION 52
ADDITIVES A5 RAIL GP-FUEL 53

MAINTENANCE PARTS A6 ELECTRICAL AND STARTING

SYSTEM 54
INDEX A7 ALTERNATOR GP-CHARGING 54
CONTROL GP-ELECTRONIC 55
ENGINE ARRANGEMENT 1 MOUNTING GP-ELECTRONIC
ENGINE AR -PRIMARY . , 1 CONTROL 56
SENSOR GP-ENGINE 57
BASIC ENGINE 2 STARTING AID GP 58
BELT TENSIONER GP 2 STARTING MOTOR GP-ELECTRIC 59
CAMSHAFT GP 3 WIRING GP-ENGINE 60
COVER GP-VALVE MECHANISM . 4
CRANKSHAFT GP 5 SERVICE EQUIPMENT AND
CYLINDER BLOCK AS 6 SUPPLIES 61
CYLINDER BLOCK GP 7 PLATE & FILM GP 61
CYLINDER HEAD AS 8
CYLINDER HEAD GP 9 PART NUMBER INDEX B1
DRIVE GP-FAN 10
EXTENSION GP-FAN 11
FLYWHEEL GP 12
HOUSING GP-FLYWHEEL 13
HOUSING GP-FRONT 14
JET GP-PISTON COOLING 15
EYE GP-LIFTING 16
PAN GP-OIL 17
PISTON & ROD GP 19
PLUG GP-ENGINE 20
PULLEY GP-AUXILIARY DRIVE... 21
PULLEY GP-CRANKSHAFT 22
ROCKER ARM GP 23
SUPPORT GP-POWER TAKE-OFF 26

LUBRICATION SYSTEM 27
BREATHER GP 27
FILLER GP-ENGINE OIL 28
FILTER GP-ENGINE OIL 30
PLUG GP-OIL FILTER MOUNTING 31
PUMP GP-ENGINE OIL 32

COOLING SYSTEM 33
CONNECTION GP-WATER 33
COOLER GP-ENGINE OIL 34
PUMP GP-WATER 35

AIR INLET AND EXHAUST SYSTEM 36

EXHAUST GP 36
MANIFOLD GP-INLET 37
TURBOCHARGER GP 38

FUEL SYSTEM 39

SEBP7151 TABLE OF CONTENTS A1

 GENERAL INFORMATION
1. ENGINE IDENTIFICATION
Cat engines are identified with Serial Numbers and
Arrangement Numbers. In some cases, Modification
Numbers are also used. The serial number plate which
shows these numbers is mounted on the engine.
Cat dealers need this information to determine which
components were included on the engine when it was
assembled at the factory. This permits accurate
identification of replacement part numbers.
2. ORDERING PARTS
^ WARNING
When replacement parts are required for this
product Caterpillar recommends using Caterpillar
replacement parts or parts with equivalent spec-
ifications including, but not limited to, physical
dimensions, type, strength and material.
Failure to heed this warning can lead to prema-
ture failures, product damage, personal injury or
death.
Quality Cat replacement parts are available from Cat
dealers throughout the world. Their parts inventories are
up to date and include all parts normally required to
protect your investment in Cat Engines. Dealers may
offer repair kits or remanufactured parts to allow selection
of the most effective repair alternative for a particular
situation. When ordering parts, your order should specify
the quantity , part number , part name , and the serial
number/product identification number of the engine for
which the parts are needed.
3. PARTS MANUAL ORGANIZATION
Product information in this manual is presented as
"information elements" that represent all of the
components for the specific model. An Engine
Arrangement is an example of an information element.
The information elements are organized alphabetically by
part name and secondarily by part number within each
major section of the manual.
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the
manual. The TOC lists each section of the manual with a
complete list of all information elements organized as
they appear in the manual. Page numbers are provided
for quick reference to detailed parts identification
illustrations and serviceable consist lists.
A2 GENERAL INFORMATION
5. MAINTENANCE PARTS INDEX
The Maintenance Parts Index , located near the beginning
of the manual, references most frequently used
maintenance part numbers , providing description,
quantity , usage and page number. This information is
organized alphabetically by part description.
6. INDEX
The index located near the front of the manual is an
alphabetical listing of all information elements included in
the manual. Page numbers are provided for quick
reference to detailed parts identification illustrations and
serviceable consist lists.
7. PART NUMBER INDEX
A numerical index listing all part numbers and the
corresponding page number (s) appears at the back of
the manual.
8. CAPTIONS
Captions located at the beginning each information
element identify the part number and part name along
with additional descriptive information. S/N information
found in each caption should be used to select correct
information for a specific engine. Field replacement
options, identification of optional attachment
components, and where used ("part of ') information is
also provided.
The first line of a caption is shown in larger type font to
indicate the beginning of an information element.
Captions for additional pages that may be required to
illustrate an information element will be shown in
standard type font and will include the term ( contd.) .
9. NON-SERVICED PARTS
In some instances it is necessary to display non-serviced
parts that are a link to lower level serviceable consist
lists. These non- serviced part numbers are shown in
italic type indicating that they are not available. All consist
lists have not been converted to reflect this
enhancement.
SEBP7151
 GENERAL INFORMATION

10. PARTS LIST REFERENCE NUMBERS 15. <END>

Numbers shown in the Ref No column correspond to
numbers used in the associated graphic(s). An
alphabetic suffix may be added to a reference number to
identify lower level consist items. Numbers shown in the
Graphic Ref column refer to the graphic number identifier
displayed in the lower left corner of each illustration. The
Graphic Ref number may be used in combination with the
item Ref No to determine the correct part number. There
may be intentional omission of a Ref No in a consist list
as information is updated to reflect the latest serviceable
part numbers.
This symbol indicates the end of an information element.
NOTE:
Continuing improvement and advancement of
product design may cause changes to your engine
which may not be included in this publication.
Whenever a question arises regarding your Cat
product or this publication, please consult your Cat
dealer for the latest available information.

11. INDENTED PART NAMES

When a part name is indented in a parts list, it is part of
(included in) the group or assembly under which it is
indented.

12. ILLUSTRATION REFERENCE LETTERS

When necessary , illustrations contain reference letters
( A, B, C etc.) that are intended to track lines and
harnesses from one point to another. They are also used
to show where to reconnect illustrations that have been
separated.

13. ABBREVIATIONS AND SYMBOLS

O.D. - Outside Diameter

I.D. - Inside Diameter
A - Not Part Of This Group
B - Use As Required
C - Change From Previous Type
D - Order By The Meter
E - Order By The Centimeter
F - Not Shown
G - Order By The Inch
I - Refer To Hydraulic Information System
M - Metric Part
R - Remfg Part May Be Available
Y - Separate Illustration
Z - Not Serviced Separately

14. DESCRIPTION OF TYPE CHANGES

Type - A type is defined as any configuration change that
requires an additional Information Element for an
Arrangement, Group, or Assembly. If serial number
breaks for types are not available, a type # ( Type 1,
Type 2, etc.) will be displayed in the caption. These
"type" changes are identified with a "C" note ( change
from previous type) in the Parts List. Only the "types" that
apply to this Parts Manual will be included. Additional
types may exist causing "C" notes to appear on an
Information Element when no other types are shown.

SEBP7151 GENERAL INFORMATION A3

 REPAIR ALTERNATIVES

REMANUFACTURED COMPONENTS
As an option when making repairs consider Cat Remanufactured Components. Components that are available through
the Cat Remanufactured Program are identified three ways in the parts book:
• with the letter R in the note field of the parts list
• with an R * at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Cat Remanufactured engines for many engine arrangements are also available.

A4 REPAIR ALTERNATIVES SEBP7151

 SUPPLEMENTAL COOLANT ADDITIVES

CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
• Provides measured coolant conditioner.

DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Cat DEAC , an initial charge of SCA must be added to the cooling system. The amount of SCA added to
the system is dependent on the capacity of the system.

The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin-
on element. ( No Spin-on available for 3600 Family of Engines)

NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.

The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.

NOTE:

For use with standard heavy duty coolant only, not for use with Extended Life Coolant.

PARTS NEEDED:

Cooling System Capacity Liquid SCA at Spin-on SCA Maintenance

Liquid SCA at Initial Fill
Liters Gallons Maintenance * Element*

22- 30 ( 6- 8 ) 3P-2044 ( 1 ) 6 V- 3542 ( 1 ) 111-2370 ( 1 )

3P- 2044 ( 1 )
30- 38 (8-10) 111- 2372 ( 1 ) 111- 2369 ( 1 )
6V- 3542 ( 1 )

3P- 2044 ( 1 )
38- 49 ( 10- 13 ) 111- 2372 ( 1 ) 111- 2369 ( 1 )
8T- 1589 ( 1 )

49- 64 ( 13- 17) 3P-2044 ( 2 ) 8T- 1589 ( 1 ) 9N- 3368 ( 1 )

3P-2044 ( 2 ) 111-2372 ( 1 )
64- 83 ( 17-22 ) 111-2371 ( 1 )
8T- 1589 ( 1 ) 6 V- 3542 ( 1 )

3P- 2044 ( 3)
83- 114 (22- 30 ) 3P- 2044 ( 1 ) 9N- 3718 ( 1 )
8T- 1589 ( 1 )

3P- 2044 ( 1 )
114- 163 (30-43 ) 3P- 2044 ( 5) 111- 2371 ( 2)
6 V- 3542 ( 1 )

163- 242 (43- 64 ) 3P-2044 ( 8) 3P-2044 ( 2 ) 9N- 3718 ( 2)

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.

( ) Indicates quantity required.

SEBP7151 SUPPLEMENTAL COOLANT ADDITIVES A5

 MAINTENANCE PARTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE

BASIC ENGINE
BELT-SERPENTINE 283-1171 1 DRIVE GP-FAN 10
CAP-BREATHER ( VALVE MECHANISM) 380-9615 1 COVER GP- VALVE MECHANISM 4
GASKET-OIL PAN 351-4749 1 PAN GP-OIL 17

COOLING SYSTEM
GASKET-WATER REGULATOR 281-8744 1 CONNECTION GP-WATER 33
(TEMPERATURE)
REGULATOR AS- WATER 417-7782 1 CONNECTION GP-WATER 33
TEMPERATURE (INCLUDES
CONNECTOR)

ELECTRICAL AND STARTING SYSTEM

GLOW PLUG (24-VOLT) 361-9875 6 STARTING AID GP 58

FUEL SYSTEM
FILTER ELEMENT-FUEL 360-8960 1 FILTER GP-FUEL 39

LUBRICATION SYSTEM
CAP-OIL FILLER (ENGINE) 130- 9888 1 FILLER GP-ENGINE OIL 28
FILTER-ENGINE OIL 269- 8325 1 FILTER GP-ENGINE OIL 30
FILTER-FUMES DISPOSAL 273-5711 1 FILLER GP-ENGINE OIL 29

A6 MAINTENANCE PARTS SEBP7151

 INDEX
NAME PAGE NAME PAGE

A G
GASKET-OIL PAN 17
ALTERNATOR GP-CHARGING-12 -VOLT, 80-
GASKET- WATER REGULATOR
AMPERE 54
(TEMPERATURE) 33
GLOW PLUG ( 24-VOLT) 58
B
BELT TENSIONER GP 2 H
BELT-SERPENTINE ... 10
BREATHER GP 27 HARNESS AS-STARTING AID 58
HOUSING GP-FLYWHEEI 13
HOUSING GP-FRONT 14
C
CAMSHAFT GP 3 I
CAP-BREATHER ( VALVE MECHANISM) 4
INJECTOR GP-FUEL 44
CAP-OIL FILLER (ENGINE) 28
45
CONNECTING ROD GP 19
CONNECTION GP- WATER 33
CONTROL GP-ELECTRONIC 55
COOLER GP-ENGINE OIL 34 J
COVER GP- VALVE MECHANISM 4 JET GP-PISTON COOLING 15
CRANKSHAFT GP 5
CYLINDER BLOCK AS 6
CYLINDER BLOCK GP 7
CYLINDER HEAD AS 8 L
CYLINDER HEAD GP 9 LINES GP-FUEL 46
47
LINES GP-FUEL INJECTION 48
D 49
50
DRIVE GP-FAN 10

E M
MANIFOLD GP-INLET 37
ENGINE AR -PRIMARY 1 MOUNTING GP-ELECTRONIC CONTROL 56
EXHAUST GP 36
EXTENSION GP-FAN . 11
EYE GP-LIFTING 16
P
PAN GP-OIL 17
F 18
PISTON & ROD GP 19
FILLER GP-ENGINE OIL 28 PLATE & FILM GP 61
29 PLUG GP-ENGINE 20
FILTER ELEMENT-FUEL 39 PLUG GP-OIL FILTER MOUNTING 31
FILTER GP-ENGINE OIL 30 PULLEY GP-AUXILIARY DRIVE ... 21
FILTER GP-FUEL 39 PULLEY GP-CRANKSHAFT 22
40 PUMP GP-ENGINE OIL 32
41 PUMP GP-FUEL INJECTION 52
42 PUMP GP-WATER 35
43
FILTER -ENGINE OIL 30
FILTER -FUMES DISPOSAL 29
FLYWHEEL GP 12 R
RAIL GP-FUEL 53
REGULATOR AS-WATER TEMPERATURE
(INCLUDES CONNECTOR) 33

SEBP7151 INDEX A7
 INDEX
NAME PAGE NAME PAGE

ROCKER ARM GP 23
25

S
SENSOR GP-ENGINE 57
SENSOR GP-PRESSURE (INLET MANIFOLD
AIR) 57
SENSOR GP-SPEED (ENGINE) 57
SENSOR -PRESSURE (ENGINE OIL) .. 57
SENSOR -TEMPERATURE (AIR INLET
MANIFOLD) 57
SENSOR -TEMPERATURE (COOLANT) 57
SOLENOID 37
STARTING AID GP 58
STARTING MOTOR GP-ELECTRIC 59
SUPPORT GP-POWER TAKE-OFF. 26

T
TURBOCHARGER GP 38

w
WIRING GP-ENGINE 60

A8 INDEX SEBP7151
 ENGINE ARRANGEMENT
445 - 2586 ENGINE AR - PRIMARY
186 BRAKE KW ( 249 BHP ) AT 2200 RPM
SIVICS - 1000 i05564727
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 377 - 0721 1 ALTERNATOR GP - CHARGING 54
Y 371 - 2693 1 BELT TENSIONER GP 2
Y 425 - 0196 1 BREATHER GP 27
Y 396 - 2617 1 CAMSHAFT GP 3
Y 373 - 3607 1 CONNECTION GP - WATER 33
Y 371 - 2536 1 CONTROL GP - ELECTRONIC 55
Y 378 - 8280 1 COOLER GP - ENGINE OIL 34
Y 389 - 3346 1 COVER GP - VALVE MECHANISM 4
Y 374 - 6300 1 CRANKSHAFT GP 5
Y 390 - 0854 1 CYLINDER BLOCK GP 7
Y 385 - 2572 1 CYLINDER HEAD GP 9
Y 391 - 5560 1 DRIVE GP - FAN 10
Y 416 - 7808 1 EXHAUST GP 36
Y 371 - 2694 1 EXTENSION GP - FAN 11
Y 416 - 2470 1 EYE GP - LIFTING 16
Y 390 - 3737 1 FILLER GP - ENGINE OIL 28
Y 425 - 0197 1 FILLER GP - ENGINE OIL 29
Y 346 - 0220 1 FILTER GP - ENGINE OIL 30
Y 426 - 3292 1 FILTER GP - FUEL 41
Y 441 - 1215 1 FILTER GP - FUEL 43
Y 377 - 0692 1 FLYWHEEL GP 12
Y 393 - 3369 1 HOUSING GP - FLYWHEEL 13
Y 371 - 2725 1 HOUSING GP - FRONT 14
Y 416 - 8908 1 INJECTOR GP - FUEL 45
Y 371 - 2478 1 JET GP - PISTON COOLING 15
Y 426 - 3310 1 LINES GP - FUEL INJECTION 50
Y 391 - 5523 1 MANIFOLD GP - INLET 37
Y 395 - 0112 1 MOUNTING GP - ELECTRONIC CONTROL 56
Y 375 - 4499 1 PAN GP - OIL 17
Y 439 - 3432 1 PAN GP - OIL 18
Y 369 - 7304 1 PISTON & ROD GP 19
Y 378 - 8167 1 PLATE & FILM GP 61
Y 346 - 2908 1 PLUG GP - ENGINE 20
Y 375 - 0098 1 PULLEY GP - AUXILIARY DRIVE 21
Y 379 - 6629 1 PULLEY GP - CRANKSHAFT 22
Y 346 - 0737 1 PUMP GP - ENGINE OIL 32
Y 391 - 4811 1 PUMP GP - FUEL INJECTION 52
Y 372 - 2297 1 PUMP GP - WATER 35
Y 394 - 9639 1 RAIL GP - FUEL 53
Y 371 - 2480 1 ROCKER ARM GP 25
Y 395 - 0110 1 SENSOR GP - ENGINE 57
Y 395 - 0114 1 STARTING AID GP 58
Y 385 - 8000 1 STARTING MOTOR GP - ELECTRIC 59
Y 371 - 2719 1 SUPPORT GP - POWER TAKE - OFF 26
Y 431 - 6516 1 TURBOCHARGER GP 38
Y 440 - 0026 1 PLUG GP - OIL FILTER MOUNTING 31
Y 424 - 5516 1 WIRING GP - ENGINE 60
440 - 1796 1 ELECTRONICS GP - ENGINE RATINGS
Y - SEPARATE ILLUSTRATION
<END>

SEBP7151 1 Of 1 ENGINE ARRANGEMENT 1

2 BASIC ENGINE 1 of 1 SEBP7151
SEBP7151 1 of 1 BASIC ENGINE 3
4 BASIC ENGINE 1 Of 1 SEBP7151
SEBP7151 1 of 1 BASIC ENGINE 5
6 BASIC ENGINE 1 of 1 SEBP7151
SEBP7151 1 of 1 BASIC ENGINE 7
8 BASIC ENGINE 1 of 1 SEBP7151
SEBP7151 1 of 1 BASIC ENGINE 9
10 BASIC ENGINE 1 of 1 SEBP7151
SEBP7151 1 of 1 BASIC ENGINE 11
12 BASIC ENGINE 1 of 1 SEBP7151
SEBP7151 1 of 1 BASIC ENGINE 13
14 BASIC ENGINE 1 of 1 SEBP7151
SEBP7151 1 of 1 BASIC ENGINE 15
16 BASIC ENGINE 1 of 1 SEBP7151
 BASIC ENGINE
375 - 4499 PAN GP - OIL
SMCS - 1302 i05581232
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
61 -0217 28 BOLT ( M 8 X 1 25 X 20 - MM )
61 -0260 2 BOLT ( M8 X 1.25 X 25 - MM )
61 -0363 2 BOLT ( M6 X 1 X 20 - MM )
8T -0269 1 BOLT - SOCKET HEAD ( M6 X 1 X 20 - MM )
61 -0572 2 BOLT ( M8 X 1 25 X 20 - MM )
61 -8094
4681 1 GASKET
230 - 4302 1 BRIDGE
283 - 1 TUBE - OIL SUCTION
351 -4749 1 GASKET - OIL PAN
354 - 8538 1 PAN AS - OIL
8L - 2786 2 SEAL - O - RING
9S -- 4185 2 PLUG - O - RING
PAN - OIL
352 2718 1
M - METRIC PART
< END>

SEBP7151 1 Of 1 BASIC ENGINE 17

18 BASIC ENGINE 1 of 1 SEBP7151
SEBP7151 1 of 1 BASIC ENGINE 19
20 BASIC ENGINE 1 of 1 SEBP7151
SEBP7151 1 of 1 BASIC ENGINE 21
22 BASIC ENGINE 1 of 1 SEBP7151
 BASIC ENGINE
280 - 1911 ROCKER ARM GP
-
PART OF 371 2480 ROCKER ARM GP
-
SMCS 1123
PART NAME
i05581254
REF GRAPHIC SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1
2
1
1
276
276
--
9201
9206
1
5
CLIP
SPRING - SHAFT
4
3 1
1
276
277
--
9207
5307
1
1
SPRING - SHAFT
SHAFT AS - ROCKER ARM

--5111
4A 1 276 9200 1 PLUG - SHAFT END
5 1 278 6 ROCKER ARM AS
( EACH INCLUDES)

---
5A 1 276 9230 1 NUT
5B 1 278 5113 1 ADJUSTING SCREW (TORX)
6 1 278 5112 6 ROCKER ARM AS
( EACH INCLUDES)
6A 1 276 -9230 1 NUT

---
6B 1 278 5113 1 ADJUSTING SCREW (TORX)
7 1 280 1912 6 BRACKET
8 1 280 1913 6 RETAINER
9 1 280 -1914 12 BOLT (M8X 1 25X55 - MM )

SEBP7151 1 of 2 BASIC ENGINE 23

24 BASIC ENGINE 2 of 2 SEBP7151
SEBP7151 1 of 1 BASIC ENGINE 25
26 BASIC ENGINE 1 of 1 SEBP7151
 i05564958
SEE
PAGE

g03380302

SEBP7151 1 Of 1 LUBRICATION SYSTEM 27

 LUBRICATION SYSTEM
390 - 3737 FILLER GP ENGINE OIL -
-
SMCS 1316 i05580569
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
61 -0217 2 BOLT ( M8 X 1.25 X 20 - MM )
61 -0254 1 BOLT ( M 8 X 1.25 X 30 - MM )
61 -4374 1 BOLT ( M 8 X 1 25 X 60 - MM )
321 - 2383 1 FILLER GP - ENGINE OIL
306 - 2337 1 SEAL - O - RING
CAP - OIL FILLER ( ENGINE )
130 -9888 1
113 - 1504 1 SEAL - O - RING
277 - 1974 1 PLATE AS
277 - 1975 1 SEAL - O - RING
M - METRIC PART
<END>

28 LUBRICATION SYSTEM 1 Of 1 SEBP7151

SEBP7151 1 of 1 LUBRICATION SYSTEM 29
 i05580829
SEE
PAGE

GRAPHIC #1 <END> g01198493

30 LUBRICATION SYSTEM 1 Of 1 SEBP7151

 LUBRICATION SYSTEM
440 - 0026 PLUG GP - OIL FILTER MOUNTING
SMCS - 1306 i05583129
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
225 - 7941 1 PLUG
330 - 5898 1 SEAL - O - RING
<END>

SEBP7151 1 Of 1 LUBRICATION SYSTEM 31

32 LUBRICATION SYSTEM 1 of 1 SEBP7151
SEBP7151 1 of 1 COOLING SYSTEM 33
 COOLING SYSTEM
378 - 8280 COOLER GP - ENGINE OIL
-
SMCS 1378 i05580590
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
61- 0260 4 BOLT (M8X1.25X25 - MM )
61- 0456 4 BOLT (M8X1.25X45 - MM )
61- 4793 4 BOLT (M8X 1 25X50 - MM )
225 - 7944 2 GASKET
232 - 3751 1 PLATE
277 - 2538 2 GASKET
283 - 4559 1 HEAD AS - OIL FILTER
326 - 7402 1 COOLER GP - ENGINE OIL
367 - 7142 1 TUBE AS - OIL
M - METRIC PART <END>

34 COOLING SYSTEM 1 Of 1 SEBP7151

SEBP7151 1 of 1 COOLING SYSTEM 35
36 AIR INLET AND EXHAUST SYSTEM 1 of 1 SEBP7151
SEBP7151 1 of 1 AIR INLET AND EXHAUST SYSTEM 37
 AIR INLET AND EXHAUST SYSTEM
431 - 6516 TURBOCHARGER GP
SMCS - 1052 , 1053 i05583132
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
61- 0217 5 BOLT ( M8 X 1.25 X 20 - MM )
61- 0563 4 NUT ( M10 X1.5 - THD )
100 - 4830 1 BOLT ( M10 X1.5 X 20 - MM )
124 - 3815 1 BOLT ( M8 X 1 25 X 16 - MM )
277 - 9463 1 CLAMP
278 - 0016 1 GASKET
278 - 0017 1 GASKET
368 - 8557 1 TUBE AS - TURBOCHARGER
396 - 9532 1 LINES GP - TURBOCHARGER
420 - 2372 1 LINE AS
418 - 7124 1 FLANGE
418 - 7125 1 FLANGE
435 - 4501 1 TURBOCHARGER
M - METRIC PART
<END>

38 AIR INLET AND EXHAUST SYSTEM 1 Of 1 SEBP7151

 i05581153
SEE
PAGE

GRAPHIC #1

SEBP7151 1 Of 1 FUEL SYSTEM 39

40 FUEL SYSTEM 1 of 1 SEBP7151
SEBP7151 1 of 1 FUEL SYSTEM 41
42 FUEL SYSTEM 1 of 1 SEBP7151
 FUEL SYSTEM
441 - 1215 FILTER GP - FUEL
SMCS - 1261 i05584092
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 438 - 7763 1 FILTER GP - FUEL 42
Y - SEPARATE ILLUSTRATION

V
PH
©

I
m

GRAPHIC #1 <END> g03535423

SEBP7151 1 Of 1 FUEL SYSTEM 43

 FUEL SYSTEM
396 -9626 INJECTOR GP - FUEL
- -
PART OF 416 8908 INJECTOR GP FUEL

-
SMCS 1251 , 1254, 1290, 1713 i05584297
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
376 - 6403 1 WASHER - SEAL
376 - 6405 1 SEAL - O - RING
<END>

44 FUEL SYSTEM 1 Of 1 SEBP7151

SEBP7151 1 of 1 FUEL SYSTEM 45
46 FUEL SYSTEM 1 of 1 SEBP7151
SEBP7151 1 of 1 FUEL SYSTEM 47
48 FUEL SYSTEM 1 of 1 SEBP7151
SEBP7151 1 of 1 FUEL SYSTEM 49
 FUEL SYSTEM
426 - 3310 LINES GP - FUEL INJECTION
-
SMCS 1252, 1254 i05581189
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 61- 0593 2 BOLT ( M10 X 1 . 5 X 30 - MM )
2 1 61- 4200 2 BOLT ( M10 X 1 . 5 X 16 - MM )
3 1 100 - 4458 5 BOLT ( M 8 X 1.25 X 14 - MM )
4 1 164 - 7468 1 BOLT ( M10 X 1 5 X 95 - MM )
5 1 356 - 3986 2 CONNECTOR AS
( EACH INCLUDES )
1 277 - 4993 1 SEAL - O - RING
6 1 387 - 3577 1 SUPPORT GP - LINES
7 1 389 - 3789 1 LINES GP - FUEL
7A 1 247 - 4928 1 WASHER ( 16.5 X 2 0 . 5 X 1 , 6 - MM THK )
7B 1 386 - 2737 1 BOLT - BANJO
7C 1 389 - 3786 1 LINE AS - FUEL
8 1 389 - 5775 1 BRACKET
9 1 389 - 5777 1 SUPPORT GP - LINES
9A 1 389 - 5776 1 BRACKET
10 1 389 - 5784 1 BRACKET - FILTER
11 1 390 - 0755 1 BRACKET AS
12 1 391 - 1817 1 SUPPORT GP - LINES
13 1 416 - 4463 1 LINES GP - FUEL
13 A 1 286 - 2890 2 WASHER
13B 1 295 - 4670 1 BOLT - SPECIAL ( BANJO )
Y 14 1 425 - 2178 1 LINES GP - FUEL 46
Y 15 1 433 - 1316 1 LINES GP - FUEL 47
16 1 442 - 8465 1 LINES GP - FUEL
17 1 61- 0217 1 BOLT ( M 8 X 1.25 X 20 - MM )
18 1 61- 0260 3 BOLT ( M 8 X 1 25 X 25 - MM )
19 1 208 - 9287 2 BOLT - FLANGE HEAD ( M8 X 1 25 X 50 - MM )
M - METRIC PART
Y - SEPARATE ILLUSTRATION

50 FUEL SYSTEM 1 of 2 SEBP7151

SEBP7151 2 of 2 FUEL SYSTEM 51
52 FUEL SYSTEM 1 of 1 SEBP7151
SEBP7151 1 of 1 FUEL SYSTEM 53
54 ELECTRICAL AND STARTING SYSTEM 1 Of 1 SEBP7151
SEBP7151 1 of 1 ELECTRICAL AND STARTING SYSTEM 55
56 ELECTRICAL AND STARTING SYSTEM 1 of 1 SEBP7151
SEBP7151 1 of 1 ELECTRICAL AND STARTING SYSTEM 57
58 ELECTRICAL AND STARTING SYSTEM 1 of 1 SEBP7151
SEBP7151 1 of 1 ELECTRICAL AND STARTING SYSTEM 59
 ELECTRICAL AND STARTING SYSTEM
424 - 5516 WIRING GP - ENGINE
SMCS - 1000, 1408 i05583130
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
114 - 4363 1 BOLT ( M8 X 1.25 X 12 - MM )
124 - 3815 4 BOLT ( M 8 X 1.25 X 16 - MM )
132 - 5789 1 CLIP
203 - 9007 1 NUT ( 1 - 1 / 2 - 18 - THD )
217 - 9039 1 STRAP - CABLE
232 - 1693 1 BOLT - FLANGE HEAD ( M6 X 1 X 35 - MM )
270 - 2679 1 LOCKWASHER
277 - 5064 3 SEAL - O - RING
277 - 5065 3 CLIP
348 - 4637 1 BOLT
375 - 8407 3 HARNESS AS - WIRING
377 - 1293 1 BRACKET
389 - 3863 1 BRACKET
392 - 2780 1 BRACKET
416 - 5399 1 HARNESS AS
M - METRIC PART
<END>

60 ELECTRICAL AND STARTING SYSTEM 1 Of 1 SEBP7151

SEBP7151 1 of 1 SERVICE EQUIPMENT AND SUPPLIES 61
 PART NUMBER INDEX
Part Page Part Page Part Page Part Page

2 9 216 - 8634
217 - 0099
14
55
277 - 5065
277 - 5067
60
45
2L - 8050 58 9M - 7958 27 217 - 9039 58 277 - 5307 23
2L - 8058 58 9 S - 4185 17 60 277 - 9463 38
225 - 7738 35 278 - 0016 38
225 - 7941 31 278 - 0017 38
225 - 7944 34 278 - 5111 23
5 0 225 - 8019 35 278 - 5112 23
225 - 8858 6 278 - 5113 23
5 C - 2890 58 067 - 6043 6
226 - 8766 14 278 - 5125 3
5 V - 9155 27 067 - 6135 3
226 - 8767 14 278 - 5170 45
5
228 - 4947 57 278 - 5203 55
067 - 6179 14
228 - 7089 18 280 - 1911 23
067 - 6823 6
6 20
230 - 4012
230 - 8094
59
17 280 - 1912
25
23
099 - 6418 53
61 - 0217 4 232 - 1322 7 280 - 1913 23
14 9 280 - 1914 23
17 232 - 1693 60 281 - 8744 33
27
28
1 232 - 3666
232 - 3751
14
34
283 - 1171
283 - 4302
10
17
35 100 - 3751 14 232 - 7449 7 283 - 4559 34
38 100 - 4458 50 232 - 7596 6 283 - 4662 13
50 100 - 4830 14 232 - 7597 6 286 - 0015 27
52 26 232 - 7599 6 286 - 0123 52
61 - 0233 59 38 238 - 0120 57 286 - 2890 46
61 - 0254 28 100 - 4841 15 238 - 8288 37 50
35 101 - 3895 4 238 - 8292 36 286 - 7848 22
61 - 0260 17 14 246 - 4361 47 286 - 7851 36
27 103 - 5705 4 247 - 4928 47 287 - 8597 13
34 105 - 2740 37 50 288 - 2354 10
37 111 - 0859 10 251 - 4336 14 288 - 6974 13
50 54 256 - 6454 57 288 - 6975 13
53 111 - 8222 26 261 - 0428 10 292 - 3462 37
61 - 0292 56 112 - 7704 58 261 - 4320 10 295 - 4670 50
61 - 0293 56 113 - 1504 28 269 - 8325 30 295 - 6661 9
6 1 - 0363 17 113 - 8129 35 270 - 2679 60 299 - 5511 25
61 - 0456 34 114 - 4363 60 273 - 5711 29
55 123 - 2899 33 274 - 1935 21
61 - 0563 124 - 3536 275 - 2428 58
61 - 0572
38
17 124 - 3815
19
14 275 - 9891 18 3
61 - 0593 50 27 276 - 5600 6
306 - 2337 28
61 - 0594 52 38 276 - 5602 6
307 - 2242 10
61 - 0631 48 57 276 - 5603 7
309 - 6678 25
49 60 57
316 - 9351 27
61 - 0645 14 126 - 9093 42 276 - 7391 5
58
6 1 - 0650 10 130 - 9888 28 276 - 7394 5
317 - 5482 19
14 132 - 5789 60 276 - 8116 8
317 - 5483 19
61 - 0654 16 133 - 1011 14 276 - 8117 8
317 - 5485 5
52 145 - 4911 12 276 - 8123 25
317 - 5486 5
61 - 0839 35 155 - 0576 55 276 - 8132 25
318 - 1049 10
61 - 0917 37 161 - 7614 46 276 - 8133 25
276 - 8134
319 - 8426 3
61 - 1090 32 161 - 9820 54 9
320 - 3060 57
61 - 1497 18 164 - 7468 50 276 - 9200 23
320 - 3062 57
61 - 4200 50 54 276 - 9201 23
321 - 2383 28
61 - 4374 28 179 - 7071 11 276 - 9206 23
321 - 6131 2
61 - 4681 17 183 - 1343 59 276 - 9207 23
321 - 7706 12
61 - 4793 34 185 - 0884 6 276 - 9230 23
321 - 8932 54
192 - 9207 42 277 - 0121 13
321 - 8952 54
195 - 2186 27 277 - 0588 12
324 - 0444 14
195 - 9245 4 277 - 1974 28
7 199 - 9252 57 277 - 1975 28
326 - 1876
326 - 7402
10
34
199 - 9267 57 277 - 2538 34
7 C - 4616 14 326 - 9053 61
199 - 9751 9 277 - 2923 35
7W - 2632 55 328 - 8709 36
57 277 - 2925 35
329 - 3796 15
277 - 3012 14
329 - 7854 26
277 - 3013 14
329 - 7856 26
8 2 277 - 4223
277 - 4302
26
9
330 - 5898 31
331 - 0290 19
8 L - 2786 17 277 - 4409 58
203 - 9007 60 331 - 6835 6
8 T - 0269 17 277 - 4444 16
206 - 1826 53 331 - 8053 27
277 - 4445 16
208 - 8469 58 339 - 8780 5
277 - 4993 46
208 - 9287 50 339 - 9637 25
50
209 - 9219 7 342 - 6502 22
277 - 5064 60

PRIMARY REFERENCE
SEBP7151 PART NUMBER INDEX B1
 PART NUMBER INDEX
Part Page Part Page Part Page Part Page

342 - 6510 22 374 - 6300 1 390 - 3737 1 430 - 6686 27

346 - 0006 52 5 28 431 - 6516 1
346 - 0007 52 3 7 5 - 0098 1 390 - 7626 37 38
346 - 0220 1 21 391 - 1817 50 433 - 1316 47
30 375 - 0482 53 391 - 4811 1 50
346 - 0408 14 375 - 0483 53 52 433 - 2039 27
346 - 0737 1 375 - 2647 52 391 - 5523 1 435 - 4501 38
32 3 7 5 - 2649 53 37 438 - 7763 42
346 - 2908 1 375 - 4499 1 391 - 5560 1 43
20 17 10 439 - 3432 1
3 4 6 - 4709 25 3 7 5 - 6988 53 3 9 2 - 2780 60 18
346 - 8219 61 375 - 8254 52 392 - 8477 61 439 - 5037 42
348 - 4637 60 375 - 8407 60 393 - 2034 53 439 - 5039 42
3 4 9 - 6847 46 3 7 6 - 4074 5 3 9 3 - 2035 53 439 - 5040 42
351 - 1724 22 376 - 4078 5 393 - 3369 1 440 - 0026 1
351 - 4749 17 3 7 6 - 4761 4 13 31
352 - 2718 17 376 - 6403 44 393 - 4006 13 440 - 1796 1
353 - 2634 18 376 - 6405 44 393 - 4007 13 441 - 1215 1
354 - 5671 59 376 - 6409 52 393 - 5467 49 43
354 - 8322 18 3 7 6 - 6410 52 3 9 3 - 5468 49 442 - 8465 50
354 - 8538 17 376 - 6411 52 394 - 0525 49 445 - 2586 1
355 - 3486 61 377 - 0399 8 53 446 - 1268 56
3 5 5 - 8710 35 3 7 7 - 0400 8 3 9 4 - 9639 1
3 5 6 - 3986 50 3 7 7 - 0692 1 53
360 - 1564 19 12 395 - 0110 1
3 6 0 - 1978 5 3 7 7 - 0721 1 57
3 6 0 - 8958 39 54 3 9 5 - 0112 1
40 377 - 1293 60 56
360 - 8960 39 3 7 7 - 5988 46 395 - 0114 1
361 - 7350 12 377 - 9082 2 58
361 - 9875 58 378 - 8167 1 395 - 1633 48
362 - 5412 39 61 49
40 378 - 8280 1 395 - 1802 3
362 - 9689 40 34 396 - 2617 1
363 - 0559 5 379 - 6629 1 3
3 6 3 - 5813 27 22 3 9 6 - 9532 38
364 - 5145 5 380 - 9615 4 396 - 9626 44
367 - 3340 36 383 - 1382 4 45
3 6 7 - 7142 34 3 8 3 - 1383 4 3 9 8 - 6226 53
368 - 3145 58 383 - 1388 4
368 - 8557 38 383 - 3581 6
369 - 1658 37 7
369 - 3186 19 384 - 5313 8 4
369 - 7304 1 9
416 - 2470 1
19 384 - 7567 58
16
369 - 7799 45 3 8 5 - 1398 47
416 - 4463 50
370 - 5513 49 385 - 2572 1
416 - 5399 60
370 - 5516 48 9
4 1 6 - 7727 36
3 7 0 - 5517 48 3 8 5 - 8000 1
416 - 7808 1
370 - 5518 48 59
36
370 - 5520 48 386 - 1864 47
416 - 8908 1
53 3 8 6 - 2110 14
45
371 - 2478 1 386 - 2737 50
417 - 7782 33
15 386 - 2971 52
418 - 7124 38
371 - 2480 1 386 - 2976 52
418 - 7125 38
25 386 - 3819 52
420 - 2372 38
371 - 2536 1 387 - 3577 50
421 - 5684 40
55 387 - 8412 52
41
371 - 2684 52 3 8 8 - 0536 4
371 - 2691 3 8 8 - 2314
424 - 0566 27
52 37
424 - 3214 27
371 - 2693 1 388 - 4707 9
424 - 5516 1
2 3 8 8 - 9243 27
60
371 - 2694 1 389 - 3346 1
425 - 0196 1
11 4
27
371 - 2719 1 3 8 9 - 3786 50
425 - 0197 1
26 389 - 3789 50
29
371 - 2725 1 389 - 3863 60
425 - 2178 46
14 389 - 5775 50
50
371 - 7263 52 389 - 5776 50
426 - 3292 1
372 - 2297 1 389 - 5777 50
41
35 389 - 5784 50
4 2 6 - 3310 1
3 7 3 - 3607 1 3 9 0 - 0755 50
50
33 390 - 0854 1
428 - 7042 27
373 - 8014 32 7

PRIMARY REFERENCE
B2 PART NUMBER INDEX SEBP7151
 Caterpillar Yellow , and the
©2013 Caterpillar CAT CATERPILLAR , their respective logos , “
POWER EDGE trade dress as well as corporate and product identity used
All Rights Reserved not be used without permission.
herein, are trademarks of Caterpillar and may
SEBP7151 C7.1 Industrial Engine G9R1-UP