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SOLAR AND BATTERY INPUT SUPER-BOOST DC–DC CONVERTER FOR SOLAR

POWERED ELECTRIC VEHICLE

ABSTRACT
effectiveness. Still it has further design complexity
The electric vehicle (EV) is growing in fashion and is larger in volume. Different non-isolated multi-
ability as a cover for fossil energies in India. In a input DC- DC transformers (MIDCs) have been
marketable EV, the solar PV charges the battery developed with one inductor, but advanced power
while the battery also powers the auto. The typical electronic element counts reduce effectiveness. The
buck- boost bidirectional DC- DC motor's design Proposed motor doesn't support the installation to
prevents the solar PV power from being completely transfer energy between two different sources.
utilized when the battery state of charge (SOC) Lately, a new multi- input DC- DC motor has been
reaches its ideal position. This study suggests a
proposed to integrate renewable energy sources with
revolutionary binary input super boost (DISB) DC-
EVs. A matched DC- DC Motor for electric machine
DC motor for electric vehicles that are fuelled by
solar energy in order to get around this restriction. By operations with slackness control is reported. These
performing in six different modes, the suggested proposed transformers can deliver power
motor efficiently utilizes solar PV power. Also, it contemporaneously and collectively to the cargo
benefits from a wide speed control range and among the input connected sources, but they've a
decreases the volume of conduction bias in each larger number of bias and increase the complexity.
mode, adding effectiveness. The introductory block illustration of marketable
Keywords: Software Development Kit, Electric EVs is illustrated to overcome the cost and
Vehicles, Plug- in Hybrid EVs and Solar Powered complexity of the conventional approach. MIDC
Operated EVs preface In the present period, electric motor configurations were approached by several
vehicles( EVs), draw- in mongrel electric vehicles( experimenters to integrate different sources like FC,
PHEVs), and solar- powered operated electric vehicles( batteries, and solar PV into a mongrel energy system
SPEVs) (HES). Numerous experimenters have proposed
several non-isolated and isolated MIDC motor
I. INTRODUCTION topologies for PHEVs.
Anon-isolated binary input- integrated boost
In order to reduce pollution and save plutocrat on motor is reported in an insulated and a non- insulated
the importation of fossil energies, the Indian DC- DC motor for integrating solar PV and batteries
government gives SPEVs the fullest quantum of have been reported. Still, a separate DC- DC motor
attention. In order to produce the necessary quantum is needed to store and recoup the energy from the
of power during acceleration and to store, use, and battery. Whereas the proposed motor has the
gain energy during regenerative retardation, power inflexibility to charge the battery without additional
electronic transformers are pivotal factors in electric separate converter.
vehicles (EVs). In the present period, electric
vehicles (EVs), draw- in mongrel electric vehicles II. LITERATURE SURVEY
(PHEVs), and solar- powered operated electric This methodology for designing a RBS has been
vehicles (SPEVs) gain fashion ability and described. Three RBSs were erected and tested, first
significantly grow the assiduity. The Indian using a HIL test bed and also installed on an electric
government devotes all of its attention on SPEVs cold-blooded megacity machine. For the periodical
among these vehicles in order to reduce pollution and RBS, a crucial problem of how to acclimate the
to reap fiscal benefits. Various motor configurations disunion retarding force has been answered. Some
have been proposed to optimize the performance of factors have been taken into account in adding the
EVs. A multiphase motor is proposed with four energy rejuvenescence effectiveness. This paper
unsymmetrical input voltage anchorages. Each input presents a bilateral robot system that's driven by a
source connected to the motor can have power inflow static disunion-free drive system and enforced on a
from cargo to source and vice versa. Still it requires real- time network structure. The thing is to realize a
a larger number of un-resistant rudiments and force reflecting bilateral teleportation with haptic print
deteriorates the operating effectiveness. A new motor transmission over computer networks.
has been deduced with a single- coupled inductor The first is stationary disunion, which degrades
rather of two separate inductors, which improves the performance of manipulation and results in a poor
haptic print. A new transmission medium named the" dke/ dt = d/ dt( MV2/ 2) = m v dv/ dt (2)
binary drive system," developed by the authors,
resolves this problem. The transmission medium, The alternate term is the rate of change of implicit
which resembles the dis-criminational gear of energy, which is the vehicle weight times the
motorcars, is basically free of static disunion. This perpendicular element of the haste, which is grade
static- disunion-free stir greatly contributes to the times haste as defined by equation 3.
broad range of stir control operations. The alternate
subject is the time detention of the network, which dpe/ dt = m g gr v (3)
may beget serious problems similar as insecurity of the
feedback system. To avoid similar detainments, the The third term is the power consumed by the tyres,
which is the rolling resistance of the tyres. This
requires a tyre measure, which is the rate of tyre rolling
Authors developed a new real- time network protocol resistance to vehicle weight. The power consumed by
mound( RTNP). This paper has explored the colorful the tyres is the product of the tyre measure, the weight,
types of power splite -CVTs now used or being and the speed, as shown in equation 4.
planned for near- term use. Thee-CVT, as similar
systems are generically known, offers smooth and P tyres = Ct m g V (4)
flawless drive ability during all modes of operation.
Thee-CVT is also more effective than mechanical
CVTs, especially as the transmission rate content IV. OBJECTIVES OF WORK
approaches 61. This paper has developed the dynamics
of thee-CVT and shown the similarity of the colorful In modern days, electric vehicles (EVs), plug-in
types and their major differences. hybrid EVs (PHEVs), and solar-powered EVs (SPEVs)
have become popular and expanded the business
III. PROBLEM FORMULATION drastically. Among these vehicles, the Indian
government focuses its full attention on the SPEVs to
control pollution and obtain financial savings against
It's easy to qualitatively describe the benefits of fossil fuel importation.
regenerative retardation in vehicles, but a much more
delicate analysis is needed to quantify these benefits. The power electronic converters play an important
Thermodynamics and vehicle dynamics as related to role in EVs to deliver the required amount of power
the conversion of energy give the starting point for during acceleration and to store, utilize, and gain energy
such an analysis. The first law teaches that energy can during regenerative braking.
be neither created nor destroyed but can be converted
from one form to another. The 2nd law distinguishes V. HARDWARE EQUIPMENT
between the orderly energy of a force and the arbitrary
energy of motes in stir in the form of elevated
temperature or heat crossing a boundary because of a Quickly after launch, a variety of breakout boards
temperature difference, which are forms of energy that for the ESP8266 started becoming available. The most
cannot propel a vehicle. The thickets de-generatively popular ones have been the ESP-NN series, which
typically integrates the SOC along with flash RAM, a
convert the orderly kinetic and/ or implicit energy of a
crystal, and even an onboard antenna. The most salient
vehicle into unruly energy. distinction between different ESP-NN models are the
The first step towards assessing the implicit pins that are broken out from the ESP8266.
benefits of regenerative retardation is to develop a set
of equations to define the power conditions for any As the ESP8266 was developed as a serial-to-Wi-Fi
vehicle. An analogous model has been developed for adapter, its firmware implemented an interpreter for AT
performing vehicle power demand analysis for other commands. Thus, initial usage of the IC was limited to
purposes, similar as electric vehicle range and using either a USB-to-Serial adapter or a separate
performance, the goods of soft tyres, and fresh energy microcontroller (e.g., ATmega328) to issue AT
commands over the ESP8266’s Serial UART interface.
consumption performing from raising the speed limits.
For this reason, the ESP-01 board quickly became
The principles of conservation of energy and Newton's popular amongst the ESP8266 community because of
laws of stir yield equation 1, which takes the form of its 24, 0.1-inch-pitch connector that can be easily wired
power supplied P-total, which is equal to the power to a USB-to-Serial adapter.
consumed by the vehicle at all times.
The connector gave access to the pins used for serial
P total = dKE/ dt dPE/ dt P Tyres P aero (1) communication, namely RX and TX, as well as 4
control pins, GPIO0, GPIO2, CH_PD, and RST
The first power demand term is the rate of change (reset), along with VCC and GND.
of kinetic energy, which corresponds to mass times
acceleration times haste per equation 2.
However, other ESP-NN boards offer access to a MEMORY ORGANISATION:
wider variety of pins, although their packaging is of a
custom surface-mount device with castellated pins, as Internal SRAM and ROM
seen in the documentation page linked above. With the
different ESP-NN boards, we began to experiment with The ESP8266EX Wi-Fi SOC is embedded with a
the ESP-12E. The main reason is that this module was memory controller, including SRAM and ROM. The
chosen by the developers of the Node MCU project for MCU can visit the memory units through I/O, D/O, and
their hardware Dev Kit 1.0. AHB interfaces. All memory units can be visited upon
request, and a memory arbiter will decide the running
Because the ESP8266 provides a cost-effective sequence according to the time when these requests are
solution to the rapidly growing market of internet- received by the processor. According to our current
connected projects and devices (i.e., the so-called version of the SDK provided, the SRAM space that is
Internet of Things), it has become one of the most available to users is assigned as below:
popular development platforms over the past year and a
half. In consequence, a dedicated community has
formed around the platform, which has been focused on  RAM size 36 kB, that is to say, when
improving its functionality. For starters, different ESP8266EX is working in station mode and
firmware options have been ported to run on the is connected to the router, programmable
ESP8266, effectively taking it from a simple serial to space accessible to the user in the heap and
Wi-Fi adapter into a fully functional microcontroller data sections is around
with access to its GPIO and hardware-based functions
like PWM, I2C, 1-Wire communication, and ADC; all  There is no programmable ROM in the SOC;
this, of course, in addition to maintaining its Wi-Fi therefore, user programs must be stored in an
capabilities. external SPI.

EXTERNAL SPI FLASH

This module is mounted with a 4 MB external SPI


flash to store user programs. If larger, definable storage
space is required, a SPI flash with a larger memory size
is preferred. Theoretically speaking, up to 16 MB of
memory capacity can be supported.

ESP8266 Module Hardware:

The core of Node MCU is the ESP8266 Wi-Fi


module, which integrates a microcontroller (Tensilica
Xtensa LX106) and Wi-Fi capabilities.
It typically comes in various versions (ESP-01, ESP-
12, etc.) with different pin configurations and features.
Microcontroller:
The microcontroller on the ESP8266 runs at a clock
speed of 80 MHz and is responsible for executing user
code and managing communication with peripherals.
Fig-1 ESP8266-12E GPIO Pins:
The ESP8266 has General-Purpose Input / Output
(GPIO) pins that can be used for digital input/output,
analog input, PWM, I2C, SPI, etc.
USB-to-UART Bridge:
VI. FUNCTIONAL DESCRIPTIONS Some Node MCU boards include a USB-to-UART
bridge (such as the CP2102 or CH340) to facilitate
programming and serial communication with a
computer.
NODE MCU: Software Overview:
The ESP8266EX is embedded with a Tensilica L106 Lua Scripting Language:
32-bit microcontroller (MCU), which features extra- Node MCU firmware uses Lua as its scripting
low power consumption and a 16-bit RSIC. The CPU's language, which makes it easy to program the ESP8266
clock speed is 80 MHz. It can also reach a maximum using high-level scripts.
value of 160 MHz. The ESP8266EX is often integrated Users can upload Lua scripts to the Node MCU, and
with external sensors and other specific devices through these scripts can control GPIO pins, connect to Wi-Fi,
its GPIOs; codes for such applications are provided in and perform various IoT-related tasks.
examples in the SDK.
Key Features of L298N:
Node MCU Firmware: H-Bridge Configuration:
The Node MCU firmware is a precompiled binary The L298N consists of two H-bridge circuits, each
that runs on the ESP8266. It includes a Lua interpreter capable of driving a DC motor in both forward and reverse
and necessary drivers to interact with the hardware. directions.
Integrated Development Environment (IDE): An H-bridge is a configuration of transistors or other
Developers can use the Node MCU firmware with switches that allows current to flow in either direction
an integrated development environment to write, through a load (like a motor).
upload, and manage Lua scripts on the ESP8266. Control Inputs:
Popular choices include the Node MCU Flasher tool The L298N has control inputs for each motor (IN1,
for firmware flashing and the ESPlorer IDE for script IN2 for Motor 1, and IN3, IN4 for Motor 2).
development. By providing different combinations of logic signals
Wi-Fi Connectivity: (high and low states) to these input pins, you can control
The ESP8266 supports Wi-Fi connectivity, allowing the direction of rotation and braking of the connected
the Node MCU to connect to local networks and the motors.
internet. Enable Pins:
Users can configure Wi-Fi settings in their Lua There are two enable pins (ENA and ENB) that allow
scripts, enabling the Node MCU to send and receive you to control the speed of the motors using Pulse Width
data over the network. Modulation (PWM) signals.
Programming and Flashing: Applying a PWM signal to the enable pins controls the
Developers write Lua scripts using a text editor or an average voltage applied to the motor, thus adjusting its
IDE. The scripts are uploaded to the Node MCU board speed.
using tools like ESPlorer or the Arduino IDE (using the Power Supply:
Arduino core for ESP8266). The Node MCU can be The L298N requires an external power supply to
powered through a USB connection or an external provide power to the motors. It has a built-in voltage
power source. regulator to generate the necessary internal logic voltage.
Current Sensing:
Steps for Using Node MCU: The L298N has current-sensing resistors (senseA and
Write Lua Script: senseB) that allow you to monitor the current flowing
Develop your Lua script to define the behavior of the through each motor. This can be useful for applications
NodeMCU. This can include Wi-Fi configuration, where monitoring and limiting motor current is important.
GPIO control, and any other desired functionality.
Upload Script:
Use a tool like ESPlorer or the Arduino IDE to Working Principles:
upload the Lua script to the Node MCU board.
Run Script: Direction Control:
Once uploaded, the Node MCU executes the Lua To control the direction of Motor 1, you set the IN1
script, and your programmed functionality begins to and IN2 pins accordingly. For example, to make the motor
take effect. rotate forward, you might set IN1 high and IN2 low. To
Monitor Output: reverse the direction, you would set IN1 low and IN2 high.
You can monitor the output and debug your script The same principle applies to Motor 2 using the IN3
using the serial communication capabilities provided by and IN4 pins.
the USB-to-UART bridge on the Node MCU board. Speed Control:
Speed control is achieved by applying a PWM signal
to the ENA and ENB pins. The duty cycle of the PWM
VII. CONNECTING DC MOTOR WITH signal determines the average voltage applied to the
MICROCONTROLLER motors, and thus, their speed.
Braking:
Microcontrollers can’t drive the motors directly. So Braking is achieved by setting both IN1 and IN2 (or
we need some kind of drivers to control the speed and IN3 and IN4) to the same logic level. For example, setting
direction of motors. The motor drivers will acts as both to a high logic level engages one type of braking,
interfacing devices between micro controllers and motors. while setting both to a low logic level engages another type
Motor drivers will act as current amplifiers since they take of braking.
a low current control signal and provide a high current Current Sensing:
signal. This high current signal is used to drive the motors. The current-sensing resistors (sense A and sense B)
The L298N is a dual H-bridge motor driver integrated allow you to monitor the current flowing through the
circuit (IC) that is commonly used to control DC motors or motors. This information can be used to implement current
stepper motors. It allows the control of motor direction and limiting or to provide feedback on the load.
speed using external microcontrollers or other digital
circuits. Here's an overview of how the L298N works:
Remember to connect the L298N to your
microcontroller or control circuit appropriately, ensuring
proper power supply and ground connections. Always refer
to the datasheet and documentation provided with the
L298N for specific details and usage guidelines.

Figure 3 : Conventional System

Fig-2 L298N microcontroller

MOTOR AS A GENERATOR AND WORKING


Fig-4 Regenerative braking system

Regenerative braking is a braking method that


L298 motor driver IC
utilizes the mechanical energy from the motor by
converting kinetic energy into electrical energy and L298 is a high voltage, high current dual full-bridge
feeding it back into the battery source. Theoretically, motor driver IC. It accepts standard TTL logic levels (Control
the regenerative braking system can convert a good Logic) and controls inductive loads such as relays, solenoids,
fraction of its kinetic energy to charge up the battery, DC and Stepper motors. This is a 15 pin IC. According to the
using the same principle as an alternator. In L298 datasheet, its operating voltage is +5 to +46V, and the
regenerative braking mode, it uses the motor to slow maximum current allowed to draw through each output 3A.
down the car. When the driver applies force to the brake This IC has two enable inputs, these are provided to enable or
pedal, the electric motor works in reverse, thus slowing disable the device independently of the input signals.
the car. While running backwards, the motor acts as the A black color heat sink is attached to the L298 IC of
generator and recharges the batteries. the module. A heat sink is a passive heat exchanger that
Meanwhile, figure 1 shows the car in normal running transfers the heat generated by an electronic or a mechanical
condition, whereas the motor is turning forward and device to a fluid medium, often air or a liquid coolant.
taking energy from the battery. By using regenerative
braking, it vastly reduces the reliance on fuel, boosting 78M05 5V Regulator
fuel economy and lowering emissions (1, 2). These The module has an on-board 78M05 5V Voltage
types of brakes work effectively in driving regulator. This Voltage regulator will be performed only when
environments such as stop-and-go driving situations, the 5V Enable jumper is placed. When the power supply is less
especially in urban cities. The regenerative braking than or equal to 12V, then the internal circuitry will be powered
system provides the majority of the total braking force by the voltage regulator, and the 5V pin can be used as an
during low-speed and stop-and-go traffic, where most output pin to power the microcontroller or other circuitry
deceleration is required. In the regenerative braking (sensor).
system, the braking controller is the heart of the system
The jumper should not be placed when the power
because it controls the overall process of the motor. The
supply is greater than 12V and separate 5V should be given
functions of the brake controller are to monitor the
through 5V terminal to power the internal circuitry.
speed of the wheel, calculate the torque and rotational
force, and generate electricity to be fed back into the
batteries. During the braking operation, the brake
controller directs the electricity produced by the motor
into the batteries.
How Motor Driver Module Works
PWM (Pulse Width Modulation) Techniques
This module uses two techniques for the control speed
and rotation direction of the DC motors. These are H- L298n motor driver module uses the PWM
Bridge – For controlling rotation direction and PWM technique to control the speed of rotation of a DC motor.
– For controlling the speed. In this technique, the speed of a DC motor can be
H-Bridge Techniques controlled by changing its input voltage.
L298n motor driver module uses the H-Bridge Pulse Width Modulation is a technique where the
technique to control the direction of rotation of a DC average value of the input voltage is adjusted by sending
motor. In this technique, H-Bridge controlled DC a series of ON-OFF pulses. The average voltage is
motor rotating direction by changing the polarity of its proportional to the width of the pulses, these pulses
input voltage. known as Duty Cycle.
An H-Bridge circuit contains four switching
elements, like transistors (BJT or MOSFET), with the If the duty cycle higher, then the average voltage is
motor at the center forming an H-like configuration. applied to the DC motor (High Speed), and the lower the
Input IN1, IN2, IN3, and IN4 pins actually control duty cycle, the less the average voltage being applied to
the switches of the H-Bridge circuit inside L298N IC. the dc motor(Low Speed).
We can change the direction of the current
flow by activating two particular switches at the same VIII. RF MODULE (TRANSMITTER &
time, this way we can change the rotation direction of RECEIVER)
the motor.
This RF module consists of an RF transmitter
and an RF receiver. The transmitter/receiver (Tx /Rx)
pair operates at a frequency of 434 MHZ.
An RF transmitter receives serial data and
transmits it wirelessly through RF through its antenna
connected at pin 4. The transmission occurs at a rate of
1 Kbps–10 Kbps. The transmitted data is received by an
RF receiver operating at the same frequency as the
transmitter.

The RF module is often used along with a pair


of encoders and decoders. The encoder is used for
encoding parallel data for transmission feed, while
reception is decoded by a decoder. HT12E-HT12D,
HT640-HT648, etc. are some commonly used
encoder/decoder pair ICs.

Fig-5 L29N Pinout

Case 1
When S1, S2, S3, and S4 all switches are open then no
current goes to the Motor terminals. So, in this
condition, the motor is stopped (not working).

Case 2
When the switch S1 and S4 are closed, then the motor left
terminal is getting a positive (+) voltage and the motor
right terminal is getting a negative(-) voltage. So, in this
condition motor start rotating in a particular direction
(clockwise).

Case 3
When S2 and S3 switches are closed, then the right motor
terminal is getting a positive (+) voltage and the left
motor terminal is getting a negative (-) voltage. So, in this Fig-6 RF TRANSMITTER & RECEIVER
condition motor start rotating in a particular direction
(anticlockwise).
IX. ANALYSIS DESIGN

Fig-7 Analysis

X. Conclusion
From the experiment performed, we can conclude that serves the purpose of saving a part of the energy lost
the use of photovoltaic solar cells combined with during braking. Also, it can be operated at high
electric-type regenerative braking and the generated temperature range and are efficient as compared to
electrical power are stored in batteries through a DC- conventional braking systems. The results from some of
DC boost converter for fast charging of batteries, high the tests conducted show that around 30% of the energy
efficiency, and the performance of limited-capability delivered can be recovered by the system. Regenerative
electric vehicles. braking systems have a wide scope for further
development and energy savings. The use of more
efficient systems could lead to huge savings in the
economies of any country.
XI. SCOPE FOR FUTURE WORK

Regenerative braking systems require further


XII. RESULT
research to develop a better system that captures more
energy and stops faster. As time passes, designers and
1) Controlling the vehicle using radio frequency (RF)
engineers will perfect regenerative braking systems, so
with a frequency of 433 MHz to move the robot in
these systems will become more common. All vehicles different directions without using any external signals
in motion can benefit from these systems by recapturing like Wi-Fi or Bluetooth.
energy that would have been lost during the braking
process. Future technologies in regenerative brakes will
2) Generating electrical power from solar panels and
include new types of motors that will be more efficient charging the batteries using DC to DC boost
as generators, new drive train designs that will be built converters for fast charging
with regenerative braking in mind, and electric systems
that will be less prone to energy losses.
3) Generating electrical power from a DC generator at
the time of braking is called regenerative. The
The world needs a method or a technology that saves generated power is stored in rechargeable batteries.
energy from getting wasted. Energy conservation is in
urgent need. In the case of automobiles, energy
(Whenever the speed of vehicles is 70 to 100 KMPH,
conservation can be done by using regenerative braking
only regenerative braking works; whenever the vehicle
systems (RBS). When driving an automobile, a great
speed is high, only it will generate power.)
deal of kinetic energy is wasted when brakes are
applied, which then makes the start-up fairly energy-
consuming. The main aim of this project was to develop Due to the fact that this is a prototype, we can't move
a product that stores the energy that is normally lost the robot at high speeds, so here we are rotating the DC
during braking and reuses it. The use of regenerative generator shaft manually to exhibit the regenerative
braking systems in automobiles provides us with the concept.
means to balance the kinetic energy of the vehicle to
some extent, which is lost during the process of braking.
The regenerative braking system used in the vehicles
Fig-8 Output Structure of the Hardware

7 integration with partial- power DC-DC optimizer’,


Presentation of results obtained from experiments and
IEEE Trans. Energy Convers., 2021.
simulations.
8 Saxena, N., Hussain, I., Singh, B., et al.:
Analysis of efficiency, performance, and energy output under
‘Implementation of a grid-integrated PV- battery
various conditions.
system for residential and electrical vehicle
Comparison of the results with existing solutions or
applications’, IEEE Trans. Ind. Electron., 2018.
benchmarks.
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1 Guru Kumar, G., Sundaramoorthy, K., Athikkal, S.
and Karthikeyan, V., 2019. Dual input super boost DC–
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2 Naseri, F., Farjah, E., Ghanbari , T.: ‘An efficient
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battery/supercapacitor for electric, hybrid, and plug-in
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