Avu & sr-lpg treatment unit

paradip refinery
Dated:20.08.2023
Topic covered: EMERGENCY HANDLING ON POWER FAILURE
Faculty: MD ARIF
Training session attended by:
Sl. Sl.
Name Signature/date Name Signature/date
No. No.
Mr. AVANISH
1 7

Mr. AASIM
2 8

Mr. CHANDAN
3 9

Mr. GIRIRAJ
4 10

Mr. DURGESH
5 11

Mr. RAKESH
6 12

Discussion points:
COMMUNICATE WITH CPP AND IF POWER CLEARANCE NOT RECEIVED WITHIN SHORT PERIOD OF TIME, TAKE
DECISION TO PROCEED FOR UNIT S/D AND INFORM TO RSM & UNIT INCHARGE

 ENSURE, EMERGENCY LAMPS PROVIDED IN THE CONTROL ROOM SHOULD GET SWITCHED ‘ON’
AUTOMATICALLY.
 ENSURE ALL THE SAFETY INTERLOCK IS ACTIVATED AS PER LOGIC
 ENSURE CDU/VDU FURNACE MAIN STACK DAMPER IS 100% OPEN; BOTH FURNACES FG/FO S/D VALVES
ARE CLOSED.
 ENSURE CDU/VDU FURNACE FG/FO SHUT DOWN VALVES ARE CLOSED
 CLOSE INDIVIDUAL CONTROL VALVES OF FG/FO LINE FROM DCS
 ISOLATE THE B/VS OF INDIVIDUAL FG & PILOT GAS BURNER AT THE FIRING P/F.
 IN VACUUM FURNACE ALSO ISOLATE INDIVIDUAL B/V OF VENT GAS BURNERS
 CLOSE EJECTOR MOTIVE STEAM MAIN C/V HIC-3013.

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  OPEN NITROGEN B/V TO 010-C-007 TO BRING SLIGHTLY POSITIVE PRESSURE IN THE VACUUM COLUMN
 ENSURE OFF GAS LINE TO ATMOSPHERIC VENT AT 010-V-11 IS CLOSED
 ISOLATE THE B/V ACROSS FLAME ARRESTORS IN VENT GAS LINE TO BURNER.
 CLOSE 010-C-007 STRIPPING STEAM C/V & B/V AFTER ENSURING POSITIVE PRESSURE IN THE COLUMN.
 ENSURE LP & MP STEAM SILENCER VENT XZV IS OPEN.
 FO CIRCULATION TO BE ESTABLISHED DEPENDING ON THE AVAILABILITY OF FO PUMP (OFFSITE AREA).
 MP STEAM SUPPLY TO FURNACE CONVECTION COIL (F-002) TO BE ISOLATED.
 CLOSE OFF GAS COMPRESSOR (010-K-003) SUCTION AND DISCHARGE ISOLATION B/V
 CONTROL THE PRESSURE OF 010-C-001 BY TAKING 010-PV-1072 IN MANUAL MODE.
 IF REQUIRED 010-PV-1072 FLARE SIDE B/P B/V TO BE OPENED OR C/V MAIN ISOLATION B/V TO BE
THROTTLED FOR PRESSURE CONTROL BY CO-COORDINATING WITH PANEL IN CHARGE.
 ISOLATE THE LPG REPROCESSING B/V AND WILD NAPHTHA FROM DHDT B/V IN CASE OF REPROCESSING
WAS GOING ON.
 CLOSE BRINE EFFLUENT, LV-1002/1502 MANUALLY.
 CLOSE C/VS AND B/VS OF STRIPPING STEAM TO COLUMNS AND STRIPPERS
 010-C-001/002/003/008 STRIPPER FEED I/L C/V (010-LV-1028, 010-LV-1014, 010-LV-1016 & 010-LV-1018)
TO BE CLOSED MANUALLY
 ALL CONTROL VALVES OF PRODUCTS RUN DOWN TO STORAGE/HOT FEED TO SECONDARY UNITS TO BE
CLOSED MANUALLY FROM THE DCS AND ALSO CLOSE B/L ISOLATION VALVE OF RESPECTIVE PRODUCT.
 INTERNAL REFLUX (I/R) C/V TO THE COLUMN TO BE CLOSED MANUALLY.
 CLOSE 010-C-004/005/006 REBOILER HEATING C/V (010-FV-2019 A/B, 010-FV-2022 A/B & 010-FV-2025
A/B) AND TAKE THE OVER HEAD PRESSURE CONTROLLER OF THESE COLUMNS IN MANUAL MODE.
 IN CASE OF PRESSURE OVERSHOOT OF THE ABOVE COLUMNS, USE HZV-2008(010-V-008), HZV-2013 (010-
V-009) AND HZV-2012 (010-V-010) TO DEPRESSURIZE THE RESPECTIVE COLUMN.
 CLOSE BFW FLOW C/V AND B/V TO ALL STEAM GENERATORS (010-E-
 149/150/151A-C/251A-C/WHB-001/WHB-002) AND ALSO TO DE-SUPER HEATERS (010-DS-001/002).
 CLOSE DISCHARGE B/VS OF ALL PRODUCT/PA PUMPS WHICH WERE RUNNING. (EXCEPT THE AUTO START
PUMPS)
 CLOSE DISCHARGE B/V OF DESALTER WASH WATER INJECTION/CIRCULATION PUMPS AND CHEMICAL
INJECTION PUMPS WHICH WERE RUNNING.
 CLOSE B/V OF DESALTER WATER INJECTION TO 010-V-102B/202B NEAR MIXING VALVE AND AT THE I /L OF
E-102/202
 ISOLATE ALL THE CHEMICAL DOSING
 CLOSE B/V OF DEMULSIFIER INJECTION/ANTIFOULING INJECTION.
 CLOSE LV-1002 AND U/S ISOLATION VALVE ON BRINE EFFLUENT TO ETP.
 CLOSE THE B/V OF SOUR WATER TO O/H AIR COOLER (010-C-001)
 CLOSE PUMP DISCHARGE & OPEN WARM-UP FULLY TO RELEASE PRESSURE.
 FREQUENTLY CHECK HE’S / EQUIPMENT, FOR POSSIBLE LEAKAGE.
 CHANGE OVER SEAL FLUID V19/V20 MAKE UP TO FLO
 KEEP ALL HVS OPEN & DRAW PUMP WARN UP VALVE FULL OPEN TO RELEASE PRESSURE (DUE TO
THERMAL EXPANSION) BACK TO COLUMN.
 IF START UP CLEARANCE IS NOT AVAILABLE SHORTLY THEN 10-F-101/201/002 COIL INLET
C/VS TO BE ISOLATED AND COIL HOLD UP TO BE EMPTIED WITH COIL PURGING STEAM.
 FLUSH ALL HEAVY PRODUCT LINES/PUMPS IF FLO IS AVAILABLE.
 LINE UP CIRCULATION IN CDU AND WAIT FOR THE POWER CLEARANCE.

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